JPH0767973B2 - How to stow goods - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for loading articles in which a plurality of types of articles are loaded in a container, and in particular, after articles are stored in article storage sections arranged in a plurality of rows and a plurality of stages, TECHNICAL FIELD The present invention relates to a method for stacking articles that are stored in a container and that stores the packed articles in a container.

[0002]

2. Description of the Related Art As a conventional technique relating to a method for stacking articles, one described in Japanese Patent Laid-Open No. 57-77123 is known.

The conventional technique described in the above publication will be described in Japanese Patent Application Laid-Open No. 57-77123.
There is described a surface unit gripping device that includes two pairs of box body pressing devices that face each other in the front-rear direction and the left-right direction, and that presses and grips the four surfaces of a box body group such as a cardboard box almost at the same time.

[0004]

However, the above-mentioned conventional techniques have the following problems.

That is, since the surface-unit gripping device disclosed in Japanese Patent Laid-Open No. 57-77123 handles box bodies (articles) in plane units, a plurality of types of articles are stacked on a certain stage. Items of any type cannot be stacked at any position, such as cannot be attached.

Therefore, an object of the present invention is to store articles in article storage sections arranged in a plurality of rows and a plurality of stages, to load the stored articles, and to load the loaded articles in a container. Accordingly, it is an object of the present invention to provide an article loading method capable of loading any type of article at any position.

[0007]

SUMMARY OF THE INVENTION The present invention is a method of loading articles in which a plurality of types of articles are loaded in a container, after the articles are stored in article storage sections arranged in a plurality of rows and a plurality of stages. Take out the above-mentioned articles and arrange the goods in stages.
To provide a method for packing articles, characterized in that the articles arranged in stages are arranged in an aggregate consisting of a plurality of rows, and the articles arranged in the aggregate are stacked in the container. Has achieved the above-mentioned object.

It is preferable that the articles are loaded in a container that is moving downward.

Further, it is preferable that the article storage section is formed of a fluidized shelf.

[0010]

According to the method of stacking articles of the present invention, after the articles are stored in the article storage portions arranged in a plurality of rows and a plurality of stages, the stored articles are loaded and the loaded articles are loaded in the container. By attaching, articles of any type can be stacked at any position.

[0011]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The method of loading articles according to the present invention will be described below together with an example of article loading equipment suitable for carrying out the method.

FIG. 1 is a perspective view showing an embodiment of an article arranging facility, FIG. 2 is an enlarged perspective view of a front end portion of the gravity roller conveyor shown in FIG. 1, and FIG. 5 is an embodiment of an article stacking apparatus. In the perspective views of FIG.
0) is in advance in the order of the first tributary line (1001A) as an article storage unit of the present invention, which is composed of a gravity roller conveyor (1001) that stores articles (G) by type (type), and the type (type) to be taken out. A second tributary line (1001B) as an article storage unit of the present invention, which is composed of a gravity roller conveyor (1001) for storing a plurality of kinds (types) of articles (G) that are lined up, is arranged in a plurality of rows and a plurality of stages In the article storage and arranging device including the fluidized shelves (1004), the articles (G) stored in the fluidized shelves (1004) are moved by their own weight from the storage front side to the delivery front side, and the article removal device ( 1003) takes out to the mainstream line (1002) of a plurality of stages provided corresponding to each gravity roller conveyor (1001), and the mainstream line (1002) 002) are aligned of the load at a respective interval for each stage, it is conveyed in the inclined conveyor (3002) via a disconnect conveyor (3001) and the like. Also,
Reference numeral (2000) is an article stacking apparatus for loading articles (G) that have been continuously sorted by the article storage and sorting apparatus (1000) on a pallet (P) as a container of the present invention. (2001) and the article supply conveyor (2002), and a stopper (30
04), the articles (G) that have been packed in the aggregate consisting of a plurality of rows are stacked on the pallet (P) via the article supply conveyor (2002). Also,
(3002) is a plurality of rows of inclined conveyors that convey articles (G) that have been packed and arranged at intervals in each stage, (3)
Reference numeral 003) is a knitting conveyor arranged downstream of the inclined conveyor (3002). Further, (3004) is a stopper, which is arranged on the upstream side of the article supply conveyor (2002) and knitting so that a plurality of rows of articles (G) conveyed on the knitting conveyor (3003) can be stopped. It is arranged on the downstream side of the conveyor (3003). Thus, the articles (G) of the same type are stored in the plurality of first tributary lines (1001A) located in the same row and the articles (G ) Is stored in the second tributary line (1001B) and is stored in the first tributary line (1001A) (G)
And the articles (G) housed in the second tributary line (1001B) in desired quantities by the main line (10).
02) and load-sort each stage, and the articles (G) loaded in each stage are separated and continuously conveyed at intervals for each inclined conveyor (3002) via a conveyor (3001) and the like. , Knitting into an aggregate consisting of multiple rows (sorting)
Then, the articles (G) loaded in the aggregate by the article stacking device (2000) move the pallets (P) downward.
It is designed to be packed in.

Each part in the above-mentioned embodiment will be described. (1001) is a gravity roller conveyor whose front end is inclined low, and a plurality of rows (10 rows in FIG. 1, FIG. 3) along the main stream line (1002) are shown. At 2
(6 rows), 5 shelves arranged vertically (1004)
Are formed, and the article take-out device (10) is provided at the tip of each gravity roller conveyor (1001).
03) is provided. Further, (1002) is a mainstream line (load aligning conveyor) arranged so as to connect the article take-out devices (1003) in the same stage, and is provided in five stages in the vertical direction.

Thus, the gravity roller conveyor (10
01) is a pair of rail frames (1012) provided with a plurality of rollers (1011) arranged in an inclined manner. The article (G) supplied onto the gravity roller conveyor (1001) is a roller (1011). After being self-propelled by its own weight and stored (storage), it is taken out by the article take-out device (1003) to the mainstream line (1002).

Further, the mainstream line (1002) has a speed of about 67 m / min, which is arranged so as to connect the article take-out device (1003) provided at the tip end of the gravity roller conveyor (1001) arranged in parallel. The belt conveyor is provided with five stages in the vertical direction so as to be substantially orthogonal to the gravity roller conveyor (1001). The main line (1
002) has a pulse encoder (1023) not shown attached.

Further, the article take-out device (1003) is
The air cylinder (103
2) The stopper (1
031) and a chute (1034) arranged on the downstream side of the stopper (1031).
032) when the rod is in the protruding state, the stopper (1
The upper end of the front wall of 031) projects from the upper surface of the roller (1011), and the front wall of the stopper (1031) locks the self-propelled article (G). is there. When an article take-out command is issued, the air cylinder (1032) is actuated to move the upper end of the front wall of the stopper (1031) to the roller (10
The article (G) at the tip is lowered from the upper surface of 11) and locked by the front wall of the stopper (1031). then,
The upper end of the rear wall of the stopper (1031) has a roller (101
Since it is higher than the upper surface of 1), the succeeding article (G)
Is locked by the rear wall of the stopper (1031) and is stored on the gravity roller conveyor (1001) (G)
Only one can be taken out to the mainstream line (1002). The chute (1034) for carrying out the articles (G) taken out one by one by the stopper (1031) to the mainstream line (1002) is composed of a pair of rail frames (1341) provided with a plurality of rollers. The chute (1034) rail frame (134
1) is arranged at a steeper slope than the rail frame (1012) of the gravity roller conveyor (1001).

Hereinafter, a first tributary line (1001A) and a second tributary line (100) consisting of the gravity roller conveyor (1001) of the article storage / loading device (1000).
1B) to take out the articles (G) stored in and to load-align the articles (G) in the flow shelf (1004) shown in FIG. 3, that is, the gravity roller conveyor (1001) along the main line (1002). The description will be made on the basis of another embodiment in which a total of 130 pieces are arranged in 26 rows and 5 rows in the vertical direction. In addition, (1a), (1b), ..., (1z) are gravity roller conveyors (1
The main stream line (100
2), the most downstream side is (1a) and the most upstream side is (1z)
And (1a), (1b), ..., (1y) are the first
Is used as the tributary line (1001A) and (1z) is used as the second tributary line (1001B). Also, (2a), (2b), ..., (2
z) is a branch code indicating each of the gravity roller conveyors (1001) arranged in the second stage from the bottom, and 3 from the bottom.
Gravity roller conveyors (1001) arranged in the 5th to 5th steps are also shown, and the gravity roller conveyors (2z), (3
z), (4z) and (5z) are the second tributary line (100
1B).

Thus, each first tributary line (1
001A) stores a plurality of articles (G) for each product type, and the first tributary lines (1001A) of all stages located in the same row store the articles (G) of the same product type. . That is, the first tributary line (1a), (2a),
(3a), (4a), and (5a) include articles of a type (G
a) is the first tributary line (1b), (2b), (3)
b), (4b), and (5b) include b-type articles (Gb)
However, similarly for the other first tributary lines (1001A), the first tributary lines (1y), (2y), (3
In y), (4y), and (5y), y-type articles (Gy) are stored. Also, the second tributary line (1z),
In (2z), (3z), (4z), and (5z), articles (Gz) of a plurality of varieties with low load alignment request frequencies are stored in the order of varieties taken out to the main line (1002). Needless to say, the z-type product (Gz) means a plurality of product types (G).

Explaining a method of arranging the articles (G) stored in the gravity roller conveyor (1001) in units of an aggregate, as shown in FIG. 8, the first row of the pallet (P) has the same type of articles, For example, when the articles (Ga) are stacked in m rows (for example, 4 rows) × n rows (for example, 5 rows), the first tributary lines (1a), (2a), (3
a), (4a), (5a) at each of the article take-out device (1003) provided at the tip of the
The individual articles (Ga) are almost simultaneously applied to the respective mainstream lines (1
002), and a total of 5 articles (Ga) are taken out. Further, in the same manner, the removal of 5 articles (Ga) was repeated 3 times, and each main line (1002)
Four articles (Ga) are loaded on top. The 20 articles (Ga) that have been sorted are continuously conveyed at intervals for each inclined conveyor (3002) via a separation conveyor (3001), etc., and reach a knitting conveyor (3003), where a stopper ( 3004) knit into a first group consisting of five rows, and as described later, 20 articles (Ga) that have been sorted as a first group by an article stacking device (2000) move downward. The inner pallet (P) is stacked in an arrangement of 4 rows × 5 rows.

Further, as shown in FIG. 9, articles (G) of different varieties are provided in the second row of the pallet (P), for example, articles (Ga), (Gf), (Gk), ( Gp) in the order from the bottom to the second row, articles (Gb), (Gg), (G
l), (Gq) in this order from the bottom to the third column (G
c), (Gh), (Gm), (Gr) in this order from the bottom to the fourth row, articles (Gd), (Gi), (Gn), (Gs).
In the order of, from the bottom to the fifth column, the articles (Ge), (Gj),
In the case of stacking in the order of (Go) and (Gt), the article (G
a) is the article (Gb) at the beginning of the second main stream line (1002) from the bottom, and the article (Gb) is the third main stream line (1002) from the bottom.
2) the article (Gc) is at the beginning, the article (Gd) is at the beginning of the fourth main stream line (1002) from the bottom, and the article (Ge) is at the beginning of the fifth main stream line (1002) from the bottom. Each article (G) has a first tributary line (1a), (2b), (3c), (4d), (5e) so that the goods are aligned.
It is taken out of and packed. Next, the article (Gf) is in the first main stream line (1002) from the bottom, the article (Gg) is in the second main stream line from the bottom (1002), and the third main stream line (1002) is from the bottom. 1002) is an article (Gh)
However, the article (Gi) is on the fourth main line (1002) from the bottom and the article (Gj) is on the fifth main line (1002) from the second on the main line (1002). The respective articles (G) are loaded on the first tributary line (1f), (2g), (3
h), (4i), and (5j) are taken out and loaded. Next, the article (Gk) is placed on the first main line (1002) from the bottom, and the article (Gk) is placed on the second main line (1002) from the bottom.
2) is the article (Gl), the third main line (1002) from the bottom is the article (Gm), and the fourth main line (1002) is the article (Gn) from the bottom. In the fifth main stream line (1002), each article (G) is loaded into the first tributary line (1k) so that the articles (Go) are loaded at the third position on each main stream line (1002). ), (2l), (3m), (4n), (5o), and the goods are sorted. Next, the article (Gp) is placed on the first main stream line (1002) from the bottom, the article (Gq) is placed on the second main stream line from the bottom (1002), and the third main stream line (1002) from the bottom ( 1002) has an article (Gr)
On the fourth main line (1002) from the bottom, goods (G
s) is on the main stream line (1002) at the fifth stage from the bottom, and the article (Gt) is 4 on each main stream line (1002).
Each article (G) so that it is loaded in the second position
Is the first tributary line (1p), (2q), (3r),
Items are taken out from (4s) and (5t) and sorted. That is, articles (Ga), (Gf), (Gk), and (Gp) are arranged in this order on the first main stream line (1002) from the bottom, and articles ( G
b), (Gg), (Gl), and (Gq) in this order, the article (Gc),
In the order of (Gh), (Gm), and (Gr), the articles (Gd), (G
In the order of i), (Gn), and (Gs), the articles (Ge), (Gj), and (Gj) on the fifth main stream line (1002) from the bottom.
(Go), (Gt) are ordered in the order, and the 20 items (G) that have been ordered are continuously passed through the separating conveyor (3001) and the like and spaced at intervals for each inclined conveyor (3002). It is conveyed and arrives at the knitting conveyor (3003), and the stopper (3004) makes it a second row consisting of five rows.
Twenty articles (G) knitted into a collection of articles and loaded as a second collection by the article stacking device (2000) are arranged in 4 rows × 5 rows on the pallet (P) which is moving downward. Stacked in arrangement.

Next, for example, articles (Ga), (Gg),
(Gr), (Gr), (Ga), (Ge), (Gl),
When the articles (G) are loaded on the first main stream line (1002) from the bottom in the order of (Gs), the first
The article (G) stored in the tributary line (1001A) or the second tributary line (1001B) is taken out to the main stream line (1002).

First main line from the bottom (1002)
Is set to a virtual space of 500 mm obtained by adding a certain margin space 200 mm to the length dimension (300 mm) of the article (G), and the above eight articles (G) are taken out from the virtual space.
When there is a load alignment command to convey at a pitch of 00 mm, the pulse encoder (1023) attached to the main line (1002) causes the main line (1002) to move.
Since one pulse is generated for 1 mm movement of 2), by counting this pulse with a pulse counter (not shown), the first tributary line (1
At the timing when the positions of a), (1b), ..., (1y) and the second tributary line (1z) are corrected, each article (G) is moved to a predetermined position on the main stream line (1002). It is taken out and sorted in order of pitch and order.

That is, the main stream line (100
A first tributary line (1a) arranged in parallel along 2),
(1b), ..., (1y) and the second tributary line (1
z) is 400 mm, for example, the distance between the uppermost stream (26th) second tributary line (1z) and the first tributary line (1a) is 400 mm × (26−
1) = 10000 mm, which is the final end of the first main stream line (1002) from the bottom, that is, the separation conveyor (300
Since the article (Ga) that should first reach 1) is stored in the first tributary line (1a), 1
The article (Ga) may be taken out of the first tributary line (1a) with a delay of 0000 pulses. That is, the position correction value of the first tributary line (1a) or the article (Ga) is 10,000 pulses after the start of the load alignment, and is 1 after the start of the load alignment.
An article take-out device (1003) provided with an article take-out command at the tip of the first tributary line (1a) so as to take out the article (Ga) from the first tributary line (1a) to the main stream line (1002) after 0000 pulses. ) Is given to. The final end, that is, the article (Ga) that should first reach the separating conveyor (3001) is the main line (1002).
Is carried out at the top, the carry-out timing based on the carrying order is 0 pulse.

Next to the article (Ga), the mainstream line (100
The article (Gg) to reach the final end of 2) is taken out from the first tributary line (1g),
2) 500 from the virtual space of the article (Ga) set above
Only mm mm is loaded in the virtual space on the upstream side. That is, the distance between the uppermost second tributary line (1z) and the seventh first tributary line (1g) is 400 mm × (26-7) = 7.
It is 600 mm, and the position correction value of the first tributary line (1 g) or the article (Gg) is 7600 pulses. In addition, since the conveyance interval with the article (Ga) that reaches the final end first is 500 mm, the first tributary line (1
In order to take out the article (Gg) from the g) to the main stream line (1002), the article take-out command is issued to the first tributary line (1).
g) an article take-out device (100
Given in 3).

Next to the article (Gg), the mainstream line (100
The article (Gr) that should reach the final end of 2) is taken out from the first tributary line (1r), and the main line (100).
2) 100 from the virtual space of the article (Ga) set above
Only 0 mm is loaded in the upstream virtual space. That is, the distance between the uppermost second tributary line (1z) and the 18th first tributary line (1r) is 400 mm × (26-1
8) = 3200 mm, first tributary line (1r)
Alternatively, the position correction value of the article (Gr) is 3200 pulses. Further, since the conveyance interval with the article (Ga) that reaches the final end first is 1000 mm, it is 1 in 3200 pulses.
After 4200 pulses obtained by adding 000 pulses, the article (Gr) is transferred from the first tributary line (1r) to the mainstream line (100).
An article take-out command is given to the article take-out device (1003) provided at the tip of the first tributary line (1r) so as to take out to the item (2).

After the article (Gr), the article (Gr) of the same type reaches the final end of the mainstream line (1002),
The article (Gr) is also taken out from the first tributary line (1r), and is loaded in the virtual space on the upstream side by 1500 mm from the virtual space of the article (Ga) set on the main flow line (1002). That is, since the conveyance interval with the article (Ga) that reaches the final end first is 1500 mm, 3
After 4700 pulses obtained by adding 1500 pulses to 200 pulses, the article take-out command is sent to the tip of the first tributary line (1r) so as to take out the article (Gr) from the first tributary line (1r) to the main stream line (1002). It is given to the article take-out device (1003) provided.

Next to the article (Gr), the mainstream line (100
The article (Ga) that should reach the final end of 2) is taken out from the first tributary line (1a), and
2) 2000 from the virtual space of the article (Ga) that should reach the final end of the first mainstream line (1002) set above
Only mm mm is loaded in the virtual space on the upstream side. That is, the conveyance interval with the article (Ga) that reaches the final end first is 200
Since it is 0 mm, the first tributary line (1
In order to take out the article (Ga) from (a) to the main stream line (1002), the article take-out command is issued to the first tributary line (1).
a) The article take-out device (100
Given in 3).

Next to the article (Ga), the mainstream line (100
The article (Ge) to reach the final end of 2) is taken out from the first tributary line (1e), and the main line (100).
2) 2500 from the virtual space of the article (Ga) that should reach the final end of the first mainstream line (1002) set above
Only mm mm is loaded in the virtual space on the upstream side. That is, the distance between the uppermost second tributary line (1z) and the fifth first tributary line (1e) is 400 mm × (26−5) = 8.
It is 400 mm, and the position correction value of the first tributary line (1e) or the article (Ge) is 8400 pulses. In addition, since the conveyance interval with the article (Ga) that reaches the final end first is 2500 mm, 2500 per 8400 pulses.
After 10900 pulses after adding the pulses, the article (Ge) is transferred from the first tributary line (1e) to the mainstream line (1002).
An article take-out command (10) is provided at the tip of the first tributary line (1e) to take out the article.
03).

Next to the article (Ge), the mainstream line (100
The article (Gl) to reach the final end of 2) is taken out from the first tributary line (1l), and the main line (100).
2) 3000 from the virtual space of the article (Ga) that should reach the final end of the first mainstream line (1002) set above.
Only mm mm is loaded in the virtual space on the upstream side. That is, the distance between the uppermost second tributary line (1z) and the twelfth first tributary line (1l) is 400 mm × (26-12).
= 5600 mm, and the position correction value of the first tributary line (1l) or the article (Gl) is 5600 pulses.
Further, since the conveyance interval with the article (Ga) that reaches the final end first is 3000 mm, it is 300 in 5600 pulses.
After 8600 pulses after adding 0 pulses, the article (Gl) is transferred from the first tributary line (1l) to the mainstream line (1002).
The article take-out command (10) is provided at the tip of the first tributary line (1l) to take out the article.
03).

Next to the article (Gl), the mainstream line (100
The article (Gs) to reach the final end of 2) is taken out from the first tributary line (1s), and
2) 3500 from the virtual space of the article (Ga) that should reach the final end of the first mainstream line (1002) set above
Only mm mm is loaded in the virtual space on the upstream side. That is, the distance between the uppermost second tributary line (1z) and the 19th first tributary line (1s) is 400 mm × (26-19).
= 2800 mm, and the position correction value of the first tributary line (1s) or the article (Gs) is 2800 pulses.
Further, since the conveyance interval with the article (Ga) that reaches the final end first is 3500 mm, 350 in 2800 pulses.
After 6300 pulses with 0 pulse added, the article (Gs) is transferred from the first tributary line (1s) to the mainstream line (1002).
The article take-out command (10) is provided at the tip of the first tributary line (1s) so as to take out the article.
03).

When the articles (G) are lined up in the main line (1002) from the second to the fifth from the bottom, the position correction value and the conveyance interval are calculated in the same manner, and the predetermined values are calculated. From the first tributary line (1001A) and the second tributary line (1001B) at the timing, the main stream line (1
002) is controlled to take out the article (G).

Thus, each mainstream line (100
2) Articles (G) that are continuously loaded at intervals with each other
Of about 96 m / m downstream of each main stream line (1002) in order to transport the water to the inclined conveyor (3002).
Separation (belt) conveyor (3001) with a speed of min, left 90 ° roller curve conveyor with a speed of approximately 42 m / min, linear belt conveyor with a speed of approximately 42 m / min, right 90 ° roller curve with a speed of approximately 42 m / min A conveyor, a linear belt conveyor with a speed of about 42 m / min is provided. It should be noted that the articles (G) to be the heads in each row of the aggregate consisting of a plurality of rows are inclined conveyors (3002) almost at the same time.
Or to set the speed of the conveyor provided downstream of the main stream line (1002) so as to reach the final end of the line, that is, the upstream end of the knitting conveyer (3003), for each row,
It is preferable to correct the carry-out timing from the gravity roller conveyor (1001) for each main stream line (1002).

In FIG. 4, the knitting conveyor (3003) is different from that shown in FIG. 1, but the other points are the inclined conveyor (3002), knitting conveyor (3003),
It is an enlarged perspective view which is substantially the same as a stopper (3004),
The inclined conveyors (3002) are belt conveyors having a speed of about 42 m / min, and are arranged in five rows corresponding to the mainstream line (1002), and the inclination angles are different.
The knitting conveyor (3003) is an inclined conveyor (30
02), which has a belt width corresponding to 5 rows of inclined conveyors (3002) and has a plurality of rows of articles (G). Pair of rotating endless round belts (3311) for
The side guide (3031) is made up of, and the pair of endless round belts (3311) are attached at intervals on the downstream side so that the article (G) can be kept close to each other. Further, the stopper (3004) is used for the article supply conveyor (30
06), and is arranged on the upstream side of the knitting conveyor (300
3) is a rocking roller conveyor disposed at a downstream side of about 67 m / min, and is structured to rock by a downstream end as a fulcrum by an air cylinder (not shown). A plurality of rows of articles (G) conveyed on the knitting conveyor (3003) at the upstream end of 3004) can be stopped. Further, (3005) is a (laser) photoelectric switch that detects passage of articles (G) conveyed at intervals in each row, and is provided at the upstream end of the knitting conveyor (3003) so as to correspond to each row. Five are provided above.

Thus, each inclined conveyor (300
2) It is conveyed at intervals, and the knitting conveyor (3
003) The article (G) that should be the head in each row of the plurality of rows that are conveyed above each row at intervals and the last in each row of the preceding row The article (G) to be delimited is divided by ascending the upstream end of the rocking roller conveyor (3004) and then descending at the upstream end of the rocking roller conveyor (3004). ) Is organized into an aggregate consisting of multiple columns.

Hereinafter, the articles (G) having a length of 300 mm are conveyed to each knitting conveyor (3002) at a substantially constant pitch, for example, at a pitch of 0.5 seconds, and reach the knitting conveyor (3003). When knitted into an aggregate of 20 articles (G) consisting of 5 rows and stacked on a pallet (P) in 4 rows × 5 rows as shown in FIGS. 8 and 9, a knitting conveyor (3003 ) Reached (G)
Are further conveyed on the knitting conveyor (3003) at intervals for each row, and five articles (G) placed in the width direction rotate in the same direction as the knitting conveyor (3003). The side guide (3031) formed of an endless round belt (3311) is conveyed in the direction of the rocking roller conveyor (3004) while the width is adjusted. Incidentally, the photoelectric switch (3005) provided at the upstream end of the knitting conveyor (3003) so as to correspond to the respective inclined conveyors (3002) detects that the articles (G) in the corresponding row pass one after another. It is designed to continue.

Five photoelectric switches (300) provided so as to correspond to the respective inclined conveyors (3002)
When any of 5) detects the passage of the article (G) that reaches the knitting conveyor (3003) at the head, the upstream end of the rocking roller conveyor (3004) is lifted with a certain time delay, and Knitting conveyor (300
The article (G) arriving at 3) at the head is temporarily stopped at the ascended upstream end of the rocking roller conveyor (3004), the difference in arrival time for each row is absorbed, and the article (G) at the head of each row ( When G) is aligned in a horizontal row, it is conveyed to the article supply conveyor (3006) to be knitted into an aggregate consisting of a plurality of rows.

The article stacking device (2000) is
A pallet conveyor (2001) for horizontally conveying the pallet (P), an article supply conveyor (2002) for further stacking the article (G) supplied by the article supply conveyor (3006) on the pallet (P), A lifting device (2003) for lifting and lowering the pallet (P), a traveling device (2004) for horizontally moving the lifting device (2003), and the like are provided, and the article supply conveyor (2002) is fixed. By moving the pallet (P) in the horizontal direction and the vertical direction, the articles (G) are stacked on the pallet (P). The pallet conveyor (2001) is a driving roller conveyor, the article supply conveyor (2002) is a driving belt conveyor, the lifting device (2003) is a table lifter, and the driving roller (2032) is provided on the table (2031). ing. An article regulation plate (2033) is provided upright on the end of the table (2031). Further, the traveling device (2004) includes a rack (2041) and a pinion (204).
2) and is adapted to run in the same direction as the article supply conveyor (2002) along the guide (2043). Then, the inclined conveyors (3002) are conveyed at intervals, and further, the knitting conveyors (3003)
Article (G) to be the head in each row of a plurality of rows that are conveyed above each row at intervals and the article to be the last in each row of the preceding row (G) and the rocking roller conveyor (3
004) is separated by rising the upstream end thereof, and then the upstream end of the rocking roller conveyor (3004) is lowered to knit into an aggregate consisting of a plurality of rows, and the knitted articles (G) are pallets. The pallet (P) is moving downward at a stacking speed substantially equal to the descending speed of (P).

That is, an article (G) having a length of 300 mm and a thickness of 50 mm, which is placed on the article supply conveyor (2002) in five rows in a width direction at a substantially constant pitch, for example, a pitch of 0.5 seconds, is the article supply conveyor ( 2002), it is moved in the pallet (P) direction.

On the other hand, as shown in FIG. 6, the pallet (P) mounted on the elevating device (2003) is moved up to a position just below the article supply conveyor (2002), and the traveling device (2004) supplies the article. Conveyor (200
The tip of 2) is run to the position where the first aggregate is stacked.

When the pallet (P) is moved to the stacking start position of the first aggregate, the elevating device (2003) starts descending and the articles are continuously supplied by the article supply conveyor (2002). Five (G) are stacked so as to be stacked on the pallet (P) moving downward by five (see the phantom line in FIG. 6), and are stacked as shown in FIG. The descending speed of the lifting device (2003) when the articles (G) are stacked on the pallet (P) is the stacking speed of the articles (G) to be stacked, which is 5 in this embodiment.
It is set to be equal to or slightly faster than 0 mm / 0.5 seconds = 6 m / min, for example, 6 to 7 m / min.

When the final articles (G) of the first aggregate are loaded onto the pallet (P), the pallet (P) is shown in FIG.
As shown in FIG. 4, the traveling device (2004) causes the tip of the article supply conveyor (2002) to travel to a position where the second aggregate is to be stacked, and the article supply conveyor (200).
It is lifted to the position just below 2).

When the pallet (P) is moved to the stacking start position of the second aggregate, the elevating device (2003) starts descending and the articles are continuously supplied by the article supply conveyor (2002). Five (G) are stacked so as to be stacked on the pallet (P) moving downward by 5 units (see the phantom line in FIG. 7), and are stacked as shown in FIG.

Similarly, the pallets (P) stacked up to the third aggregate are transferred to the pallet conveyor (200).
It is carried out by 1).

Although the method for loading articles according to the present invention has been described above with reference to the examples of the article arranging equipment suitable for carrying out the method, the method for loading articles according to the present invention is not limited to these. For example, a plurality of tributary lines (1001)
It is also possible to store the same type of article (G) in only one tributary line (1001) without storing the same type of article (G).

The size of the article (G) may be different for each type.

The number of articles (G) to be loaded on the pallet (P) is not limited to 60, and different numbers of articles (G) can be arranged on each pallet (P) in any arrangement.
You may make it stack with a number of steps.

[0047]

As described above, the article stacking method of the present invention stores the articles in the article storage portions arranged in a plurality of rows and a plurality of stages, and then loads the stored articles to be aligned. By loading the articles in the container, any type of articles can be loaded in any position.

[Brief description of drawings]

FIG. 1 is a perspective view showing an example of an article arranging facility.

FIG. 2 is an enlarged perspective view of a tip portion of the gravity roller conveyor shown in FIG.

FIG. 3 is an elevational view of a fluidized shelf formed by arranging a total of 130 gravity gravity conveyors in 26 rows in the direction along the main line and in five stages in the vertical direction.

FIG. 4 is an enlarged perspective view of the knitting conveyor which is different from that shown in FIG. 1 but is otherwise the same as the inclined conveyor, knitting conveyor, stopper and the like shown in FIG.

FIG. 5 is a perspective view showing an example of an article stacking apparatus.

6 is a side view for explaining the operation of the article stacking apparatus shown in FIG.

FIG. 7 is a side view for explaining the operation of the article stacking apparatus shown in FIG.

8 is a perspective view showing a state of articles stacked on a pallet by the article stacking apparatus shown in FIG.

9 is a perspective view showing a state of articles stacked on a pallet by the article stacking apparatus shown in FIG.

[Explanation of symbols]

 G article P container (pallet) 1001 article storage unit (gravity roller conveyor) 1004 fluidized shelf

Claims (3)

[Claims] 1. A method of stacking articles in which a plurality of types of articles are stacked in a container, wherein the articles are stored in article storage sections arranged in a plurality of rows and a plurality of stages, and then the stored articles are taken out. A product of articles characterized in that the articles are sorted for each stage, the articles sorted for each stage are sorted into an aggregate consisting of a plurality of rows, and the articles sorted for the aggregate are stacked in the container. How to attach. 2. The method for stacking articles according to claim 1, wherein the articles are stacked in a container moving downward. 3. The method of stacking articles according to claim 1, wherein the article storage section is formed of a fluidized shelf.