JPH0765871B2 - Heat exchanger work robot - Google Patents
Heat exchanger work robotInfo
- Publication number
- JPH0765871B2 JPH0765871B2 JP60183300A JP18330085A JPH0765871B2 JP H0765871 B2 JPH0765871 B2 JP H0765871B2 JP 60183300 A JP60183300 A JP 60183300A JP 18330085 A JP18330085 A JP 18330085A JP H0765871 B2 JPH0765871 B2 JP H0765871B2
- Authority
- JP
- Japan
- Prior art keywords
- work
- heat transfer
- tube
- working
- transfer tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B37/00—Component parts or details of steam boilers
- F22B37/002—Component parts or details of steam boilers specially adapted for nuclear steam generators, e.g. maintenance, repairing or inspecting equipment not otherwise provided for
- F22B37/003—Maintenance, repairing or inspecting equipment positioned in or via the headers
Landscapes
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- High Energy & Nuclear Physics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Manipulator (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、熱交換器の伝熱管の検査、補修或いは清掃作
業に用いられる作業ロボットに関する。TECHNICAL FIELD The present invention relates to a work robot used for inspection, repair or cleaning work of a heat transfer tube of a heat exchanger.
近年、原子力発電プラント、火力発電プラント等におい
ては、作業者の安全確保、人的負担の軽減化を図るため
に、この種プラントの熱交換器(例えば復水器)用の伝
熱管の検査、補修或いは清掃作業を自動的に行う種々の
作業ロボットが提案されている。In recent years, in nuclear power plants, thermal power plants, etc., in order to ensure the safety of workers and reduce human burden, inspection of heat transfer tubes for heat exchangers (for example, condensers) of this type of plant, Various work robots that automatically perform repair or cleaning work have been proposed.
このような作業ロボットは、熱交換器を構成する多数の
伝熱管が、伝熱管を支持する管板面に規則正しく集合配
列されていることから、本配列を利用して作業装置本体
(ロボット本体)の移動及び位置決めを行うことが多
い。例えば、特公昭60−152号では、作業装置の移動を
伝熱管群の管配列ピッチごとに行うようにしている。ま
た、作業装置本体に取付けた作業アームの先端に作業用
機器を設け、且つ、作業アームの旋回中心と作業用機器
の中心までの距離を管配列ピッチの整数倍として、作業
範囲の拡大及び作業効率の向上を図っている。In such a work robot, a large number of heat transfer tubes that form a heat exchanger are regularly arranged on the tube plate surface that supports the heat transfer tubes. Are often moved and positioned. For example, in Japanese Patent Publication No. 60-152, the working device is moved for each tube arrangement pitch of the heat transfer tube group. In addition, the work equipment is provided at the tip of the work arm attached to the work device main body, and the distance between the center of rotation of the work arm and the center of the work equipment is set to an integral multiple of the pipe arrangement pitch to expand the work range and work. We are working to improve efficiency.
ところで、この種の作業ロボットは、主として渦流探傷
検査を行うものであり、作業実施時においては、その作
業の性質上、作業装置に特に大きな力が作用するもので
はなく、作業装置本体の支持機構も該装置本体の自重を
支持することのできる程度のものであった。この支持機
構は、一般に、管巣面の歩行機能を兼ねる支持脚を伝熱
管の管端内周面に差し込んで圧接することで行われてい
る。By the way, this type of work robot mainly performs an eddy current flaw detection test, and when the work is performed, due to the nature of the work, a particularly large force does not act on the work device, and a support mechanism for the work device main body is used. Also, the device itself was of a size capable of supporting the own weight of the device. This support mechanism is generally performed by inserting support legs, which also have a walking function of the tube nest surface, into the inner peripheral surface of the tube end of the heat transfer tube and press-contacting them.
このような作業ロボットを、高圧水の注入を伴う伝熱管
内の清掃作業に使用する場合には、高圧水注入による大
きな反力が作業装置係り、作業装置の支持機構が破損し
たり、作業装置が管板面から脱落するおそれがあった。
特に、復水器の管配列は、その機能上、管巣の外周部を
間抜きするので、作業アームの長さを長くして再外周部
の伝熱管までアーム先端に取付けた作業用機器が届くよ
うにする必要があり、その結果、作業時の反力によって
作業アームに過大なモーメントが発生し、これが支持脚
にかかる負荷を大きくする原因となっていた。When such a work robot is used for cleaning the inside of the heat transfer tube that involves the injection of high-pressure water, a large reaction force due to the injection of high-pressure water affects the work device, which damages the support mechanism of the work device, Could fall off the tube sheet surface.
In particular, the tube arrangement of the condenser has the function that the outer peripheral portion of the tube nest is thinned out, so that the working arm is lengthened and the work equipment attached to the end of the arm up to the heat transfer pipe on the outer peripheral portion again. As a result, an excessive moment is generated in the work arm due to the reaction force during the work, which causes a large load on the support leg.
本発明は、以上の点に鑑みてなされたものであり、その
目的は、熱交換器の検査、補修或いは清掃作業を行う場
合に、作業可能な範囲の拡大と効率アップを図りつつ、
上記のような高圧水注入等の負荷の大きい作業を行う場
合であってもロボット本体(作業装置本体)を確実に支
持できる熱交換器の作業ロボットを提供することにあ
る。The present invention has been made in view of the above points, and an object thereof is to expand the workable range and improve the efficiency when inspecting, repairing or cleaning the heat exchanger,
It is an object of the present invention to provide a work robot of a heat exchanger that can reliably support a robot body (working device body) even when performing a heavy work such as high-pressure water injection as described above.
本発明は上記目的を達成するために、次のように構成す
る。構成要素に付した符号は、実施例の説明に用いた図
面の符号を引用した。In order to achieve the above object, the present invention is configured as follows. The reference numerals of the drawings used for the description of the embodiments are used as the reference numerals of the constituent elements.
すなわち本発明は、例えば、第5図〜第9図に示すよう
に、集合配列された多数の伝熱管2群の管巣面上で伝熱
管2に対する互い違いの抜き差し動作を伴いながら所定
歩幅に相当する歩行動作を行う複数の支持脚15を有し、
前記支持脚15は、前記歩行動作を可能にする抜き差し動
作を保証するために伝熱管2への差し込み時に該伝熱管
2の管端内周面に圧接し、抜き動作時にその圧接を解除
する部材16を備え、この支持脚15により作業ロボット本
体4が支持され、前記ロボット本体4の歩行が停止状態
にある時には、前記支持脚15の少なくとも一つが伝熱管
2の管端内周面への圧接を保って前記ロボット本体4を
前記管巣面上に固定させるようにした熱交換器の作業ロ
ボットにおいて、 前記ロボット本体4には、前記管巣面上で旋回制御され
る作業アーム10が取付けられ、該作業アーム10の先端に
は、該作業アーム10の旋回制御によって選ばれた作業拠
点となるべき伝熱管に対して抜き差しが可能な作業専用
の支持脚17が設けてあり(第9図参照)、この作業専用
の支持脚17に伝熱管2群の管配列1ピッチの回転半径で
旋回制御される作業用機器11が装着され、且つ前記作業
専用の支持脚17は、前記作業用機器11が前記ロボット本
体4の歩行停止時に作業を行う場合には作業拠点となる
べき伝熱管2の管端内周に差し込まれた状態にあって該
管端内周面に圧接するよう設定してあることを特徴とす
る。That is, the present invention, for example, as shown in FIG. 5 to FIG. 9, corresponds to a predetermined stride, while accommodating alternate insertion / removal operations with respect to the heat transfer tubes 2 on the nest surface of a large number of heat transfer tubes 2 arranged in a group. Having a plurality of support legs 15 that perform a walking motion to
The support leg 15 is in contact with the inner peripheral surface of the tube end of the heat transfer tube 2 at the time of insertion into the heat transfer tube 2 in order to ensure the removal / insertion operation that enables the walking operation, and releases the pressure contact at the time of removal operation. The work robot main body 4 is supported by the support legs 15, and at least one of the support legs 15 is pressed against the inner peripheral surface of the heat transfer pipe 2 when the robot main body 4 is in a walking state. In the work robot of the heat exchanger, in which the robot main body 4 is fixed on the tube nest surface while maintaining the above, a working arm 10 which is controlled to rotate on the tube nest surface is attached to the robot body 4. At the tip of the working arm 10, there is provided a support leg 17 dedicated to the work that can be inserted into and removed from the heat transfer tube to be the work base selected by the turning control of the work arm 10 (see FIG. 9). ), A dedicated support for this work The working equipment 11 whose rotation is controlled by the turning radius of the tube arrangement 1 group of the heat transfer tubes 2 groups is attached to the leg 17, and the working leg 11 of the working dedicated support leg 17 walks the robot body 4 When the work is performed at the time of stop, it is characterized in that it is set in a state of being inserted into the inner circumference of the tube end of the heat transfer tube 2 which is to be a work base and is in pressure contact with the inner peripheral surface of the tube end.
上記構成によれば、作業用機器11付き作業アーム10を搭
載した移動体(ロボット本体)7を複数の支持脚15の歩
行動作により伝熱管2群の管巣面にそって作業目的位置
に移動させて、停止させると、上記支持脚15の少なくと
も一つが伝熱管2の管端内面への圧接を保ってロボット
本体4が管巣面上で固定される。この状態で作業アーム
10を旋回制御し、作業アーム10に設けた作業専用の支持
脚17を作業拠点となるべき選択された伝熱管2に挿入し
てこの伝熱管の管端内周面に圧接する。作業用機器11
は、この作業専用の支持脚17を中心に旋回制御される。
この場合、作業用機器11は、作業アーム10と独立して作
業専用支持脚17の周りを旋回するので、大きな作業範囲
の特定は作業アーム10に任せて、作業用機器11自体は回
転半径の小さい旋回(作業用機器11の旋回についてはそ
の回転半径を伝熱管群の管配列1ピッチの範囲に設定し
てある)を担当することが可能になる。According to the above configuration, the moving body (robot body) 7 equipped with the work arm 10 with the work equipment 11 is moved to the work target position along the tube nest surface of the heat transfer tube 2 group by the walking motion of the plurality of support legs 15. Then, when stopped, at least one of the support legs 15 maintains pressure contact with the inner surface of the tube end of the heat transfer tube 2, and the robot body 4 is fixed on the tube nest surface. Working arm in this state
The turning control of 10 is carried out, the support leg 17 dedicated to the work provided on the working arm 10 is inserted into the selected heat transfer tube 2 which is to be the work base, and pressure-contacted to the inner peripheral surface of the tube end of this heat transfer tube. Working equipment 11
Is pivoted around a support leg 17 dedicated to this work.
In this case, since the working equipment 11 pivots around the work-specific support legs 17 independently of the working arm 10, the working arm 10 is responsible for specifying a large working range, and the working equipment 11 itself has a radius of gyration. It becomes possible to take charge of a small turn (with respect to the turning of the working equipment 11, its turning radius is set within the range of one pitch of the tube arrangement of the heat transfer tube group).
第18図(a)は、このような作業用機器11を千鳥形に配
列された伝熱管群上で旋回させた状態の原理を示すもの
で、同図からも明らかなように作業用支持脚Oを中心に
して作業用機器11を管配列1ピッチの回転半径で旋回さ
せると半径1ピッチの同心円上Q上に作業可能となる伝
熱管Pがかたまって存在する。したがって、作業用機器
を同心円Q上にそって所定角度づつ順次旋回させていく
ことにより、1つの作業拠点にて同心円Q上の複数の伝
熱管Pを作業アーム10をそのままの状態にして小回りを
きかせて作業にあたることができる。また、作業アーム
10が予め広い範囲での作業拠点を素早く特定するので、
作業アーム10と上記作業用機器11独自の旋回動作によ
り、作業範囲を広げつつ作業用機器11の多数の伝熱管間
への移動時間を速めて作業効率のアップを図ることがで
きる。FIG. 18 (a) shows the principle of a state in which such working equipment 11 is swung on a heat transfer tube group arranged in a zigzag manner. When the working equipment 11 is swung around the O at a turning radius of 1 pitch of the tube arrangement, the heat transfer tubes P which can be worked exist on the concentric circles Q having the 1 pitch radius. Therefore, by sequentially turning the working equipment along the concentric circle Q by a predetermined angle, the plurality of heat transfer tubes P on the concentric circle Q can be turned at a single work base while keeping the working arm 10 as it is. You can work on it. Also work arm
Since 10 quickly identifies work sites in a wide range beforehand,
By the turning motion of the working arm 10 and the working device 11 uniquely, it is possible to widen the working range and accelerate the moving time of the working device 11 between a large number of heat transfer tubes to improve the working efficiency.
したがって、このような動作を伝熱管群の各位置で繰り
返すことにより、管巣全体をくまなく迅速に作業するこ
とができる。Therefore, by repeating such an operation at each position of the heat transfer tube group, the entire tube nest can be quickly and thoroughly worked.
また、作業用機器11と作業専用支持脚17の距離、すなわ
ち、作業用機器11を支持する腕の長さも管配列1ピッチ
程度に短くすることができるため、作業時の反力(例え
ば、伝熱管2への作業用機器11による高圧注水によって
生じる反力)により生じる荷重モーメントを小さくする
ことができ、大荷重(反力)の加わる作業でもロボット
本体(移動体)4の支持を上記作業専用支持脚17と従来
よりロボット本体側の歩行兼用の支持脚15との共働によ
り確実に支持することができる。In addition, the distance between the work equipment 11 and the work-specific support legs 17, that is, the length of the arm that supports the work equipment 11 can be shortened to about one pipe arrangement pitch, so that a reaction force during work (for example, transmission The load moment generated by the reaction force generated by the high-pressure water injection from the working device 11 to the heat pipe 2 can be reduced, and the robot main body (moving body) 4 is supported only for the above-mentioned work even when a large load (reaction force) is applied. The support leg 17 and the conventional support leg 15 for both walking on the robot body side can cooperate with each other to reliably support the robot.
本発明の一実施例を第1図ないし第18図に基づき説明す
る。An embodiment of the present invention will be described with reference to FIGS.
第1図は、発電プラント用タービン復水器の水室内の清
掃に用いる自動作業装置(ロボット本体に相当する)に
本発明を適用した例を示すもので、同図において、1は
復水器、2は伝熱管群を構成する伝熱管、3は伝熱管群
を支持する管板で、伝熱管2の管配列は伝熱性能を向上
させるため、第14図に示すように千鳥型で構成され、管
巣は中央部にある密集部42と外周部にある間抜きされた
部分43とで構成されている。FIG. 1 shows an example in which the present invention is applied to an automatic working device (corresponding to a robot body) used for cleaning a water chamber of a turbine condenser for a power plant. In FIG. 1, 1 is a condenser. Reference numeral 2 is a heat transfer tube that constitutes the heat transfer tube group, 3 is a tube plate that supports the heat transfer tube group, and the tube arrangement of the heat transfer tubes 2 is a staggered configuration as shown in FIG. 14 in order to improve heat transfer performance. The tube nest is composed of a dense portion 42 in the central portion and a thinned portion 43 in the outer peripheral portion.
4は管板3面の上下方向、或いは左右方向に移動して伝
熱管2の管内清掃を行う自動作業装置である。自動作業
装置4は、互いに直交して装着されたレール5,6と、レ
ール5,6のそれぞれを上下方向或いは左右方向に移動さ
せる機能及びレール5,6に案内されて自走する機能を具
備する移動体7と、移動体7をレール5,6と共に支持す
るレール支持機構8,8′,9,9′と、移動体7の上面に旋
回可能に装着し作業アーム10と、作業アーム10の先端に
旋回可能に設けた作業用機器11と、レール5,6の移動制
御、支持機構8,8′,9,9′の作動制御、移動体7の自走
制御等を行う移動制御ユニツト12と、作業用機器11の作
動制御を行う作業制御ユニツト13とから構成されてい
る。Reference numeral 4 denotes an automatic work device that moves the surface of the tube sheet 3 in the vertical direction or the horizontal direction to clean the inside of the heat transfer tube 2. The automatic work device 4 includes rails 5 and 6 mounted orthogonally to each other, a function of moving each of the rails 5 and 6 in a vertical direction or a horizontal direction, and a function of being guided by the rails 5 and 6 and self-propelled. The moving body 7, the rail supporting mechanisms 8, 8 ', 9, 9'for supporting the moving body 7 together with the rails 5, 6, the working arm 10 rotatably mounted on the upper surface of the moving body 7, and the working arm 10. A work device 11 rotatably provided at the tip of the robot, and a movement control unit for performing movement control of rails 5 and 6, operation control of support mechanisms 8, 8 ', 9, 9', and self-propelled control of moving body 7. 12 and a work control unit 13 for controlling the operation of the work equipment 11.
自動作業装置4を構成するレール支持機構8(或いは
8′,9,9′)は、第2図に示すように、レール5(或い
は6)の各端部に往復動手段14を介して支持脚15を各レ
ール5と垂直方向に往復動するように設け、支持脚15の
先端に流体の給排気により膨張収縮を行う一対のパツト
16を設けてなるもので、第3図に示すようにレールが管
板3面上の目的位置に至り支持脚15と所定の伝熱管2の
軸心が一致すると、往復動手段14を介して支持脚13の先
端に設けたパツト16が伝熱管2の一端内部に挿入され、
次いで、第4図に示すようにパツト16を膨張させること
により、パツト16が伝熱管2内に圧接され、支持脚15が
固定されるようにしてある。次に、自動作業装置4の管
板3面上における移動動作を第5図ないし第7図に基づ
き説明する。なお、自動作業装置4は、初期状態におい
て、第5図に示すようにレール5が予めレール支持機構
8,8′により支持され、移動体7がレール5の下端に位
置しており、この移動体7を上方に移動させる場合につ
いて説明する。先ず、第5図に示すように移動体7に内
蔵した自走手段のアクチユエータ(図示せず)を駆動さ
せて、移動体7をレール5の上方へ移動させる。次い
で、第6図に示すようにレール6の支持機構9,9′の支
持脚15を伝熱管2の軸心と一致させた後、この支持脚15
を伝熱管2に送り込み、この支持脚15を介して移動体7
を保持する。その後、移動用レール5側に設けた支持機
構8,8′を解除して支持機構8,8′の支持脚15を伝熱管2
から引き出し、移動体7を移動体7に内蔵したレール移
動機構のアクチユエータ(図示せず)を駆動させてレー
ル5を上方へ移動させる。次いで、第7図に示すよう
に、レール5側の支持脚15を伝熱管2の軸心と一致させ
て伝熱管2の一端に送り込み且つ固定して、レール5を
保持し、その後移動体支持機構9を解除し、支持機構9
の支持脚15を伝熱管2から引き出す。このようにして、
移動体7の保持状態は初期状態と同一となり、以下同様
の動作を繰返すことにより移動体7は管板3に沿つて上
方へ移動していくことができる。なお、レール6を用い
て移動体7を他の移動軸上に移動させる場合も、前記同
様の動作を繰返して行えばよい。The rail support mechanism 8 (or 8 ', 9, 9') constituting the automatic work device 4 is supported on each end of the rail 5 (or 6) via reciprocating means 14 as shown in FIG. A pair of legs is provided so that the legs 15 can reciprocate vertically with respect to each rail 5, and the ends of the supporting legs 15 are expanded and contracted by supplying and exhausting fluid.
As shown in FIG. 3, when the rail reaches the target position on the surface of the tube plate 3 and the axes of the support legs 15 and the predetermined heat transfer tubes 2 coincide with each other, as shown in FIG. A pad 16 provided at the tip of the support leg 13 is inserted into one end of the heat transfer tube 2,
Then, as shown in FIG. 4, the pad 16 is expanded so that the pad 16 is pressed into the heat transfer tube 2 and the supporting leg 15 is fixed. Next, the movement operation of the automatic work device 4 on the surface of the tube sheet 3 will be described with reference to FIGS. In the initial state of the automatic work device 4, as shown in FIG. 5, the rail 5 has a rail support mechanism in advance.
A case where the moving body 7 is located at the lower end of the rail 5 and is supported by 8, 8'and the moving body 7 is moved upward will be described. First, as shown in FIG. 5, an actuator (not shown) of a self-propelled means built in the moving body 7 is driven to move the moving body 7 above the rail 5. Then, as shown in FIG. 6, after the supporting legs 15 of the supporting mechanisms 9, 9'of the rail 6 are aligned with the axis of the heat transfer tube 2, the supporting legs 15
Is sent to the heat transfer tube 2, and the moving body 7 is passed through the supporting legs 15.
Hold. After that, the support mechanisms 8 and 8'provided on the moving rail 5 side are released, and the support legs 15 of the support mechanisms 8 and 8'are connected to the heat transfer tube 2.
Then, the moving body 7 is driven by an actuator (not shown) of a rail moving mechanism built in the moving body 7 to move the rail 5 upward. Then, as shown in FIG. 7, the support leg 15 on the rail 5 side is fed to and fixed to one end of the heat transfer tube 2 in alignment with the axis of the heat transfer tube 2 to hold the rail 5, and then to support the moving body. The mechanism 9 is released, and the support mechanism 9 is released.
Pull out the support leg 15 of the from the heat transfer tube 2. In this way
The holding state of the moving body 7 is the same as the initial state, and the moving body 7 can move upward along the tube sheet 3 by repeating the same operation. In addition, also when moving the moving body 7 on the other moving axis using the rail 6, the same operation as described above may be repeated.
換言すれば、複数の支持脚15は、集合配列された多数の
伝熱管2群の管巣面上で伝熱管2に対する互い違いの抜
き差し動作を伴いながら所定歩幅に相当する歩行動作を
行う。そして、支持脚15は、前記歩行動作を可能にする
抜き差し動作を保証するために伝熱管2への差し込み時
に該伝熱管2の管端内周面に圧接し、抜き動作時にその
圧接を解除する部材16を備える。この支持脚15により作
業ロボット本体4が支持され、ロボット本体4の歩行が
停止状態にある時には、支持脚15の少なくとも一つが伝
熱管2の管端内周面への圧接を保ってロボット本体4を
管巣面上に固定させるようにしてある。In other words, the plurality of support legs 15 perform a walking motion corresponding to a predetermined step length while accommodating the insertion / removal motions of the heat transfer pipes 2 on the nest surfaces of a large number of heat transfer pipes 2 arranged in a group. Then, the support leg 15 is pressed against the inner peripheral surface of the tube end of the heat transfer tube 2 at the time of insertion into the heat transfer tube 2 in order to ensure the removal / insertion operation that enables the walking operation, and releases the pressure contact at the time of the removal operation. A member 16 is provided. When the work robot body 4 is supported by the support legs 15 and the walking of the robot body 4 is stopped, at least one of the support legs 15 maintains pressure contact with the inner peripheral surface of the tube end of the heat transfer tube 2 and the robot body 4 is held. Is fixed on the tube nest surface.
次に、自動作業装置4を構成する作業用機器11の一例を
第9図に基づき説明する。同図において、17は作業アー
ム10の先端に作業アーム10と直交する方向に設けた支持
脚で、作業用の支持脚17に作業用機器11がスラストベア
リング19を介して回転自在に装着されており、また作業
用機器11の外側一部に歯車20を固設して、作業アーム10
の先端に設けた駆動モータ21のピニオンギア22と噛合さ
せ、駆動モータ21の回転により作業用機器11が支持脚17
の周りを旋回できるように構成している。また支持脚17
の軸心24と作業体11の軸心23との間隔Lは、伝熱管2の
管配列の1ピツチの長さとしている。25は作業用機器11
を構成する管内清掃用の噴射ノズルである。噴射ノズル
25は作業用機器11に形成した注水室26に、往復移動が可
能となるように装着され且つその一部が支持脚17と同一
方向に突出しており、注水室26に注水口27を介して注水
すると、噴射ノズル25が前進移動して伝熱管2の一端に
嵌合し、伝熱管2へジエツト注水が行われる。また、注
水室26に注入口28から注水すると噴射ノズル25が後退し
伝熱管2から離反するように設定されている。29は支持
脚17の先端に形成したピストン室で、ピストン室29に支
持ピストン30が一部突出して収納されている。支持ピス
トン30の先端側には、常態時において、伝熱管2の管径
よりも幾分径を小さくした固定ゴム31が装着されてい
る。そして、第12図(b)に示すように作業アーム10を
前進させて、伝熱管2に支持脚17の先端を挿入した後
に、ピストン室29の支持ピストン30を液圧により矢印A
方向に後退させると、固定ゴム31が支持ピストン30の先
端と支持脚17の先端との間の挾圧力を受けて径方向に拡
がるように圧縮され、このようにして固定ゴム31が伝熱
管2の管壁に圧着し支持脚17が伝熱管2の管端に固定さ
れる。32,33は支持ピストン30の往復動作を操作する流
体の給排口である。Next, an example of the work equipment 11 constituting the automatic work device 4 will be described with reference to FIG. In the figure, reference numeral 17 denotes a support leg provided at the tip of the work arm 10 in a direction orthogonal to the work arm 10, and the work equipment 11 is rotatably attached to the work support leg 17 via a thrust bearing 19. And a gear 20 is fixedly installed on a part of the outer side of the working device 11 so that the working arm 10
Is engaged with the pinion gear 22 of the drive motor 21 provided at the tip of the work motor 11 by the rotation of the drive motor 21
It is configured to be able to turn around. Also support legs 17
A distance L between the shaft center 24 of the heat transfer tube 2 and the shaft center 23 of the work body 11 is one pitch of the tube arrangement of the heat transfer tubes 2. 25 is working equipment 11
Is an injection nozzle for cleaning the inside of the pipe. Injection nozzle
25 is attached to a water injection chamber 26 formed in the working equipment 11 so as to be able to reciprocate, and a part of which is projected in the same direction as the support leg 17, and the water injection chamber 26 through a water injection port 27. When water is injected, the jet nozzle 25 moves forward and fits into one end of the heat transfer tube 2, and jet water injection is performed on the heat transfer tube 2. Further, when water is injected into the water injection chamber 26 from the inlet 28, the injection nozzle 25 is set back and separated from the heat transfer tube 2. Reference numeral 29 denotes a piston chamber formed at the tip of the support leg 17, and a support piston 30 is partially projected and stored in the piston chamber 29. A fixed rubber 31 having a diameter slightly smaller than the diameter of the heat transfer tube 2 in the normal state is attached to the tip side of the support piston 30. Then, as shown in FIG. 12 (b), the working arm 10 is advanced to insert the tips of the supporting legs 17 into the heat transfer tube 2, and then the supporting piston 30 in the piston chamber 29 is hydraulically moved to the arrow A.
When the fixed rubber 31 is retracted in the direction, the fixed rubber 31 is compressed so as to expand in the radial direction by receiving a sandwiching pressure between the tip of the support piston 30 and the tip of the support leg 17, and thus the fixed rubber 31 is compressed. The support leg 17 is fixed to the tube end of the heat transfer tube 2 by being crimped onto the tube wall of the. Reference numerals 32 and 33 are fluid supply / discharge ports for operating the reciprocating movement of the support piston 30.
換言すれば、ロボット本体4には、伝熱管2群の管巣面
上で旋回制御される作業アーム10が取付けられ、該作業
アーム10の先端には、該作業アーム10の旋回作業によっ
て選ばれた作業拠点となるべき伝熱管2に対して抜き差
しが可能な作業専用の支持脚17が設けてある。この作業
専用の支持脚17に伝熱管2群の管配列1ピッチの回転半
径で旋回制御される作業用機器11が装着される。In other words, the robot body 4 is provided with the working arm 10 which is controlled to turn on the tube nest surface of the heat transfer tube group 2, and the tip of the working arm 10 is selected by the turning work of the working arm 10. A support leg 17 dedicated to the work that can be inserted into and removed from the heat transfer tube 2 that is to be the work base is provided. The working leg 11 is mounted on the support leg 17 dedicated to this work, and the turning is controlled by the turning radius of the tube arrangement 1 pitch of the two groups of heat transfer tubes.
また、前記作業専用の支持脚17には、作業用機器11がロ
ボット本体4の歩行停止時に作業を行う場合には作業拠
点となるべき伝熱管2の管端内周面に差し込まれた状態
にあって該管端内周面に圧接するよう設定してある。Further, when the work equipment 11 performs work when the robot body 4 stops walking, the support leg 17 dedicated to the work is inserted into the inner peripheral surface of the pipe end of the heat transfer pipe 2 which is to be a work base. Therefore, it is set so as to come into pressure contact with the inner peripheral surface of the pipe end.
次に本実施例の作用を説明する。Next, the operation of this embodiment will be described.
先ず、第1図に示す移動制御ユニツト12の制御信号に基
づき、自動作業装置4のレール5(或いはレール6)、
移動体7、レール支持機構8,8′,9,9′を既述した第5
図ないし第7図に示す一連の動作を行うように作動制御
して、自動作業装置4を管板3の所定の清掃開始位置に
移動させる。なお、自動作業装置4の移動速度は、レー
ル5(或いはレール6)上における移動体7の移動速度
及びレール支持機構8,8′,9,9′の収縮パツト16の伝熱
管2内への固着,離反に要する時間に依存する。従つ
て、移動速度を向上させる為には、収縮パツト16を荷重
を支える上で支障のない程度に薄くして収縮速度を向上
させることが有効である。また、移動体7が所定位置に
達すると、第7図の状態で支持される。First, based on the control signal of the movement control unit 12 shown in FIG.
The moving body 7 and the rail support mechanism 8,8 ', 9,9' which have already been described in the fifth section.
The automatic working device 4 is moved to a predetermined cleaning start position of the tube sheet 3 by controlling the operation so as to perform the series of operations shown in FIGS. The moving speed of the automatic work device 4 is the moving speed of the moving body 7 on the rail 5 (or the rail 6) and the contraction pad 16 of the rail supporting mechanism 8, 8 ', 9, 9'into the heat transfer tube 2. Depends on the time required for sticking and separation. Therefore, in order to improve the moving speed, it is effective to make the shrinking pad 16 thin so as not to cause any trouble in supporting the load to improve the shrinking speed. When the moving body 7 reaches a predetermined position, it is supported in the state shown in FIG.
次いで、作業アーム10及び作業用機器(以下、作業体11
と称する)を旋回操作して作業体11の位置決めがなされ
る。第12図(a)〜(f)は、作業体11の位置決め動作
とその後の移動動作を示すものである。同図(a)に示
すように、作業アーム10が管板3面上の作業開始位置に
至ると(ステツプ1)、移動制御ユニツト12の制御信号
に基づき、作業アーム10が管板3方向に前進移動し(第
12図(b)、支持脚17の先端が伝熱管2の一端に挿入さ
れる。挿入後、支持ピストン30が液圧により矢印A方向
に後退し、固定ゴム31が圧縮されて伝熱管2の管壁に密
着し、支持脚17が伝熱管2に固定される(ステツプ
2)、次いで、移動制御ユニツト12の制御信号に基づき
作業体11を支持脚17の周りを所定角度だけ旋回させるこ
とにより、作業体11が作業開始位置(初期管穴位置)2a
に至る(ステツプ3,第12図(c))。次いで、作業制御
ユニツト13の制御信号に基づき、作業体11の注水室26に
注水口27から注水すると、清掃ノズル25が前進移動し
(第12図(d))、伝熱管2aの管端に嵌合して伝熱管2a
管内へジエツト注水がなされる(ステツプ4)。注水
(清掃)終了後、注水口28から注水室26に注水し、清掃
ノズル25を元に戻し第12図(b)の状態にする(ステツ
プ5)。次いで、駆動モータ21を駆動させ、作業体11を
右方向に60゜回転させ、新たな伝熱管2の位置で同様の
動作を繰返して伝熱管2の管内作業を行う(ステツプ6,
第12図(e))。以上の動作を6回繰返し、終了したら
作業体11を第12図(b)の初期位置に戻す(第12図
(f))。その後、移動制御ユニツト12の制御信号に基
づき、移動用のレール5,6、レール支持機構8,8′,9,
9′、移動体7を既述したように作動制御して、作業体1
1を次の作業位置に移動させ、以後、第12図(a)〜
(f)の動作を繰返し行わせる。Next, the working arm 10 and the working equipment (hereinafter, the working body 11
The work body 11 is positioned by turning. 12 (a) to 12 (f) show the positioning operation of the work body 11 and the subsequent movement operation. As shown in FIG. 3A, when the work arm 10 reaches the work start position on the surface of the tube sheet 3 (step 1), the work arm 10 moves in the tube sheet 3 direction based on the control signal of the movement control unit 12. Move forward (first
In FIG. 12B, the tips of the support legs 17 are inserted into one end of the heat transfer tube 2. After the insertion, the support piston 30 is retracted in the direction of arrow A by hydraulic pressure, the fixed rubber 31 is compressed and brought into close contact with the tube wall of the heat transfer tube 2, and the support leg 17 is fixed to the heat transfer tube 2 (step 2). Then, based on the control signal of the movement control unit 12, the work body 11 is turned around the support leg 17 by a predetermined angle, so that the work body 11 is moved to the work start position (initial pipe hole position) 2a.
(Step 3, Fig. 12 (c)). Then, based on the control signal of the work control unit 13, when water is injected into the water injection chamber 26 of the work body 11 from the water injection port 27, the cleaning nozzle 25 moves forward (Fig. 12 (d)) and reaches the pipe end of the heat transfer pipe 2a. Fit and heat transfer tube 2a
Jet water is injected into the pipe (step 4). After the completion of water injection (cleaning), water is injected from the water injection port 28 into the water injection chamber 26, the cleaning nozzle 25 is returned to the original state, and the state shown in FIG. 12 (b) is obtained (step 5). Next, the drive motor 21 is driven to rotate the work body 11 to the right by 60 °, and the same operation is repeated at the new position of the heat transfer tube 2 to perform the work inside the heat transfer tube 2 (step 6,
Figure 12 (e)). The above operation is repeated 6 times, and when completed, the work body 11 is returned to the initial position shown in FIG. 12 (b) (FIG. 12 (f)). Then, based on the control signal of the movement control unit 12, the rails 5 and 6 for movement, the rail support mechanisms 8, 8 ', 9,
9 ', the moving body 7 is operated and controlled as described above, and the working body 1
1 is moved to the next work position, and thereafter, as shown in FIG.
The operation of (f) is repeated.
以上の動作において、ステツプ4の清掃作業時には、噴
射ノズル25の高圧水注入にともなう大きな反力が作業体
11に作用する。この力は、作業体11からスラストベアリ
ング19を介して支持脚17に伝えられるが、作業体11はこ
の力に屈することなく支持脚17先端の固定ゴム31と伝熱
管2の摩擦力により支えられる。特に、この場合、作業
体11と支持脚17の間隔が管配列の1ピツチに設定されて
おり、間隔が短かいために、支持脚17に伝達された荷重
モーメントを小さく抑えることができ、しかも、支持脚
17は装置の移動と関係のない作業アーム10に設けてある
ために、固定ゴム31を液圧により伝熱管2の管壁に強力
に圧着することができるので、固定ゴム31及び支持脚17
を介して作業体11を伝熱管2の作業位置に確実に固定支
持することができる。In the above operation, when cleaning the step 4, a large reaction force due to the high-pressure water injection of the injection nozzle 25 is applied to the work body.
Act on 11. This force is transmitted from the work body 11 to the support leg 17 through the thrust bearing 19, but the work body 11 is supported by the frictional force between the fixed rubber 31 at the tip of the support leg 17 and the heat transfer tube 2 without yielding to this force. . In particular, in this case, the interval between the work body 11 and the support leg 17 is set to one pitch of the pipe arrangement, and since the interval is short, the load moment transmitted to the support leg 17 can be suppressed to a small value, and , Support legs
Since 17 is provided on the work arm 10 which is not related to the movement of the apparatus, the fixed rubber 31 can be strongly pressed against the wall of the heat transfer tube 2 by hydraulic pressure, so that the fixed rubber 31 and the support legs 17
The work body 11 can be reliably fixedly supported at the work position of the heat transfer tube 2 via.
第13図は作業体11を作業開始位置(初期管穴位置)2aに
設定する位置決め制御方法を示すものである。同図に示
すように、復水器1に千鳥型に集合配列された伝熱管2
群の横方向34,35は水平軸36、重直軸37に一致するため
に、作業アーム10と水平軸36との角度38がθである場
合、作業体11を伝熱管2aにセツトするには、初期伝熱管
2aの位置が水平方向から2/3πの角度にあるとすると、
常に作業体11の軸心23と支持脚17の軸心24を結ぶ線39
が、作業アーム10の延長線40から、 の角度をとればよい。従つて、作業体11は、作業アーム
10との相対関係のみを制御することで、常に伝熱管2の
初期位置2aに設定することができる。なお、作業体11の
方向を制御する方法としては、作業体11に加速度計を設
け、作業体11の重力方向を検出して位置制御する方法も
考えられるが、前述の方法の方が簡単である。FIG. 13 shows a positioning control method for setting the work body 11 at the work start position (initial pipe hole position) 2a. As shown in the figure, the heat transfer tubes 2 arranged in a staggered pattern on the condenser 1
Since the horizontal directions 34 and 35 of the group coincide with the horizontal axis 36 and the heavy and straight axis 37, when the angle 38 between the work arm 10 and the horizontal axis 36 is θ, the work body 11 is set to the heat transfer tube 2a. Is the initial heat transfer tube
If the position of 2a is at an angle of 2 / 3π from the horizontal direction,
A line 39 that always connects the axis 23 of the work body 11 and the axis 24 of the support leg 17
However, from the extension line 40 of the working arm 10, Take the angle of. Therefore, the working body 11 is the working arm.
By controlling only the relative relationship with 10, it is possible to always set the initial position 2a of the heat transfer tube 2. As a method of controlling the direction of the work body 11, a method of providing an accelerometer on the work body 11 and detecting the gravitational direction of the work body 11 to control the position can be considered, but the above method is simpler. is there.
第15図は、以上の自動作業装置4を使用して管巣の最外
周部43の位置にて作業を行う状態を示すものである。そ
して、本実施例では既述したように作業体11と支持脚17
(負荷加重Fの支持点)の間隔を小さくしたことから、
管巣の最外周部43の位置における作業でも、過大なモー
メントが発生しない状況で使用することができる。従つ
て、作業アーム10にも大きなモーメントMが生ぜず、第
8図に示す如き事態、即ち支持脚15が伝熱管2から外れ
る事態を防止する。FIG. 15 shows a state in which the above-mentioned automatic work device 4 is used to perform work at the position of the outermost peripheral portion 43 of the tube nest. Then, in the present embodiment, as described above, the work body 11 and the support legs 17
Since the interval of (support point of load weight F) is reduced,
Even at the position of the outermost peripheral portion 43 of the tube nest, it can be used in a situation where an excessive moment is not generated. Therefore, the work arm 10 does not generate a large moment M, and the situation as shown in FIG. 8, that is, the situation in which the support leg 15 is disengaged from the heat transfer tube 2 is prevented.
第16図は、伝熱管2の管巣の密集部分42を作業する場合
の作業ステツプを示すものである。同図(A)に示すよ
うに、作業アーム10に取付けた支持脚17を四角印(A−
0)に位置決め後、初期位置A−1(0゜)から清掃を
開始後、作業体11を支持脚17を中心に60゜,120゜,180
゜,240゜順次旋回させて5ケ所(○印:A−1〜A−5)
の作業を実施する〔ステツプI〕。その後同図(B)に
示すように支持脚17を横に1ピツチ移動して四角印B−
0に固定後、作業体11を初期位置B1から60゜,120゜,180
゜,300゜順次旋回して4ケ所(○印:B−2,B−3,B−4,B
−6)の作業を実施する〔ステツプII〕。次いで、同図
(C)に示すように支持脚17を横に2ピツチ移動して四
角印C−0に固定後、初期位値C−1(0゜)から清掃
を開始後、作業体11をステツプI同様に60゜,120゜,180
゜,240゜順次旋回させて5ケ所(○印:C−1〜C−5)
の作業を実施する〔ステツプIII〕。次いで支持脚17を
横に1ピツチ移動して四角印D−0に固定後、ステツプ
II同様に初期位置D−1から60゜,120゜,180゜,300゜順
次旋回して4ケ所(○印:D−2,D−3,D−4,D−6)の作
業を実施する〔ステツプIV〕。以下、ステツプIII,IVの
動作を繰返すことで、すべての伝熱管2をくまなく作業
することができる。従つて、本実施例の作業動作によれ
ば、1つの作業位置にて伝熱管2を平均4.5本作業する
ことなり、作業装置の位置決め作業を少なくすると共
に、位置決め制御に要する制御信号の量をも少なくする
ことができる。FIG. 16 shows a working step when working on the dense portion 42 of the tube nest of the heat transfer tube 2. As shown in FIG. 3A, the support leg 17 attached to the working arm 10 is indicated by a square mark (A-
0), after starting cleaning from the initial position A-1 (0 °), the work body 11 is centered on the support leg 17 at 60 °, 120 °, 180 °.
5 places by turning ゜ and 240 ゜ sequentially (○: A-1 to A-5)
Perform the work of [Step I]. Then, as shown in FIG. 7B, the support leg 17 is moved laterally by one pitch to move the square mark B-
After fixing to 0, the work body 11 from the initial position B1 60 °, 120 °, 180
Turn at ゜ and 300 ゜ and turn at 4 places (○: B-2, B-3, B-4, B
Perform the work of -6) [Step II]. Next, as shown in FIG. 7C, the support leg 17 is laterally moved by two pitches and fixed to the square mark C-0, and after cleaning is started from the initial position value C-1 (0 °), the work body 11 Same as step I, 60 °, 120 °, 180
5 places by turning ゜ and 240 ゜ sequentially (○: C-1 to C-5)
Perform the work of [Step III]. Next, move the support leg 17 laterally by one pitch and fix it to the square mark D-0, then press the step.
In the same way as II, perform the work at 4 places (○: D-2, D-3, D-4, D-6) by turning 60 °, 120 °, 180 °, 300 ° sequentially from the initial position D-1. Do [Step IV]. Hereinafter, by repeating the operations of Steps III and IV, all the heat transfer tubes 2 can be worked all over. Therefore, according to the work operation of the present embodiment, 4.5 heat transfer tubes 2 are worked on average at one work position, which reduces the work of positioning the working device and reduces the amount of control signals required for positioning control. Can be reduced.
第17図は管巣の間抜きしてある外周部43における作業ス
テツプを示すものである。同図(A)〜(D)に示すよ
うに、このような外周部43において作業を行う場合に
は、最初に作業アーム10に設けた支持脚17を四角印に位
置決め後に作業体11を初期位置(A−1)から60゜,120
゜,180゜順次旋回して3ケ所(A−2,A−3,A−4)の作
業を実施する〔ステツプI〕。次いで、支持脚17を斜隣
に1ピツチ移動して固定し、作業体11を初期位置B−1
から60゜,120゜,240゜旋回して3ケ所(B−2,B−3,B−
5)の作業を実施する〔ステツプII〕。以後、ステツプ
I,IIの作業を繰返すことにより、管巣の外周部43におい
ても効率の良い作業を行うことができる。FIG. 17 shows a working step in the outer peripheral portion 43 where the tube nest is cut out. As shown in FIGS. 9A to 9D, when the work is performed on such an outer peripheral portion 43, the support leg 17 provided on the work arm 10 is first positioned on the square mark and then the work body 11 is initialized. 60 °, 120 from position (A-1)
Carry out work at three places (A-2, A-3, A-4) by sequentially turning ゜ and 180 ゜ [Step I]. Next, the support leg 17 is moved by one pitch diagonally and fixed, and the work body 11 is moved to the initial position B-1.
Turn 60 °, 120 °, 240 ° from 3 places (B-2, B-3, B-
Carry out step 5) [Step II]. After that, the step
By repeating the operations I and II, it is possible to perform an efficient operation also on the outer peripheral portion 43 of the tube nest.
以上の本実施例によれば、従来の自動作業装置(特公昭
60−1522号)と比較して次のような利点を有する。According to the present embodiment described above, the conventional automatic working device (Japanese Patent Publication
60-1522) has the following advantages.
第18図(b)に示すように従来の装置は、矩形配列の伝
熱管群に、作業アームSの旋回中心と作業用機器の中心
までの距離を整数倍にして、この作業アームSの旋回を
利用し作業位置を移動させている。この場合作業用アー
ムSと作業用機器の中心距離が管配列5ピツチ又はその
整数倍とすると、同心円Q′上に12ケの作業可能な伝熱
管P′が存在するが、これらの伝熱管は不等間隔で散在
するために、管巣全体をくまなく作業する場合には、装
置本体を複雑に移動させなければならず作業効率の点で
問題がある。また、それ以外の管配列ピツチでは作業可
能な伝数管の個数は4個となる。As shown in FIG. 18 (b), in the conventional device, the distance between the center of rotation of the working arm S and the center of the working equipment is set to an integral multiple in the heat transfer tube group in a rectangular arrangement, and the working arm S is swung. Is used to move the work position. In this case, when the center distance between the working arm S and the working equipment is 5 pitches of tube arrangement or an integral multiple thereof, there are 12 workable heat transfer tubes P'on a concentric circle Q ', but these heat transfer tubes are Since they are scattered at unequal intervals, the apparatus main body must be moved in a complicated manner when working all over the tube nest, which is a problem in terms of work efficiency. In addition, the number of transfer tubes that can be worked in the other tube arrangement pitches is four.
これに対して、本実施例においては、作業アームを旋回
させた場合、作業可能な伝熱管Pの個数は6個となる。
ところで、この数が多い程、1回に作業できる数が増え
るが、同一数の場合には、管巣全体を効率よく作業する
観点から、できるだけかたまつて存在する方がよい。従
つて千鳥型配列においては、作業用機器とその回転中心
の距離を管配列1ピツチ分とすることがよく、この場合
には、作業位置決めのステツプ(第16図,第17図)で既
述したように複雑な位置決め制御をすることなく、しか
も位置決めの装置本体の移動量を減らして作業の高効率
化を図ることができる。On the other hand, in this embodiment, when the working arm is swung, the number of heat transfer tubes P that can be worked is six.
By the way, the larger the number is, the more the number of operations can be performed at one time. However, when the number is the same, it is better to exist as many pieces as possible from the viewpoint of efficiently operating the entire tube nest. Therefore, in the staggered arrangement, the distance between the working equipment and its rotation center should be one pitch of the pipe arrangement. In this case, the work positioning step (Figs. 16 and 17) has already been described. As described above, it is possible to improve the work efficiency by reducing the movement amount of the positioning device body without performing complicated positioning control.
なお、通常、管配列ピツチは、30〜40mm程度と短かいた
め、従来装置の作業アームSの回転中心と作業体との距
離を短かくして1ピツチを確保したとしても、作業体が
その近傍にある本体移動装置により旋回動作が妨害さ
れ、本発明の如く構成することは困難である。Since the pipe arrangement pitch is usually as short as about 30 to 40 mm, even if the distance between the center of rotation of the working arm S of the conventional device and the working body is shortened to secure one pitch, the working body is close to it. It is difficult to construct the present invention because the turning operation is hindered by a main body moving device.
また、本例では作業アームに作業用支持脚を作業用機器
と管配列の1ピツチ間隔で設けることができるために、
作業用機器と支持脚の距離、すなわち腕の長さを短かく
することができる。その結果、作業時に生じる荷重モー
メントを小さく抑制することができ、作業時に大きな荷
重(反力)が作業装置の本体に加わる場合にも、作業装
置を確実に支持して作業を行うことができる。Further, in this example, since the work supporting legs can be provided on the work arm at a pitch of 1 pitch between the work equipment and the pipe arrangement,
It is possible to shorten the distance between the working equipment and the supporting leg, that is, the length of the arm. As a result, the load moment generated during the work can be suppressed to be small, and even when a large load (reaction force) is applied to the main body of the work device during the work, the work device can be reliably supported and the work can be performed.
さらに、本実施例によれば、作業アーム10が予め広い範
囲での作業拠点を素早く特定するので、作業アーム10と
上記作業用機器11独自の旋回同差により、作業範囲を広
げつつ作業用機器11の多数の伝熱管間への移動時間を速
めて作業効率のアップを図ることができる。Further, according to the present embodiment, since the work arm 10 quickly specifies a work site in a wide range in advance, the working arm 10 and the working device 11 have their own turning and equalizing differences, so that the working device can be expanded while expanding the working range. It is possible to improve the work efficiency by accelerating the transfer time between 11 large numbers of heat transfer tubes.
したがって、このような動作を伝熱管群の各位置で繰り
返すことにより、、管巣全体をくまなく迅速に作業する
ことができる。Therefore, by repeating such an operation at each position of the heat transfer tube group, the entire tube nest can be quickly and thoroughly worked.
以上のように、本発明によれば、熱交換器の検査、補修
或いは清掃作業を行う場合に、作業アームとこれと独立
した作業用機器の2段の旋回動作により、作業可能な範
囲の拡大と効率アップを図ることができ、しかも、熱交
換器の作業時に発生する荷重モーメントを小さく抑制す
ることができるので、上記のような高圧水注入等の負荷
(反力)の大きい作業を行う場合であつてもロボット本
体(作業装置本体)を確実に支持できる熱交換器の作業
ロボットを提供することができる。As described above, according to the present invention, when the inspection, repair or cleaning work of the heat exchanger is performed, the workable range is expanded by the two-stage swiveling operation of the work arm and the work equipment independent of the work arm. And the efficiency can be improved, and the load moment generated during work of the heat exchanger can be suppressed to a small level, so when performing work with a large load (reaction force) such as high-pressure water injection as described above. Even so, it is possible to provide a work robot of a heat exchanger that can reliably support the robot body (working apparatus body).
第1図は本発明の一実施例を示す使用状態図、第2図な
いし第4図は上記実施例に使用する移動用支持脚の作動
ステツプを示す動作説明図、第5図ないし第7図は上記
実施例の自動作業装置の走行ステツプを示す側面図、第
8図は本発明の作業用支持脚を取付けない場合の状態を
示す自動作業装置の側面図、第9図は上記実施例に用い
る作業用機器及び作業用支持脚の使用状態を示す一部切
欠断面図、第10図は第9図の平面図、第11図は第10図の
模式図、第12図(a)〜(f)は上記作業用機器及び作
業用支持脚の動作ステツプを示す説明図、第13図は上記
実施例の自動作業装置を用いて作業開始位置の位置決め
を行う状態を示す平面図、第14図は熱交換器の伝熱管群
の配列状態を示す概略図、第15図は上記実施例の自動作
業装置を伝熱管群の外周管巣部に位置させた状態を示す
平面図、第16図は上記実施例を用いて伝熱管群の密集管
巣部分に作業を施す場合の作業ステツプを示す説明図、
第17図は上記実施例を用いて伝熱管群の外周管巣部分に
作業を施す場合の作業ステツプを示す説明図、第18図
(a),(b)は伝熱管の千鳥型の管配列状態と矩形型
の管配列状態を示す比較説明図。 1……熱交換器、2……伝熱管、4……自動作業装置、
5,6……移動用レール、7……移動体、10……作業アー
ム、11……作業用機器(作業体)、15……支持脚、16…
…圧着手段(パツト)、17……作業用支持脚、25……噴
射ノズル(作業用機器)、31……固定手段(固定ゴム)FIG. 1 is a use state diagram showing an embodiment of the present invention, and FIGS. 2 to 4 are operation explanatory diagrams showing an operation step of a moving support leg used in the above embodiment, FIGS. 5 to 7 Is a side view showing the traveling step of the automatic working apparatus of the above-mentioned embodiment, FIG. 8 is a side view of the automatic working apparatus showing a state in which the work support legs of the present invention are not attached, and FIG. FIG. 10 is a plan view of FIG. 9, FIG. 11 is a plan view of FIG. 10, and FIG. 12 is a schematic view of FIG. f) is an explanatory view showing the operation step of the work equipment and the work support legs, FIG. 13 is a plan view showing a state in which the work start position is positioned by using the automatic work device of the above embodiment, FIG. Is a schematic view showing an arrangement state of the heat transfer tube group of the heat exchanger, and FIG. 15 shows the automatic working device of the above-mentioned embodiment outside the heat transfer tube group. Plan view illustrating a state of being positioned in the tube nest section, FIG. 16 is an explanatory view showing a working step when performing work dense tube nests portion of the tube bank by using the above embodiment,
FIG. 17 is an explanatory view showing a work step when working is performed on the outer peripheral tube nest portion of the heat transfer tube group using the above embodiment, and FIGS. 18 (a) and 18 (b) are staggered tube arrangements of heat transfer tubes. FIG. 5 is a comparative explanatory view showing a state and a rectangular tube arrangement state. 1 ... Heat exchanger, 2 ... Heat transfer tube, 4 ... Automatic working device,
5,6 …… Transport rail, 7 …… Mobile unit, 10 …… Working arm, 11 …… Working device (working body), 15 …… Supporting leg, 16…
… Crimping means (patts), 17 …… Working support legs, 25 …… Injection nozzle (working equipment), 31 …… Fixing means (fixing rubber)
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 F28G 15/04 (72)発明者 織田 繁夫 茨城県日立市幸町3丁目1番1号 株式会 社日立製作所日立工場内 (56)参考文献 特開 昭56−30504(JP,A) 実開 昭58−188189(JP,U)─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical indication location F28G 15/04 (72) Inventor Shigeo Oda 3-1-1 Sachimachi Hitachi City, Ibaraki Stock Association Hitachi, Ltd., Hitachi Plant (56) References JP-A-56-30504 (JP, A) Actually developed-58-188189 (JP, U)
Claims (1)
巣面上で伝熱管(2)に対する互い違いの抜き差し動作
を伴いながら所定歩幅に相当する歩行動作を行う複数の
支持脚(15)を有し、前記支持脚(15)は、前記歩行動
作を可能にする抜き差し動作を保証するために伝熱管
(2)への差し込み時に該伝熱管(2)の管端内周面に
圧接し、抜き動作時にその圧接を解除する部材(16)を
備え、この支持脚(15)により作業ロボット本体(4)
が支持され、前記ロボット本体(4)の歩行が停止状態
にある時には、前記支持脚(15)の少なくとも一つが伝
熱管(2)の管端内周面への圧接を保って前記ロボット
本体(4)を前記管巣面上に固定させるようにした熱交
換器の作業ロボットにおいて、 前記ロボット本体(4)には、前記管巣面上で旋回制御
される作業アーム(10)が取付けられ、該作業アーム
(10)の先端には、該作業アーム(10)の旋回制御によ
って選ばれた作業拠点となるべき伝熱管(2)に対して
抜き差しが可能な作業専用の支持脚(17)が設けてあ
り、この作業専用の支持脚(17)に伝熱管(2)群の管
配列1ピッチの回転半径で旋回制御される作業用機器
(11)が装着され、且つ前記作業専用の支持脚(17)
は、前記作業用機器(11)が前記ロボット本体(4)の
歩行停止時に作業を行う場合には作業拠点となるべき伝
熱管(2)の管端内周に差し込まれた状態にあって該管
端内周面に圧接するように設定してあることを特徴とす
る熱交換器の作業ロボット。1. A plurality of support legs that perform walking motions corresponding to a predetermined stride while accommodating alternate insertion / removal operations with respect to the heat transfer tubes (2) on the tube nest surface of a group of a large number of heat transfer tubes (2) collectively arranged. 15), the support leg (15) is provided on the inner peripheral surface of the heat transfer tube (2) at the time of insertion into the heat transfer tube (2) in order to ensure the inserting / removing operation that enables the walking operation. A work robot body (4) is provided with a member (16) which is pressed and released when the drawing operation is performed.
When the robot body (4) is stopped walking, at least one of the support legs (15) maintains pressure contact with the inner peripheral surface of the heat transfer tube (2) at the tube end (2). 4) In the work robot of the heat exchanger, which is configured to be fixed on the tube nest surface, the robot body (4) is provided with a working arm (10) which is controlled to rotate on the tube nest surface, At the tip of the work arm (10), there is a support leg (17) dedicated to work that can be inserted into and removed from the heat transfer tube (2) that should be the work base selected by the turning control of the work arm (10). The support leg (17) provided for this work is equipped with a working device (11) which is swivel-controlled by a radius of rotation of one pitch of the tube arrangement of the heat transfer tubes (2) group, and the support leg dedicated for the work. (17)
When the work equipment (11) performs work when the robot body (4) stops walking, the work equipment (11) is inserted into the inner circumference of the pipe end of the heat transfer pipe (2) which is to be a work base. A work robot for a heat exchanger, characterized in that it is set so as to be in pressure contact with the inner peripheral surface of the pipe end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60183300A JPH0765871B2 (en) | 1985-08-21 | 1985-08-21 | Heat exchanger work robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP60183300A JPH0765871B2 (en) | 1985-08-21 | 1985-08-21 | Heat exchanger work robot |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6246196A JPS6246196A (en) | 1987-02-28 |
| JPH0765871B2 true JPH0765871B2 (en) | 1995-07-19 |
Family
ID=16133255
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP60183300A Expired - Lifetime JPH0765871B2 (en) | 1985-08-21 | 1985-08-21 | Heat exchanger work robot |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0765871B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5747514B2 (en) * | 2011-01-12 | 2015-07-15 | 栗田エンジニアリング株式会社 | Cleaning method for heat exchanger tube of heat exchanger |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5630504A (en) * | 1979-08-23 | 1981-03-27 | Mitsubishi Heavy Ind Ltd | Device for observing inside surface of pipe by eyes |
| JPS58188189U (en) * | 1982-06-10 | 1983-12-14 | 三菱重工業株式会社 | robot |
-
1985
- 1985-08-21 JP JP60183300A patent/JPH0765871B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6246196A (en) | 1987-02-28 |
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