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JPH0776765B2 - Eddy current test equipment - Google Patents
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JPH0776765B2 - Eddy current test equipment - Google Patents

Eddy current test equipment

Info

Publication number
JPH0776765B2
JPH0776765B2 JP61201439A JP20143986A JPH0776765B2 JP H0776765 B2 JPH0776765 B2 JP H0776765B2 JP 61201439 A JP61201439 A JP 61201439A JP 20143986 A JP20143986 A JP 20143986A JP H0776765 B2 JPH0776765 B2 JP H0776765B2
Authority
JP
Japan
Prior art keywords
test
standard
coils
comparison method
coil
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP61201439A
Other languages
Japanese (ja)
Other versions
JPS6358247A (en
Inventor
巖 黒田
金満 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Ltd
Original Assignee
Hitachi Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Ltd filed Critical Hitachi Ltd
Priority to JP61201439A priority Critical patent/JPH0776765B2/en
Publication of JPS6358247A publication Critical patent/JPS6358247A/en
Publication of JPH0776765B2 publication Critical patent/JPH0776765B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Investigating Or Analyzing Materials By The Use Of Magnetic Means (AREA)
  • Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は非破壊検査の手法の一つで、熱交換器の伝熱管
の保守検査等に適用される渦(電)流試験法に係り、特
に、試験精度向上と能率向上を図る上で好適な試験装置
に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial application] The present invention is one of nondestructive inspection methods, and relates to an eddy (electric) flow test method applied to maintenance inspection of heat transfer tubes of a heat exchanger. In particular, the present invention relates to a test apparatus suitable for improving test accuracy and efficiency.

〔従来の技術〕[Conventional technology]

従来の試験コイルは、それぞれ欠陥の検出特性が異なる
標準比較形と自己比較形の二種類に分類して定義され、
それぞれ別個に使用されて来た。上記の公知例にも見ら
れるように、それらを合体して、両者の特徴を兼備した
試験コイルの概念は、全くなかつた。
Conventional test coils are defined by being classified into two types, standard comparison type and self-comparison type, each of which has different defect detection characteristics.
Each has been used separately. As can be seen from the above-mentioned known examples, the concept of a test coil that combines them and combines the features of both was completely lacking.

従来技術を第4図と第5図により説明する。The conventional technique will be described with reference to FIGS. 4 and 5.

第4図は、二個の試験コイル11,12を近接させて管20内
に挿入する方法で、二個のコイルの位置に於ける渦電流
の差、つまり、二個のコイルの出力の差を測定して欠陥
を検出する。バツクグランドノイズの影響を受けにく
く、局部的な欠陥の検出に適した方法で、自己比較形試
験コイルと呼ばれる。
FIG. 4 shows a method in which two test coils 11 and 12 are inserted close to each other and inserted into the tube 20. The difference between the eddy currents at the positions of the two coils, that is, the difference between the outputs of the two coils. To detect defects. It is a method that is not easily affected by background noise and is suitable for detecting local defects, and is called a self-comparative test coil.

第5図は標準比較形と呼ばれる方法で、二個のコイルの
うちの一個、試験コイル15を被試験管20内に、そして他
方の標準コイル16を標準試験片21に挿入しておく。この
方法は標準試験片21との比較によつて被試験管20の欠陥
等を検出するので、広範囲に亘る減肉等の緩やかに変化
する現象や材質相違等を検出するのに適している。この
ように自己比較形(第4図)と標準比較形(第5図)と
では欠陥の検出特性が異つており、両者の特徴を生かし
て、できるだけ多くの種類の欠陥を検出するためには両
者の方式を別個に行う必要があつた。
FIG. 5 shows a method called standard comparison type in which one of the two coils, the test coil 15 is inserted into the tube 20 to be tested, and the other standard coil 16 is inserted into the standard test piece 21. Since this method detects defects and the like in the tube 20 to be tested by comparison with the standard test piece 21, it is suitable for detecting a gradually changing phenomenon such as metal thinning over a wide range and material differences. As described above, the self-comparison type (FIG. 4) and the standard comparison type (FIG. 5) have different defect detection characteristics. Both methods had to be performed separately.

〔発明が解決しようとする問題点〕[Problems to be solved by the invention]

自己比較形と標準比較形の二種類の試験コイルは、伝熱
管等の試験に於て、前者がバツクグラウンドノイズの影
響を受けにくく、微細な欠陥の検出性に優れているのに
対し、後者はバツクグラウンドノイズを受け易い反面、
広範囲に亘り緩やかに変化する減肉等の検出に適すると
言つた具合に、相互に補完する関係にある。
The two types of test coils, the self-comparison type and the standard comparison type, are superior to the former in the detection of heat transfer tubes, etc. Is susceptible to background noise,
They are complementary to each other in that they are suitable for detecting thinning that changes gently over a wide range.

従つて、何れか一方のみの試験では不充分であり両方を
実施するには二倍の時間を必要とした。
Therefore, only one test was inadequate and double the time required to perform both.

本発明の目的は、二種類の試験コイルを含体して、両者
の特徴を備えた精度の良い試験を一回のみの走査で実現
することにある。
It is an object of the present invention to include two types of test coils and realize a highly accurate test having the characteristics of both by a single scan.

〔問題点を解決するための手段〕[Means for solving problems]

上記目的を達成するための手段は、渦流試験装置のプロ
ーブに、標準比較方式の試験コイルと自己比較方式の複
数の試験コイルとを、前記標準比較方式の試験コイルか
ら等距離になる位置に前記自己比較方式の複数の試験コ
イルが配置されるようにして装備して成り、前記標準比
較方式の試験コイルと標準比較方式用のブリッジ回路を
組む前記標準比較方式の標準コイルを標準試験片に対し
て配備し、前記自己比較方式の複数の試験コイルが組み
込まれた自己比較方式用のブリッジ回路に前記標準比較
方式の試験コイルと前記自己比較方式の試験コイルとの
相互干渉を打ち消すように組み込まれて前記標準試験片
に対して装備した前記自己比較方式の複数の試験コイル
に対応した複数のコイルとを備え、前記標準比較方式の
標準コイルから前記等距離になる位置に前記自己比較方
式の複数の試験コイルに対応した前記複数のコイルが配
置されており、前記両ブリッジ回路には共通な電源が接
続されている渦流試験装置である。
Means for achieving the above-mentioned object, the probe of the eddy current test device, a test coil of the standard comparison method and a plurality of test coils of the self-comparison method, at the position equidistant from the test coil of the standard comparison method, It is equipped with a plurality of self-comparison type test coils arranged so that the standard comparison type test coil and the standard comparison type standard coil that form a bridge circuit for the standard comparison type are used for the standard test piece. The test circuit of the standard comparison method and the test coil of the self comparison method are installed in a bridge circuit for the self comparison method in which a plurality of test coils of the self comparison method are incorporated so as to cancel mutual interference between the test coil of the standard comparison method and the test coil of the self comparison method. And a plurality of coils corresponding to the plurality of test coils of the self-comparison method provided for the standard test piece, Wherein the equal distance position is disposed a plurality of coils corresponding to a plurality of test coils self comparison method, the eddy current testing apparatus common power source is connected to both bridge circuits.

〔作用〕[Action]

一つのプローブに特性の異なる二方式の試験コイルを搭
載するから、一回の走査が二方式による試験結果が得ら
れて両方式の結果から正確な判定が成せる上、標準比較
方式の試験コイルから自己比較方式の複数の試験コイル
への影響が、前記標準比較方式の試験コイルから等距離
になる位置に前記自己比較方式の複数の試験コイルが配
置されることで均等になって、前記自己比較方式の検出
結果が正確になるとい作用が得られ、精度が向上する。
Since two probe test coils with different characteristics are mounted on one probe, the test result of both methods can be obtained by one scan, and accurate judgment can be made from the results of both methods. From the self-comparison method to the plurality of test coils are equalized by disposing the plurality of self-comparison method test coils at positions equidistant from the standard comparison method test coil. When the detection result of the comparison method becomes accurate, the effect is obtained, and the accuracy is improved.

また、二方式のうち一方式は標準比較方式が採用されて
おり、標準比較方式の標準コイルが装備された標準試験
片に対して自己比較方式の複数の試験コイルに対応した
複数のコイルを、試験体側の試験コイルと同等の配置で
装備して、試験体側での各方式間の干渉と同等の干渉を
標準試験片側の各コイル間で再現して両干渉をブリッジ
回路側で打ち消す作用が得られ、精度が向上する。
In addition, one of the two methods adopts a standard comparison method, and a standard test piece equipped with a standard comparison standard coil has a plurality of coils corresponding to a plurality of self-comparison test coils. Equipped with the same arrangement as the test coil on the test body side, interference equivalent to each method on the test body side is reproduced between each coil on the standard test piece side, and the effect of canceling both interferences on the bridge circuit side is obtained. Accuracy is improved.

また、標準比較形コイルと自己比較形コイルそれぞれが
構成しているブリツジ回路の電源を共通にすることによ
つて、各ブリツジの周波数を一致させてビート信号の発
生を防止している。
Further, by making the power sources of the bridge circuits formed by the standard comparison type coil and the self-comparison type coil common, the frequencies of the respective bridges are made to coincide with each other to prevent generation of a beat signal.

〔実施例〕〔Example〕

先づ、本発明に係る渦流試験方法について説明する。 First, the eddy current test method according to the present invention will be described.

第3図(B)は、管の内面に試験コイルを挿入して管の
材料欠陥を検査する場合の構成を示したもので、この例
により試験の原理を説明する。
FIG. 3 (B) shows a configuration in which a test coil is inserted on the inner surface of the tube to inspect the tube for material defects, and the principle of the test will be described with this example.

20は試験対象の管の切断面を示したもので、その中に二
個のコイル11と12が挿入されている。これらのコイルに
交流電流を通電すると、磁界31が発生する。磁界31は管
20に渦電流32を生じ、この渦電流32が新たな磁界(図示
せず)を形成する。その結果、試験コイル11及び12に鎖
交する磁界はコイル自身が発生する磁界と渦電流が形成
する磁界の和となる。しかるに管20に材料欠陥23等の不
連続部が存在すると渦電流32の分布も不連続となり形成
される磁界が変化する。その結果、試験コイルのインピ
ーダンスが変化する。このインピーダンス変化をブリツ
ジ回路等で測定すれば、欠陥23の存在を検出することが
できる。
Reference numeral 20 denotes a cut surface of the pipe to be tested, in which two coils 11 and 12 are inserted. When an alternating current is applied to these coils, a magnetic field 31 is generated. Magnetic field 31 is a tube
An eddy current 32 is generated in 20 and this eddy current 32 forms a new magnetic field (not shown). As a result, the magnetic field interlinking the test coils 11 and 12 is the sum of the magnetic field generated by the coils themselves and the magnetic field formed by the eddy current. However, if a discontinuity such as a material defect 23 exists in the tube 20, the distribution of the eddy current 32 also becomes discontinuous and the formed magnetic field changes. As a result, the impedance of the test coil changes. The presence of the defect 23 can be detected by measuring this impedance change with a bridge circuit or the like.

第3図(A)は以上の試験に必要な装置の構成例でプロ
ーブ10に並設された試験コイル11と12、これらのコイル
を含めて構成されたブリツジ回路40、ブリツジの電源3
0、ブリツジの出力を増巾する増巾器50、データ処理部6
0、表示部70、記録装置80等で構成されている。本発明
はこれらの構成のうち主として試験コイル11,12の組合
せとブリツジ電源に関するものである。
FIG. 3 (A) shows a configuration example of the apparatus required for the above test, test coils 11 and 12 arranged in parallel on the probe 10, a bridge circuit 40 including these coils, and a power source 3 for the bridge.
0, amplifier 50 to increase the output of the bridge, data processing unit 6
0, a display unit 70, a recording device 80 and the like. The present invention mainly relates to the combination of the test coils 11 and 12 and the bridge power source among these configurations.

これを一回の操作で両方式の試験を実施できるようにし
たのが本発明で、以下、第1図及び第2図によりその実
施例を説明する。
It is the present invention that both types of tests can be carried out by a single operation, and the embodiment will be described below with reference to FIGS. 1 and 2.

第1図は本発明による試験コイルでプローブ10に、標準
比較形試験コイル15とこれを等間で挟むように、自己比
較形試験コイル11及び12を配置してある。図示していな
いが、標準比較形コイルに対応する標準コイル(第5図
の16)は別個のプローブに設けておく。このプローブ10
を被試験管内に挿入することによりコイル11と12により
自己比較形試験が行われ、コイル15によつて標準比較形
試験が行われ、一回の操作で前述の特徴を備えた二つ分
の試験を行うことができる。
FIG. 1 shows a test coil according to the present invention, in which a probe 10 is provided with self-comparative test coils 11 and 12 so as to sandwich the standard comparative test coil 15 and the like. Although not shown, the standard coil (16 in FIG. 5) corresponding to the standard comparative coil is provided on a separate probe. This probe 10
Self-comparative type test is performed by the coils 11 and 12 by inserting into the tube under test, a standard comparative type test is performed by the coil 15, and two parts with the above-mentioned characteristics are provided in one operation. The test can be conducted.

第2図は、三個のコイルを併設したときに、それぞれの
コイル(の磁場)が干渉して有害な信号を発生するのを
防止するもので、標準試験片21内に挿入しておく標準コ
イル16の両側に、自己比較形コイル11及び12に対応する
コイル13及び14を設置して、被試験管内で生じる相互干
渉と同じ干渉を、標準試験片21内でも生じさせて、両者
を打消すようにした。
Fig. 2 is for preventing the harmful signals from being generated by the interference of (the magnetic fields of) each coil when three coils are installed side by side. Coils 13 and 14 corresponding to the self-comparative coils 11 and 12 are installed on both sides of the coil 16 so that the same mutual interference that occurs in the tube under test is also generated in the standard test piece 21 and both are struck. I tried to erase it.

また、自己比較形の測定ブリツジ40と標準比較形のブリ
ツジ43の周波数に、あるいは位相に差があるとビート信
号等の有害な信号を発生するが、両方のブリツジの電源
30を共通することで、その問題を解決している。
Also, if there is a difference in frequency or phase between the self-comparison type measurement bridge 40 and the standard comparison type bridge 43, a harmful signal such as a beat signal is generated.
Having 30 in common solves that problem.

〔発明の効果〕〔The invention's effect〕

本発明によれば、一回の走査で自己比較方式と標準比較
方式との両方式による試験結果が得られ、且つ両方式の
干渉による悪影響を打ち消して、両方式の結果から迅速
に且つ精度良く探傷試験結果が得られる。
According to the present invention, it is possible to obtain the test results by both the self-comparison method and the standard comparison method by one scan, and cancel the adverse effect due to the interference of both methods, and quickly and accurately from the results of both methods. The test results can be obtained.

【図面の簡単な説明】[Brief description of drawings]

第1図は本発明の一実施例のプローブの縦断面図、第2
図は本発明の実施例の回路構成図、第3図(A)は本発
明に係る渦流試験装置の代表的な構成図、第3図(B)
は渦流試験の原理説明図、第4図は自己比較形コイルに
よる試験方法の説明図、第5図は標準比較形コイルによ
る試験方法の説明図である。 10……プローブ。
FIG. 1 is a vertical sectional view of a probe according to an embodiment of the present invention, and FIG.
FIG. 3 is a circuit configuration diagram of an embodiment of the present invention, FIG. 3 (A) is a typical configuration diagram of an eddy current test apparatus according to the present invention, and FIG. 3 (B).
Is an explanatory view of the principle of the eddy current test, FIG. 4 is an explanatory view of a test method using a self-comparative coil, and FIG. 5 is an explanatory view of a test method using a standard comparative coil. 10 ... probe.

───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭57−39344(JP,A) 特開 昭57−66353(JP,A) 特開 昭57−199953(JP,A) 特開 昭50−129284(JP,A) 実開 昭61−15558(JP,U) ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-57-39344 (JP, A) JP-A-57-66353 (JP, A) JP-A-57-199953 (JP, A) JP-A-50- 129284 (JP, A) Actually opened 61-15558 (JP, U)

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】渦流試験装置のプローブに、標準比較方式
の試験コイルと自己比較方式の複数の試験コイルとを、
前記標準比較方式の試験コイルから等距離になる位置に
前記自己比較方式の複数の試験コイルが配置されるよう
にして装備して成り、前記標準比較方式の試験コイルと
標準比較方式用のブリッジ回路を組む前記標準比較方式
の標準コイルを標準試験片に対して配備し、前記自己比
較方式の複数の試験コイルが組み込まれた自己比較方式
用のブリッジ回路に前記標準比較方式の試験コイルと前
記自己比較方式の試験コイルとの相互干渉を打ち消すよ
うに組み込まれて前記標準試験片に対して装備した前記
自己比較方式の複数の試験コイルに対応した複数のコイ
ルとを備え、前記標準比較方式の標準コイルから前記等
距離になる位置に前記自己比較方式の複数の試験コイル
に対応した前記複数のコイルが配置されており、前記両
ブリッジ回路には共通な電源が接続されている渦流試験
装置。
1. A probe of an eddy current test apparatus comprising a standard comparison type test coil and a plurality of self-comparison type test coils,
The test coil of the standard comparison method is equidistant from the test coil of the standard comparison method so that a plurality of test coils of the self-comparison method are arranged, and the test coil of the standard comparison method and the bridge circuit for the standard comparison method are provided. The standard coil of the standard comparison method is assembled to a standard test piece, and the test coil of the standard comparison method and the self-comparison method are incorporated in a bridge circuit for the self-comparison method in which a plurality of test coils of the self-comparison method are incorporated. A standard coil of the standard comparison method, which is equipped with a plurality of coils corresponding to the plurality of test coils of the self-comparison method installed to the standard test piece so as to cancel mutual interference with the test coil of the comparison method. The plurality of coils corresponding to the plurality of test coils of the self-comparison method are arranged at positions equidistant from the coils, and both bridge circuits are provided. Vortex test apparatus through a power supply is connected.
JP61201439A 1986-08-29 1986-08-29 Eddy current test equipment Expired - Fee Related JPH0776765B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP61201439A JPH0776765B2 (en) 1986-08-29 1986-08-29 Eddy current test equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP61201439A JPH0776765B2 (en) 1986-08-29 1986-08-29 Eddy current test equipment

Publications (2)

Publication Number Publication Date
JPS6358247A JPS6358247A (en) 1988-03-14
JPH0776765B2 true JPH0776765B2 (en) 1995-08-16

Family

ID=16441103

Family Applications (1)

Application Number Title Priority Date Filing Date
JP61201439A Expired - Fee Related JPH0776765B2 (en) 1986-08-29 1986-08-29 Eddy current test equipment

Country Status (1)

Country Link
JP (1) JPH0776765B2 (en)

Family Cites Families (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5739344A (en) * 1980-08-21 1982-03-04 Mitsubishi Heavy Ind Ltd Eddy current flaw detector
JPS5766353A (en) * 1980-10-09 1982-04-22 Mitsubishi Heavy Ind Ltd Eddy current flaw detector
JPS57199953A (en) * 1981-06-03 1982-12-08 Hitachi Ltd Eddy current test equipment

Also Published As

Publication number Publication date
JPS6358247A (en) 1988-03-14

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