JPH0781682B2 - Water tube boiler - Google Patents
Water tube boilerInfo
- Publication number
- JPH0781682B2 JPH0781682B2 JP22718288A JP22718288A JPH0781682B2 JP H0781682 B2 JPH0781682 B2 JP H0781682B2 JP 22718288 A JP22718288 A JP 22718288A JP 22718288 A JP22718288 A JP 22718288A JP H0781682 B2 JPH0781682 B2 JP H0781682B2
- Authority
- JP
- Japan
- Prior art keywords
- tube
- heat collecting
- boiler
- heat
- collecting water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims description 72
- 239000011248 coating agent Substances 0.000 claims description 2
- 238000000576 coating method Methods 0.000 claims description 2
- 238000002485 combustion reaction Methods 0.000 description 20
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 4
- 239000000779 smoke Substances 0.000 description 4
- 238000001816 cooling Methods 0.000 description 3
- 239000000446 fuel Substances 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 1
- 230000008034 disappearance Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F22—STEAM GENERATION
- F22B—METHODS OF STEAM GENERATION; STEAM BOILERS
- F22B7/00—Steam boilers of furnace-tube type, i.e. the combustion of fuel being performed inside one or more furnace tubes built-in in the boiler body
- F22B7/04—Steam boilers of furnace-tube type, i.e. the combustion of fuel being performed inside one or more furnace tubes built-in in the boiler body with auxiliary water tubes
- F22B7/06—Steam boilers of furnace-tube type, i.e. the combustion of fuel being performed inside one or more furnace tubes built-in in the boiler body with auxiliary water tubes inside the furnace tube in transverse arrangements
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は炉筒内に収熱水管を設けることによつて、ボイ
ラの伝熱効率を高め、更にボイラ火炉の容積を小さくす
ることによつて、ボイラの小型、軽量化を達成し、NOx
の生成を抑制可能ならしめた炉筒水管ボイラに関するも
のである。DETAILED DESCRIPTION OF THE INVENTION [Industrial field of application] The present invention aims to increase the heat transfer efficiency of a boiler and further reduce the volume of a boiler furnace by providing a heat collecting water pipe in the reactor tube. Achieves smaller and lighter boiler, NOx
The present invention relates to a water tube boiler for a reactor tube that can suppress the generation of
従来の炉筒煙管ボイラは第9図、第10図に示すように炉
筒内空間で燃料を燃焼させた後、燃焼ガスは煙管を通つ
て外部に排出される構造になつているため、ボイラ全体
に占める炉筒の必要空間は大きく、そのためボイラ胴部
が著しく大型になつていた。As shown in FIGS. 9 and 10, the conventional fire tube smoke tube boiler has a structure in which after burning fuel in the fire tube inner space, the combustion gas is discharged to the outside through the fire tube. The required space for the furnace barrel occupies a large area, and therefore the boiler body was significantly large.
又、本出願人による先願発明特開昭60-205105や特開昭5
9-35703のように炉筒の奥に水管を配設したボイラもあ
つたが、いずれも燃焼に必要な燃焼空間部が確保された
設計になつており、この空間が通常、ボイラ全体の大部
分を占めている。そのためボイラ全体が大型化してい
た。In addition, the prior inventions by the applicant of the present invention are JP-A-60-205105 and JP-A-5-205105.
Some boilers, such as 9-35703, have a water pipe inside the furnace tube, but all of them have a design that ensures the combustion space necessary for combustion, and this space is usually the large size of the entire boiler. Occupy a part. Therefore, the entire boiler was upsized.
従来の炉筒煙管や炉筒水管ボイラは炉筒や水管が燃焼火
炎を外から囲む設計になつており、火炎形状に合わせた
燃焼空間が確保されていた。この必要空間容積は燃焼面
や伝熱面熱負荷により決められるが、中小容量のボイラ
では主としてバーナ性能、つまり火炎の形状が決定的な
要因となり、そのために大きな空間が必要となつてい
た。このように大きな空間で燃料を燃焼させると火炎の
中心部に高温部が形成され、そのためNOxの発生量が増
大し公害問題を惹き起すことがある。In the conventional flue tube and water tube boiler, the flue tube and the water tube are designed to surround the combustion flame from the outside, and a combustion space matching the flame shape is secured. This required space volume is determined by the heat load on the combustion surface and heat transfer surface, but in the small and medium capacity boiler, the burner performance, that is, the shape of the flame is the decisive factor, and therefore a large space is required. When fuel is burned in such a large space, a high temperature part is formed in the central part of the flame, which increases the amount of NOx produced and may cause pollution problems.
本発明は炉筒内に数多くの収熱水管を配設することによ
つてボイラの効率上昇とボイラの小型化及びNOxの発生
を抑制することを目的とするものである。An object of the present invention is to increase the efficiency of the boiler, reduce the size of the boiler, and suppress the generation of NOx by disposing a large number of heat collecting water pipes in the reactor tube.
本発明は炉筒水管ボイラにおいて、炉筒内の全空間に複
数個の収熱水管を配設するか、又はボイラのバーナ近傍
の収熱水管の一部分を省いて空間部をつくるようにした
炉筒水管ボイラを提供するものである。The present invention is a furnace tube water tube boiler, wherein a plurality of heat collecting water tubes are arranged in the entire space inside the furnace tube, or a space portion is created by omitting a part of the heat collecting water tube near the burner of the boiler. A cylinder water tube boiler is provided.
従来の炉筒水管ボイラの炉筒内では、本発明のような水
管に火炎をぶつつけると未燃分の発生及び水管の燃損は
伴なうとの考えの下に採用されていなかつたのである。In the furnace tube of the conventional water tube boiler, it was not adopted under the idea that when a flame hits the water tube as in the present invention, unburned components are generated and the water tube burns. .
しかしながら本発明者等の基礎的な研究結果から (イ) 炉筒内に配設された収熱水管に火炎をぶつける
と水管表面1mm以内では確かに火炎が冷却され未燃分やC
Oの発生があるが、水管と水管の間に数十mmの間隔をと
ることによつて、この部分で未燃分やCOが燃焼して消滅
すること。However, from the basic research results of the present inventors, etc. (a) When a flame hits the heat collecting water pipe arranged in the reactor tube, the flame is certainly cooled within 1 mm of the water pipe surface, and unburned components and C
Although O is generated, unburned components and CO are burnt and disappear in this part due to the spacing of several tens of mm between the water pipes.
(ロ) 収熱水管がある本発明の場合と、従来型立ボイ
ラの大空間での燃焼とを比較すると、収熱水管を配設す
ることにより収熱水管まわりの流れ、特に水管後流のう
ず流の生成が上記燃焼を促進し、バーナヘツドから未燃
分やCOが消滅するまでの距離(火炎の長さ)はずつと短
くなること及び収熱水管による火炎の冷却はNOx発生の
抑制にも大きく寄与する。(B) Comparing the case of the present invention having a heat collecting water pipe with the combustion in a large space of the conventional vertical boiler, by disposing the heat collecting water pipe, the flow around the heat collecting water pipe, particularly the wake of the water pipe The generation of vortex flow promotes the above combustion, and the distance (flame length) from the burner head to the disappearance of unburned components and CO becomes shorter and the cooling of the flame by the heat collecting water pipe suppresses NOx generation. Also greatly contributes.
(ハ) 火炎中に存在する収熱水管は周囲からほぼ均一
な輻射伝熱を受けるが、輻射ガス層の有効厚さが従来型
の大空間燃焼とは異なり、著しく小さいため、その伝熱
量は従来型に比べて少なく、むしろガスの流れによる接
触伝熱の方が大きいことが判明した。(C) The heat collecting water pipes present in the flame receive almost uniform radiative heat transfer from the surroundings, but the effective amount of the radiant gas layer is remarkably small unlike the conventional large space combustion, so the amount of heat transfer is It was found that the contact heat transfer due to the gas flow was larger than the conventional type.
本発明による収熱水管まわりの伝熱面熱負荷分布を第8
図に示す。第8図において(9)は対流伝熱(Qc)、
(10)は輻射伝熱(Qr)で全伝熱面熱負荷(Qr+Qc)は
バーンアウトは起さない限界伝熱面熱負荷以下で収熱水
管の全周にわたつてほぼ均一になつている。本発明にお
いて、バーナの特性にもよるが、例えば拡散型先混合バ
ーナを使用する場合は、バーナ自体の保炎性能を損なわ
ないように、バーナヘツドの直径(D)、バーナヘツド
から炉筒内の収熱水管までの最短距離を(L)として、
L/D≧1程度にすることによりバーナの安定燃焼が達成
される。The heat transfer surface heat load distribution around the heat collecting water pipe according to the present invention
Shown in the figure. In Fig. 8, (9) is convective heat transfer (Qc),
(10) is radiant heat transfer (Qr), and total heat transfer surface heat load (Qr + Qc) is below the critical heat transfer surface heat load at which burnout does not occur. Almost uniform over the entire circumference of the heat collecting water pipe. . In the present invention, although it depends on the characteristics of the burner, for example, when a diffusion type premix burner is used, the diameter (D) of the burner head and the balance of the burner head from the burner head are kept so as not to impair the flame holding performance of the burner itself. The shortest distance to the hot water pipe is (L),
Stable combustion of the burner is achieved by setting L / D ≧ 1.
又、本発明において炉内収熱水管の接触伝熱効果を上げ
るために、該収熱水管群中ではある程度早い流速にする
必要があるが、あまり早くなりすぎると圧力損失が大き
くなり、燃焼用フアン動力が増大することや、燃焼に必
要な流れ方向に直角な断面積がとれなくなり、燃焼上問
題があることから水管間の間隙(P)と水管の直径
(S)との比P/Sを1.1程度以上にする必要がある。Further, in the present invention, in order to improve the contact heat transfer effect of the heat collecting water pipes in the reactor, it is necessary to make the flow velocity to some extent fast in the heat collecting water pipe group, but if it becomes too fast, the pressure loss becomes large and The ratio of the gap between the water pipes (P) and the diameter of the water pipe (S) P / S due to the increase in fan power and the inability to obtain a cross-sectional area perpendicular to the flow direction required for combustion, which causes problems in combustion. Should be about 1.1 or above.
尚、収熱水管の燃焼促進のためには水管をごばん目配列
よりも千鳥配列にする方がさらに効果的である。In order to promote the combustion of the heat collecting water pipes, it is more effective to arrange the water pipes in a staggered arrangement rather than in a staggered arrangement.
又炉筒内収熱水管においてバーナの特性によつて高伝熱
面熱負荷部には裸管を使用するか、収熱水管の内面に溝
を設けたり外面に断熱被覆を行ない、低伝熱面熱負荷部
には外面にフインを設けることにより、伝熱面の燃損防
止と伝熱促進の両面で有効である。Due to the characteristics of the burner in the heat collecting water pipe in the reactor tube, a bare pipe is used for the high heat transfer surface heat load part, or a groove is provided on the inner surface of the heat collecting water pipe or an adiabatic coating is provided on the outer surface for low heat transfer. By providing fins on the outer surface of the surface heat load portion, it is effective for both prevention of fuel loss on the heat transfer surface and promotion of heat transfer.
次に本発明を図面によつて説明する。 Next, the present invention will be described with reference to the drawings.
第1図は本発明の炉筒水管ボイラの一実施例の概略横断
面図、第2図〜第4図は本発明のボイラ胴部の縦断面図
で、それぞれ異つた炉内収熱水管の異なつた配置を示
す。FIG. 1 is a schematic cross-sectional view of an embodiment of a water tube boiler of the present invention, and FIGS. 2 to 4 are vertical cross-sectional views of a boiler body of the present invention, showing different heat collecting water pipes in a reactor. Different arrangements are shown.
第1図において、炉筒(1)内に多数の収熱水管(2b)
が配設されており、バーナ(8)から出た火炎は該収熱
水管を通過するときに燃焼促進と伝熱が行なわれ、煙室
(3)を通つて外部に排出される。In Fig. 1, a large number of heat collecting water pipes (2b) are installed in the reactor tube (1).
Is provided, the flame emitted from the burner (8) undergoes combustion promotion and heat transfer when passing through the heat collecting water pipe, and is discharged to the outside through the smoke chamber (3).
従来ボイラは燃焼空間部と後流の接触伝熱部で構成され
ていたが、本実施例では、従来の燃焼空間容積内で燃焼
と伝熱が完結できるためボイラ胴は従来の半分位の大き
さまで小型化できる。さらにNOxは同じバーナでも本収
熱水管による火炎の冷却により50%の抑制効果が達成さ
れた。第5図は炉内収熱水管のピツチと水管の直径との
関係を示すもので、水管間のピツチ(P)と水管直径
(S)との比P/Sを1.8程度以上にしたものであり、第6
図は拡散バーナ使用の場合の燃焼室内空間部(11)とバ
ーナヘツド(D)との関係を示す一実施例で、バーナヘ
ツドの先端と収熱水管との最短距離(L)におけるL/D
を1.2にしたものである。また第3図、第4図に示す如
く炉筒は角型であつてもそれを傾けて収熱水管を交互に
交叉させるように配設してもよい。Conventionally, the boiler was composed of the combustion space and the contact heat transfer part of the wake, but in this embodiment, since the combustion and heat transfer can be completed within the volume of the conventional combustion space, the boiler cylinder is half the size of the conventional boiler. It can be downsized. Furthermore, even with the same burner, NOx achieved a 50% suppression effect by cooling the flame with this heat collecting water pipe. Fig. 5 shows the relationship between the pitch of the heat collecting water pipes in the reactor and the diameter of the water pipe. The ratio P / S between the pitch (P) between the water pipes and the water pipe diameter (S) is set to about 1.8 or more. Yes, 6th
The figure is an example showing the relationship between the combustion chamber space (11) and the burner head (D) when a diffusion burner is used. L / D at the shortest distance (L) between the tip of the burner head and the heat collecting water pipe
Is 1.2. Further, as shown in FIG. 3 and FIG. 4, even if the furnace cylinder is rectangular, it may be inclined so that the heat collecting water pipes are alternately crossed.
本発明の効果を纏めると次の通りである。 The effects of the present invention can be summarized as follows.
(i) 本発明においては、ボイラの炉筒内に収熱水管
を設けることによつて、燃焼促進と高性能伝熱が達成さ
れて従来型丸ボイラの半分位まで小型化でき、ボイラの
製造コストを低下できるとともに設置スペースが小さく
なつた。(I) In the present invention, by providing a heat collecting water pipe in the furnace tube of the boiler, combustion promotion and high-performance heat transfer can be achieved, and the size can be reduced to about half of that of the conventional round boiler. The cost can be reduced and the installation space can be reduced.
(ii) 収熱水管の火炎冷却効果により同じバーナであ
つてもNOxの排出を50%抑制することが可能になつた。(Ii) Due to the flame cooling effect of the heat collecting water pipe, it is possible to suppress NOx emissions by 50% even with the same burner.
(iii) 炉筒内収熱水管間の間隙(P)と水管の直径
(S)との比P/Sを1.1程度以上にすることによつて収熱
水管まわりのガス流速が早くなりすぎて圧力損失が大き
くなることなどの燃焼上の問題がなくなつた。(Iii) By setting the ratio P / S of the gap (P) between the heat collection water pipes in the reactor tube and the diameter (S) of the water pipes to about 1.1 or more, the gas flow velocity around the heat collection water pipes becomes too fast. There were no problems with combustion such as increased pressure loss.
(iv) 収熱水管に断熱被覆管、裸管、フインチユーブ
管を適宜組合せ使用することによつて伝熱面の燃損防止
と伝熱促進の両面で有効である。(Iv) It is effective to prevent heat loss on the heat transfer surface and to promote heat transfer by using a heat-insulating water pipe, a heat-insulating pipe, a bare pipe, and a fincheube tube in combination.
第1図は本発明の炉筒水管ボイラの一実施例の断面図、
第2図は本発明の炉筒水管ボイラの胴部の一実施例の縦
断面図、第3図、第4図は炉筒の形状を異にするそれぞ
れ炉筒水管ボイラの胴部の一実施例の縦断面図、第5図
は炉内収熱水管の間隔と収熱水管の直径との関係を示す
一実施例、第6図は炉内燃焼室内空間部とバーナヘツド
との距離関係を示す一実施例、第7図は炉内収熱水管の
熱分布を示す一実施例、第8図は炉内火炎と収熱水管と
煙管との関係を示す一実施例、第9図は従来の炉筒水管
ボイラの概略断面図、第10図は従来の炉筒水管ボイラの
胴部の一実施例の概略縦断面図を示す。 1……炉筒、2a……煙管、2b……収熱水管 4……水面、5……ボイラ胴、6……排ガス 8……ボイラバーナ部分、9……対流伝熱 10……輻射伝熱、11……空間部、12……バーナヘツドFIG. 1 is a sectional view of an embodiment of a water tube boiler of the present invention,
FIG. 2 is a vertical cross-sectional view of an embodiment of a barrel portion of a water tube boiler according to the present invention, and FIGS. 3 and 4 are views showing an embodiment of a barrel portion of a water tube boiler having different furnace tube shapes. Fig. 5 is a vertical sectional view of an example, Fig. 5 is an embodiment showing the relationship between the distance between the heat collecting water pipes in the furnace and the diameter of the heat collecting water pipes, and Fig. 6 is a distance relationship between the space inside the combustion chamber in the furnace and the burner head. One embodiment, FIG. 7 is one embodiment showing the heat distribution of the heat collecting water pipe in the reactor, FIG. 8 is one embodiment showing the relationship between the flame in the reactor, the heat collecting water pipe and the smoke pipe, and FIG. FIG. 10 is a schematic cross-sectional view of a reactor water tube boiler, and FIG. 10 is a schematic vertical cross-sectional view of an example of a body portion of a conventional reactor water tube boiler. 1 ... Reactor tube, 2a ... Smoke tube, 2b ... Heat collecting water tube 4 ... Water surface, 5 ... Boiler barrel, 6 ... Exhaust gas 8 ... Boiler burner part, 9 ... Convective heat transfer 10 ... Radiative heat transfer , 11 …… Space section, 12 …… Burner head
───────────────────────────────────────────────────── フロントページの続き (72)発明者 山本 雅通 大阪府大阪市大淀区大淀北1丁目9番36号 株式会社平川鉄工所内 (72)発明者 唐 景良 大阪府大阪市大淀区大淀北1丁目9番36号 株式会社平川鉄工所内 (72)発明者 石谷 清幹 兵庫県芦屋市岩園町8番7号 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Masamichi Yamamoto, 1-9-36, Oyodokita, Oyodo-ku, Osaka-shi, Osaka Prefecture (72) Inside Hirakawa Iron Works Co., Ltd. 1-9-36 Hirakawa Iron Works Co., Ltd. (72) Inventor Kiyoki Ishiya 8-7 Iwazono-cho, Ashiya-shi, Hyogo
Claims (3)
に複数個の収熱水管を配設するか、又はボイラのバーナ
近傍の収熱水管の一部分を省いて空間部をつくるように
して、炉筒内に収熱水管を設けたことを特徴とする炉筒
水管ボイラ。1. In a reactor tube water tube boiler, a plurality of heat collecting water pipes are arranged in the entire space inside the furnace tube, or a space is created by omitting a part of the heat collecting water pipe near the burner of the boiler. And a heat collecting water pipe is provided inside the furnace cylinder.
管の直径(S)との比P/Sを1.1程度以上にする請求項1
記載の炉筒水管ボイラ。2. The ratio P / S of the gap (P) between the heat collecting water pipes in the furnace tube and the diameter (S) of the heat collecting water pipes is set to about 1.1 or more.
Described water tube boiler.
部には裸管を使用するか、収熱水管の内面に溝を設けた
り、外面に断熱被覆を行ない、低伝熱面熱負荷部には外
面にフインを設けた請求項1又は2記載の炉筒水管ボイ
ラ。3. In a heat collecting water pipe in a furnace tube, a bare pipe is used for a high heat transfer surface heat load part, or a groove is provided on an inner surface of the heat collecting water pipe, or an outer surface is provided with a heat insulating coating, thereby lowering heat transfer. The reactor tube water tube boiler according to claim 1 or 2, wherein a fin is provided on an outer surface of the surface heat load portion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22718288A JPH0781682B2 (en) | 1988-09-10 | 1988-09-10 | Water tube boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP22718288A JPH0781682B2 (en) | 1988-09-10 | 1988-09-10 | Water tube boiler |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16203598A Division JP3365959B2 (en) | 1998-06-10 | 1998-06-10 | Combustion space structure of boiler equipped with endothermic water pipe in combustion flame |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0275803A JPH0275803A (en) | 1990-03-15 |
| JPH0781682B2 true JPH0781682B2 (en) | 1995-09-06 |
Family
ID=16856774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP22718288A Expired - Lifetime JPH0781682B2 (en) | 1988-09-10 | 1988-09-10 | Water tube boiler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0781682B2 (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2507407Y2 (en) * | 1988-10-28 | 1996-08-14 | 三浦工業 株式会社 | Square multi-tube once-through boiler |
| JPH043202U (en) * | 1990-04-18 | 1992-01-13 | ||
| JP3333826B2 (en) * | 1991-05-31 | 2002-10-15 | 株式会社ヒラカワガイダム | Boiler with water tube group |
| JP2628237B2 (en) * | 1991-05-31 | 1997-07-09 | 株式会社ヒラカワガイダム | Boiler with water tube group |
-
1988
- 1988-09-10 JP JP22718288A patent/JPH0781682B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0275803A (en) | 1990-03-15 |
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