JPH0792211B2 - Chiubebana - Google Patents
ChiubebanaInfo
- Publication number
- JPH0792211B2 JPH0792211B2 JP21042586A JP21042586A JPH0792211B2 JP H0792211 B2 JPH0792211 B2 JP H0792211B2 JP 21042586 A JP21042586 A JP 21042586A JP 21042586 A JP21042586 A JP 21042586A JP H0792211 B2 JPH0792211 B2 JP H0792211B2
- Authority
- JP
- Japan
- Prior art keywords
- combustion chamber
- tube
- heating medium
- outer tube
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000002485 combustion reaction Methods 0.000 claims description 45
- 238000010438 heat treatment Methods 0.000 claims description 39
- 239000000567 combustion gas Substances 0.000 claims description 18
- 239000008187 granular material Substances 0.000 claims description 3
- 239000000446 fuel Substances 0.000 description 8
- 239000007789 gas Substances 0.000 description 6
- 238000002844 melting Methods 0.000 description 6
- 230000008018 melting Effects 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000002245 particle Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 239000000919 ceramic Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000035939 shock Effects 0.000 description 3
- 230000008646 thermal stress Effects 0.000 description 3
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
Landscapes
- Gas Burners (AREA)
Description
【発明の詳細な説明】 (産業上の利用分野) この発明は金属加熱炉や溶解炉などに使用するチューブ
バーナ、とくに、シングルエンド型のチューブバーナに
関する。TECHNICAL FIELD The present invention relates to a tube burner used in a metal heating furnace, a melting furnace and the like, and more particularly to a single end type tube burner.
(従来の技術) 従来の金属加熱炉、アルミ溶解炉などに使用されるチュ
ーブバーナはアウタチューブを燃焼ガスで加熱してアウ
タチューブの熱で被加熱物や被溶解物を加熱するように
構成されていた。(Prior Art) A tube burner used in a conventional metal heating furnace, aluminum melting furnace, or the like is configured to heat an outer tube with a combustion gas and heat an object to be heated or a material to be melted by the heat of the outer tube. Was there.
(発明が解決しようとする問題点) 上記チューブバーナの場合にはアウタチューブが反復加
熱による熱応力や、点火、消火時の熱衝撃によって損壊
したり、強度劣化しやすく、またアウタチューブの伝熱
特性や温度分布が不均一になり易い問題点があり、この
問題点は特にセラミックチューブの場合に顕著となって
いた。(Problems to be solved by the invention) In the case of the above tube burner, the outer tube is apt to be damaged by thermal stress due to repeated heating, thermal shock at the time of ignition or extinguishing, or strength is easily deteriorated. There is a problem that the characteristics and temperature distribution are likely to be non-uniform, and this problem is particularly noticeable in the case of a ceramic tube.
本発明の目的は上記問題点を解消して伝熱特性や放熱量
を高めうるチューブバーナを提供することである。It is an object of the present invention to provide a tube burner which can solve the above problems and improve heat transfer characteristics and heat dissipation.
(問題点を解決するための手段) 本発明はアウタチューブ内に並設されたインナチューブ
の内外にそれぞれ形成された内燃焼室内および外燃焼室
内には耐熱性の粒状物が集合した加熱媒体を、前記内燃
焼室内から前記外燃焼室内へ流通する燃焼ガス等によっ
て前記外燃焼室内で昇降流動させるために収容したチュ
ーブバーナを要旨とするものである。(Means for Solving the Problems) The present invention provides a heating medium in which heat-resistant particles are gathered in an inner combustion chamber and an outer combustion chamber formed inside and outside an inner tube arranged in parallel in an outer tube. The gist of the invention is a tube burner housed in order to move up and down in the outer combustion chamber by combustion gas flowing from the inner combustion chamber into the outer combustion chamber.
(作用) 本発明は耐熱性の粒状物が集合した加熱媒体を、インナ
チューブとアウタチューブとが内外並設されたバーナ本
体内に収容し、燃焼時には加熱媒体を、バーナ本体内の
内燃焼室内から外燃焼室内へ流通する燃焼ガス等によっ
て外燃焼室内で昇降流動させ、外燃焼室内で昇降流動す
る加熱媒体の熱をアウタチューブに伝導するように構成
したものである。(Operation) The present invention stores a heating medium in which heat-resistant particles are gathered in a burner body in which an inner tube and an outer tube are arranged inside and outside, and at the time of combustion, the heating medium is stored in the inner combustion chamber of the burner body. To the outer combustion chamber, the heat of the heating medium that moves up and down in the outer combustion chamber is conducted to the outer tube.
(実施例) 次に、本発明が金属加熱炉や非鉄金属溶解炉用のシング
ルエンド型チューブバーナについて具体化された一実施
例を図面にしたがって説明する。(Example) Next, an example in which the present invention is embodied as a single-ended tube burner for a metal heating furnace or a non-ferrous metal melting furnace will be described with reference to the drawings.
炉室内に装入するために装設されたチューブバーナBの
バーナ本体1には有底円筒状のアウタチューブ2と、こ
のアウタチューブ2内に対し下端縁がアウタチューブ2
の底面の若干上方に離隔した状態で同心状に挿入された
インナチューブ3とが並設され、インナチューブ3内に
形成された内燃焼室4の上端には燃料を噴射するために
インナチューブ3内の上端付近に挿入された燃料管6
と、噴射された燃料の回りにエアを供給するためにイン
ナチューブ3の上端に接続された給気管7とが配管され
る一方、アウタチューブ2とインナチューブ3との間に
形成されて内燃焼室4の下端に連通された外燃焼室5の
上端には燃焼ガスを排出するためにアウタチューブ2の
上端に接続された排気筒8が配設されている。The burner body 1 of the tube burner B installed for charging into the furnace chamber has an outer tube 2 having a cylindrical shape with a bottom, and the lower end edge of the outer tube 2 is the outer tube 2
And an inner tube 3 that is concentrically inserted in a state of being separated slightly above the bottom surface of the inner tube 3 and is arranged in parallel. The inner tube 3 is formed at the upper end of an inner combustion chamber 4 formed in the inner tube 3 for injecting fuel. Fuel pipe 6 inserted near the upper end
And an air supply pipe 7 connected to the upper end of the inner tube 3 to supply air around the injected fuel, while being formed between the outer tube 2 and the inner tube 3 to form internal combustion. At the upper end of the outer combustion chamber 5 communicating with the lower end of the chamber 4, an exhaust pipe 8 connected to the upper end of the outer tube 2 for discharging combustion gas is arranged.
アルミナ粒体,アルミナ中空粒体,炭化ケイ素粒体等の
耐熱性の粒状物が集合した加熱媒体9は内燃焼室4内か
ら外燃焼室5内へ流通する燃焼ガスによって外燃焼室5
内で昇降流動させるために内燃焼室4および外燃焼室5
の底部付近に収容され、燃料に点火して燃焼ガスを内燃
焼室4内から外燃焼室5内へ流通させたときには内燃焼
室4内の加熱媒体9の一部が燃焼ガスのガス圧で外燃焼
室5内へ押出されかつ外燃焼室5内の加熱媒体9が燃焼
ガスのガス圧で反復飛揚および落下して外燃焼室5内を
昇降流動し、この状態で燃焼ガスが加熱媒体9の間隙を
流通して加熱媒体9が全体的に赤熱され、加熱媒体9の
熱がアウタチューブ2に伝導される。但し、上記燃焼ガ
スは完全燃焼ガス、および、完全燃焼ガスの外に未燃焼
ガス、エア等が混在する燃焼中のガスを総称する。The heating medium 9 in which heat-resistant particles such as alumina particles, alumina hollow particles, and silicon carbide particles are aggregated is heated by the combustion gas flowing from the inside combustion chamber 4 to the outside combustion chamber 5 to the outside combustion chamber 5.
An internal combustion chamber 4 and an external combustion chamber 5 for moving up and down inside
When the fuel is ignited and the combustion gas is circulated from the inside combustion chamber 4 into the outside combustion chamber 5, a part of the heating medium 9 inside the inside combustion chamber 4 is generated by the gas pressure of the combustion gas. The heating medium 9 in the external combustion chamber 5 is extruded into the external combustion chamber 5, and the heating medium 9 in the external combustion chamber 5 is repeatedly levitated and dropped by the gas pressure of the combustion gas to move up and down in the external combustion chamber 5. In this state, the combustion gas is heated by the heating medium 9. Through which the heating medium 9 is entirely red-heated, and the heat of the heating medium 9 is conducted to the outer tube 2. However, the above-mentioned combustion gas is a generic term for a complete combustion gas and a gas during combustion in which non-combustion gas, air and the like are mixed in addition to the complete combustion gas.
そして、燃焼ガスの流通時の加熱媒体9の流動領域L
は、第6図に示す非鉄金属溶解炉Yの場合には被溶解物
H内へのバーナ本体1の浸漬深さとほぼ一致するように
設定し、また、第5図に示す金属加熱炉Kの場合にはア
ウタチューブ2の必要加熱長さとほぼ一致するように設
定し、さらに、アウタチューブ2とインナチューブ3と
の間隔は流動中の加熱媒体9とアウタチューブ2との接
触機会を増大させて加熱媒体9の熱をアウタチューブ2
に対し効果的に伝達させるために比較的縮少した距離に
設定する。Then, the flow region L of the heating medium 9 during the flow of the combustion gas
In the case of the non-ferrous metal melting furnace Y shown in FIG. 6, it is set so as to substantially match the immersion depth of the burner body 1 in the melted object H, and the metal heating furnace K shown in FIG. In this case, the outer tube 2 is set so as to substantially match the required heating length, and the space between the outer tube 2 and the inner tube 3 increases the chance of contact between the flowing heating medium 9 and the outer tube 2. The heat of the heating medium 9 is transferred to the outer tube 2
In order to effectively transmit it, the distance is set to be relatively small.
次に、上記チューブバーナBにおける点火方式を例示す
ると、静止状態の加熱媒体9が流動状態に変換するとき
に第4図(イ),(ロ)に示すようにガスの圧力Pが時
間Tの経過に伴ってP1からP2に低減し、かつ燃焼ガスの
流量QがQ1からQ2に急増するため、例えば加熱媒体9の
流動開始を確認してから、燃料供給量およびエア供給量
を調整して点火する点火方式や、初期のエア圧を高くし
てエア圧のみで加熱媒体9を流動させ、加熱媒体9が流
動を開始してエア圧が低減したときに低減したエア圧を
検出してエア供給量を調整してから、燃料を供給して燃
料に点火する点火方式や、加熱媒体9を二次エアで昇降
流動させ、加熱媒体9の流動開始を確認してから、燃料
および一次エアを供給して燃料に点火する点火方式等が
採用される。Next, as an example of the ignition method in the tube burner B, when the stationary heating medium 9 is converted into a flowing state, the gas pressure P is set to the time T as shown in FIGS. 4 (a) and 4 (b). Since it decreases from P1 to P2 with the passage of time and the flow rate Q of the combustion gas sharply increases from Q1 to Q2, for example, after confirming the flow start of the heating medium 9, the fuel supply amount and the air supply amount are adjusted. Ignition method to ignite, or to increase the initial air pressure to flow the heating medium 9 only by the air pressure, and when the heating medium 9 starts to flow and the air pressure decreases, the reduced air pressure is detected and the air is detected. After adjusting the supply amount, an ignition method in which fuel is supplied to ignite the fuel, or the heating medium 9 is vertically moved up and down by secondary air to confirm the start of flow of the heating medium 9, An ignition system or the like for supplying and igniting fuel is adopted.
なお、第3図に示すように、インナチューブ3を二重管
構造として内燃焼室4の外側に二次エアの流路10を形成
し、インナチューブ3を空冷するとともに、内燃焼室4
内底部に二次エアを供給して燃焼ガスを完全燃焼させる
ように構成してもよい。As shown in FIG. 3, the inner tube 3 has a double-tube structure to form a secondary air flow path 10 outside the inner combustion chamber 4 to cool the inner tube 3 and to simultaneously cool the inner combustion chamber 4
The secondary air may be supplied to the inner bottom portion to completely burn the combustion gas.
続いて、上記した構成をもつ実施例の作用と効果を説明
する。Next, the operation and effect of the embodiment having the above-mentioned configuration will be described.
さて、本例ではアウタチューブ2内に並設されたインナ
チューブ3の内外にそれぞれ形成された内外燃焼室4,5
の底部付近には耐熱性の粒状物が集合した加熱媒体9
を、内燃焼室4内から外燃焼室5内へ流通する燃焼ガス
によって外燃焼室5内で昇降流動させるために収容して
ある。Now, in this example, the inner and outer combustion chambers 4,5 formed inside and outside the inner tube 3 juxtaposed inside the outer tube 2 respectively.
Near the bottom of the heating medium 9 with heat-resistant granules
Are housed in order to move up and down in the outer combustion chamber 5 by the combustion gas flowing from the inner combustion chamber 4 into the outer combustion chamber 5.
このため、赤熱状態で外燃焼室5内を昇降流動する加熱
媒体9の挙動によってアウタチューブ2が加熱媒体9の
流動領域L全体にわたって均一に加熱され、アウタチュ
ーブ2の加熱状態をバーナ本体1の伝熱域全体にわたっ
て均整化して伝熱域の温度分布を均整化しうるととも
に、赤熱した加熱媒体9の昇降挙動によってバーナ本体
1の加熱域を流動領域Lに集中させ、かつバーナ本体1
の流動領域L部分からの放熱量を従来のチューブバーナ
に比べて増大させてバーナ本体1の伝熱特性を良化し、
溶解炉の場合には被溶解物を効果的に溶解し、かつ加熱
炉の場合には被加熱物に熱を効果的に伝導して省エネル
ギー化を図ることができる。Therefore, the outer tube 2 is uniformly heated over the entire flow region L of the heating medium 9 by the behavior of the heating medium 9 that moves up and down in the outer combustion chamber 5 in a red heat state, and the heating state of the outer tube 2 is changed to that of the burner body 1. The heating region of the burner body 1 can be concentrated in the flow region L by the ascending / descending behavior of the heating medium 9 that has been red-heated, while the temperature distribution in the heat transfer region can be balanced over the entire heat transfer region.
The amount of heat radiated from the flow region L of is increased as compared with the conventional tube burner to improve the heat transfer characteristics of the burner body 1.
In the case of a melting furnace, the material to be melted can be effectively melted, and in the case of a heating furnace, heat can be effectively conducted to the material to be heated to save energy.
また、アウタチューブ2が反復加熱によって受ける熱応
力や、アウタチューブ2が点火,消火時に受ける熱衝撃
を外燃焼室5内で流動する加熱媒体9によって緩和し、
アウタチューブ2の耐久性を良化してアウタチューブ2
の損壊や強度劣化を抑制することができ、この効果はセ
ラミックチューブの場合にとくに顕著となる。Further, the thermal stress that the outer tube 2 receives due to repeated heating and the thermal shock that the outer tube 2 receives when igniting and extinguishing are alleviated by the heating medium 9 flowing in the outer combustion chamber 5,
Outer tube 2 with improved durability of outer tube 2
Of the ceramic tube can be suppressed, and this effect is particularly remarkable in the case of the ceramic tube.
(発明の効果) すなわち、本発明はアウタチューブ内に並設されたイン
ナチューブの内外にそれぞれ形成された内燃焼室内およ
び外燃焼室内には耐熱性の粒状物が集合した加熱媒体
を、前記内燃焼室内から前記外燃焼室内へ流通する燃焼
ガス等によって前記外燃焼室内で昇降流動させるために
収容したことによって、バーナ本体の伝熱域の温度分布
を均一化しうるとともに、バーナ本体の放熱量を増大し
てバーナ本体の伝熱特性を良化し、また、アウタチュー
ブに対する熱応力や熱衝撃を緩和してアウタチューブの
耐久性を高めうる効果を有する。(Effects of the Invention) That is, the present invention provides a heating medium in which heat-resistant granules are gathered in the inner combustion chamber and the outer combustion chamber formed inside and outside the inner tubes arranged in parallel in the outer tube, respectively. The temperature distribution in the heat transfer area of the burner body can be made uniform by accommodating the combustion gas flowing from the combustion chamber into the outer combustion chamber so as to move up and down in the outer combustion chamber. This has the effects of increasing the heat transfer characteristics of the burner body and improving the durability of the outer tube by relaxing the thermal stress and thermal shock to the outer tube.
図面は本発明の一実施例を示すもので、第1図はチュー
ブバーナの縦断面図、第2図は同じく燃焼中の状態を示
す縦断面図、第3図はインナチューブの他例を示す縦断
面図、第4図(イ),(ロ)はそれぞれ、経過時間に対
するガス圧およびガス流量の変化を示す曲線図、第5図
はチューブバーナを加熱炉に適用した例を示す縦断面
図、第6図は同じく溶解炉に適用した例を示す縦断面図
である。 2……アウタチューブ 3……インナチューブ 4……内燃焼室 5……外燃焼室 9……加熱媒体The drawings show an embodiment of the present invention. FIG. 1 is a vertical cross-sectional view of a tube burner, FIG. 2 is a vertical cross-sectional view showing a state during combustion, and FIG. 3 shows another example of the inner tube. A longitudinal sectional view, FIGS. 4 (a) and 4 (b) are respectively a curve diagram showing changes in gas pressure and gas flow rate over time, and FIG. 5 is a longitudinal sectional view showing an example in which a tube burner is applied to a heating furnace. FIG. 6 is a longitudinal sectional view showing an example similarly applied to a melting furnace. 2 ... Outer tube 3 ... Inner tube 4 ... Inner combustion chamber 5 ... Outer combustion chamber 9 ... Heating medium
───────────────────────────────────────────────────── フロントページの続き (72)発明者 山田 進 愛知県名古屋市熱田区桜田町19番18号 東 邦瓦斯株式会社内 (56)参考文献 特開 昭52−125831(JP,A) 特開 昭58−28915(JP,A) 特開 昭61−272517(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Susumu Yamada 19-18 Sakurada-cho, Atsuta-ku, Nagoya, Aichi Prefecture Toho Gas Co., Ltd. (56) Reference JP-A-52-125831 (JP, A) JP 58-28915 (JP, A) JP-A 61-272517 (JP, A)
Claims (1)
ーブの内外にそれぞれ形成された内燃焼室内および外燃
焼室内には耐熱性の粒状物が集合した加熱媒体を、前記
内燃焼室内から前記外燃焼室内へ流通する燃焼ガス等に
よって前記外燃焼室内で昇降流動させるために収容した
ことを特徴とするチューブバーナ。1. A heating medium in which heat-resistant granules are gathered in an inner combustion chamber and an outer combustion chamber formed inside and outside an inner tube arranged in parallel in the outer tube, respectively. A tube burner, which is housed for moving up and down in the outer combustion chamber by a combustion gas flowing into the combustion chamber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21042586A JPH0792211B2 (en) | 1986-09-05 | 1986-09-05 | Chiubebana |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21042586A JPH0792211B2 (en) | 1986-09-05 | 1986-09-05 | Chiubebana |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6365217A JPS6365217A (en) | 1988-03-23 |
| JPH0792211B2 true JPH0792211B2 (en) | 1995-10-09 |
Family
ID=16589100
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21042586A Expired - Lifetime JPH0792211B2 (en) | 1986-09-05 | 1986-09-05 | Chiubebana |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0792211B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7361007B2 (en) * | 2020-09-30 | 2023-10-13 | 東京窯業株式会社 | radiant tube burner |
-
1986
- 1986-09-05 JP JP21042586A patent/JPH0792211B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6365217A (en) | 1988-03-23 |
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