JPH0769036B2 - Anticorrosion coating structure and distribution method for water pipes - Google Patents
Anticorrosion coating structure and distribution method for water pipesInfo
- Publication number
- JPH0769036B2 JPH0769036B2 JP34707292A JP34707292A JPH0769036B2 JP H0769036 B2 JPH0769036 B2 JP H0769036B2 JP 34707292 A JP34707292 A JP 34707292A JP 34707292 A JP34707292 A JP 34707292A JP H0769036 B2 JPH0769036 B2 JP H0769036B2
- Authority
- JP
- Japan
- Prior art keywords
- coating
- layer
- paint
- anticorrosion
- cement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000000576 coating method Methods 0.000 title claims description 164
- 239000011248 coating agent Substances 0.000 title claims description 150
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 35
- 238000009826 distribution Methods 0.000 title description 4
- 238000000034 method Methods 0.000 title description 4
- 239000003973 paint Substances 0.000 claims description 125
- 239000010410 layer Substances 0.000 claims description 93
- 239000000843 powder Substances 0.000 claims description 57
- 239000004744 fabric Substances 0.000 claims description 54
- 239000004568 cement Substances 0.000 claims description 40
- 239000000835 fiber Substances 0.000 claims description 38
- 239000011247 coating layer Substances 0.000 claims description 26
- 239000002904 solvent Substances 0.000 claims description 17
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 13
- 239000000654 additive Substances 0.000 claims description 11
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 claims description 10
- 230000000996 additive effect Effects 0.000 claims description 10
- 239000011521 glass Substances 0.000 claims description 7
- 238000002156 mixing Methods 0.000 claims description 7
- 238000005260 corrosion Methods 0.000 claims description 4
- 238000004804 winding Methods 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 3
- 239000008199 coating composition Substances 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 15
- 239000000463 material Substances 0.000 description 13
- 239000011398 Portland cement Substances 0.000 description 11
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 7
- 239000003365 glass fiber Substances 0.000 description 6
- 239000000853 adhesive Substances 0.000 description 5
- 230000001070 adhesive effect Effects 0.000 description 5
- 230000004888 barrier function Effects 0.000 description 5
- 238000010790 dilution Methods 0.000 description 5
- 239000012895 dilution Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 4
- 239000000292 calcium oxide Substances 0.000 description 4
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000006378 damage Effects 0.000 description 4
- 230000001681 protective effect Effects 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000003449 preventive effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 230000021962 pH elevation Effects 0.000 description 2
- 239000000049 pigment Substances 0.000 description 2
- 229920001296 polysiloxane Polymers 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000007761 roller coating Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004264 Petrolatum Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical compound [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000012784 inorganic fiber Substances 0.000 description 1
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 1
- 239000001034 iron oxide pigment Substances 0.000 description 1
- 239000001035 lead pigment Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 229940066842 petrolatum Drugs 0.000 description 1
- 235000019271 petrolatum Nutrition 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L58/00—Protection of pipes or pipe fittings against corrosion or incrustation
- F16L58/02—Protection of pipes or pipe fittings against corrosion or incrustation by means of internal or external coatings
- F16L58/04—Coatings characterised by the materials used
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Paints Or Removers (AREA)
- Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Description
【0001】[0001]
【産業上の利用分野】この発明は、上水道、下水道等の
配水管の特に大気中に露出する水管橋及びその付属構造
材等の防食被覆構造、及び同防食被覆工法に関するもの
である。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an anticorrosion coating structure for water pipes of waterworks, sewers and the like, particularly a water pipe bridge exposed to the atmosphere and its attached structural materials, and a method for coating the same.
【0002】[0002]
【従来の技術】配水管等の防食は、一般にその表面にサ
ビ止め塗料あるいはペトロラタム系防食被覆材等を塗覆
装することにより、金属表面を外気から遮断するものと
している。2. Description of the Related Art In general, for the anticorrosion of a water pipe or the like, the surface of the metal is shielded from the outside air by coating the surface thereof with a rust preventive paint or a petrolatum type anticorrosive coating material.
【0003】従来、このような被覆材料として最も一般
的に使用されているサビ止め塗料は、塗料中に酸化鉄顔
料、鉛系顔料、クロム酸塩顔料等の重金属系顔料を配合
することによって防錆性を付与したものであるが、耐久
性に問題があり、5〜7年程度で塗り替えを必要とする
難点があった。一方ペトラタム系等の防食被覆材におい
ては、その塗覆層の厚さが相当程度に厚いものとなり、
殊に水管橋等に適用した場合にその外観的な美感が著し
く損われるのみならず、大きな重量負荷を与えるという
ような難点があった。更には、配水管の局部腐食によっ
て漏水を生じたような場合、防食被覆内部を水が走って
漏水個所から離れた部位で外部に流出するため、漏水個
所の特定、早期発見が困難なものとなり、保守管理が行
いにくいという問題点もあった。Conventionally, the rust preventive paint most commonly used as such a coating material is prevented by compounding a heavy metal pigment such as an iron oxide pigment, a lead pigment or a chromate pigment in the paint. Although it was rust-provided, there was a problem in durability and there was a problem that repainting was required in about 5 to 7 years. On the other hand, in anti-corrosion coating materials such as Petratum, the thickness of the coating layer is considerably thick,
In particular, when it is applied to a water pipe bridge or the like, not only is the appearance aesthetically impaired, but there is a problem that a large weight load is applied. Furthermore, if water leakage occurs due to local corrosion of the distribution pipe, water runs inside the anticorrosion coating and flows out to the outside at a location away from the leakage location, which makes it difficult to identify the leakage location and detect it early. However, there was also a problem that it was difficult to perform maintenance management.
【0004】一方、従来のサビ止め塗料を更に一歩改善
した防食塗料として、特公昭56−43267号公報に
記載されているように、溶剤型塗料に添加剤としてポル
トランドセメント粉末またはその化学組成の主成分であ
る酸化カルシウム粉末等を配合し、これらの添加剤によ
る塗料のアルカリ化を利用して、防食性を向上し、保護
性能を改善したいわゆるセラミックス系の防食塗料が開
発され、近時多く使用されている。On the other hand, as an anticorrosion paint which is a further improvement over the conventional rust preventive paint, as described in Japanese Patent Publication No. 56-43267, the main component of Portland cement powder or its chemical composition as an additive to a solvent type paint. A so-called ceramic anticorrosion paint with improved anticorrosion properties and improved protection performance has been developed by incorporating calcium oxide powder, which is a component, and utilizing the alkalinization of paints with these additives, and has been frequently used recently. Has been done.
【0005】[0005]
【発明が解決しようとする課題】上記の防食塗料は、そ
のベース塗料のバインダー成分による接着効果と添加剤
による無機結合効果の相乗によって優れた接着力を発揮
し、かつアルカリ性成分による防錆特性、耐候性、耐水
性にも優れているものであるが、該塗料単独による防食
被覆においては、なお次のような問題点が残るものであ
った。The above-mentioned anticorrosive paint exhibits excellent adhesive strength by the synergistic effect of the binder component of the base paint and the inorganic binding effect of the additive, and the anticorrosive property of the alkaline component, Although it is also excellent in weather resistance and water resistance, the following problems still remain in the anticorrosion coating with the paint alone.
【0006】即ち、溶剤型塗料中に比較的多量のセメン
ト系粉末を添加剤として配合するため、一般塗料に較べ
て塗膜に微小ピンホールを発生し易く、殊に薄塗り塗膜
にあっては環境遮断のためバリヤー性の不完全により点
錆発生の可能性が高い。そこで、対応策として、重ね塗
りあるいは厚塗りにより塗膜厚さを増大して、バリヤー
性を向上することが考慮されるが、セメント系粉末の含
有により一般塗料に較べて所謂伸びが悪いため、ハケ塗
り、ローラ塗り等で塗工する場合に塗りむらを生じ易
く、外観上の美感が損われ易い欠点があった。That is, since a relatively large amount of cement-based powder is mixed as an additive in a solvent type paint, fine pinholes are more likely to occur in the coating film as compared with general paints, especially in thin coating films. Since the environment is cut off, there is a high possibility that spot rust will occur due to incomplete barrier properties. Therefore, as a countermeasure, it is considered to increase the coating thickness by overcoating or thick coating to improve the barrier property, but since the so-called elongation is worse than the general paint due to the inclusion of the cementitious powder, When coating by brush coating, roller coating, etc., there is a drawback that coating unevenness is likely to occur and the aesthetic appearance is likely to be impaired.
【0007】上記のような技術的背景に鑑み、この発明
は、添加剤としてセメント系粉末を配合した上記防食塗
料の諸特性を利用しながら、更にその欠点を改善した防
食被覆構造及び該防食被覆を形成する被覆工法を提供す
ることを目的とする。In view of the above-mentioned technical background, the present invention utilizes the various characteristics of the above-mentioned anticorrosion coating compounded with cement-based powder as an additive, while further improving the drawbacks thereof, and an anticorrosion coating structure and the anticorrosion coating. It is an object of the present invention to provide a coating method for forming a film.
【0008】従って、この発明において、「セメント系
粉末」というのは、特公昭56−43267号公報に記
載の添加剤、即ちポルトランドセメント粉末のほか、そ
の化学組成における主たる成分である酸化カルシウム粉
末、及び酸化カルシウム粉末と他の化学組成粉末(二酸
化ケイ素、酸化アルミニウム、酸化第2鉄、酸化マグネ
シウム等)との混合物を包含する意味において用いるも
のとする。Therefore, in the present invention, the "cement-based powder" means the additive described in Japanese Patent Publication No. 56-43267, that is, Portland cement powder, and calcium oxide powder which is the main component in its chemical composition. And a mixture of calcium oxide powder and other chemical composition powders (silicon dioxide, aluminum oxide, ferric oxide, magnesium oxide, etc.).
【0009】[0009]
【課題を解決するための手段】この発明は、溶剤型塗料
にセメント系粉末を配合した防食塗料と、ガラスクロス
等の抗張性繊維クロスとの複合化により、上記防食塗料
の優れた保護性能、即ち防食性、耐塩水性、耐水性、耐
候性等をそのまま保有しながら、耐衝撃性、被覆強度を
向上し、一段と耐久性に優れたものとなしうること、ま
た防食塗料による下塗り、中塗り、上塗りの各コート層
におけるセメント系粉末成分の含有量を漸次低減させた
ものとすることにより、上記保護性能を十分に保有しな
がら、塗工作業性を向上し、かつ外観上の美感に優れた
ものとなしうることの新たな知見に基づき完成するに至
ったものである。The present invention provides an excellent protection performance of the above-mentioned anticorrosion paint by compounding an anticorrosion paint in which a cement-based powder is mixed with a solvent-type paint and a tensile fiber cloth such as glass cloth. That is, it is possible to improve impact resistance and coating strength while maintaining corrosion resistance, salt water resistance, water resistance, weather resistance, etc. as it is, and to further improve durability. By gradually reducing the content of the cement-based powder component in each coating layer of the top coat, the coating workability is improved and the appearance is excellent while sufficiently retaining the above-mentioned protective performance. It was completed based on new knowledge of what can be done.
【0010】すなわち、この発明の1つは、配水管等の
防食被覆構造に関し、溶剤型塗料に添加剤としてセメン
ト系粉末を配合してなる防食塗料からなる下塗りコート
層と、その外面に捲回被覆された抗張性繊維クロス層
と、該繊維クロス層に含浸被覆された前記同様の防食塗
料からなる中塗りコート層と、更に該中塗りコート層上
に塗着形成された前記同様の防食塗料またはセメント系
粉末を配合しない溶剤型塗料からなる上塗りコート層と
をもって構成され、かつ前記中塗りコート層及び上塗り
コート層がそれぞれの下位の下塗りコート層及び中塗り
コート層に対してセメント系粉末の含有量において相対
的に少なく設定されてなることを特徴とするものであ
る。That is, one aspect of the present invention relates to an anticorrosion coating structure for water pipes and the like, and relates to an undercoat layer comprising an anticorrosion coating prepared by mixing a cement-based powder as an additive with a solvent-based coating, and winding it on the outer surface thereof. A coated tensile fiber cloth layer, an intermediate coat layer made of the same anticorrosive paint impregnated and coated on the fiber cloth layer, and the same anticorrosion formed by coating on the intermediate coat layer. and the topcoat coating layer made of solvent-paints not blended paint or cement-based powder consists with <br/>, and the intermediate coat layer and the topcoat coating layer subbing coat layer and intermediate coat layer of each of the lower On the other hand, the content of cement-based powder is set to be relatively low.
【0011】また、他のもう1つの発明は、上記防食被
覆構造を形成するための防食被覆工法に関し、配水管等
の防食被覆対象物の表面を清浄化する前処理工程と、溶
剤型塗料に添加剤としてセメント系粉末を配合してなる
下塗り防食塗料を塗装して所定厚みの下塗りコート層を
形成する下塗り工程と、次いで、上記下塗りコート層上
に、前記同様の防食塗料であって下塗り防食塗料よりも
セメント系粉末の配合量を相対的に小とした中塗り防食
塗料を複数回に亘って塗装すると共に、該塗装工程中に
抗張性繊維クロステープを所定の張力を付与しながら螺
旋状に重ね巻きすることにより、上記繊維クロス層に中
塗り防食塗料が含浸被覆された中塗りコート層を形成す
る中塗り工程と、次いで更に、上記中塗りコート層上に
セメント系粉末の配合量を中塗り防食塗料よりも更に小
とした上塗り防食塗料またはセメント系粉末を含有しな
い上塗り塗料を塗装して上塗りコート層を形成する上塗
り工程とよりなることを特徴とするものである。Further, another invention relates to an anticorrosion coating method for forming the above anticorrosion coating structure, which comprises a pretreatment step for cleaning the surface of an anticorrosion coating object such as a water pipe and a solvent type paint. An undercoating step of applying an undercoating anticorrosive paint containing a cement-based powder as an additive to form an undercoating coat layer of a predetermined thickness, and then, on the above-mentioned undercoating coat layer, an anticorrosion paint similar to the above-mentioned undercoating anticorrosion paint An intermediate coating anticorrosive paint having a relatively small amount of cement-based powder than that of the paint is applied multiple times, and a tensile fiber cloth tape is spiraled while applying a predetermined tension during the applying process. An intermediate coating step of forming an intermediate coating layer in which the intermediate coating anticorrosive coating is impregnated and coated on the above-mentioned fiber cloth layer, and then further, the cement-based powder of the cement-based powder is further formed on the intermediate coating layer. Further than middle coating anticorrosive paint total amount it is characterized in more becomes possible and the topcoat forming a topcoat coating layer by coating a top coating containing no topcoat anticorrosive paint or cementitious powder was small.
【0012】[0012]
【構成の具体的な説明】この発明の防食塗料のベースと
なる溶剤型塗料は、市販されている溶剤型合成樹脂塗
料、たとえば塩化ビニル系塗料、アクリル系塗料、シリ
コーン系塗料、フッ素樹脂系塗料等を広く適用可能であ
り、また油性塗料の使用も可能である。好適には後述す
るように下塗り用としては塩化ビニル系塗料が、中塗り
及び上塗り用としてはアクリル系塗料が適用される。こ
れらの塗料は、市販のまま使用しても良いが、塗装作業
性等の面から、シンナー等の溶剤で10〜30%程度に
稀釈して使用するのが好ましい。DETAILED DESCRIPTION OF THE STRUCTURE Solvent-based paints, which are the base of the anticorrosion paint of the present invention, are commercially available solvent-based synthetic resin paints such as vinyl chloride paints, acrylic paints, silicone paints, fluororesin paints. Etc. are widely applicable, and oil-based paints can also be used. As will be described later, a vinyl chloride paint is preferably used for the undercoat, and an acrylic paint is used for the middle coat and the top coat. These paints may be used as they are on the market, but from the viewpoint of coating workability, it is preferable to use them after diluting them with a solvent such as thinner to about 10 to 30%.
【0013】また、防食塗料に添加剤として用いるセメ
ント系粉末は、前述のようにポルトランドセメント粉
末、酸化カルシウム粉末等を含むが、なかでも白色ポル
トランドセメント粉末を用いるのが好適である。即ち、
白色ポルトランドセメント粉末を用いる場合、発錆抑制
効果に優れ、保護性能を改善しながら、塗料の調色の自
由性を確保しうる点で有利である。The cement-based powder used as an additive in the anticorrosion paint contains Portland cement powder, calcium oxide powder, etc. as described above, but it is preferable to use white Portland cement powder. That is,
The use of white Portland cement powder is advantageous in that it is excellent in the effect of suppressing rusting and can improve the protection performance while ensuring the freedom of the toning of the paint.
【0014】また中塗り防食塗料が含浸される抗張性繊
維クロスは、高ヤング率の繊維からなるものであれば適
用可能であり、ガラス繊維クロス、金属繊維クロス、炭
素繊維クロス等の無機繊維クロスのほか、芳香族ポリア
ミド繊維クロス、ポリイミド繊維クロス等の有機繊維ク
ロスを使用することも可能である。しかしながら、該繊
維クロスは、防食被覆の厚さの均一性を阻害することな
く被覆表面を平滑に仕上げうるものであること、防食塗
料の含浸が良好に行われるものであること、強度に優
れ、なるべく安価に入手しうるものであること等の諸要
請に鑑み、薄手のガラス繊維クロスを用いるのが最も好
適である。即ち、厚さ0.01〜1.0mm、好ましく
は0.1〜0.2mm、経緯糸密度15〜25本/25
mmの平織り組織によるガラス繊維クロスを用いるのが
好適である。該クロスは、ヒートクリーニングあるいは
シランカップリング剤による表面処理を施して、接着性
を向上させたものとして用いられる。As the tensile fiber cloth impregnated with the intermediate coating anticorrosive paint, any fiber having a high Young's modulus can be applied, and inorganic fibers such as glass fiber cloth, metal fiber cloth and carbon fiber cloth can be used. In addition to cloth, it is also possible to use organic fiber cloth such as aromatic polyamide fiber cloth and polyimide fiber cloth. However, the fiber cloth is capable of finishing the coating surface smoothly without impeding the uniformity of the thickness of the anticorrosion coating, that impregnation of the anticorrosion coating is excellent, and excellent in strength, It is most preferable to use a thin glass fiber cloth in view of various requirements such as availability as cheaply as possible. That is, the thickness is 0.01 to 1.0 mm, preferably 0.1 to 0.2 mm, and the warp and weft density is 15 to 25 yarns / 25.
It is preferable to use a glass fiber cloth having a plain weave structure of mm. The cloth is used as one having improved adhesion by being subjected to heat cleaning or surface treatment with a silane coupling agent.
【0015】添附図面に示す防食被覆構造において、
(1)は防食被覆対象物とする配水管、(2)は下塗り
コート層、(3)は抗張性繊維クロス層、(4)は中塗
りコート層、(5)は上塗りコート層を示す。In the anticorrosion coating structure shown in the attached drawings,
(1) Water pipe for anticorrosion coating, (2) Undercoat layer, (3) Tensile fiber cloth layer , (4) Intermediate coating
Ri coat layer, (5) shows a top coat coat layer.
【0016】上記防食構造の更に具体的な構成を、その
被覆工法と共に詳しく説明すれば、次のとおりである。A more specific structure of the above-mentioned anticorrosion structure will be described in detail below together with its coating method.
【0017】〔前処理工程〕配水管等の防食被覆対象物
(1)は、先ず前処理工程によりその表面を清浄化す
る。該前処理工程は、スクレーパ、ケレンハンマー等で
表面の錆、付着物等を十分に掻き落としたのち、ワイヤ
ーバフサンダー等により表面を研磨し、更にシンナー等
の溶剤を用いて、表面に付着している油分、水分、付着
物等を完全に、取除く。更に要すれば、錆の露出面につ
いては錆固定処理し、溶接部、孔食部等については漏水
防止の局部処理を行う。[Pretreatment Step] The surface of the anticorrosion coated object (1) such as a water pipe is first cleaned by a pretreatment step. In the pretreatment step, rust on the surface is thoroughly scraped with a scraper, a Keren hammer, etc., and then the surface is polished with a wire buff sander, etc., and further adhered to the surface with a solvent such as thinner. Completely remove the oil, water, and deposits that are present. Further, if necessary, the exposed surface of rust is fixed by rust, and the welded portion, the pitted portion, etc. are locally treated to prevent water leakage.
【0018】〔下塗り工程〕次いで、下塗り防食塗料を
もって1ないし複数回の塗装を行い、所定厚みの下塗り
コート層(2)を形成する。この下塗り工程に用いる下
塗り防食塗料は、そのベース塗料として塩化ビニル系塗
料を用いるのが好適である。即ち、アクリル系塗料、塩
化ゴム系塗料等を用いる場合に較べ、ハケ塗りあるいは
ローラー塗り等による塗装作業において、塩化ビニル系
塗料は液だれ、塗りムラを生じることなく所要厚みの塗
膜を形成し易く、かつ乾燥も短時間で行うことができる
など、作業性の点で有利である。[Undercoating Step] Next, the undercoating anticorrosive paint is applied one or more times to form an undercoating layer (2) having a predetermined thickness. For the undercoating anticorrosive paint used in this undercoating process, it is preferable to use a vinyl chloride-based paint as the base paint. That is, in comparison with the case of using acrylic paint, chlorinated rubber paint, etc., vinyl chloride paint forms a coating film of a required thickness without causing dripping or coating unevenness in painting work such as brush coating or roller coating. It is advantageous in terms of workability because it is easy and can be dried in a short time.
【0019】下塗り防食塗料中へのセメント系粉末の配
合量は、そのベースとなる溶剤型塗料の固形成分すなわ
ち不揮発性成分100重量部に対し、20〜300重量
部、好ましくは60〜150重量部程度に設定する。こ
の配合量が20重量部未満と少なすぎるときは、セメン
ト系粉末の配合効果、即ち防食性能の十分な向上効果、
接着性及び耐衝撃性を含む被覆強度の向上効果を十分に
達成することができない。一方、300重量部をこえて
過多に配合するときは、塗料を稀釈しても塗装作業性の
悪いものとなると共に、被覆のバリヤー特性の低下をも
たらし、望ましい保護性能を達成することができない。
セメント系粉末として、白色ポルトランドセメントを好
適に用いうることは前述したとおりであり、これを配合
した下塗り防食塗料は好ましくは白色に着色されたもの
となされる。The amount of the cement-based powder compounded in the undercoating anticorrosive paint is 20 to 300 parts by weight, preferably 60 to 150 parts by weight, based on 100 parts by weight of the solid component of the solvent-based paint as the base, that is, the nonvolatile component. Set to a degree. When the blending amount is too small, less than 20 parts by weight, the blending effect of the cement-based powder, that is, the effect of sufficiently improving the anticorrosion performance,
The effect of improving the coating strength including adhesiveness and impact resistance cannot be sufficiently achieved. On the other hand, when the amount is too much over 300 parts by weight, even if the paint is diluted, the coating workability becomes poor and the barrier property of the coating is deteriorated, so that the desired protective performance cannot be achieved.
As described above, white Portland cement can be preferably used as the cement-based powder, and the undercoating anticorrosive paint containing this is preferably colored white.
【0020】下塗り工程による下塗り防食塗料の塗布量
は、1回の単位塗装工程で250〜400g/m2 程度
とし、この単位塗装工程を2〜3回繰返すことによって
500〜1000g/m2 、特に700〜800g/m
2 程度とするのが好ましい。これによって形成される下
塗りコート層(2)の厚さは、100〜300μm程
度、好ましくは150〜200μm程度となされる。The coating amount of the undercoating anticorrosive paint in the undercoating step is set to about 250 to 400 g / m 2 in one unit coating step, and 500 to 1000 g / m 2, particularly 700 to 1000 g by repeating this unit coating step 2 to 3 times. 800 g / m
It is preferably about 2. The thickness of the undercoat coat layer (2) thus formed is about 100 to 300 μm, preferably about 150 to 200 μm.
【0021】下塗りコート層(2)は、このように溶剤
型塗料セメント系粉末を比較的多量に含有せしめた防食
塗料をもって形成されるものであることにより、ベース
塗料の有する接着力と、セメント系粉末による無機結合
効果とにより、防食被覆対象物(1)の表面に対して強
固な接着力を発現すると共に、セメント系粉末の含有に
よるアルカリ性化傾向により、優れた防食保護効果を発
現する。Since the undercoat layer (2) is formed by the anticorrosive paint containing a relatively large amount of the solvent-based paint cement-based powder as described above, the adhesive power of the base paint and the cement-based paint are obtained. With the inorganic binding effect of the powder, a strong adhesive force is exhibited on the surface of the anticorrosion coating target (1), and an excellent anticorrosion protection effect is exhibited due to the alkalinization tendency due to the inclusion of the cement-based powder.
【0022】〔中塗り工程〕次いで、上記下塗りコート
層(2)上に、中塗り防食塗料を塗布すると共に、その
前または複数回の中塗り単位塗装工程の中間に、抗張性
繊維クロスの捲回被覆を行うことによって、抗張性繊維
クロス層(3)に中塗り防食塗料が均一に含浸被覆され
た中塗りコート層(4)を形成する。[Intermediate coating step] Next, an intermediate coating anticorrosive coating is applied onto the undercoat coating layer (2), and before or before the intermediate coating step, a tensile fiber cloth is applied. By performing the winding coating, the intermediate coating layer (3) in which the tensile coating fiber cloth layer (3) is uniformly impregnated and coated with the intermediate coating anticorrosive paint is formed.
【0023】中塗り防食塗料は、前記の下塗り防食塗料
に対し、セメント系粉末の配合量を相対的に小とした同
質の防食塗料が用いられる。ここに、セメント系粉末の
含有量を相対的に少ないものとするのは、抗張性繊維ク
ロス層(3)に対する防食塗料の含浸を行わせ易いもの
として十分に強固なコート層を形成せしめると共に、中
塗りコート層(3)にピンホールが発生するのを防止し
て被覆のバリヤー性能を向上し、更には塗装作業を一層
行い易くするためである。従って、中塗り防食塗料にお
けるセメント系粉末の配合量は、その溶剤型塗料の不揮
発成分100重量部に対し、20〜80重量部程度、好
ましくは40〜60重量部程度となされる。セメント系
粉末の配合量においてこれが20重量部未満と少なすぎ
るときは、その配合効果の享受に不十分であり、80重
量部をこえて過多であるときは、前記の諸要請に対して
十分な満足を得ることができない。As the intermediate coating anticorrosive paint, an anticorrosive paint of the same quality is used in which the amount of the cement-based powder is relatively small in comparison with the above-mentioned undercoat anticorrosive paint. Here, the content of the cement-based powder is set to be relatively small so that the tensile fiber cloth layer (3) can be easily impregnated with the anticorrosive paint and a sufficiently strong coat layer can be formed. The purpose is to prevent the occurrence of pinholes in the intermediate coating layer (3), improve the barrier performance of the coating, and further facilitate the coating operation. Therefore, the blending amount of the cementitious powder in the intermediate coating anticorrosive paint is about 20 to 80 parts by weight, preferably about 40 to 60 parts by weight, relative to 100 parts by weight of the non-volatile components of the solvent-based paint. When the amount of the cement-based powder is too small, less than 20 parts by weight, it is not enough to enjoy the effect of the mixture, and when it exceeds 80 parts by weight, it is sufficient for the above requirements. I can't get satisfaction.
【0024】中塗り防食塗料のベース塗料としての溶剤
型塗料には、市販のアクリル系塗料を10〜30%程度
の稀釈率で稀釈して用いるのが好適である。即ち、下塗
り防食塗料と同様の塩化ビニル系塗料を用いることも可
能であり、その場合も本発明の範囲に包含されるが、塩
化ビニル系塗料を用いる場合に較べて、アクリル系塗料
の方が、抗張性繊維クロスに対する含浸が良好に行わ
れ、ピンホールの発生のおそれも少なく、塗りムラのな
い塗装を行い易い点で有利である。For the solvent type paint as the base paint of the intermediate coating anticorrosion paint, it is preferable to use a commercially available acrylic paint diluted with a dilution ratio of about 10 to 30%. That is, it is also possible to use a vinyl chloride-based paint similar to the undercoating anticorrosive paint, which is also included in the scope of the present invention, but the acrylic-based paint is more preferable than the case where the vinyl chloride-based paint is used. This is advantageous in that the tensile fiber cloth is satisfactorily impregnated, pinholes are less likely to occur, and coating with even coating is easy.
【0025】また、中塗り防食塗料は、下塗り防食塗料
とは異色のもの、例えば灰色に着色したものを用いるこ
とが好ましい。これにより、防食被覆が外部からの衝撃
等で局部破損した場合、その破損の発生状況とその程
度、深さを、下塗りコート層(2)の白色と、中塗りコ
ート層(4)の灰色との色違いにより、外部から容易に
発見判定でき、メンテナンス上有利なものとすることが
できる。Further, it is preferable to use an intermediate anticorrosive paint having a color different from that of the undercoat anticorrosive paint, for example, one colored in gray. As a result, when the anticorrosion coating is locally damaged due to an external impact or the like, the occurrence state, the extent and the depth of the damage are as follows: the white color of the undercoat coat layer (2) and the gray color of the intermediate coat layer ( 4 ). Due to the difference in color, it is possible to easily detect and determine from the outside, which is advantageous for maintenance.
【0026】中塗り工程は、下塗りコート層(2)上に
予め抗張性繊維クロス層(3)を捲回形成したのち、そ
の上に中塗り防食塗料を好ましくは複数回の単位塗装工
程に分けて重ね塗りの態様で実施するものとしても良い
が、繊維クロスに対する塗料の含浸を十分に行わせるた
めに、予め下塗りコート層(2)上に中塗り防食塗料に
よる第1回目の単位塗装工程を実施し、しかる後、これ
が未だ乾燥硬化しない間に、すぐさま繊維クロスの捲回
被覆を行ったのち、更に該クロス層(3)上に1ないし
複数回の中塗り単位塗装工程を実施するものとすること
が好ましい。In the intermediate coating step, the tensile fiber cloth layer (3) is preliminarily wound on the undercoat layer (2), and then the intermediate coating anticorrosive paint is preferably applied to the unit coating step a plurality of times. Although it may be carried out separately in the form of multiple coating, in order to sufficiently impregnate the fiber cloth with the coating material, the first unit coating step with the intermediate coating anticorrosive coating material on the undercoat layer (2) in advance. Then, immediately after this is wound and coated with a fiber cloth while it is not dried and cured yet, one or more intermediate coating unit coating steps are further carried out on the cloth layer (3). It is preferable that
【0027】また、中塗り工程は、下塗りコート層
(2)の少なくとも表面部分が未だ十分に乾燥硬化して
いない指触乾燥状態の間に実施することが推奨される。
即ち、下塗りコート層(2)が指触乾燥状態時に、繊維
クロスの張力捲回を行うことにより、下塗りコート層
(2)を繊維クロスで締め付け、その表面の凹凸を解消
して厚みを平均化し、防食被覆の外観の向上に役立つと
共に、下塗りコート層(2)の有するピンホールを解消
してそのバリヤー性能を向上しうる点で有益である。中
塗り工程で使用する抗張性繊維クロスは、前述したよう
にガラスクロスを用いるのが最も好適である。該ガラス
クロスは、例えば幅150〜200mm程度のテープを
用い、50〜60%程度のラップ率で一側縁部が重なり
合うように螺旋状に捲回する。このとき、なるべく均一
にテンションをかけながら巻き付けるものとすることが
必要である。Further, it is recommended that the intermediate coating step be carried out while the undercoat layer (2) is in a dry-to-touch state where at least the surface portion has not been sufficiently dried and cured.
That is, when the undercoat coat layer (2) is dry to the touch, by tension winding the fiber cloth, the undercoat coat layer (2) is tightened with the fiber cloth to eliminate irregularities on the surface and average the thickness. It is useful in that it helps improve the appearance of the anticorrosion coating and can eliminate the pinholes in the undercoat layer (2) to improve the barrier performance. As the tensile fiber cloth used in the intermediate coating step, it is most preferable to use glass cloth as described above. For the glass cloth, for example, a tape having a width of about 150 to 200 mm is used, and the glass cloth is spirally wound at a lapping rate of about 50 to 60% so that one side edge portion is overlapped. At this time, it is necessary to wrap it while applying tension as evenly as possible.
【0028】中塗り工程による中塗り防食塗料の塗布量
は、1回の単位塗装工程につき250〜500g/m2
程度とし、これを2〜3回繰返すことによって全体とし
て800〜1500g/m2 、特に900〜1200g
/m2 程度とするのが好ましい。これによって形成され
る中塗りコート層(4)の厚さは、抗張性繊維クロス層
(3)の厚さを含んで300〜800μm、特に400
〜500μm程度となされる。The coating amount of the intermediate coating anticorrosive paint in the intermediate coating process is 250 to 500 g / m 2 per unit coating process.
By repeating this for 2 to 3 times, 800 to 1500 g / m @ 2, especially 900 to 1200 g
It is preferably about / m2. The thickness of the intermediate coat layer (4) formed by this, including the thickness of the tensile fiber cloth layer (3) is 300 to 800 μm, particularly 400.
The thickness is about 500 μm.
【0029】中塗りコート層(4)は、セメント系粉末
を含む防食塗料によって形成されたものであることによ
り、前記同様の優れた防食効果を発現すると共に、抗張
性繊維クロス層(3)が内在し、これに上記塗料が含浸
されたものとなっていることにより、被覆の強度、特に
耐衝撃性、応力吸収特性を向上し、外部からの衝撃によ
る被覆の破壊を防止し耐久性を向上する。併せて、後述
するように配水管からの漏水個所の特定を容易化し保守
管理上の有利性を付与する。Since the intermediate coat layer (4) is formed of an anticorrosive paint containing cement-based powder, it exhibits the same excellent anticorrosive effect as described above, and the tensile fiber cloth layer (3). Is inherently present and is impregnated with the above-mentioned paint, which improves the strength of the coating, especially the impact resistance and stress absorption characteristics, and prevents damage to the coating due to external impacts and improves durability. improves. At the same time, as will be described later, it will be easier to identify the location of water leakage from the water distribution pipe, and this will provide an advantage in maintenance management.
【0030】〔上塗り工程〕次いで、上記中塗りコート
層(4)上に、更に上塗り塗装を施し、上塗りコート層
(5)を形成する。[Topcoating Step] Next, the topcoating layer (4) is further coated on the intermediate coating layer (4) to form a topcoating layer (5).
【0031】この上塗り工程に用いる塗料は、前記同様
のセメント系粉末を配合した防食塗料を用いても良い
が、防食被覆に高度な外観上の美感を要求されるような
場合には、セメント系粉末を配合しない溶剤型塗料を適
当な稀釈率(10〜20%)で稀釈して用いても良い。
セメント系粉末を配合する場合にあっても、それが多く
含有されると、外塗りコート層(5)の表面美感に悪影
響を及ぼすところから、その配合量はベース塗料である
溶剤型塗料の不揮発性成分100重量部に対し30重量
部以下、好ましくは10重量部以下の範囲とするのが良
い。The coating used in this top coating process may be an anticorrosive coating containing the same cement-based powder as described above. However, in the case where a high appearance aesthetic is required for the anticorrosion coating, the cement-based coating is used. A solvent-type paint containing no powder may be diluted at an appropriate dilution ratio (10 to 20%).
Even when the cement-based powder is blended, if it is contained in a large amount, it adversely affects the surface aesthetics of the outer coating layer (5). The amount is preferably 30 parts by weight or less, and more preferably 10 parts by weight or less, relative to 100 parts by weight of the sexual component.
【0032】また、上塗り防食塗料のベース塗料または
セメント系粉末を配合しない上塗り塗料は、アクリル系
塗料を用いるのが好適である。即ち、アクリル系塗料
は、塩化ビニル系塗料に較べ、塗装作業性において良好
であるのはもとより、それ自体が耐候性に優れ、塗膜強
度に優れていること、及び他に考えられるシリコン系塗
料やフッ素樹脂系塗料に較べ、塗膜美感、耐汚染性等の
点ではやや劣るものの、価格において格段に安価である
ことから、相対的に優位性が認められることに基づく。It is preferable to use an acrylic paint as the base paint of the top anticorrosion paint or the top paint not containing cement powder. That is, the acrylic paint is not only excellent in coating workability as compared with the vinyl chloride-based paint, but also has excellent weather resistance and excellent coating film strength, and other possible silicone-based paints. Although it is a little inferior in terms of coating film aesthetics and stain resistance, etc., compared to other fluororesin-based paints, it is based on the fact that it is relatively inexpensive and therefore relatively superior.
【0033】上塗り工程で用いる塗料の塗布量は、20
0〜800g/m2 、好ましくは300〜500g/m
2 程度とし、これによって形成される上塗りコート層
(5)の厚みにおいて30〜100μm、好ましくは4
0〜70μm程度とするのが良い。The coating amount of the coating used in the top coating process is 20
0-800 g / m 2, preferably 300-500 g / m
2 and the thickness of the overcoat layer (5) formed thereby is 30 to 100 μm, preferably 4
It is preferable that the thickness is about 0 to 70 μm.
【0034】上塗りコート層(5)は、上記のように防
食被覆に外観上の美感を付与する作用を担うものである
から、周辺の環境に調和した任意の色彩に着色されたも
のとする。もとよりこの着色は、中塗りコート層(4)
とは異色のものを選択することにより、上塗りコート層
(5)の破損状況を容易に目視検査可能なものとするこ
とが望ましい。Since the overcoat layer (5) has a function of imparting an aesthetic appearance to the anticorrosion coating as described above, it is colored in an arbitrary color in harmony with the surrounding environment. Naturally, this coloring is based on the intermediate coating layer (4)
It is desirable to make it possible to easily visually inspect the damage state of the overcoat layer (5) by selecting a different color from the above.
【0035】なお、この発明による防食被覆は、下塗り
コート層(2)、中塗りコート層(4)及び上塗りコー
ト層(5)を含めた全体の総厚みにおいて0.5mm以
上、特に好ましくは0.6〜1.0mmの範囲に設定す
るのが良い。0.5mm未満では防食被覆対象物の保護
効果に不十分なものとなることが懸念される一方、1.
0mmをこえて厚く形成しても、保護効果が格別増大せ
ず、むしろ材料費、施工作業費の増大とともに配水管等
への重量負荷の増大を招く不利益の方が優先する。The anticorrosion coating according to the present invention has a total total thickness of 0.5 mm or more, particularly preferably 0, including the undercoat layer (2), the intermediate coat layer (4) and the overcoat layer (5). It is better to set it in the range of 0.6 to 1.0 mm. If it is less than 0.5 mm, it is feared that the protection effect of the anticorrosion coating target may be insufficient, while 1.
Even if it is formed thicker than 0 mm, the protective effect does not increase remarkably, and rather the disadvantage that increases the material cost, the construction work cost and the weight load on the water distribution pipe and the like is prioritized.
【0036】[0036]
【発明の効果】この発明によれば、従来の各種の防食被
覆に較べ、配水管等の防食被覆対象物に対する防食効
果、接着力、被覆自体の耐衝撃性等の保護効果、及び耐
久性能において一段と優れた防食被覆を提供しうる。こ
れらの効果は、少なくとも下塗りコート層及び中塗りコ
ート層にセメント系粉末を配合した防食塗料が用いられ
ていること、及び中塗りコート層に上記塗料が含浸被覆
された抗張性繊維クロス層が設けられ、外部からの衝撃
や内側の被覆対象物の伸縮に基づく応力を吸収緩和しう
るものとなされて、被覆の全層破壊を防止しうるものと
なされていることにより実現される。EFFECTS OF THE INVENTION According to the present invention, in comparison with various conventional anticorrosion coatings, in the anticorrosion effect for the anticorrosion coating object such as water pipe, the adhesive force, the protective effect such as impact resistance of the coating itself, and the durability performance. It can provide a much better anticorrosion coating. These effects are that at least the undercoat layer and the intermediate coat layer are used anticorrosion coating compounded with cement-based powder, and the intermediate coating layer is a tensile fiber cloth layer impregnated with the above coating composition. This is realized by being provided so as to absorb and relax the stress due to the impact from the outside and the expansion and contraction of the object to be coated on the inside, and to prevent the destruction of all layers of the coating.
【0037】加えて、少なくとも下塗りコート層より中
塗りコート層の方がセメント系粉末の含有量において小
なるものとなされていることにより、下塗りコート層に
よって防食効果、接着力を十分に確保しながら、中塗り
コート層において繊維クロス層に塗料を十分に含浸させ
て、被覆の強度向上を実現し、上記効果を一層助長しう
ると共に、上塗りコート層によって外観上の美感も良好
なものとなしうる。In addition, at least the intermediate coat layer is smaller than the undercoat layer in terms of the content of the cement-based powder, so that the undercoat layer ensures a sufficient anticorrosion effect and adhesive strength. In the intermediate coat layer, the fiber cloth layer is sufficiently impregnated with the coating material to improve the strength of the coating, and the above effect can be further promoted, and the top coat layer can also improve the appearance. .
【0038】更にまた、漏水とか被覆対象物の局部発錆
の発生部位の目視観察による特定が可能なものとするこ
とができる。即ち、この発明に係る防食被覆において
は、配水管等から漏水を生じた場合、その漏水個所の近
傍部位において防食被覆上に水が流出するため、漏水個
所の部位特定とその早期発見ができ、保守管理面で有利
である。このような漏水個所の近傍部位で水が外部流出
する理由については、未だ十分に解明し得ないところで
あるが、抗張性繊維クロス層の内在により、その繊維の
存在する部分において被覆の厚さ方向の耐破壊強度が織
目内の部位より小さく、ミクロ的に強度の強弱部分が混
在するため、その強度の相対的に弱い部分において水圧
により被覆の微小破壊を生じ、短絡的に外部に水が流出
することによるものと推測される。Furthermore, it is possible to identify the location of occurrence of water leakage or local rusting of the object to be coated by visual observation. That is, in the anticorrosion coating according to the present invention, when water leaks from the water pipe or the like, water leaks out on the anticorrosion coating in the vicinity of the leakage point, so that the location of the leakage point and its early detection can be performed. It is advantageous in terms of maintenance management. The reason why water leaks to the outside in the vicinity of such a leaking point cannot be fully clarified yet, but due to the internal of the tensile fiber cloth layer, the thickness of the coating in the area where the fiber exists The breaking strength in the direction is smaller than that in the weave, and microscopic strengths are mixed. It is speculated that this is due to the outflow.
【0039】従って、この発明においては、防食、美
感、保守管理の諸特性ともに優れた防食被覆を提供でき
るものである。Therefore, according to the present invention, it is possible to provide an anticorrosion coating excellent in various properties such as anticorrosion, aesthetics and maintenance.
【0040】[0040]
実施例1 防食被覆の構成材料として下記のものを用いた。 Example 1 The following materials were used as the constituent material of the anticorrosion coating.
【0041】(1)下塗り防食塗料 塩化ビニル系塗料(不揮発性成分約45重量%)に、白
色ポルトランドセメント粉末を40重量%(上記不揮発
性成分に対して約88重量%)の割合に配合し、溶剤
(シンナー)で約10〜30%に稀釈した白色の防食塗
料。(1) Undercoating anticorrosive paint A vinyl chloride paint (about 45% by weight of nonvolatile components) was mixed with 40% by weight of white Portland cement powder (about 88% by weight based on the nonvolatile components). White anticorrosive paint diluted with solvent (thinner) to about 10-30%.
【0042】(2)中塗り防食塗料 アクリル系塗料(不揮発性成分約45重量%)に、白色
ポルトランドセメント粉末を20重量%(上記不揮発性
成分に対して約44重量%)の割合で配合し、溶剤で1
0〜20%稀釈した灰色の防食塗料。(2) Intermediate coating anticorrosive paint An acrylic paint (about 45% by weight of nonvolatile components) was mixed with 20% by weight of white Portland cement powder (about 44% by weight based on the nonvolatile components). , With solvent 1
Gray anticorrosive paint diluted 0-20%.
【0043】(3)上塗り防食塗料 アクリル系塗料(不揮発性成分約45重量%)に、白色
ポルトランドセメント粉末を5重量%(上記不揮発性成
分に対して約11重量%)の割合に配合し、溶剤で10
〜20%に稀釈したアイボリー色の防食塗料。(3) Topcoat anticorrosive paint An acrylic paint (about 45% by weight of nonvolatile components) was mixed with 5% by weight of white Portland cement powder (about 11% by weight based on the nonvolatile components), 10 with solvent
Ivory anticorrosion paint diluted to ~ 20%.
【0044】(4)抗張性繊維クロス 厚さ0.14mm、幅160mm、経緯糸密度19本×
22本/25mmの平織りガラスクロステープ。(4) Tensile fiber cloth Thickness 0.14 mm, width 160 mm, warp / weft density 19 yarns ×
Plain weave glass cloth tape 22 present / 25 m m.
【0045】防食被覆対象物として鋼板を用い、研磨処
理及びシンナーによる払拭処理により表面を清浄化した
のち、上記下塗り塗料を2回に分けて総塗布量700g
/m2 の割合にハケ塗りによって塗布し、下塗りコート
層を形成した。A steel plate was used as the object of anticorrosion coating, the surface was cleaned by polishing and wiping with thinner, and then the above-mentioned undercoat paint was divided into two parts and the total amount of coating was 700 g.
It was applied by brush coating at a ratio of / m2 to form an undercoat layer.
【0046】そして、この下塗りコート層の表面部分が
未だ指触乾燥状態である間に、中塗り塗料(稀釈率10
%)を塗布量300g/m2 の割合で均一にハケ塗りに
より塗布したのち、すぐさまその上に前記ガラスクロス
テープをラップ率55%で螺旋状にかつ所定の張力を付
与しながら重ね巻きした。While the surface portion of the undercoat layer is still dry to the touch, an intermediate coating (dilution ratio 10
%) Was uniformly applied by brush coating at a coating amount of 300 g / m @ 2, and immediately thereafter, the glass cloth tape was spirally wound at a wrap rate of 55% and overlapped while applying a predetermined tension.
【0047】次いで、更にこのガラス繊維クロス層上
に、前記中塗り塗料を2回に分けて塗布量700g/m
2 に塗布し、最終の中塗り単位塗装工程後4時間放置
し、ガラス繊維クロス層を内在する中塗りコート層を形
成した。Then, the above-mentioned intermediate coating material was further divided into two portions on the glass fiber cloth layer, and the coating amount was 700 g / m 2.
It was applied to No. 2 and left for 4 hours after the final intermediate coating unit coating step to form an intermediate coating layer containing a glass fiber cloth layer.
【0048】そして更に、上記中塗りコート層上に、前
記上塗り防食塗料を2回に分けて総塗布量360g/m
2 の割合にハケ塗りによって塗布し、上塗りコート層を
形成し、これを乾燥して防食被覆を完成した。Further, the above-mentioned topcoat anticorrosive coating material is divided into two portions on the above-mentioned intermediate coating layer and the total coating amount is 360 g / m 2.
2 was applied by brush coating to form an overcoat layer, which was dried to complete the anticorrosion coating.
【0049】これによる防食被覆は、各コート層の厚み
において下塗りコート層150〜200μm、中塗りコ
ート層(ガラス繊維クロス層を含む)400〜500μ
m、上塗りコート層50μmであり、被覆全体の総厚み
において平均約700μm(0.7mm)のものであっ
た。The anticorrosion coating thus obtained has an undercoat layer of 150 to 200 μm and an intermediate coat layer (including a glass fiber cloth layer) of 400 to 500 μ in the thickness of each coating layer.
m, the top coat layer was 50 μm, and the total thickness of the entire coating was about 700 μm (0.7 mm) on average.
【0050】実施例2 上塗り塗料に、セメント系粉末を全く含有しないアクリ
ル系塗料(稀釈率10%)を用いたほかは、前記実施例
1と同様にして防食被覆を形成した。Example 2 An anticorrosive coating was formed in the same manner as in Example 1 except that an acrylic paint (dilution rate 10%) containing no cement-based powder was used as the topcoat paint.
【0051】比較例1 実施例1の下塗り防食塗料(ポルトランドセメント40
重量%含有の塩化ビニル系塗料)を単独で使用し、鋼板
上に3回の重ね塗りにより厚さ170μmの防食被覆を
形成した。Comparative Example 1 The undercoating anticorrosive paint of Example 1 (Portland Cement 40
A vinyl chloride-based coating material containing 1% by weight) was used alone to form a 170 μm-thick anticorrosion coating on the steel sheet by three repeated coatings.
【0052】比較例2 アクリル系塗料に白色ポルトランドセメント粉末を20
重量%配合した防食塗料を用い、これを鋼板上に3回重
ね塗りし、厚さ180μmの主コート層を形成し、次い
でその上にアクリル系塗料(稀釈率10%)を単独で2
回塗布し、総厚み230μmの防食被覆を形成した。Comparative Example 2 Acrylic paint was mixed with 20 parts of white Portland cement powder.
Using an anticorrosive paint blended in a weight percentage, this is overcoated three times on a steel plate to form a main coat layer with a thickness of 180 μm, and then an acrylic paint (dilution rate 10%) alone
The coating was applied once to form an anticorrosion coating having a total thickness of 230 μm.
【0053】〔比較評価〕上記実施例1〜2及び比較例
1〜2の各防食被覆について、それらの性能を比較する
ため、JIS K−5400に準じる試験方法で耐衝撃
性試験、塩水噴霧試験、接着性試験(建研式接着試験)
を実施し、その結果を表1に示した。また各被覆の外観
上の美麗さを目視観察により対比し、相対的に美感の優
劣を ◎ : 特に優れているもの、 ○ : 優れているもの、 △ : やや劣るもの、 で評価し表1に併記した。[Comparison Evaluation] In order to compare the performances of the anticorrosion coatings of Examples 1 and 2 and Comparative Examples 1 and 2 described above, an impact resistance test and a salt spray test were conducted by a test method according to JIS K-5400. , Adhesion test (Kkenken type adhesion test)
Was carried out and the results are shown in Table 1. In addition, the appearance of each coating was visually observed and compared, and the relative superiority or inferiority of the aesthetics was evaluated by ◎: particularly excellent, ○: excellent, Δ: slightly inferior, and shown in Table 1. I also wrote it down.
【0054】[0054]
【表1】 上記表1の結果に鑑み、この発明による防食被覆は、優
れた保護性能と耐久性を有し、比較例1に示した従来の
防食塗料の耐久性の実績から判断して、少なくとも15
年以上の耐用年数を有するものと推定される。[Table 1] In view of the results in Table 1 above, the anticorrosion coating according to the present invention has excellent protection performance and durability, and at least 15 judging from the durability record of the conventional anticorrosion paint shown in Comparative Example 1.
It is estimated to have a useful life of more than one year.
【図1】この発明による防食被覆の実施例を示す破砕側
面図である。FIG. 1 is a fragmentary side view showing an embodiment of an anticorrosion coating according to the present invention.
【図2】上記防食被覆の構造の詳細を示す断面図であ
る。FIG. 2 is a sectional view showing details of the structure of the anticorrosion coating.
(1)…防食被覆対象物 (2)…下塗りコート層 (3)…抗張性繊維クロス層 (4)…中塗りコート層 (5)…上塗りコート層 (1) ... Anticorrosion coating target (2) ... Undercoat coat layer (3) ... Tensile fiber cloth layer (4) ... Intermediate coat layer (5) ... Topcoat coat layer
Claims (9)
末を配合してなる防食塗料からなる下塗りコート層と、
その外面に捲回被覆された抗張性繊維クロス層と、該繊
維クロス層に含浸被覆された前記同様の防食塗料からな
る中塗りコート層と、更に該中塗りコート層上に塗着形
成された前記同様の防食塗料またはセメント系粉末を配
合しない溶剤型塗料からなる上塗りコート層とをもって
構成され、 かつ前記中塗りコート層及び上塗りコート層がそれぞれ
の下位の下塗りコート層及び中塗りコート層に対してセ
メント系粉末の含有量において相対的に少なく設定され
てなることを特徴とする配水管の防食被覆構造。1. An undercoat layer comprising an anticorrosive paint prepared by mixing cement-based powder as an additive with a solvent-type paint,
A tensile fiber cloth layer wound on the outer surface thereof, an intermediate coat layer made of the same anticorrosive paint impregnated and coated on the fiber cloth layer, and further formed by coating on the intermediate coat layer. wherein the <br/> configured with a topcoat coating layer made of solvent-paints not blended similar anticorrosive paint or cement-based powder, and the intermediate coat layer and the topcoat coating layer subbing coat layer of each of the lower and And an anticorrosion coating structure for a water pipe, characterized in that the content of cement-based powder is set relatively low with respect to the intermediate coating layer.
塗料が塩化ビニル系塗料からなり、かつ中塗りコート層
及び上塗りコート層はそのベース塗料がアクリル系塗料
からなる請求項1記載の配水管等の防食被覆構造。2. The water pipe according to claim 1, wherein the base coat of the undercoat coat layer is made of vinyl chloride paint, and the base coat of the intermediate coat layer and the top coat layer is made of acrylic paint. Anticorrosion coating structure such as.
なる請求項1または2に記載の配水管等の防食被覆構
造。3. The anticorrosion coating structure for a water pipe or the like according to claim 1, wherein the tensile fiber cloth layer is made of glass cloth.
揮発成分100重量部に対しセメント系粉末20〜30
0重量部を含有し、中塗りコート層は同じくセメント系
粉末20〜80重量部含有し、上塗りコート層は同じく
セメント系粉末0〜30重量部含有する請求項1〜3の
いずれか1に記載の配水管等の防食被覆構造。4. The undercoat layer comprises 20 to 30 cement powders based on 100 parts by weight of non-volatile components of the solvent-based paint.
4. The coating composition according to claim 1, wherein the intermediate coating layer contains 0 to 30 parts by weight, the intermediate coating layer contains 20 to 80 parts by weight of the cement-based powder, and the upper coating layer contains 0 to 30 parts by weight of the cement-based powder. Anti-corrosion coating structure for water pipes, etc.
ート層及び上塗りコート層に対して、相互に異色に着色
されてなる請求項1〜4のいずれか1に記載の配水管等
の防食被覆構造。5. The anticorrosion coating structure for a water pipe or the like according to claim 1, wherein at least the undercoat coat layer is colored differently from each other with respect to the intermediate coat layer and the top coat layer. .
ト層は100〜300μm、繊維クロス層を含む中塗り
コート層は300〜800μm、上塗りコート層は30
〜100μmの範囲に形成されてなる請求項1〜5のい
ずれか1に記載の配水管等の防食被覆構造。6. Regarding the thickness of each coat layer, the undercoat coat layer is 100 to 300 μm, the intermediate coat layer including the fiber cloth layer is 300 to 800 μm, and the top coat layer is 30.
The anticorrosion coating structure for a water pipe or the like according to any one of claims 1 to 5, wherein the anticorrosion coating structure is formed in the range of 100 to 100 m.
化する前処理工程と、 溶剤型塗料に添加剤としてセメント系粉末を配合してな
る下塗り防食塗料を塗装して所定厚みの下塗りコート層
を形成する下塗り工程と、 次いで、上記下塗りコート層上に、前記同様の防食塗料
であって下塗り防食塗料よりもセメント系粉末の配合量
を相対的に小とした中塗り防食塗料を複数回に亘って塗
装すると共に、該塗装工程中に抗張性繊維クロステープ
を所定の張力を付与しながら螺旋状に重ね巻きすること
により、上記繊維クロス層に中塗り防食塗料が含浸被覆
された中塗りコート層を形成する中塗り工程と、 次いで更に、上記中塗りコート層上にセメント系粉末の
配合量を中塗り防食塗料よりも更に小とした上塗り防食
塗料またはセメント系粉末を含有しない上塗り塗料を塗
装して上塗りコート層を形成する上塗り工程とよりなる
配水管等の防食被覆工法。7. A pretreatment step for cleaning the surface of an anticorrosion coated object such as a water pipe, and an undercoat anticorrosive paint prepared by mixing a cement-based powder as an additive with a solvent-based paint to form an undercoat of a predetermined thickness. An undercoating step of forming a coat layer, and then, on the undercoating coat layer, a plurality of intermediate coating anticorrosive paints, which are the same anticorrosive paints and have a relatively small amount of cement-based powder than the undercoating anticorrosive paint. The intermediate cloth anticorrosive paint was impregnated and coated on the above-mentioned fiber cloth layer by coating the fiber cloth layer for a number of times and winding the tensile strength fiber cloth tape spirally while applying a predetermined tension during the coating process. An intermediate coating step of forming an intermediate coating layer, and then further containing a top coating anticorrosive paint or cement type powder on the intermediate coating layer, wherein the blending amount of the cement-based powder is smaller than that of the intermediate coating anticorrosive coating. An anticorrosion coating method for water pipes and the like, which comprises an overcoating step of forming an overcoat layer by applying an overcoat paint that does not have it.
とも表面部が指触乾燥状態に至った時点において行うも
のとする請求項7に記載の配水管等の防食被覆工法。8. The anticorrosion coating method for a water pipe or the like according to claim 7, wherein the intermediate coating step is performed when at least the surface portion of the undercoat coating layer is in a touch-free state.
/m2 の割合に塗装し、中塗り防食塗料は800〜15
00g/m2 の割合に塗装し、上塗り防食塗料または上
塗り塗料は200〜800g/m2 の割合に塗装する請
求項7または8に記載の配水管等の防食被覆工法。9. The undercoating anticorrosive paint is 500 to 1000 g.
/ M2, 800 ~ 15 for intermediate anticorrosion paint
The anticorrosion coating method for a water pipe or the like according to claim 7 or 8, wherein the top coat anticorrosive paint or the top coat paint is applied at a rate of 200 to 800 g / m2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34707292A JPH0769036B2 (en) | 1992-12-25 | 1992-12-25 | Anticorrosion coating structure and distribution method for water pipes |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP34707292A JPH0769036B2 (en) | 1992-12-25 | 1992-12-25 | Anticorrosion coating structure and distribution method for water pipes |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06193791A JPH06193791A (en) | 1994-07-15 |
| JPH0769036B2 true JPH0769036B2 (en) | 1995-07-26 |
Family
ID=18387729
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP34707292A Expired - Fee Related JPH0769036B2 (en) | 1992-12-25 | 1992-12-25 | Anticorrosion coating structure and distribution method for water pipes |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0769036B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2006275177A (en) * | 2005-03-29 | 2006-10-12 | Osaka Gas Co Ltd | Anticorrosive method of pipe connecting part |
| CN107061929B (en) * | 2017-05-05 | 2019-01-04 | 中国电建集团山东电力建设有限公司 | steel circulating water pipe anti-corrosion method |
| CN108953844A (en) * | 2018-09-27 | 2018-12-07 | 江苏清源管道技术有限公司 | A kind of aerial pipeline anti-corrosive apparatus and anticorrosion process |
-
1992
- 1992-12-25 JP JP34707292A patent/JPH0769036B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH06193791A (en) | 1994-07-15 |
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