JPH0773630B2 - Manufacturing method of life-size adult form whose skeleton is wrapped with soft plastic foam foam - Google Patents

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention divides a life-size adult body into which a head and an upper arm are provided with molds, and the other body parts are provided with joint frames respectively. , Mold,
The present invention relates to a method for producing a life-size adult body in which each body part is provided with an articulated frame and the skeletons are combined and wrapped with a soft plastic foam.

[0002]

2. Description of the Related Art Conventional soft plastic foam dolls are driven by an upright adult form made of plastic foam, a soft toy made of soft plastic foam with wire aggregate, and a foam made of soft plastic foam block. Although models of animals etc. with a mechanism have been developed, a manufacturing method of adult form such as soft plastic foam that combines a core with a joint frame and arranges and molds it in a mold of separate body parts Has not been developed, so patent application No. 2-112388
Submitted.

[0003]

DISCLOSURE OF THE INVENTION The present invention compensates for the deficiency of the previous patent application, adds a new manufacturing method, and when the respective body parts are combined, the joint frames are connected to each other so that the joint frames cannot be disjointed, so that the joints are closely combined. In order to do this, the adult adult type is manufactured with a reference line provided, and the body parts divided by the plane orthogonal to the reference line are combined with the frame / bone canal For the head and face and the upper arm, both the punch cores are received by the blower receiving portions, and the punches are placed in the mold.After molding, the circular upper plate is used to cut out the hollow portion of the seam. A joint cylindrical ball mounting pipe is provided in the hollow joint where the core of the body is removed, and the corresponding piece of the other body is fitted into the hollow joint where the core is removed, and the joints are made by combining the body parts together. A skeleton that connects the skeletons is provided, and the body parts are A foam with a relatively high apparent density is used to wrap it in a foam and maintain a standing posture and to perform joint movements.However, by providing a hollow part that facilitates spherical joint movement, the bending and stretching movements of the joint foam can be increased. The mouth face and lower arm hands are made of foam with a relatively low apparent density to facilitate the joint movement of the mouth opening / closing joint foam / hand skeleton foam. Speak, act, interact,
The purpose is to open the field of activity to be interviewed and to provide a manufacturing method of adult-type such as soft plastic foam which plays a role of cultivating growth, health, intelligence and sentiment.

The adult adult form has arms open, arms open, eyes open, mouth open to allow voice passage, or
Create a slightly open standing 3D model and its skeleton. In the adult form, a mold 43 is created by the dividing surface that divides the body into one front and back, and seams 11.12.13.1.
Body parts divided by 4 ・ 15.16 ・ 2 ・ 3 ・ 5 ・ 6 ・
7, 8 and 9 are formed by forming a pair of cast dies 43 of a front die 44 and a rear die 45, respectively. In the life-size adult form, joint frames are provided in the respective body parts and are connected to form a skeleton 17, so that the neck spherical joint 18 of the torso portion, both lumbar spherical joints 19 and both shoulder spherical joints 20 are molds 43. The sphere center 47 is arranged on the dividing surface of, and the perpendiculars of the spherical joint mounting plane plates 46 of the neck, waist, and shoulders orthogonal to the dividing plane passing through the sphere center 47 are set as the respective reference lines, and the gold of each body part is set. The skeleton 17 including the mold 43, the in-mold arrangement frame / bone canal, and the frame / bone canal / attachment member to be attached after molding is designed. Lifestyle adult form is neck, waist,
Foam 1 is divided by a plane orthogonal to the reference line of shoulder spherical joint 18, 19, 20 and neck seam 11 body seam 12 both waist seams 1
3 Both knee seams 14 Both shoulder seams 15 Both elbow seams 16 are provided and divided into 11 body parts. The mold 43 of each body part has a seam, an upper face 55 of the head and face, a foot receiving part 48 for receiving the tube / bar rods 49 on the soles of the lower leg feet 7, and a center line corresponding to each reference line. And the frame 49
The bone canal / both separation cores 50 are placed in the mold 43. The mold 43 of each body part determines the lower mold and the upper mold, respectively, and arranges the skeleton and the bone canal which combined the core 10 of the one-piece separation core 51 and the two separation cores 50 in the lower mold. The stock solution is discharged and injected into the mold, and the mold is closed and molded. Since the aggregate to be placed in the mold uses many small diameter all-genuine pipes and round bars, the pipe does not need airtightness, so it can be used by cutting ordinary screws, and the plate material can be drilled to reduce the weight and the foaming undiluted solution. Facilitate the distribution of.

The upper body 2 includes a front die 44 and a rear die 45 of the die 43.
In the neck seam 11 shoulder seam 15 body seam 12 each has a side receiving part for receiving the half pipe part of the pipe 49, and the side receiving part 48 receives the side 49, and the side receiving part 48 has the center line of each reference line. And the skeleton is placed in the mold. Similar to the upper body 2, the other body parts are provided with a separation receiving part 48. The skeleton of the upper torso 2 is provided with a sternum box 52 in which one of a front plate and a rear plate is opened at the center of the chest by metal plate processing. Therefore, a bottom plate with holes for attaching the spinal canal bone 54 and a hole for attaching the clavicle tube 33 are provided. The both side plates and the rear plate are bent, and the upper plate to which the concave spherical magnet case 53 is attached is joined to the bent upper edge, and the sternum box 52 is provided by using the upper plate as the neck spherical joint attachment plane plate 46. The concave spherical magnet case 53 of the neck spherical joint 18 makes a hole for attracting the cylindrical bottom portion of the cylindrical flange by magnetic force, and the concave spherical permanent magnet 60 makes the concave spherical surface face the hole and puts the spring into the cylindrical flange to stack the flange. Part is superposed on the neck spherical joint attachment plane plate 46 and joined,
The drilling bottom is provided parallel to the neck spherical joint mounting plane plate 46. In the sternum box 52, the spinal canal 54 is attached to the bottom plate, the clavicle 33 is attached to both side plates, the front end of the clavicle 33 is subjected to sheet metal processing, and bending for reinforcement is added from the attaching plate part. The starting plate part is a shoulder sphere joint mounting flat plate 46
The front surface of the shoulder spherical joint mounting plane plate 46 has a semicircular shape, and the concave spherical magnet case 53 is mounted in the same manner as the neck spherical joint 18. The one-sided core 51, which is sucked by the magnetic force of the concave spherical permanent magnet 60 of the neck spherical joint 18, has a circular bottom plate 25 which partitions the ball head screw 62 into the bottom of the joint hollow portion.
Through the center hole, tighten the circular bottom plate 25 with a nut, screw the protruding screw part into the pipe, and use the ball head screw 62, the circular bottom plate 25, and the subsequent pipe part as the core, and expose the tip part of the pipe. It is provided as 49. The ball head of the ball head screw 62 is attracted to the magnetic force of the one-side punching core 51, the circular bottom plate 25 is brought into contact with the bottom of the concave spherical magnet case 53, and the spherical movement is stopped to be combined with the concave spherical magnet case. For the spherical joints 19, 20, 22, and 23 of the waist, shoulders, spine, and knees, the one-piece punch core 51 having the same style as the one-piece punch core 51 of the neck spherical joint is used. The core 10 to be combined with the vertebral canal 54 in the torso 12 is fitted into the vertebral canal 54, and is fitted with a clearance so as to be removed, and a male screw is cut at one end of the canal. Then, the nut is screwed in, and then the pipe joint 31 in which a circular flange is projected from the nut is screwed and attached, and the circular flange is used as a circular bottom plate 25 that partitions the bottom of the joint hollow portion 57. The circular bottom plate 25 has a center line that coincides with the reference line of the neck spherical joint 18, and is a plane that is orthogonal to the reference line.
The bottom part of 7 is partitioned, and a circular bottom plate is provided in the same manner for each of the separating cores of the concave spherical magnet case 53 and the separating cores of the upper arm part according to the respective reference lines. The core 10 is provided by screwing a knurled nut 68 into the other end of the tube, and the spinal canal 54 is fitted therein, and the split pin 116 is fitted in the pin hole of the spinal canal 54 in the mold of the torso seam 12. In between,
The spinal canal bone tube 54 protruding from the core 10 is exposed to the distal portion 4
Provided as 9. Within the waist joint type 13 of the upper leg 6,
The cores 10 to be combined with the upper leg bone canal 109, the lower leg bone canal 105 in the knee joint type 14 of the lower leg foot 7, and both the separation cores 50 in the neck joint type 11 of the head-and-face part 5 are spinal bones, respectively. A core similar to the core 10 of the tube 54 is used. The upper torso portion 2 is a concave spherical magnet case 5 of the flat plate 46 for mounting the neck spherical joint.
3 and both shoulder spherical joint mounting plane plates 46, concave ball magnet cases 53 are respectively combined with one-piece punch cores 51, spinal bone canals 54 are combined with cores 10, and each punch 49 is received by the flap receiver 48. The spacer 114 is fitted into the spacer hole 113 formed in the front plate or the rear plate of the sternum box, and the frame is placed in the mold. After the upper body 2 is molded, the body seam 12 is placed on the table with the body seam 12 facing upward, and the circular upper plate 42 is used to form the seam hollow 57.
Make a cut. The circular upper plate 42 is provided by inserting the blade 49 of the spinal canal 54 into a circular plate having the same diameter as the circular bottom plate 25 of the core 10 to be combined with the spinal canal 54, and by drilling a center hole for a fitting for removal. Fitting the blade 49 of the spinal canal bone 54 protruding from the torso seam 12 into the center hole and aligning with the torso seam 12, the circular upper plate 42 and the circular bottom plate of the core 10 around the center line of the blade 49. Along the outer periphery of 25, manually cut with a knife to cut out the outer periphery of the cylinder, remove the circular upper plate 42, cut off a part of the foamed body in the outer periphery of the cylinder, and cut the ventilated thin tube. Aeration is passed through the notch to the bottom of the circular bottom plate 25, a knurled nut 68 is gripped with a tool, and the core 10 is taken out together with the foamed body to form a hollow portion 57 of the seam 12 of the body.
The circular upper plate 42 is attached with a grip portion if necessary. The hollow portion 57 of the neck seam 11 is placed on a table with the neck seam 11 facing upwards, and the circular upper plate 42 uses a circular plate having the same diameter as the circular bottom plate 25 of the one-side separating core 51 and the circular shape of the spinal canal 54. Similar to the upper plate 42, a center hole is provided, and the blade 49 of the one-piece punch core 51 is fitted to face the neck seam 11, and the circular upper plate 42 and one piece are attached around the center line of the one-piece punch core 51. Along the outer circumference of the circular bottom plate 25 of the separation core 51, the knife is cut into pieces to cut out the outer circumference of the cylinder, the circular upper plate 42 is removed, and a part of the foamed body inside the cut outer circumference is cut off.
The ventilating thin tube is ventilated to the lower bottom of the circular bottom plate 25 through the cutout portion, the one-sided punch core 51 is tilted to the bottom of the concave spherical magnet case 53, and the one-side punch core 51 is cut away from the magnetic force absorption. It is taken out together with the foamed material to form a cylindrical joint hollow portion 57 between the neck seam 11 and the bottom of the concave spherical magnet case 53. The other hollow portions 57 of the seam are the same as the hollow core 51 of the core 10 and the neck seam 11 of the body seam 12 and the hollow portion 5 of the seam.
7 is provided. A mold release agent is applied to the one-sided firing core 51, the two-sided firing cores 50, and the core 10. The life-size adult type is provided with a joint hollow portion 57 having the same outer diameter on each of the body parts to be combined at the joint, and the upper body portion 2 is molded, and thereafter, between the neck joint 11 and the bottom of the neck spherical joint concave spherical magnet case 53, and the shoulder. Between the seam 15 and the bottom of the shoulder spherical joint concave sphere magnet case 53, and the body joint 12 are provided with a joint hollow portion 57, and the body joint 12 is provided with a female screw at the tip end thereof through which the joint hollow portion 57 is inserted. The body joint cylindrical sphere mounting pipe 27 is provided with the dorsal column bone canal tip portion as the mounting pipe 56. The torso seam cylindrical sphere mounting pipe 27 is coated with glue between the dorsal column bone canal 54, the seam cylinder 59 and the hollow joint 57, and the dorsal trabecular bone 54 is fitted in the through hole 69 of the seam cylinder 59 and the seam cylinder 59. Are fitted in the joint hollow portion 57, and are bonded and attached to each other, and an iron ball bolt 58 is attached to the spinal canal 5
4 is provided with a cylinder seam cylindrical ball mounting tube 27 screwed in, and a projecting portion 32 is projected to provide an upper trunk frame 34. The joint cylindrical sphere mounting pipes 28, 29, 30 of the other body parts are also provided in the same manner as the body joint cylindrical sphere mounting pipe 27, and the neck joint cylindrical sphere mounting pipe 26 of the head / face portion 5 is a ball at both ends of the mounting pipe 56. The bolt 58 is attached and connected to the spherical joint 21 of the head neck, and the protrusion 32 is protruded from the neck joint 11. The seam cylinder 59 is formed by using a soft plastic foam having a density higher than the apparent density of the foam body 1 to be fitted, forming a through hole 69 through which the mounting pipe 56 is fitted along the center line of the cylinder, and molding the same. 12.
Hollow seam 57 of the neck seam of the head 4, the waist seam 13 of the upper leg 6, the knee seam 14 of the lower leg foot 7, the shoulder seam 15 of the upper arm 8.
Create a seam cylinder 59 to fit in.

The mold 43 of the lower waist 3 is composed of a front mold 44 and a rear mold 4.
In FIG. 5, the trunk seam 12 and the waist seam 13 are each provided with the exposure receiving portion 48, and the exposure receiving portion 48 arranges the receiving frame in the mold. The lumbar plate 71 of the lower torso 3 makes both ends of the plane plate semicircular, and the small width flanges for reinforcement do not hinder the cutting of the foam body 1. Therefore, the concave spherical magnet case 53 of the spine spherical joint 22 is formed. As for the central part where is attached, if the one flange is bent downward at the rear part of the plane plate, both parts where the concave spherical magnet case 53 of the lumbar spherical joint 19 is attached are provided by bending the one flange upward at the front part. The back column spherical joint mounting plane plate 46 is used, both parts are the waist spherical joint mounting plane plate 46, and the lower torso waist frame 35 to which the concave spherical magnet case 53 is mounted is provided in the same manner as the neck spherical joint mounting plane plate 46. The lower torso 3 is formed by combining the waist spherical joint mounting flat plate 46 and the spine spherical surface spherical joint mounting flat plate 46 with the neck splitting spherical joint mounting flat plate 46 and the half punching core 51 of the same formula. After arranging the skeleton in the mold and molding, the hollow portion 5 of the waist seam 13
7 and the joint hollow portion 57 of the body joint 12 are cut out in the same manner as the neck joint hollow portion 57 of the upper body portion 2, and the corresponding joint hollow portion 57 is formed by cutting. The protrusions 32 of 6 are fitted into each other to combine the body parts with each other, and the combination is removed.

In order to attach the speaker 85 to the head 4, the head 4 is divided in a plane orthogonal to the reference line of the neck spherical joint 18 in the upper part of the head to form the head-face portion 5 and the parietal bone 70.
In the head-and-face portion 5, both the inner cores 50 are arranged in the mold 43, and after molding, the head-face hollow portion 74 is cut out by using the head-face upper plate 67 and the oral cavity rectangular top plate 107, and the head-face skeleton 37 and the accessory member. Put in. The parietal bone 70 is formed by cutting the upper surface of the wooden board material into the shape of the crown and the lower surface into the shape of being attached to the head-and-face enclosure portion 75, and attaching it to the head-and-face enclosure portion 75 to form the enclosure 100 and providing the head 4, and a hair portion to be separately formed. Cover. In the head-and-face portion 5, since the mouth acoustic hole 76 makes an opening concave portion 90 that emits sound waves from the opened mouth, an opening convex portion 77 that forms an audio outlet from the inner edges of both lips is made in the front mold 44, and the forehead acoustic hole 78 becomes A cone-shaped convex portion 79 which forms a cone-shaped audio outlet is formed from the extension of the protective net mounting portion 92 in order to form a cone-shaped outlet that radiates a sound wave that opens in the shape of a cone in the forehead. In the rear mold 45, the neck-separating part 48 for receiving the neck-pitch 49 of the two-punch cores 50 is provided on the neck seam 11, and the head-pulling part 48 for receiving the head-pitch 49 of the two-punch cores 50 is provided on the top face 55 of the head. , The respective center lines are provided so as to coincide with the reference line of the neck spherical joint 18. Both of the head cores 50 of the head-and-face part 5 form a box-shaped hollow part 81. The head core part 63 and the oral cavity part 131.
-Creating the joint hollow part 57 The neck core part 66 is magnetically attracted and combined. Heading core 6
3 is a pipe joint 31 in which a male thread is cut at the lower end of the pipe, a nut is screwed in, and then a circular flange is projected from the nut.
A square head plate 61 for partitioning the central bottom portion of the box-shaped hollow portion 81 into a circular flange, and the flange portion of the concave spherical magnet case 53 are overlapped and joined together, and the pipe tip portion is provided as the spacing 49, and the neck spacing core portion 66 is provided. Cut an external thread on the upper end of the round bar and pass through the center hole of the oral cavity square bottom plate 65 that partitions the bottom of the oral cavity hollow portion 131, screw the oral cavity square bottom plate 65 with a nut, and screw the male screw that has just started into the tube. A washer-shaped circular plate is inserted into the upper end screw hole of the washer-shaped circular plate, and the screw is provided. The core 10 is combined with the core 10 in the same manner as the core 10 of the spinal canal bone 54, and the lower tip portion is used as the separation 49. It is provided and combined with the head-exposure core part 63, and the expelling part 49 is received by the expelling part receiving part 48, and both the expelling cores 50 are arranged in the mold 43 so that their center lines coincide with the reference line of the neck spherical joint 18. The head square bottom plate 61 and the oral cavity square bottom plate 6 of the double-punch core 50
5 are arranged in the mold 43 with the side surfaces of the corresponding bottom plates parallel to the dividing surfaces. After molding, the head-and-face portion 5 is placed on a table with the neck seam 11 on the upper side and the head-face upper end portion 55 on the lower side, and similarly to the hollow portion 57 of the body joint 12 of the upper body portion 2, the hollow portion of the neck joint 11 is hollow. A portion 57 is provided, then the neck seam 11 is placed on the lower side, the head-face upper end portion 55 is placed on the upper side, and the centerlines of both the firing cores 50 are placed perpendicular to the table. A central hole for insertion and removal is drilled, a head flap 49 is fitted in the central hole, and a side face of the box-shaped hollow portion 81 is cut out. The rectangular side surface of 81 and the corresponding square side surface of the head square bottom plate 61 and both of the rectangular holes formed by the extension thereof are provided by providing both rectangular holes 83 at the cut end with a margin to prevent blade damage. The head upper plate 67 is aligned with the front-back position of the head-face part 5, the head cover 49 is fitted in the center hole, and the head-face upper end part 55 is faced to face both long side inner sides of both rectangular holes 83, A vertical cut is made with a knife between the top face 55 of the head and the bottom of the box-shaped hollow portion 81 including the square head plate 61, and then the head plate 67 is rotated 90 °.
Rotate, face-to-face with the upper face 55 of the head, and cut out in the same manner to obtain nine side faces including the four side faces between the upper face 55 of the face and the square bottom plate 61 of the head and the inner side face of the box-shaped hollow portion 81. Cut out. The head-exposure core part 63 cuts out a part of the foamed material, vents it to the bottom of the head square bottom plate 61, applies force to the head-exposure core part 63, tilts it to the ball head screw 62 washer, and magnetic force is applied. After removing from the suction, the foam is cut out and placed on the hollow bottom, and the bottom of the cut out 8 parts foam is cut out with a knife to form a box-shaped hollow part 81. An oral rectangular upper plate 107 that cuts the oral cavity 131 uses a rectangular plate that widens the front and back of the oral cavity upward, and a concave spherical magnet case 53 having the same shape as the concave spherical magnet case 53 of the head-splitting core 63 is formed on the bottom. It is prepared to face the bottom of the box-shaped hollow part 81, cut out between the oral cavity square bottom plate 65, take out the oral cavity rectangular upper plate 107, cut out a part of the foamed foam, and make the neck seam upward. Split
The oral foam cut out together with the neck core part 66 is taken out from the box-shaped hollow part 81 side, and the oral cavity part 13 is removed.
1 is formed, and the joint hollow portion 57 is provided with a head-and-face hollow portion 74 through which the head-and-face portion is inserted by cutting out a gap between the oral cavity hollow portion 131 and the oral cavity hollow portion 131 as a joint hollow portion. After molding, an opening recess 90 is formed in the facial foam 1 in the mouth acoustic hole 76,
The opening concave portion 90 is formed between the hollow head portion 74 and the hollow portion 74, and an opening hole 73 for fitting the acoustic tube 89 is cut out on the front axis of the speaker 85 to be attached. The bottom plate and the back plate are assembled, the mounting hole 86 of the speaker 85 is opened in the baffle, and the speaker 8
5, the speaker 85 is installed in the box-shaped hollow portion 81, and the speaker 85 is mounted by screwing the acoustic tube 89 into the frame 88 provided with the acoustic tube mounting screw portion 87, the acoustic tube 89 is fitted into the opening hole 73, and the acoustic tube 89 is attached. The mouth acoustic hole 7 for emitting sound waves on the front axis of the speaker 85 through the opening concave portion 90
6 is provided. In the forehead acoustic hole 78, a conical recess 91 is formed in the forehead foam body 1. The conical recess 91 cuts a forehead circular hole 98 on the front axis of the speaker 85 up to the box-shaped hollow part 81 to form a head-face enclosure part. 75 is a baffle plate
Assemble both side plates, bottom plate, and back plate, and install the speaker 8 in the mounting hole 86.
5 is incorporated into the attachment box-shaped hollow portion 81, and the forehead circular hole 98
Speaker 8 with a forehead acoustic hole 78
5. Emit sound waves on the front axis of 5. The forehead acoustic hole 78 attaches the protective net 99 to the protective net attachment portion 92, and puts the net cloth 93 on the protective net 99 to cover it.
Adhere the enclosure with adhesive tape and attach it to form the face value. The mouth formed in the front die 44 of the die 43 provided in the forehead acoustic hole 78 is slightly opened to form inner edges on both lips, and the hollow head portion 74 is formed from the inner edges.
Make an opening in a slightly open state by cutting it into a hole. Head and face 5
In the occipital foam 1, a mouth opening / closing operation hole 80 is cut out to the head / face hollow portion 74. A speaker 85 and an accessory member are attached to each of the head-face enclosure parts 75, and the head-face hollow part 74 provided with a head-and-mouth space in the front and back is also incorporated by utilizing the flexibility of the head-face foam 1, and is packed in the head-and-head space that can be formed on the occipital side. 101 is inserted, the head-face enclosure part 75 is pressed down, and it is attached to the enclosure mounting plate 103, so that the mouth acoustic hole 76 is the opening hole 73 and the foam body 1 is the acoustic tube 89.
The fit is tight, the forehead acoustic hole 78 is the head and face foam 1
The tight fit of the frame 88 on the inside can be maintained. The mouth acoustic hole 76 and the forehead acoustic hole 78 are bubble holes.
For flaws, etc., fill the surface with putty, apply paint, and let sound waves pass through without problems. When the mouth acoustic hole 76 is provided, the foaming undiluted solution to be injected into the mold 43 has a lower apparent density than the case of the forehead acoustic hole 78 because the lower jaw bone 84 moves the oral foam 1 to open and close the mouth. Molded using a soft plastic foam foaming stock solution. In the oral bone 82, the bottom plate to which the concave spherical magnet case 53 is attached, both side plates, and the occipital side plate with a guide hole 97 for guiding the lifting and lowering operation of the mouth opening / closing operation bar 96 are bent, and the enclosure is formed at the bent edges of the both side plates and the occipital side plate. The mounting plate 103 is joined and processed into a box shape with the face side opened. In the mouth acoustic hole 76, the enclosure mounting plate 103 sets the corners 130 at both end portions on the face side, and the head-face enclosure part 75 is one of the both side plates. The portion is exposed to the lower bottom surface, and in addition to the screw attachment, the lower end portion is received by the corner 130 and attached to the oral bone 82. The lower jaw bone 84 is provided by inserting the insertion plate having the insertion point to be inserted into the oral foam 1 from the tip portion of the lower jaw plate, bending the lower jaw both side plates and the lower jaw rear plate, and processing the sheet metal. , Oral bone 82 Both sides plate and lower jaw Both side plates are connected by inserting pins through the holes to open and close the joint 9
4, the lower jaw plate is inserted into the oral foam body 1, the jaw bone oral adhesive foam tongue 95 is adhered to the lower jaw plate tip portion and the oral portion, and the mouth opening / closing operation rod 96 is attached to the lower jaw rear plate. , Through the guide hole 97 of the occipital side plate with the rubber packing attached to the guide hole 97, insert the front screw part into the mouth opening / closing operation hole 80, screw the butterfly nut 104, and move it downward with the pin as the axis. When the screw is tightened to close the mouth and the screw is tightened, the mouth acoustic hole 76 opens the mouth so that sound can pass, and the forehead acoustic hole 78 opens the mouth slightly to allow mouth movement. The neck joint cylindrical ball mounting pipe 26 is attached by bonding the mounting pipe 56, the joint cylinder 59, and the foam 1 of the joint hollow portion 57 to each other, and the head spherical joint 21 is attached to one end of the mounting pipe 56.
A ball bolt 58 connected to the neck spherical joint 18 at the other end.
A ball bolt 58 to be connected to the
The head spherical spherical joint 21 is formed by being attracted by the magnetic force of the concave spherical permanent magnet 60 of the concave spherical magnet case 53 of the bottom plate, and the joint hollow portion 57 is formed with a hollow portion that facilitates joint movement. From the upper part of the head 5 to the hollow part 74 of the face, the oral bone 8
2 put, insert the lower jaw plate into the oral foam body 1, adhere the jaw bone oral adhesive foam tongue 95, put the mouth opening and closing operation rod 96 from the mouth opening and closing operation hole 80, and attach it to the lower jaw back plate, In the oral bone 82, the bottom plate is overlaid on the inner bottom of the oral cavity, the head-face enclosure portion 75 is incorporated, the neck joint cylindrical ball mounting tube 26 is fitted from below, and the head spherical joint 21 is formed.
The seam cylinder 59 is adhered to the foam body 1 of the seam hollow portion 57, and the protruding portion 32 is provided so as to extend from the neck seam 11. Head 4 creates a top plate and then mounted sealed enclosure 100 head term bone 70 to Atamakao enclosure unit 75, a skull 102 is provided, projecting bone part 7 of the head top bone 70
The head frame 36 to which the speaker 85 is attached is provided by stacking the speaker 2 and the top face of the head-and-face foam 1 without any discrepancy. The speaker 85 uses a dome speaker,
By connecting to an amplifier placed near the doll, sound waves are emitted toward the front of the face from the mouth acoustic hole 76 or the forehead acoustic hole 78 on the front axis of the speaker 85.

The upper leg 6 includes a front die 44 and a rear die 45 of the die 43.
At, the waist seam 13 and the knee seam 14 are each provided with an exposure receiving part 48, and the exposure receiving part 48 is used to receive the exposure 49, and the upper leg bone canal 109 is arranged in the mold. Upper leg 6 is upper leg bone canal 10
9 The upper front part is used as a separation 49, and the core 10 of the same type as the core 10 of the spinal canal bone 54 of the torso seam 12 is combined in the mold of the waist seam 13 and a male screw is cut at the lower end of the upper leg bone canal 109. Then, the nut is screwed in, and then the pipe joint 31 in which the circular flange is projected from the nut is screwed in, the bottom plate mounting concave spherical magnet case 53 is overlapped and joined to the circular flange, the knee spherical joint 23 is provided, and the neck spherical joint 18 The one-piece punch core 51 and the one-piece punch core 51 of the same formula are combined to arrange the upper leg bone canal 109 in the mold 43. After molding, the upper leg portion 6 is placed on a table with the knee joint 14 down, and the waist joint 13 is placed upside in the same manner as the joint hollow portion 57 of the body joint 12 of the upper torso portion 2 at the waist joint hollow portion 57. The core joint 10 is removed, the waist seam hollow portion 57 is provided, and then the waist seam 13 is placed on the base with the waist seam 13 down, and the knee seam 14 of the upper torso portion 2 is placed. The seam hollow portion 57 of the knee seam 14 is cut out in the same manner as the seam hollow portion 57, and the half-punch core 51 is cut.
And the seam hollow portion 57 of the knee is provided. As for the upper leg portion 6, the waist joint cylindrical ball mounting tube 28 is fitted into the joint hollow portion 57 of the waist joint 13 in the same manner as the trunk joint cylindrical ball mounting tube 27, and the projecting portion 32 is started from the waist joint 13. The upper leg skeleton 38 is provided, and the hollow portion 57 of the seam 14 of the knee is fitted with the projecting portion 32 of the lower leg foot 7.

The lower leg foot portion 7 includes a front die 44 and a rear die 4 of the die 43.
5, the knee joint 14 and the foot receiving portion 4 are respectively provided on the soles.
8 is provided. The lower leg foot portion 7 uses the upper tip portion of the lower leg bone canal 105 as the separation 49, and the torso seam 1 in the mold of the knee seam 14
2. The core 10 is combined with the core 10 of the same formula as the core 10 of the spinal canal 54, and is combined with the lower leg of the lower leg bone canal 105. The core 51 is similar to the core 10 of the spinal canal 54 of the torso seam 12. Without attaching the knurled nut 68 to the tube portion of the inner core 10,
The tube portion is exposed as it is, and a piece of separation core 51 is provided, which is combined with the lower front part of the lower leg bone canal 105 to receive the respective arms 49 by the exposure receiving part 48, and the lower leg bone canal 105 into the mold. Deploy. After molding, the knee seam 14 is formed by cutting out the seam hollow portion 57 of the knee seam 14 in the same manner as the body seam 12 of the upper body 2, and the knee seam cylindrical ball mounting pipe 29 of the same type as the body seam cylindrical ball mounting pipe 27 is formed. And the projection part 32 is provided from the knee joint 14 so as to extend from the knee joint 14, and the sole uses a circular upper plate 42 of the same style as the torso joint 12, and the flap 49 protruding from the sole is fitted in the center hole. The hollow leg 106 of the sole is cut out, and the lower leg bone canal 105 of the hollow leg 106 is fitted with a cylinder of the same style as the seam cylinder 59 and attached to the female screw at the lower end of the lower leg bone canal 105. The ball bolt 58 is screwed in, and the concave spherical magnet case 53 is formed by overlapping and joining the flange portion to the iron sole plate 108 so that the hollow foot portion 106 is formed.
To form the spherical surface joint 24 of the foot, enclose the foot sole plate 108 and the foot sole foam 1 with the sole skin layer made of soft plastic foam having a higher apparent density than the body, and attach and attach the lower leg foot skeleton 39. The sole layer of the sole is the flat plate 10 of the sole.
A flat plate 108 is attached to the sole plate by punching a hole corresponding to the central portion of 8 and attached to a separately provided floor plate, and the life-size adult type stands up on the floor plate.

The upper arm 8 includes a front mold 44 and a rear mold 4 of the mold 43.
5, the shoulder seam 15 and the elbow seam 16 are each provided with a flap receiving portion 48, and the flap 49 is received by the flap receiving portion 48,
Both firing cores 50 are placed in the mold. Both sides punch 50
Is a round bar that follows the hollow joint portion 57 of the shoulder joint 15 and creates a hollow portion into which the upper and lower arm connecting bone canal is inserted.
The round bar has a hexagonal hole at one end, and a male screw is cut at the other end. The male screw is passed through the center hole of the circular bottom plate 25. The male screw is attached by tightening it with a nut. The tip of the pipe partitioned by the circular bottom plate 25 is used as the blade 49, the handling small hole 64 is opened, the round bar is provided with the tip extending from the elbow seam 16 as the blade 49, and the core of the round bar is pulled out. Give it this way. After the upper arm 8 is molded, the shoulder seam 15 is placed on a table with the shoulder seam 15 facing upward, and the flap of the shoulder seam 15 is fitted into the center hole of the circular upper plate 42 to form the circular upper plate 42.
Is aligned with the shoulder seam 15, and the outer circumferences of the upper and lower circular cores 42 and 25 are cut around the center line of the separation cores 50 with a sling knife to cut out the outer circumference of the cylinder, and the cut cylinder is cut out. Cut out a part of the foam in the outer periphery and round the bottom plate 25
Aeration is applied to the bottom surface of both, and vibration is applied to both the separation cores 50, taken out from the shoulder joint 15 together with the cut out foam, and the joint hollow portion 57 of the shoulder joint 15 and the hollow portion through which the upper arm / lower arm connecting bone canal is passed. Set up. In the upper arm portion 8, the end portion of the upper arm bone tunnel 110 is overlapped with the upper end of the lower arm bone canal 111 extending from the lower arm hand portion 9, and the elbow joint is provided through the pin joint 115 through the hole formed. The upper arm / lower arm connecting bone canal is passed through the hollow part through which the bone canal is inserted, and is projected from the shoulder joint hollow part 57, and the elbow seam between the upper arm part 8 and the lower arm hand part 9 is adhered, and around the elbow seam 16. Rotate the tape and bond it, and apply paint to form an integrated arm. The humerus canal 110 is attached with the shoulder joint cylindrical sphere mounting pipe 30 and the humerus skeleton 40 by mounting the shoulder joint cylindrical sphere mounting pipe 30 in the same manner as the torso seam cylindrical sphere mounting pipe 27 with the distal end portion through which the joint hollow portion 57 is inserted as the mounting pipe 56. The projecting portion 32 is projected from the seam 20, is fitted into the shoulder seam hollow portion 57 of the upper body portion 2, and the shoulder spherical joint 20 is connected to combine the body parts.

The mold 43 of the lower arm hand portion 9 opens the hand 122,
In the palm front mold 44 and the back of the palm mold 45 with the palm facing forward, in order to facilitate the foaming distribution of the undiluted solution in the five fingers with the fingers open, the fingers of the five fingers with the fingers open The cavity 132 surrounding the outer side is formed, and the cavity 13
A palm-shaped and a back-shaped finger mold 134 is formed in each of the two, and the lower limb hand skeleton 41 uses the protruding finger bones 125 to form the finger mold 1.
34, the lower arm hand portion 9 is provided with a side receiving portion 48 for receiving the distal portion of the lower humeral bone tube 111 having the forked ends attached to the elbow seam 16 as a side portion 49, and the side portion receiving portion 48 has the center line as a shoulder. Provided so as to coincide with the reference line of the spherical joint 20, receive the exposure 49 by the exposure receiving portion 48, insert the spacer 114 in the skeleton,
If the palm front mold 44 is the lower mold, the hand skeleton 112 is placed in the palm front mold 44, and the stock solution is injected on the production line.
Close the mold to smooth the foaming flow of the stock solution and mold. The hand skeleton 112 of the lower arm skeleton 41 to be placed in the mold overlaps the end portions of the processed skeleton with each other, forms a joint through the pin joint 115 through the opened pin through hole, and joints the joint pin as an axis. Let The lower humeral tunnel 111 has a hand frame 112 at the lower end.
The hand connecting bone 123 having two forked ends for screwing is attached by screwing and attaching the intermediate bone 119 between the four finger carpal plate 118.
The wrist longitudinal joint 120 is provided by connecting the bifurcated end of the hand connecting bone 123 and one end of the intermediate bone 119 through the pin joint 115, and the intermediate bone 119 has the other bifurcated end of four fingers. Carpal plate 118 Wrist lateral joint 1 by stacking it on the plate part where the pin through hole on the proximal side is opened and connecting through pin joint 115
21 is provided, and the hand 122 bends and extends vertically and horizontally. The four finger carpal plate 118 and the thumb carpal plate 117 are hingedly connected by a pin joint 115 between the two plane plates, and the thumb carpal plate 117 is placed on the palm of the four finger carpal plate 118 with the joint pin as an axis. A grip joint 124 that pivots to the side is provided, and the thumb is bent and extended toward the palm side. For each phalange 125, one end portion and the other bifurcated end portion are overlapped between the metacarpal bone 126 and the phalangeal portion 127 and between the phalangeal portions 127, respectively, and the phalangeal joints 125 are connected by a pin joint 115 to form a finger joint 128. The thumb bone 125 has two knuckles 128, and the other four phalanges 125 have three, respectively.
26 and the phalange 127 are plate-shaped bones excluding joints,
The knuckle 128 bends and extends about 90 ° to move the finger to the palm side. The metacarpal bone 126 connected to the phalange portion 127 of the finger base is overlapped with the other bifurcated end on the end portions of the carpal plate 117/118 having a pin through hole for connecting the metacarpal bone. Through, the split pin 116 is fitted and connected to provide a carpal metacarpal joint 129. Hand 122
Is a grip joint 124, a finger joint 128, and a carpal metacarpal joint 129
By this, the hands 122 are connected and squeezed again. The lower arm skeleton 41 has spacer holes 113 formed in the lower part of the lower arm bone canal 111 and the finger bones 127 of the four fingers excluding the thumb and the finger bones 127 of each fingertip, and the spacers 114 are respectively inserted thereinto by the spacer 114. Place 125 in finger mold 134 and place lower arm skeleton 41 in the mold. When removing the spacer 114 after molding, a release agent is applied. After molding, the five fingers are cut out of the foam between the fingers according to the shape formed by the finger mold 134 on the palm and the back of the hand, respectively, and the lower arm hand portion 9 in which the lower arm skeleton 41 is wrapped with the foam 1 is formed. Set up. In order to improve the joint movement of the hand 122, the lower arm hand portion 9 uses a soft plastic foam having an apparent density lower than those of other body portions. After molding the adult form, attach hair and ears to be made separately, and scratch or attach eyes, dentition, eyebrows, lips, claws, etc., and apply paint to finish.

The life-size adult form configured as described above is
The mold 43 of the body portion was made Tsu by the dividing surface dividing the body back and forth in one plane, making the core print receiving section 48 for receiving the core print 49, respectively, core print receiving 48 each with respect to the center line, respectively provided so as to match the line, the upper body section 2 neck,
One side of the shoulder spherical joints 18 and 20 to be combined with the concave spherical magnet case 53 is the center line of the separating core 51 and the central line of the spinal canal 54, and the lower torso 3 is the concave spherical magnet case 53 of the lumbar spherical joint 19.
The center line of the pair of separation cores 51 and the center line of the combination of the separation core 51 and the ball center 47 of the concave spherical magnet case 53 of the spine spherical joint 22 are the center lines passing through the separation core 51, The upper leg 6 is the center line that passes through the one-sided core 51 that combines the upper leg 6 with the upper leg bone canal 109 and the ball center 47 of the knee spherical joint 23, and the lower leg foot 7 is the lower leg bone canal 105 and the one-sided core. As for the upper arm portion 8, the center line passing through 51 is aligned with the center lines of both separation cores 50 to the respective reference lines.
Bone canal ・ Both separation cores 50 are placed in the mold 43, the foaming undiluted solution is injected into the mold, and the mold is closed. After molding, each body part has its seam divided by a plane orthogonal to the reference line. Place it on the table,
Foam 49 made by cutting the outer circumference of the cylinder around the center line of the perforated bone 49, the single-sided core 51, and the double-sided core 50 on the outer circumferences of the circular upper plate 42 and the circular bottom plate 25 having the same diameter. Together with the core 10, the single-sided core 51, and the double-sided core 5
0 is taken out, and each body part is formed with a seam hollow part 57 of the same diameter in the mutual seam foam 1 to be combined at the seam.
The torso 2 is between the neck seam 11 and the bottom of the spherical spherical joint concave spherical magnet case 53 and between the shoulder seam 15 and the bottom of the spherical spherical joint concave spherical magnet case 53, and the lower torso 3 is the waist joint 13 and the concave spherical joint of the lumbar spherical surface. Between the bottom of the ball magnet case 53, between the torso seam 12 and the bottom of the spine spherical joint concave spherical magnet case 53, and the upper leg 6 between the knee joint 14 and the bottom of the knee spherical concave spherical magnet case 53, respectively. The center line of the joint hollow part 57 having a fitting length for fitting and combining the projecting part 32 of the body part to be fitted and a length for facilitating spherical joint movement is provided so as to coincide with each reference line, and the head-and-face part 5 is The seam hollow part 57 of the neck seam 11, the upper body part 2 to the seam hollow part 57 of the body seam 12, the upper leg 6 to the seam hollow part 57 of the waist seam 13, and the lower leg foot 7 to the knee seam 14 of the seam. The hollow portion 57, the upper arm portion 8 in the joint hollow portion 57 of the shoulder seam 15, respectively.・ Body / waist / knee / shoulder joint Cylindrical ball mounting tubes 26, 27, 28, 29, 30 are attached with their center lines aligned with their respective reference lines, and the projecting portion 32 is projected from the body. With the provision, the body parts provided with the skeleton can be accurately combined with each other, and a life-size adult form in which the combination is removed can be formed.

[0013]

Since the present invention is configured as described above, it has the following effects. When the respective body parts are combined, a skeleton 17 connecting spherical joints is provided, and the foam 1 can be closely combined without any gap between the joints 11, 12, 13, 14, and 15. And each body part has a core 10 and a separation core 50.
The seam foam 1 from which 51 has been removed is provided with seam hollows 57 each having a fitting length, one of the seam cylindrical ball mounting pipes is provided, and the projecting part 32 is fitted into the corresponding body. , In combination, it is possible to prevent the joint from cracking at the seam. And each body part is a skeleton
By wrapping the bone canal with the foam 1 placed and molded in the mold, fitting the joint cylindrical ball attachment tube into the joint hollow part 57, and wrapping the skeleton 17 with the elastic foam 1 including the joint cylinder 59,
It is possible to maintain a life-like adult standing posture.
Then, since the life-size adult type extension part 32 is fitted in the joint hollow part 57 of the corresponding body part and the spherical joint is connected, and the body parts can be easily combined and easily detached, Can be removed for storage / storage / transportation. Further, although soft plastic foam having a relatively high apparent density is used for each body part, a joint portion can be made to move by providing a hollow portion for facilitating spherical joint movement in the joint hollow portion 57, and the mouth acoustic hole 76 can be formed. The head 4 and the lower arm 9 to be provided are made of soft plastic foam having a lower apparent density than other body parts, so that the mouth opening / closing joint 94 is used to open and close the mouth, and the hand 122 is similar to a human. The hand 1 that makes the articulation of the hand skeleton 112 having joints
It is possible to give the other person a soft sensation of connecting 22 and shaking hands, and the head 4 can directly interact and have an interview by emitting sound from the speaker 85 attached to the skull 100 to the front of the face. Therefore, in various activity fields, it is possible to use a life-size adult form that has a role of talking with a focus on movements.

[Brief description of drawings]

FIG. 1 is an elevation view of a life-size adult form with a part of the foam removed.

FIG. 2 is a plan view showing a rear die of an upper body die in which a frame is arranged.

FIG. 3 is a plan view showing a front die of the upper body die.

FIG. 4 is a plan view showing a rear mold of a lower torso waist mold in which a frame is arranged.

FIG. 5 is a plan view showing a front mold of a lower waist waist mold.

FIG. 6 is a plan view showing a rear mold of a head-and-face mold provided with mouth acoustic holes.

FIG. 7 is a plan view showing a front mold of a head-and-face mold provided with mouth acoustic holes.

FIG. 8 is a plan view showing a rear mold of a head-and-face part mold having a forehead acoustic hole.

FIG. 9 is a plan view showing a front mold of a head-and-face part mold having a forehead acoustic hole.

FIG. 10 is a plan view showing the rear mold of the upper left leg mold in which a bone canal is arranged.

FIG. 11 is a plan view showing a front die of the upper left leg die.

FIG. 12 is a plan view showing the front mold of the left lower leg full-body mold in which a bone canal is arranged.

FIG. 13 is a plan view showing the rear mold of the lower left leg foot mold.

FIG. 14 is a plan view showing the rear mold of the left upper arm mold in which both the separation cores are arranged.

FIG. 15 is a plan view showing a front die of the upper left arm die.

FIG. 16 is a plan view showing the rear mold of the left lower arm hand mold.

FIG. 17 is a plan view showing the front mold of the left lower arm hand mold.

FIG. 18 is a plan view in which the middle part of the front mold of the right lower arm hand part mold in which the right lower arm hand frame is arranged is cut and omitted .

FIG. 19 is a front view of a piece-punch core to be combined with a concave spherical joint concave spherical magnet case.

FIG. 20 is a vertical cross-sectional view of a piece-punching core to be combined with a concave spherical joint concave spherical magnet case.

FIG. 21 is a front view of the core combined with the trabecular bone canal.

FIG. 22 is a vertical cross-sectional view of a core combined with a spinal canal.

FIG. 23 is a front view of both separation cores arranged on the head-and-face mold.

FIG. 24 is a plan view of a circular upper plate.

FIG. 25 is a vertical sectional view of a circular upper plate.

FIG. 26 is a plan view of an upper head plate.

FIG. 27 is a vertical cross-sectional view of an upper head plate.

FIG. 28 is a plan view of the oral rectangular upper plate.

FIG. 29 is a vertical cross-sectional view of the rectangular upper plate of the oral cavity.

FIG. 30 is a head provided with a mouth acoustic hole along the line AA.
The partial cross section figure which shows the combination of the upper torso part.

FIG. 31 is a cross-sectional view of a head provided with a forehead acoustic hole along the line AA.

FIG. 32 is a partial cross-sectional view showing a combination of a lower waist portion and an upper leg portion taken along line BB.

FIG. 33 is a partial cross-sectional view showing a combination of the upper leg portion and the lower leg foot portion taken along the line BB.

FIG. 34 is a partial cross-sectional view of the foot section taken along the line BB.

FIG. 35 is a partial cross-sectional view showing a combination of an upper trunk portion and an upper arm portion taken along the line CC.

[Description of marks Nos.]

1 Foam 2 Upper Body 3 Lower Body Waist 4 Head 5 Head Face 6 Upper Leg 7 Lower Leg Foot 8 Upper Arm 9 Lower Arm Hand 10 Core 11 Neck Seam 12 Waist Seam 13 Hip Seam 14 Knee Seam 15 Shoulder seam 16 Elbow seam 17 Skeleton 18 Neck spherical joint 19 Lumbar spherical joint 20 Shoulder spherical joint 21 Head ankle spherical joint 22 Dorsal column spherical joint 23 Knee spherical joint 24 Foot spherical joint 25 Circular bottom plate 26 Neck joint Cylindrical ball attachment pipe 27 Body joint Cylindrical sphere mounting pipe 28 Lumbar seam cylindrical sphere mounting pipe 29 Knee seam cylindrical sphere mounting pipe 30 Shoulder seam cylindrical sphere mounting pipe 31 Pipe joint 32 Protruding part 33 Clavicle pipe 34 Upper fuselage 35 Lower torso skeleton 36 Head skeleton 37 Head Face skeleton 38 Upper leg skeleton 39 Lower leg foot skeleton 40 Upper skeleton skeleton 41 Lower arm hand skeleton 42 Circular upper plate 43 Metal mold 44 Front mold 45 Rear mold 46 Spherical joint mounting flat plate 47 Sphere center 48 Spare receiving part 4 Punching 50 Double-punching core 51 Single-punching core 52 Sternum box 53 Concave spherical magnet case 54 Dorsal trabecular bone pipe 55 Head face upper end 56 Mounting pipe 57 Joint hollow part 58 Ball bolt 59 Joint cylinder 60 Concave spherical permanent magnet 61 Head square Bottom plate 62 Ball head screw 63 Heading core part 64 Handling hole 65 Oral square bottom plate 66 Necking core part 67 Head face plate 68 Knurled nut 69 Through hole 70 Parietal bone 71 Lumbar plate 72 Overhanging bone part 73 Opening hole 74 Head-face hollow part 75 Head-face enclosure part 76 Mouth acoustic hole 77 Open convex part 78 Forehead acoustic hole 79 Cone base convex part 80 Mouth opening / closing operation hole 81 Box-shaped hollow part 82 Oral bone 83 Rectangular hole 84 Lower jaw bone 85 Speaker 86 Mounting hole 87 Acoustic tube mounting screw portion 88 Frame 89 Acoustic tube 90 Opening recessed portion 91 Conical recessed portion 92 Protective net mounting portion 3 Net Cross 94 Mouth Opening Joint 95 Jaw Bone Oral Adhesive Foaming Tongue 96 Mouth Opening and Closing Operating Bar 97 Guide Hole 98 Forehead Circular Hole 99 Protective Net 100 Enclosure 101 Packing 102 Skull Bone 103 Enclosure Mounting Plate 104 Bow Nut 105 Lower Leg Bone Tube 106 Hollow part 107 Oral rectangular upper plate 108 Foot flat plate 109 Upper leg bone canal 110 Upper humeral canal 111 Lower humeral canal 112 Hand frame 113 Spacer hole 114 Spacer 115 Pin joint 116 Split pin 117 Thumb Carpal plate 118 4 fingers Carpal plate 119 Middle bone 120 Wrist vertical joint 121 Wrist lateral joint 122 Hand 123 Hand connecting bone 124 Grip joint 125 Finger bone 126 Metacarpal bone 127 Finger bone part 128 Finger joint 129 Carpal metacarpal joint 130 Corner 131 Oral cavity 132 cavity 134 Finger type

Continuation of front page (51) Int.Cl. ⁶ Identification number Office reference number FI technical display location A63H 3/46 A B29C 39/10 2126-4F // B29K 105: 04 105: 20 B29L 31:52

Claims (3)

[Claims] 1. The life-size adult type has a spherical center 47 where the neck spherical joint 18, the waist spherical joint 19, and the shoulder spherical joint 20 are arranged on the dividing plane.
Set the perpendicular lines of the spherical joint mounting plane plate 46 of the neck, waist, and shoulders that pass through the dividing planes as the respective reference lines, divide the foam body 1 on the plane orthogonal to the reference line, and neck joint 11 / body joint 12 ・ Waist seam 13, Knee seam 14, Shoulder seam 15, Elbow seam 16 are made, and the blade receiving part 48 of the die 43 of each body part is formed.
Is provided with the center line corresponding to each reference line, and the upper body 2
Is a hollow core 51 to be combined with the concave spherical magnet case 53
And the center line of the spinal canal 54, the lower torso 3 is combined with the concave spherical magnet case 53 of the lumbar spherical joint 19, the center line of the single-punch core 51 and the spherical center 47 of the spinal spherical joint 22.
The upper leg 6 has the center line passing through the hollow core 51, and the upper leg 6 has the upper leg bone canal 109 and the spherical center 4 of the concave spherical magnet case 53.
7 is the center line passing through the punching core 51, the lower leg foot 7 is the center line passing through the punching core 51 that is combined with the lower leg bone canal 105, and the head-face portion 5 and the upper arm portion 8 are both punching cores 50. Match the center line of each with the reference line of the mold 4
No. 3 arranged and combined with the concave spherical magnet case 53, the piece-punch core 51 is a ball-head screw 62 that is sucked by magnetic force.
Through the center hole of the circular bottom plate 25 that divides the bottom of the seam hollow portion 57, tighten the screw with a nut, screw the protruding screw portion into the tube, and install it in the bone tube / round bar. A male screw is cut on one end of a pipe that fits with a clearance for inserting and removing a round bar, the pipe joint 31 is screwed in, and a circular flange protruding from the nut is used as a circular bottom plate 25, and the other end of the pipe is knurled. The eye nut 68 is attached and provided, and after molding, the body part is placed on the table with the joints up and down, and the circular upper plate 42 is fitted with the flap 49 extending from the joint in the center hole, and the joints are faced to each other. , The outer circumference of the circular upper plate 42 and the circular bottom plate 25, and the trabecular bone tube 54 / 109.1
05. One side punch core 51, both side punch cores 50 are cut out of the outer circumference of the cylinder around the center line, and the core 10 and one side blow core 51 and both side punch cores 50 are taken out together with the cut foam. A seam hollow portion 57 having the same diameter is provided in the mutual body parts to be combined at the seam, the upper torso portion 2 is at the neck seam 11 and the shoulder seam 15, the lower torso waist portion 3 is at the waist seam 13 and the torso seam 12, and the upper leg portion 6 is provided. A fitting hollow portion 57 having a fitting length for fitting and fitting the corresponding protruding portion 32 of the body portion to the knee joint 14 and a hollow portion 57 having a length for facilitating spherical joint movement are provided with the center line as a reference line. The head 4 is provided in the joint hollow portion 57 of the neck seam 11, the upper body portion 2 is in the joint hollow portion 57 of the body joint 12, and the upper leg portion 6 is in the joint hollow portion 5 of the waist joint 13.
7, the lower leg foot portion 7 is in the joint hollow portion 57 of the knee joint 14,
The upper arm portion 8 is provided with seam cylindrical ball mounting pipes 26, 27, 28, 29, and 30 in the seam hollow portion 57 of the shoulder seam 15 with their center lines aligned with the respective reference lines, and the starting portion 3
2 are fitted into the corresponding joint hollow parts 57 of the body part to form spherical joints 18, 19, 20, 21, 22, 23, 2
The skeleton 17 connecting the 4 is provided, and a close combination that does not disagree with the seam is formed, and a combination that can prevent the joint from cracking due to joint motion, and the combination is removed. Production method. 2. The head-and-face portion 5 is formed in the front die 44 of the mold 43, the mouth acoustic hole 76 is formed with an opening convex portion 77 which forms the outlet of sound, and the forehead acoustic hole 78 is provided in the center of the forehead with a protective net attachment portion. 92
A conical convex portion 79 that forms an audio outlet from the inner edge is formed, and in both of the separation cores 50, the pipe joint 31 is screwed into the lower end portion of the pipe, and the circular flange portion, the head square bottom plate 61, and the flange portion of the concave spherical magnet case 53 are overlapped. Necking core which is fitted and joined with head core part 63 and round bar threaded part through the central hole of oral cavity square bottom plate 65 and tightened with a nut, and the screwed out part is screwed into a ball head screw mounting tube Part 66 and core 1
After arranging 0 in combination in the mold 43 and after molding, the head-face plate 67 is symmetrical with respect to the central hole into which the head cover 49 is fitted. The four side faces of the box-shaped hollow part 8 and the corresponding both side faces of the head square bottom plate 61. And a rectangular hole 83 formed by its extension, and a head flap 49 is fitted in the central hole, and a box-shaped hollow portion 81 is formed.
Align with the cutting position of the head face, face the upper end 55 of the face, cut the inside of both long sides of the rectangular hole 83 with a shaving knife, turn the head plate 67 by 90 °, and cut similarly. Then, the head flap core portion 63 is taken out together with the cut-out foamed body, the foamed body in the box-shaped hollow part 81 is cut off at the bottom, and the box-shaped hollow part 81 is taken out, and the oral rectangular upper plate 107 is placed at the bottom. The concave spherical magnet case 53 is provided, the bottom surface of the box-shaped hollow portion 81 is brought into contact with the bottom portion of the oral cavity square plate 65, and the upper rectangular plate 107 of the oral cavity is taken out. Together with this, an oral cavity 131 is formed, and an opening recess 90 formed in the head foam 1 cuts an opening hole 73 for fitting the acoustic tube 89 on the front axis of the speaker 85 with the head hollow 74. Open the sound tube 89 front end Make mouth sound hole 76 through the sound tube 89 and the opening recess 90 fitted into holes 73, truncated cone recess 91 made in Atamakao foam 1 box-shaped the other party hollow portion 8
Up to 1, a forehead circular hole 98 is cut on the front axis of the speaker 85 to form a forehead acoustic hole 78 that opens in a conical shape from the forehead circular hole 98, and the lower jaw bone 84 connected to the oral bone 82 is the tip of the lower jaw plate. Insert the insertion plate into the oral foam 1 and adhere the jaw bone oral adhesion foam tongue 95 to the lower jaw plate tip part and the oral cavity, pass the mouth opening / closing operation rod 96 through the guide hole 97, and insert the tip screw part into the mouth opening / closing operation hole. 80, screw in the nut 104, move it downward, tighten the screw to close the mouth, and once the screw is tightened, the mouth acoustic hole 76 opens the mouth for audio transmission, and the forehead acoustic hole 78 opens the mouth a little. To make the mouth move, hollow head 7
4. The craniofacial skeleton 37 is incorporated in 4, the packing 101 of the craniofacial enclosure part 75 is put in the occipital space, and the parietal bone 70 is attached, and sound waves are radiated through the mouth acoustic hole 76 or the forehead acoustic hole 78. Item 1. A method for manufacturing the adult-shaped head 4 of the soft plastic foam according to Item 1. 3. The lower arm hand portion 9 is a palm front die 44 of a die 43.
In the back of the hand and the back of the hand 45, the fingers form cavities 132 that surround the outside including the fingertips of the five fingers with the fingers open and between the fingers. In the cavities 132, the palm of each hand and the finger mold 134 of the back of the hand are formed, and the lower arm The skeleton 41 of the hand skeleton 41 is arranged in the finger mold 134, and after molding, the finger bone 1 is formed.
The method for producing the lower-arm hand portion 9 of the soft plastic foam life-size adult according to claim 1, wherein the foamed material between the fingers is cut out in the shape of 34, and the lower-arm hand frame 41 is wrapped with the foamed material 1.