JPH0780243B2 - Method and fitting for attaching joint to thermoplastic resin container - Google Patents
Method and fitting for attaching joint to thermoplastic resin containerInfo
- Publication number
- JPH0780243B2 JPH0780243B2 JP3000736A JP73691A JPH0780243B2 JP H0780243 B2 JPH0780243 B2 JP H0780243B2 JP 3000736 A JP3000736 A JP 3000736A JP 73691 A JP73691 A JP 73691A JP H0780243 B2 JPH0780243 B2 JP H0780243B2
- Authority
- JP
- Japan
- Prior art keywords
- joint
- thermoplastic resin
- container
- hole
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
- B29C66/5324—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length
- B29C66/53245—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow
- B29C66/53246—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers
- B29C66/53247—Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially annular, i.e. of finite length said articles being hollow said single elements being spouts, e.g. joining spouts to containers said spouts comprising flanges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
- B29C65/2007—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror
- B29C65/2015—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror" characterised by the type of welding mirror being a single welding mirror comprising several separate heating surfaces in different planes, e.g. said heating surfaces having different temperatures
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7841—Holding or clamping means for handling purposes
- B29C65/7847—Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1222—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least a lapped joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/122—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section
- B29C66/1226—Joint cross-sections combining only two joint-segments, i.e. one of the parts to be joined comprising only two joint-segments in the joint cross-section comprising at least one bevelled joint-segment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/13—Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
- B29C66/131—Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
- B29C66/73921—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic characterised by the materials of both parts being thermoplastics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/816—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8161—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the mounting of the pressing elements, e.g. of the welding jaws or clamps said pressing elements being supported or backed-up by springs or by resilient material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91421—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/914—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
- B29C66/9141—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
- B29C66/91431—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/874—Safety measures or devices
- B29C66/8748—Safety measures or devices involving the use of warnings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/91—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
- B29C66/919—Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux characterised by specific temperature, heat or thermal flux values or ranges
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/90—Measuring or controlling the joining process
- B29C66/94—Measuring or controlling the joining process by measuring or controlling the time
- B29C66/949—Measuring or controlling the joining process by measuring or controlling the time characterised by specific time values or ranges
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Details Of Rigid Or Semi-Rigid Containers (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Description
【0001】[0001]
【産業上の利用分野】この発明は、熱可塑性樹脂からな
る容器に継手を取付ける方法に関するもので、特に、熱
融着による方法に関するものである。また、この発明
は、このような方法に有利に適用される継手にも向けら
れる。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of attaching a joint to a container made of thermoplastic resin, and more particularly to a method of heat fusion. The invention is also directed to a joint which is advantageously applied in such a method.
【0002】[0002]
【従来の技術】たとえば工場などにおいて、水、または
液体の薬品等を収容するため、直径1m以上、あるいは
2mを超える大きさのタンクが用いられている。このよ
うなタンクは、たとえばポリエチレンから構成され、通
常、回転成形により製造されている。2. Description of the Related Art For example, in a factory or the like, a tank having a diameter of 1 m or more, or more than 2 m is used to store water or liquid chemicals. Such a tank is made of polyethylene, for example, and is usually manufactured by rotational molding.
【0003】上述のようなタンク内の液体を取出すに
は、タンクの外周壁の所望の位置に貫通孔を設け、パッ
キン等を介して、その貫通孔に継手を嵌込み、ダブルナ
ットボルトを用いて外側よりこれを締付けることによ
り、継手をタンクに取付けていた。したがって、必要な
配管は、このような継手を介して行なわれていた。To take out the liquid from the tank as described above, a through hole is provided at a desired position on the outer peripheral wall of the tank, a joint is fitted in the through hole through a packing or the like, and a double nut bolt is used. The joint was attached to the tank by tightening it from the outside. Therefore, the necessary piping has been done through such a joint.
【0004】しかしながら、上述のような方法は、ま
ず、継手を取付けるための作業に比較的時間がかかると
いう欠点がある。また、用いられるパッキンは、タンク
内に収容される液体の性質に応じて、その材質を選択す
る必要がある。さらに、ダブルナットボルトによる締付
けが不完全な場合、または、締付けが完全であっても、
継手とタンクとの嵌合状態が不完全な場合には、パッキ
ンは、その目的を果たさず、タンクと継手との接合部よ
りタンク内の液体の漏れを生じることがある。また、パ
ッキンの劣化など、接合部の経時的変化によっても、漏
れを生じることがある。このようなことから、タンクを
使用する現場では、液漏れに対する対策に苦慮している
のが現状である。However, the above-mentioned method has a drawback that the work for mounting the joint takes a relatively long time. The material of the packing used must be selected according to the properties of the liquid contained in the tank. Furthermore, if the tightening with the double nut bolt is incomplete, or even if the tightening is complete,
When the fitting between the joint and the tank is incomplete, the packing does not serve its purpose, and liquid in the tank may leak from the joint between the tank and the joint. Leakage may also occur due to the deterioration of the packing and other changes over time in the joint. For this reason, in the field where the tank is used, it is the current situation that it is difficult to take measures against liquid leakage.
【0005】他方、最近、ポリエチレンからなるタンク
を製造する際、継手としての形状を有する部分を一体成
形することも一部において採用されている。この方法に
よれば、継手部分に破損が生じない限り、液漏れが生じ
ず、液漏れ防止についての信頼性が高められるととも
に、別に継手およびパッキン等を必要とせず、また、こ
れらをタンクに取付けるための作業も不要となるので、
コストダウンにもつながる、という利点がもたらされ
る。On the other hand, recently, when manufacturing a tank made of polyethylene, it has been partially adopted to integrally mold a portion having a shape as a joint. According to this method, unless the joint part is damaged, liquid leakage does not occur, reliability for liquid leakage prevention is improved, and no separate joint or packing is required, and these are mounted on the tank. Work is also unnecessary, so
The advantage is that it also leads to cost reduction.
【0006】しかしながら、上述のような方法を採用し
ても、次に述べるような問題に遭遇することがわかっ
た。However, it has been found that even if the above method is adopted, the following problems are encountered.
【0007】すなわち、タンクが成形された時点で、既
に継手部分の位置および寸法が決定され、また、回転成
形のようなタンクの成形方法に起因して、形成され得る
継手部分の数も限られている。したがって、位置、数お
よび寸法の各点において、目的に合致するように、継手
部分を理想的に配置することが不可能であることが多
い。そのため、現場において、タンク側の継手部分の位
置、数および寸法に合わせて配管しなければならなくな
り、その結果、余計な配管部品を必要としたり、迂回し
た配管となったり、無駄な継手部分を残したりすること
がある。That is, when the tank is molded, the position and size of the joint portion are already determined, and due to the method of molding the tank such as rotational molding, the number of joint portions that can be formed is also limited. ing. Therefore, it is often not possible to ideally position the joints to fit the purpose at each of position, number and size. Therefore, in the field, it is necessary to pipe according to the position, number and dimensions of the joint part on the tank side, and as a result, unnecessary pipe parts are required, bypass piping is made, and unnecessary joint parts are removed. I may leave it.
【0008】[0008]
【発明が解決しようとする課題】それゆえに、この発明
の目的は、上述したような問題をすべて解消することが
できる、熱可塑性樹脂製容器に継手を取付ける方法およ
びこの方法において有利に用いられる継手を提供しよう
とすることである。SUMMARY OF THE INVENTION Therefore, an object of the present invention is to provide a method of attaching a joint to a thermoplastic resin container which can solve all the problems described above, and a joint which is advantageously used in this method. Is to provide.
【0009】[0009]
【課題を解決するための手段】この発明による熱可塑性
樹脂製容器に継手を取付ける方法は、上述した技術的課
題を解決するため、次のようなステップを備えている。
すなわち (1) 熱可塑性樹脂からなる容器を準備するととも
に、前記熱可塑性樹脂に対して熱融着され得る熱可塑性
樹脂からなり、その一方端にフランジおよび前記フラン
ジからさらに突出する張出部が設けられ、前記張出部の
外周面には、先細状のテーパが付与されている、継手を
準備するステップ、 (2) 前記容器の所望の位置に前記張出部のテーパの
先端径とほぼ同じ径を有しテーパが付与されない貫通孔
を設けるステップ、 (3) 前記貫通孔の周縁部を前記張出部のテーパと同
じ向きのテーパを有するヒータフェイスにより加熱して
溶融させるとともに、前記貫通孔の周縁部と接する前記
継手の端部を加熱して溶融させるステップ、 (4) 前記溶融した貫通孔内に前記張出部を位置させ
ながら、前記貫通孔の周縁部に向かって前記溶融した継
手の端部を押付け、それによって前記容器側の熱可塑性
樹脂と前記継手側の熱可塑性樹脂とを互いに融着させる
ステップ、および (5) 次いで、前記融着された前記容器と前記継手と
の接合部分を冷却するステップを備えている。また、こ
の発明は、熱可塑性樹脂製容器に設けられた貫通孔に熱
融着により取付けられる継手にも向けられ、この継手
は、熱可塑性樹脂からなり、前記容器と熱融着されるべ
き端部にフランジおよび前記フランジからさらに突出す
る張出部が設けられ、前記張出部の外周面には、先細状
のテーパが付与されている。The method for attaching a joint to a thermoplastic resin container according to the present invention comprises the following steps in order to solve the above-mentioned technical problems.
That is, (1) a container made of a thermoplastic resin is prepared, and the container is made of a thermoplastic resin that can be heat-sealed to the thermoplastic resin, and a flange and a projecting portion further projecting from the flange are provided at one end thereof. A step of preparing a joint in which a tapered taper is provided on the outer peripheral surface of the bulge portion, (2) The tip diameter of the taper of the bulge portion is approximately the same as a desired position of the container. Providing a through hole having a diameter and not having a taper, (3) heating and melting the peripheral portion of the through hole by a heater face having a taper in the same direction as the taper of the overhanging portion, and the through hole Heating and melting the end of the joint that is in contact with the peripheral edge of (4), while positioning the projecting portion in the melted through-hole, toward the peripheral edge of the through-hole. The step of pressing the end portion of the fused joint, thereby fusing the thermoplastic resin on the container side and the thermoplastic resin on the joint side together, and (5) Next, the fused container and the The step of cooling the joint with the joint is provided. Further, the present invention is also directed to a joint which is attached to a through hole provided in a thermoplastic resin container by thermal fusion bonding, and the joint is made of a thermoplastic resin and has an end to be thermally fused with the container. The portion is provided with a flange and a protruding portion that further projects from the flange, and a tapered taper is given to the outer peripheral surface of the protruding portion.
【0010】上述した容器および継手の各々を構成する
熱可塑性樹脂としては、ポリエチレン、ポリプロピレ
ン、ポリカーボネートなどを用いることができる。な
お、容器と継手との融着の強度を高めるためには、容器
を構成する熱可塑性樹脂と継手を構成する熱可塑性樹脂
とが同じ材質であることが好ましい。As the thermoplastic resin forming each of the above-mentioned container and joint, polyethylene, polypropylene, polycarbonate or the like can be used. In order to enhance the strength of fusion bonding between the container and the joint, it is preferable that the thermoplastic resin forming the container and the thermoplastic resin forming the joint are made of the same material.
【0011】[0011]
【作用】この発明によれば、容器側の熱可塑性樹脂と継
手側の熱可塑性樹脂とを互いに溶融させ圧着させること
により、継手が容器に取付けられる。より詳細には、継
手の一方端には、フランジおよびこのフランジからさら
に突出する張出部が設けられ、張出部の外周面には、先
細状のテーパが付与されているので、容器に設けられた
貫通孔の周縁部に向かって継手の端部を近接させたと
き、張出部は、このテーパによって案内されながら、貫
通孔内に円滑に位置させることができる。また、容器に
設けられた貫通孔は、張出部のテーパの先端径とほぼ同
じ径を有し、かつこの貫通孔にはテーパが付与されず、
他方、貫通孔の周縁部は、張出部のテーパと同じ向きの
テーパを有するヒータフェイスにより加熱され溶融され
るので、貫通孔の内周面は、継手が取付けられる側にお
いてより多く溶融される。このようにして、貫通孔の周
縁部に向かって継手のフランジを押し付けたとき、容器
側の熱可塑性樹脂と継手側の熱可塑性樹脂とが熱融着さ
れる。According to the present invention, the joint is attached to the container by melting the thermoplastic resin on the container side and the thermoplastic resin on the joint side together and press-bonding them. More specifically, one end of the joint is provided with a flange and a projecting portion further projecting from the flange, and since the outer peripheral surface of the projecting portion is provided with a taper, it is provided on the container. When the end portion of the joint is brought closer to the peripheral edge portion of the formed through hole, the overhanging portion can be smoothly positioned in the through hole while being guided by this taper. Further, the through hole provided in the container has a diameter substantially equal to the tip diameter of the taper of the overhang portion, and the through hole is not tapered,
On the other hand, the peripheral portion of the through hole is heated and melted by the heater face having a taper in the same direction as the taper of the overhang portion, so that the inner peripheral surface of the through hole is melted more on the side where the joint is attached. . In this way, when the flange of the joint is pressed toward the peripheral portion of the through hole, the thermoplastic resin on the container side and the thermoplastic resin on the joint side are heat-sealed.
【0012】[0012]
【発明の効果】したがって、この発明によれば、容器に
対して、任意の寸法の継手を、任意の数だけ、任意の場
所に取付けることができるので、用途に応じて、継手の
位置、寸法および数を自由に選ぶことができる。それゆ
えに、従来の一体成形による継手部分を有するタンクの
ように、予め形成された継手部分の位置および寸法に合
わせて配管しなければならない、といった制約がないと
ともに、余分な継手部分を残してしまう、という無駄も
なく、最適の配管を効率よく行なうことができる。Therefore, according to the present invention, it is possible to attach any number of joints of any size to a container at any place. Therefore, depending on the application, the position and size of the joints can be adjusted. And you can choose the number freely. Therefore, unlike the conventional tank having a joint part formed by integral molding, there is no restriction that piping must be performed according to the position and size of the preformed joint part, and an extra joint part is left. It is possible to efficiently perform the optimum piping without the waste of.
【0013】また、張出部に付与されたテーパの作用に
より継手が貫通孔に適正に位置合わせされることが容易
になり、しかも、貫通孔の周縁部では、継手が取付けら
れる側においてより多く溶融されるので、溶融した熱可
塑性樹脂を効率良く利用して容器と継手との接合部分を
形成することができる。そのため、融着により得られた
容器と継手との接合部分は、一体成形に匹敵するか、あ
るいはそれ以上の強度を与えることができる。したがっ
て、液漏れ防止に対して高い信頼性を期待することがで
きる。たとえば、従来のように、回転成形に基づき容器
と一体に継手部分を形成する場合には、継手部分および
継手部分と容器本体との境界において肉薄とされ、応じ
て機械的強度が問題となることがあり得るが、この発明
によれば、このような肉薄部分を不所望にも生じてしま
う、という不安感はない。Further, it becomes easy to properly align the joint with the through hole by the action of the taper given to the overhanging portion, and moreover, in the peripheral portion of the through hole, more joints are provided on the side where the joint is attached. Since it is melted, the molten thermoplastic resin can be efficiently used to form the joint between the container and the joint. Therefore, the joint portion between the container and the joint obtained by fusion bonding can provide strength comparable to or more than that of integral molding. Therefore, it is possible to expect high reliability in preventing liquid leakage. For example, when the joint portion is formed integrally with the container based on rotational molding as in the conventional art, the joint portion and the boundary between the joint portion and the container body are made thin, and accordingly mechanical strength becomes a problem. However, according to the present invention, there is no anxiety that such a thin portion undesirably occurs.
【0014】また、従来のパッキンを用い、継手をダブ
ルナットボルトで取付ける場合に比べて、継手を取付け
るための作業が短時間で済み、また、パッキン等を使用
する必要がない。したがって、コストダウンを図ること
ができる。Further, as compared with the case where the joint is mounted with the double nut bolt using the conventional packing, the work for mounting the joint is completed in a short time, and the packing is not required. Therefore, the cost can be reduced.
【0015】[0015]
【実施例】図1ないし図6は、この発明の一実施例を説
明するためのものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIGS. 1 to 6 are for explaining one embodiment of the present invention.
【0016】この実施例を実施するにあたっては、図1
に示すような融着装置1が用いられる。融着装置1は、
真空パッド2、ヒータ3、ホルダ4および加圧機構5を
備える。また、この実施例では、容器として、容量60
00リットルのポリエチレン製のタンク6が用いられ、
これに取付けられるべき継手としては、JISによる1
0K−50Aのフランジ付きの継手に相当する継手7が
用いられている。In carrying out this embodiment, FIG.
The fusing apparatus 1 as shown in FIG. The fusing device 1 is
The vacuum pad 2, the heater 3, the holder 4, and the pressurizing mechanism 5 are provided. In this embodiment, the container has a capacity of 60.
A 00 liter polyethylene tank 6 is used,
As a joint to be attached to this, JIS 1
A joint 7 corresponding to a joint with a flange of 0K-50A is used.
【0017】融着装置1において、真空パッド2は、タ
ンク6の外周壁8の任意の位置に、真空吸着に基づき、
固定することができる。このような真空圧力は、真空パ
ッド2に備えるスイッチ9をオンすることにより与えら
れる。In the fusing device 1, the vacuum pad 2 is attached to an arbitrary position on the outer peripheral wall 8 of the tank 6 based on vacuum adsorption.
Can be fixed. Such vacuum pressure is applied by turning on the switch 9 provided in the vacuum pad 2.
【0018】真空パッド2には、また、タンク6の外周
壁8の所定の部分を露出させる透孔10が設けられる。
透孔10の大きさは、ヒータ3または継手7を受入れ可
能なように選ばれる。The vacuum pad 2 is also provided with a through hole 10 for exposing a predetermined portion of the outer peripheral wall 8 of the tank 6.
The size of the through hole 10 is selected so that the heater 3 or the joint 7 can be received.
【0019】また、真空パッド2の透孔10の両側に
は、スライドバー11および12をそれぞれ受入れるボ
ス13および14が設けられる。ボス13および14に
は、それぞれ、セットボルト15および16が保持され
る。Further, on both sides of the through hole 10 of the vacuum pad 2, there are provided bosses 13 and 14 for receiving the slide bars 11 and 12, respectively. Set bolts 15 and 16 are held on the bosses 13 and 14, respectively.
【0020】さらに、真空パッド2の上端面には、ヒー
タ受けプレート17が取付けられる。ヒータ受けプレー
ト17には、溝18が設けられている。Further, a heater receiving plate 17 is attached to the upper end surface of the vacuum pad 2. A groove 18 is provided in the heater receiving plate 17.
【0021】ホルダ4および加圧機構5の詳細は、図2
に示されている。ホルダ4は、継手7を位置決めした状
態で保持するためのものであり、加圧機構5は、ホルダ
4を介して継手7に対してタンク6の外周壁8に向かう
方向に圧力を付与するためのものである。The details of the holder 4 and the pressing mechanism 5 are shown in FIG.
Is shown in. The holder 4 is for holding the joint 7 in a positioned state, and the pressurizing mechanism 5 is for applying pressure to the joint 7 through the holder 4 in the direction toward the outer peripheral wall 8 of the tank 6. belongs to.
【0022】継手7は、たとえば図2によく示されてい
るように、その各端部に大きさが互いに異なるフランジ
19および20を形成している。比較的小さいフランジ
19は、タンク6と融着されるべき端部に設けられてお
り、このフランジ19からさらに突出して、その外周面
に先細状のテーパが付与された張出部21が形成され
る。他方の比較的大きなフランジ20には、図1に示す
ように、たとえば4個の取付孔22が設けられている。
また、このフランジ20は、複数個のリブ23によって
補強される。The joint 7 has flanges 19 and 20 of different sizes at each end, as is best shown in FIG. A relatively small flange 19 is provided at the end portion to be fused with the tank 6, and further projects from this flange 19 to form an overhanging portion 21 having a taper on its outer peripheral surface. It As shown in FIG. 1, the other relatively large flange 20 is provided with, for example, four mounting holes 22.
Further, the flange 20 is reinforced by a plurality of ribs 23.
【0023】ホルダ4は、継手7のフランジ20を受け
る受台24を備える。継手7は、フランジ20に設けら
れた取付孔22を通してセットボルト25を受台24に
螺合させることにより、ホルダ4に対して位置決めされ
る。セットボルト25は、好ましくは、特別な工具を用
いることなく回転させることができるように、ローレッ
ト切りされた頭部を備える。The holder 4 includes a pedestal 24 that receives the flange 20 of the joint 7. The joint 7 is positioned with respect to the holder 4 by screwing the set bolt 25 into the pedestal 24 through a mounting hole 22 formed in the flange 20. The set bolt 25 preferably comprises a knurled head so that it can be rotated without the use of special tools.
【0024】ホルダ4には、さらに、ばねケーシング2
6が形成される。ばねケーシング26内には、たとえば
コイル状の圧縮ばね27が配置される。また、ばねケー
シング26内には、連結シャフト28の一方端が挿入さ
れる。連結シャフト28は、ばねケーシング26内にお
いて、コイル状の圧縮ばね27をその周囲に配置し、圧
縮ばね27の一方端に当接するフランジ29を形成して
いる。圧縮ばね27の他方端は、ばねケーシング26の
端部壁30に当接している。連結シャフト28は、この
端部壁30を貫通して、ばねケーシング26の外部にま
で延び、この外部に位置する端部にフランジ31を形成
している。このようにして、連結シャフト28は、図2
において想像線で示すように、圧縮ばね27の弾性に抗
してホルダ4に対して矢印32方向に変位することがで
きる。The holder 4 is further provided with a spring casing 2
6 is formed. A coil-shaped compression spring 27 is arranged in the spring casing 26. Further, one end of the connecting shaft 28 is inserted into the spring casing 26. The coupling shaft 28 has a coil-shaped compression spring 27 disposed around the spring in the spring casing 26, and forms a flange 29 that abuts one end of the compression spring 27. The other end of the compression spring 27 is in contact with the end wall 30 of the spring casing 26. The connecting shaft 28 extends through the end wall 30 to the outside of the spring casing 26, and forms a flange 31 at the end located outside the spring casing 26. In this way, the connecting shaft 28 is
As indicated by an imaginary line in FIG. 3, the compression spring 27 can be displaced in the direction of the arrow 32 with respect to the holder 4 against the elasticity.
【0025】図2に示すように、連結シャフト28の他
方端は、加圧機構5に備えるカムケーシング33内に受
入れられる。連結シャフト28は、カムケーシング33
内においてカムフォロワとなるフランジ34を形成して
いる。カムケーシング33内には、回動可能なハンドル
35の回動中心を与えるハンドル軸36に固定されたカ
ム37が配置される。ハンドル35は、図1に示すよう
に、加圧機構5の外部にまで延びており、矢印38で示
す方向に約90度回動させることができる。このよう
に、ハンドル35が回動されたとき、図2において想像
線で示すように、カム37は、フランジ34に作用し
て、連結シャフト28を、前述したように矢印32方向
へ変位させる。As shown in FIG. 2, the other end of the connecting shaft 28 is received in the cam casing 33 provided in the pressing mechanism 5. The connecting shaft 28 includes a cam casing 33.
A flange 34 serving as a cam follower is formed therein. In the cam casing 33, a cam 37 fixed to a handle shaft 36 that provides a rotation center of a rotatable handle 35 is arranged. As shown in FIG. 1, the handle 35 extends to the outside of the pressurizing mechanism 5 and can be rotated about 90 degrees in a direction indicated by an arrow 38. Thus, when the handle 35 is rotated, the cam 37 acts on the flange 34 to displace the connecting shaft 28 in the direction of the arrow 32 as described above, as indicated by an imaginary line in FIG.
【0026】図1を参照して、ホルダ4およびこれを保
持する加圧機構5は、スライドバー11および12に沿
ってスライド可能である。また、加圧機構5は、このよ
うなスライドバー11および12上の特定の2ヶ所にお
いて固定可能である。このように、加圧機構5をスライ
ドバー11および12上で固定するための動作は、前述
したハンドル35によるカム37の動作によって与えら
れる。Referring to FIG. 1, holder 4 and pressurizing mechanism 5 holding it are slidable along slide bars 11 and 12. The pressurizing mechanism 5 can be fixed at two specific places on the slide bars 11 and 12. As described above, the operation for fixing the pressurizing mechanism 5 on the slide bars 11 and 12 is given by the operation of the cam 37 by the handle 35 described above.
【0027】図3は、加圧機構5の一部が断面で示され
た、融着装置1の一部を示す上面図である。図3におい
て、前述したカム37およびハンドル軸36、ならびに
カムケーシング33の一部が図示されている。カムケー
シング33の各側壁を貫通して位置決め棒39および4
0がそれぞれ配置される。位置決め棒39および40
は、それぞれ、カムケーシング33の各側壁から突出す
るように形成されたガイドスリーブ41および42によ
ってその長手方向に動作可能に保持される。ガイドスリ
ーブ41および42内には、それぞれ、位置決め棒39
および40の周囲を取り巻くように、たとえばコイル上
の圧縮バね43および44が配置される。圧縮ばね43
および44の各一方端は、それぞれ、位置決め棒39お
よび40の各一方端に形成されたカムフォロワとなるべ
き頭部45および46に当接する。圧縮ばね43および
44の各他方端は、それぞれ、ガイドスリーブ41およ
び42の端部壁47および48に当接する。したがっ
て、圧縮ばね43および44の作用により、位置決め棒
39および40は、それぞれ、矢印49および50方向
に変位されるが、このような変位の終端は、位置決め棒
39および40上に形成されたフランジ51および52
が、それぞれ、端部壁47および48に当接することに
よって規定される。FIG. 3 is a top view showing a part of the fusing device 1 in which a part of the pressing mechanism 5 is shown in cross section. In FIG. 3, the cam 37, the handle shaft 36, and a part of the cam casing 33 described above are illustrated. Positioning rods 39 and 4 penetrate through each side wall of the cam casing 33.
0s are arranged respectively. Positioning rods 39 and 40
Are movably held in their longitudinal direction by guide sleeves 41 and 42 formed so as to project from the respective side walls of the cam casing 33. A positioning rod 39 is provided in each of the guide sleeves 41 and 42.
Around the circumferences of and 40, compression bars 43 and 44, for example on the coils, are arranged. Compression spring 43
One end of each of 44 and 44 abuts on a head portion 45 and 46 to be a cam follower formed at one end of each of positioning rods 39 and 40, respectively. The other ends of the compression springs 43 and 44 abut the end walls 47 and 48 of the guide sleeves 41 and 42, respectively. Therefore, by the action of the compression springs 43 and 44, the positioning rods 39 and 40 are displaced in the directions of the arrows 49 and 50, respectively, but the end of such displacement is the flange formed on the positioning rods 39 and 40. 51 and 52
Are defined by abutting end walls 47 and 48, respectively.
【0028】前述した位置決め棒39および40の頭部
45および46には、カム37との接触面となる傾斜面
53および54が形成されている。したがって、前述し
たようにハンドル35が上方へ向くように回動され、そ
れによって、カム37が回動されたとき、図3において
想像線で示すように、カム37の各側面は、傾斜面53
および54の各々に作用して、位置決め棒39および4
0を、それぞれ、圧縮ばね43および44の弾性に抗し
て、矢印55および56方向に変位させる。The heads 45 and 46 of the positioning rods 39 and 40 described above are provided with inclined surfaces 53 and 54 which are contact surfaces with the cam 37. Therefore, as described above, when the handle 35 is rotated so as to face upward, and thereby the cam 37 is rotated, as shown by the phantom line in FIG. 3, each side surface of the cam 37 has an inclined surface 53.
Acting on each of the positioning rods 39 and 4
0 is displaced in the directions of arrows 55 and 56 against the elasticity of the compression springs 43 and 44, respectively.
【0029】図1および図3に示すように、一方のスラ
イドバー11には、第1および第2の位置決め穴57お
よび58が互いに位置を変えて設けられている。他方の
スライドバー12の対応の位置にも、第1および第2の
位置決め穴59および60が設けられている。したがっ
て、図3に示すような状態にあるとき、位置決め棒39
および40がそれぞれ矢印55および56方向に変位す
れば、これら位置決め棒39および40は、それぞれ、
スライドバー11および12の各第1の位置決め穴57
および59に嵌合する。これによって、加圧機構5は、
スライドバー11および12に対して位置決めされかつ
固定される。同様に、位置決め棒39および40が、そ
れぞれ、第2の位置決め穴58および60に嵌合したと
きも、加圧機構5はスライドバー11および12に対し
て位置決めかつ固定される。As shown in FIGS. 1 and 3, the one slide bar 11 is provided with first and second positioning holes 57 and 58, the positions of which are different from each other. First and second positioning holes 59 and 60 are also provided at the corresponding positions of the other slide bar 12. Therefore, when in the state as shown in FIG.
And 40 are displaced in the directions of arrows 55 and 56, respectively, these positioning rods 39 and 40 respectively
Each first positioning hole 57 of the slide bars 11 and 12
And 59. As a result, the pressurizing mechanism 5
It is positioned and fixed with respect to the slide bars 11 and 12. Similarly, when the positioning rods 39 and 40 are fitted into the second positioning holes 58 and 60, respectively, the pressing mechanism 5 is positioned and fixed to the slide bars 11 and 12.
【0030】図1に示すように、加圧機構5の下方に延
びるように脚61が設けられる。また、加圧機構5の上
面には、把手62が取付けられ、把手62には、トップ
プレート63が取付けられ、トッププレート63には、
上方へ突出する突起64が設けられる。As shown in FIG. 1, legs 61 are provided so as to extend below the pressing mechanism 5. A handle 62 is attached to the upper surface of the pressing mechanism 5, a top plate 63 is attached to the handle 62, and a top plate 63 is attached to the top plate 63.
A protrusion 64 protruding upward is provided.
【0031】ヒータ3は、図1に加えて、図4にも示さ
れている。ヒータ3は、所定の温度に加熱される第1の
ヒータフェイス65および第2のヒータフェイス66を
備え、これらヒータフェイス65および66は、ヒータ
3の互いに対向する面に形成されている。図4に示され
ているように、タンク6の外周壁8には、継手7が取付
けられる位置に対応して貫通孔67が設けられる。この
貫通孔67は、前述した継手7に備える張出部21の外
周面に形成されたテーパの先端径とほぼ同じ径を有し、
テーパが付与されていない。第1のヒータフェイス65
は、凸部を構成しており、このような貫通孔67の内周
面およびその周縁部に接触する形状を有している。第1
のヒータフェイス65には、継手7の張出部21と同じ
向きのテーパが付与されており、貫通孔67の内周面の
図4における右側部分がより多く溶融されるようになっ
ている。第2のヒータフェイス66は、凹部を形成して
おり、継手7の一方端部、すなわち張出部21の外周面
および端面ならびにフランジ19の一方端面に接触する
形状を有している。The heater 3 is shown in FIG. 4 in addition to FIG. The heater 3 includes a first heater face 65 and a second heater face 66 that are heated to a predetermined temperature, and these heater faces 65 and 66 are formed on the surfaces of the heater 3 that face each other. As shown in FIG. 4, the outer peripheral wall 8 of the tank 6 is provided with a through hole 67 corresponding to the position where the joint 7 is attached. The through hole 67 has a diameter substantially equal to the tip diameter of the taper formed on the outer peripheral surface of the overhanging portion 21 included in the joint 7 described above,
No taper is given. First heater face 65
Form a convex portion, and have a shape that comes into contact with the inner peripheral surface of the through hole 67 and the peripheral portion thereof. First
The heater face 65 is provided with a taper in the same direction as the overhang 21 of the joint 7 so that the right side portion of the inner peripheral surface of the through hole 67 in FIG. 4 is more melted. The second heater face 66 forms a recess and has a shape that contacts one end of the joint 7, that is, the outer peripheral surface and the end surface of the overhanging portion 21 and the one end surface of the flange 19.
【0032】ヒータ3には、図1に示すように、シャフ
ト68を介してグリップ69が取付けられる。シャフト
68は、ヒータ受けプレート17の溝18内に挿入可能
な断面寸法を有している。シャフト68には、ヒータ受
けプレート17に係合する係合プレート70が取付けら
れる。係合プレート70がヒータ受けプレート17に係
合したとき、ヒータ3の中心軸線は、ホルダ4によって
保持された継手7の中心軸線と一致するようにされる。As shown in FIG. 1, a grip 69 is attached to the heater 3 via a shaft 68. The shaft 68 has a cross-sectional dimension that can be inserted into the groove 18 of the heater receiving plate 17. An engagement plate 70 that engages with the heater receiving plate 17 is attached to the shaft 68. When the engagement plate 70 is engaged with the heater receiving plate 17, the central axis of the heater 3 is made to coincide with the central axis of the joint 7 held by the holder 4.
【0033】ヒータ3の第1および第2のヒータフェイ
ス65および66の温度は、温度調整器71によって調
整されかつ一定に保たれる。The temperature of the first and second heater faces 65 and 66 of the heater 3 is regulated by the temperature regulator 71 and kept constant.
【0034】次に、上述したような融着装置1を用い
て、ポリエチレン製のタンク6の外周壁8に、ポリエチ
レン製の継手7を取付ける方法について説明する。Next, a method of attaching the polyethylene joint 7 to the outer peripheral wall 8 of the polyethylene tank 6 using the fusion bonding apparatus 1 as described above will be described.
【0035】まず、真空パッド2が、タンク6の外周壁
8の所望の位置に吸着固定される。このとき、真空パッ
ド2に備える透孔10の中心が、取付けようとする継手
7の位置に対応している。外周壁8に貫通孔67を設け
ることは、真空パッド2を外周壁8上に固定する前に行
なっても、固定した後に行なってもよい。真空パッド2
を固定した後で貫通孔67を形成する場合には、真空パ
ッド2のたとえばボス13および14を利用してドリル
の位置決めを行ないながら、貫通孔67の形成を行なえ
ば、貫通孔67の、真空パッド2に対する相対的な位置
を一定にすることが容易である。貫通孔67の内周面お
よびその周縁部は、できるだけフラットになるように加
工し、異物を除去しておくことが好ましい。First, the vacuum pad 2 is adsorbed and fixed to a desired position on the outer peripheral wall 8 of the tank 6. At this time, the center of the through hole 10 provided in the vacuum pad 2 corresponds to the position of the joint 7 to be attached. Providing the through hole 67 in the outer peripheral wall 8 may be performed before or after fixing the vacuum pad 2 on the outer peripheral wall 8. Vacuum pad 2
When the through hole 67 is formed after fixing the holes, if the through hole 67 is formed while positioning the drill using the bosses 13 and 14 of the vacuum pad 2, the vacuum of the through hole 67 It is easy to make the relative position to the pad 2 constant. It is preferable that the inner peripheral surface of the through hole 67 and its peripheral portion are processed to be as flat as possible to remove foreign matter.
【0036】次に、スライドバー11および12の各々
の先端部が、それぞれ、ボス13および14に挿入され
た後、セットボルト15および16が締付けられる。Next, the tip portions of the slide bars 11 and 12 are inserted into the bosses 13 and 14, respectively, and then the set bolts 15 and 16 are tightened.
【0037】次いで、継手7が、ホルダ4に対してセッ
トボルト25によって固定される。他方、ヒータ3は、
予め昇温されており、このようなヒータ3が、係合プレ
ート70を介してヒータ受けプレート17に保持された
状態とされる。Next, the joint 7 is fixed to the holder 4 by the set bolt 25. On the other hand, the heater 3 is
The temperature of the heater 3 is raised in advance, and the heater 3 is held by the heater receiving plate 17 via the engaging plate 70.
【0038】次に、継手7を保持したホルダ4ととも
に、加圧機構5が、スライドバー11および12に沿っ
てタンク6に近接する方向にスライドするように、ハン
ドル35を介して押される。このような動作の途中で、
加圧機構5に保持された突起64は、ヒータ受けプレー
ト17の溝18内に入り込み、係合プレート70を押す
ことによって、ヒータ3も、加圧機構5の動きに伴って
タンク6に向かって移動される。Next, the pressurizing mechanism 5 together with the holder 4 holding the joint 7 is pushed through the handle 35 so as to slide along the slide bars 11 and 12 in the direction approaching the tank 6. In the middle of such an operation,
The protrusion 64 held by the pressurizing mechanism 5 enters into the groove 18 of the heater receiving plate 17 and pushes the engaging plate 70 so that the heater 3 also moves toward the tank 6 as the pressurizing mechanism 5 moves. Be moved.
【0039】上述した動作の終端において、図4に示す
ように、ヒータ3の第1のヒータフェイス65がタンク
6の外周壁8に接触し、かつ、第2のヒータフェイス6
6が継手7の端部に接触する状態が得られる。このと
き、図3に示すように、加圧機構5から側方へ延びる位
置決め棒39および40は、それぞれ、スライドバー1
1および12の各々の第1の位置決め穴57および59
と整列する位置にもたらされている。At the end of the above operation, as shown in FIG. 4, the first heater face 65 of the heater 3 contacts the outer peripheral wall 8 of the tank 6 and the second heater face 6 is in contact.
A state in which 6 contacts the end of the joint 7 is obtained. At this time, as shown in FIG. 3, the positioning rods 39 and 40 extending laterally from the pressurizing mechanism 5 are respectively attached to the slide bar 1.
1 and 12 first locating holes 57 and 59, respectively
It is brought to a position aligned with.
【0040】上述した状態において、ハンドル35が、
約90度上方へ回動操作される。これによって、図3に
おいて想像線で示すように、カム37が回動し、それに
従って、位置決め棒39および40が、それぞれ、矢印
55および56方向に変位し、第1の位置決め穴57お
よび59に嵌合する。このようにして、加圧機構5は、
スライドバー11および12に対して固定される。In the above-mentioned state, the handle 35 is
It is rotated about 90 degrees. As a result, the cam 37 is rotated, and the positioning rods 39 and 40 are displaced in the directions of the arrows 55 and 56, respectively, as shown by the phantom lines in FIG. Mating. In this way, the pressing mechanism 5
It is fixed to the slide bars 11 and 12.
【0041】同時に、上述のように回動したカム37
は、連結シャフト28にも作用し、図2において想像線
で示すように、連結シャフト28を、圧縮ばね27の弾
性に抗して、矢印32方向へ変位させる。この反力によ
り、たとえば、約65kg/cm2 の押圧力が、継手7
からタンク6に向かって与えられる。図4には、このよ
うな押圧力が与えられている状態が示されている。At the same time, the cam 37 rotated as described above.
Also acts on the connecting shaft 28 to displace the connecting shaft 28 in the direction of the arrow 32 against the elasticity of the compression spring 27, as shown by the phantom line in FIG. Due to this reaction force, for example, a pressing force of about 65 kg / cm 2 is applied to the joint 7
To the tank 6. FIG. 4 shows a state in which such a pressing force is applied.
【0042】図4に示す状態において、ヒータ3の第1
および第2のヒータフェイス65および66は、たとえ
ば270℃の温度に設定され、この状態が約60秒保持
される。この保持時間の終了を知らせるため、タイマに
よってセットされたブザー等が用いられてもよい。In the state shown in FIG. 4, the first of the heater 3 is
The second heater faces 65 and 66 are set to a temperature of 270 ° C., for example, and this state is maintained for about 60 seconds. A buzzer or the like set by a timer may be used to notify the end of the holding time.
【0043】上述した状態において、タンク6の、第1
のヒータフェイス65に接触する部分、および継手7
の、第2のヒータフェイス66に接触する部分が、とも
に加熱され、溶融される。このとき、第1のヒータフェ
イス65に付与されたテーパの作用により、貫通孔67
の周縁部では、図4における右側部分がより多く溶融さ
れる。In the above-mentioned state, the first of the tank 6
Of the heater face 65 and the joint 7
Of the second heater face 66 is heated and melted together. At this time, due to the action of the taper applied to the first heater face 65, the through hole 67
4 is melted more in the right side portion in FIG.
【0044】上述の操作を終えたとき、ハンドル35が
元の水平状態に戻される。これによって、位置決め棒3
9および40が、それぞれ、第1の位置決め穴57およ
び59から脱出するとともに、圧縮ばね27による押圧
力が除去される。次いで、継手7を保持したホルダ4と
ともに、加圧機構5が、スライドバー11および12に
沿ってタンク6から離される。そして、ヒータ3が、ヒ
ータ受けプレート17から除かれ、別の場所に置かれ
る。なお、上述したような操作は、速やかに行なうこと
が好ましい。When the above operation is completed, the handle 35 is returned to the original horizontal state. As a result, the positioning rod 3
9 and 40 escape from the first positioning holes 57 and 59, respectively, and the pressing force of the compression spring 27 is removed. Next, the pressing mechanism 5 is separated from the tank 6 along the slide bars 11 and 12 together with the holder 4 holding the joint 7. Then, the heater 3 is removed from the heater receiving plate 17 and placed in another place. In addition, it is preferable to perform the above-mentioned operation promptly.
【0045】上述したように、ヒータ3を除去した後、
直ちに、再び、ハンドル35をタンク6に向かって押す
ことによって、継手7を保持したホルダ4とともに、加
圧機構5をスライドバー11および12に沿ってスライ
ドさせ、継手7の端部がタンク6の外周壁8に、直接、
接触する状態とされる。このとき、張出部21に付与さ
れたテーパの作用により、張出部21が円滑に貫通孔6
7内に挿入される。As described above, after removing the heater 3,
Immediately again, by pushing the handle 35 toward the tank 6 again, the pressurizing mechanism 5 is slid along the slide bars 11 and 12 together with the holder 4 holding the joint 7, and the end of the joint 7 becomes Directly on the outer peripheral wall 8,
It is brought into contact. At this time, due to the action of the taper applied to the overhanging portion 21, the overhanging portion 21 smoothly moves through the through hole 6
It is inserted in 7.
【0046】上述の状態において、加圧機構5は、ヒー
タ3を除去した分だけタンク6に近接しており、加圧機
構5の側方から突出する位置決め棒39および40は、
スライドバー11および12の第2の位置決め穴58お
よび60と整列する位置にもたらされている。この状態
で、ハンドル35が、再び、上方へ約90度回動操作さ
れる。これによって、位置決め棒39および40は、ス
ライドバー11および12の第2の位置決め穴58およ
び60にそれぞれ嵌合し、加圧機構5は、スライドバー
11および12に固定される。In the above state, the pressurizing mechanism 5 is close to the tank 6 by the amount of the removed heater 3, and the positioning rods 39 and 40 protruding from the side of the pressurizing mechanism 5 are
It is brought into a position aligned with the second positioning holes 58 and 60 of the slide bars 11 and 12. In this state, the handle 35 is again rotated upward by about 90 degrees. As a result, the positioning rods 39 and 40 are fitted into the second positioning holes 58 and 60 of the slide bars 11 and 12, respectively, and the pressing mechanism 5 is fixed to the slide bars 11 and 12.
【0047】同時に、カム37の動作に従って、連結シ
ャフト28が、図2において想像線で示すように、圧縮
ばね27の弾性に抗して、矢印32方向に変位する。こ
の状態が、図5に示されている。At the same time, according to the operation of the cam 37, the connecting shaft 28 is displaced in the direction of the arrow 32 against the elasticity of the compression spring 27, as shown by the phantom line in FIG. This state is shown in FIG.
【0048】図5を参照して、圧縮ばね27の反力によ
り、継手7は、タンク6に向かって、たとえば約65k
g/cm2 の押圧力によって圧着される。これによっ
て、タンク6側のポリエチレンと継手7側のポリエチレ
ンとが、互いに融着され、実質的に一体化される。すな
わち、タンク6側の貫通孔67の内周面およびその周縁
部と継手7側の張出部21の外周面およびフランジ19
の端面とが互いに融着され、実質的に一体的な接合部分
72が形成される。With reference to FIG. 5, the reaction force of the compression spring 27 causes the joint 7 to move toward the tank 6, for example, about 65 k.
It is pressed by a pressing force of g / cm 2 . As a result, the polyethylene on the tank 6 side and the polyethylene on the joint 7 side are fused and substantially integrated with each other. That is, the inner peripheral surface of the through hole 67 on the tank 6 side and its peripheral edge, the outer peripheral surface of the overhang 21 on the joint 7 side, and the flange 19 are formed.
And the end faces thereof are fused together to form a substantially integral joint 72.
【0049】上述の状態は、たとえば60秒以上保持さ
れる。適正な融着が達成されているかどうかは、たとえ
ば、接合部分72の全周からビード73が発生している
かどうかによって確認することができる。The above-mentioned state is maintained for 60 seconds or longer, for example. Whether or not the proper fusion is achieved can be confirmed by, for example, whether or not the beads 73 are generated from the entire circumference of the joining portion 72.
【0050】融着を完了したとき、ハンドル35が、再
び、元の水平状態に戻される。これによって、位置決め
棒39および40が第2の位置決め穴58および60か
らそれぞれ脱出し、さらに、圧縮ばね27による押圧力
が取除かれる。この状態で、たとえば約10分間保持さ
れ、接合部分72の冷却が行なわれる。When the fusion bonding is completed, the handle 35 is returned to the original horizontal state again. As a result, the positioning rods 39 and 40 are released from the second positioning holes 58 and 60, respectively, and the pressing force of the compression spring 27 is removed. In this state, the joint portion 72 is cooled for about 10 minutes, for example.
【0051】接合部分72の固化を確認した後、継手7
をホルダ4に固定しているセットボルト25が外され
る。そして、ハンドル35を引くことにより、ホルダ4
とともに、加圧機構5が、スライドバー11および12
に沿ってスライドされ、タンク6および継手7から離さ
れる。次いで、真空パッド2のスイッチ9がオフされ、
真空パッド2による吸着力が除去される。これによっ
て、真空パッド2が、タンク6から分離され、ホルダ4
および加圧機構5とともに、真空パッド2が除去され
る。このとき、真空パッド2が、継手7にぶつからない
ようにされる。After confirming the solidification of the joint portion 72, the joint 7
The set bolt 25 fixing the to the holder 4 is removed. Then, by pulling the handle 35, the holder 4
At the same time, the pressurizing mechanism 5 causes the slide bars 11 and 12 to move.
Is slid along and is separated from the tank 6 and the joint 7. Then, the switch 9 of the vacuum pad 2 is turned off,
The suction force of the vacuum pad 2 is removed. As a result, the vacuum pad 2 is separated from the tank 6 and the holder 4
The vacuum pad 2 is removed together with the pressurizing mechanism 5. At this time, the vacuum pad 2 is prevented from hitting the joint 7.
【0052】図6には、上述の操作を終えて、タンク6
に継手7が取付けられた状態が示されている。継手7側
のポリエチレンは、接合部分72において、タンク6側
のポリエチレンと融合しており、強固な取付け状態を実
現している。なお、接合部分72の強度を確認するため
に行なった実験では、継手7をタンク6から離すように
所定の速度で引張ったとき、破断が、接合部分72にお
いて生じず、タンク6の外周壁8の他の部分において生
じ、接合部分72における強度に対する信頼性が高いこ
とが確認された。FIG. 6 shows the tank 6 after the above operation is completed.
The state where the joint 7 is attached is shown. The polyethylene on the side of the joint 7 is fused with the polyethylene on the side of the tank 6 at the joint portion 72, thus achieving a firm mounting state. In the experiment conducted to confirm the strength of the joint portion 72, when the joint 7 was pulled at a predetermined speed so as to be separated from the tank 6, no fracture occurred at the joint portion 72 and the outer peripheral wall 8 of the tank 6 It was confirmed that the reliability of the strength of the joint portion 72 was high.
【0053】上述した実施例は、この発明を実施するた
めの好ましい一例にすぎず、たとえば、ヒータによる加
熱温度および保持時間、融着時において接合部分に及ぼ
される押圧力、等は、用いられる熱可塑性樹脂の種類、
タンクおよび継手の各側における形状、融着されるべき
面積、等により異なり、融着後の強度を考慮して、これ
らを決定すればよい。The above-described embodiment is only a preferred example for carrying out the present invention. For example, the heating temperature and holding time by the heater, the pressing force exerted on the joint portion at the time of fusion, and the like are used. Type of plastic resin,
It depends on the shape on each side of the tank and the joint, the area to be fused, etc., and these may be determined in consideration of the strength after fusion.
【図1】この発明の一実施例を実施するための融着装置
1の全体を示す斜視図である。FIG. 1 is a perspective view showing an entire fusing apparatus 1 for carrying out an embodiment of the present invention.
【図2】図1に示した融着装置1に含まれるホルダ4お
よび加圧機構5を示す拡大断面図である。FIG. 2 is an enlarged cross-sectional view showing a holder 4 and a pressure mechanism 5 included in the fusion bonding device 1 shown in FIG.
【図3】図1に示した融着装置1に含まれる加圧機構5
ならびにスライドバー11および12の関連を示す上面
図であり、一部断面で示されている。FIG. 3 is a pressurizing mechanism 5 included in the fusion bonding apparatus 1 shown in FIG.
3 is a top view showing the relationship between the slide bars 11 and 12 and is shown in a partial cross section. FIG.
【図4】図1に示した融着装置1を用いて、ヒータ3に
よる溶融ステップを実施している状態を示す拡大断面図
である。FIG. 4 is an enlarged cross-sectional view showing a state in which a fusing step by a heater 3 is being performed using the fusing device 1 shown in FIG.
【図5】図1に示した融着装置1を用いて、融着ステッ
プを実施している状態を示す拡大断面図である。5 is an enlarged cross-sectional view showing a state in which a fusion step is being performed using the fusion device 1 shown in FIG.
【図6】タンク6に継手7が取付けられた状態を示す拡
大断面図である。FIG. 6 is an enlarged cross-sectional view showing a state in which a joint 7 is attached to the tank 6.
1 融着装置 2 真空パッド 3 ヒータ 4 ホルダ 5 加圧機構 6 タンク(容器) 7 継手 19,20 フランジ 21 張出部 27 圧縮ばね 28 連結シャフト 35 ハンドル 37 カム 39,40 位置決め棒 57,59 第1の位置決め穴 58,60 第2の位置決め穴 65,66 ヒータフェイス 72 接合部分 1 Fusing Device 2 Vacuum Pad 3 Heater 4 Holder 5 Pressurizing Mechanism 6 Tank (Container) 7 Joint 19,20 Flange 21 Overhang 27 Compression Spring 28 Connecting Shaft 35 Handle 37 Cam 39,40 Positioning Rod 57,59 1st Positioning hole 58, 60 Second positioning hole 65, 66 Heater face 72 Joint part
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29L 23:00 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display area B29L 23:00
Claims (2)
ともに、前記熱可塑性樹脂に対して熱融着され得る熱可
塑性樹脂からなり、その一方端にフランジおよび前記フ
ランジからさらに突出する張出部が設けられ、前記張出
部の外周面には、先細状のテーパが付与されている、継
手を準備し、 前記容器の所望の位置に前記張出部のテーパの先端径と
ほぼ同じ径を有しテーパが付与されない貫通孔を設け、 前記貫通孔の周縁部を前記張出部のテーパと同じ向きの
テーパを有するヒータフェイスにより加熱して溶融させ
るとともに、前記貫通孔の周縁部と接する前記継手の端
部を加熱して溶融させ、 前記溶融した貫通孔内に前記張出部と位置させながら、
前記貫通孔の周縁部に向かって前記溶融した継手の端部
を押し付け、それによって前記容器側の熱可塑性樹脂と
前記継手側の熱可塑性樹脂とを互いに融着させ、 次いで、前記融着された前記容器と前記継手との接合部
分を冷却する、 各ステップを備える、熱可塑性樹脂製容器に継手を取付
ける方法。1. A container made of a thermoplastic resin is prepared, and the container is made of a thermoplastic resin that can be heat-sealed to the thermoplastic resin, and a flange and a projecting portion further projecting from the flange are provided at one end thereof. A joint is provided, in which a tapered taper is provided on the outer peripheral surface of the bulging portion, and the joint has a diameter substantially equal to the tip diameter of the taper of the bulging portion at a desired position of the container. A through hole not provided with a taper is provided, the peripheral portion of the through hole is heated and melted by a heater face having a taper in the same direction as the taper of the overhang portion, and the joint is in contact with the peripheral portion of the through hole. The end portion of is melted by heating, while positioning the protruding portion in the molten through hole,
The end of the melted joint is pressed toward the peripheral edge of the through hole, whereby the container-side thermoplastic resin and the joint-side thermoplastic resin are fused to each other, and then the fusion is performed. A method for mounting a joint on a thermoplastic resin container, comprising the steps of cooling the joint between the container and the joint.
に熱融着により取付けられる継手であって、熱可塑性樹
脂からなり、前記容器と熱融着されるべき端部にフラン
ジおよび前記フランジからさらに突出する張出部が設け
られ、前記張出部の外周面には、先細状のテーパが付与
されている、継手。2. A joint, which is attached to a through hole provided in a thermoplastic resin container by heat fusion, and is made of thermoplastic resin, and has a flange and the flange at an end to be heat fused with the container. A joint that is further provided with a protruding portion, and the outer peripheral surface of the protruding portion is tapered.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3000736A JPH0780243B2 (en) | 1991-01-08 | 1991-01-08 | Method and fitting for attaching joint to thermoplastic resin container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3000736A JPH0780243B2 (en) | 1991-01-08 | 1991-01-08 | Method and fitting for attaching joint to thermoplastic resin container |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04234633A JPH04234633A (en) | 1992-08-24 |
| JPH0780243B2 true JPH0780243B2 (en) | 1995-08-30 |
Family
ID=11482009
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3000736A Expired - Lifetime JPH0780243B2 (en) | 1991-01-08 | 1991-01-08 | Method and fitting for attaching joint to thermoplastic resin container |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0780243B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19813766A1 (en) | 1998-03-27 | 1999-09-30 | Kvt Tech Inc | Method and device for preparing and forming a joint |
| JP2000230692A (en) * | 1999-02-09 | 2000-08-22 | Osaka Gas Co Ltd | Heat insulation coating structure for pipes for cooling and heating, tubular connecting members and heating jig |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5274676A (en) * | 1975-12-19 | 1977-06-22 | Dainippon Ink & Chemicals | Method of preparation of branching from thermooplastic resin pipe and tool for preparation of said branching pipe * provided with thermoowelding device |
| JPS5443269A (en) * | 1977-09-13 | 1979-04-05 | Kiyookura Kk | Method of making plastics hollow body |
| JPS5646722A (en) * | 1979-09-26 | 1981-04-28 | Kyoraku Co Ltd | Method of welding plastic hollow object |
| JPH0624769B2 (en) * | 1985-11-28 | 1994-04-06 | 三井石油化学工業株式会社 | Method and apparatus for fusion-bonding resin nipples to resin container |
| DE3543283A1 (en) * | 1985-12-07 | 1987-06-11 | Roehm Gmbh | METHOD FOR CONNECTING HOLLOW PROFILE BODIES TO MOLDED BODIES MADE OF THERMOPLASTIC PLASTIC |
-
1991
- 1991-01-08 JP JP3000736A patent/JPH0780243B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04234633A (en) | 1992-08-24 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 19940913 |
|
| A02 | Decision of refusal |
Free format text: JAPANESE INTERMEDIATE CODE: A02 Effective date: 19980901 |