JPH0796830B2 - Split-skin tile manufacturing method, the same tile, the same tile splitting machine - Google Patents

Description

Detailed Description of the Invention [Industrial applications]

INDUSTRIAL APPLICABILITY The present invention relates to a tile used for constructing a tile wall in various buildings, and particularly to a method for producing a split skin tile whose surface is a split surface, and directly used for implementing the tile and the production method thereof. Regarding the tile slicing machine.

[Prior art]

As a tile wall, there is a so-called dry type tile wall constructed by mounting and fixing tiles on a dedicated support member such as a panel attached to a building. In this dry tile wall, a supporting member such as a panel is provided with a protruding body on the front surface thereof, and a fitting groove is formed on the back surface of the tile, and the supporting groove is fitted into the supporting member. The tiles are mounted and fixed in the required arrangement. The above tiles are, for example, as shown in FIG. 7, a pair of left and right mating grooves 1 and 1 on the back side, which are opposed to each other and are connected by connecting portions 2 and 2, are a known vacuum clay forming machine. It is extracted from the above and divided into two tiles 3 and 3 in the left and right at the above-mentioned connecting portions 2 and 2.

[Problems to be Solved by the Invention]

The tiles 3,3 produced as described above have their surfaces formed by the molding plate into a uniform flat surface, and therefore the tile wall constructed using the tiles 3,3 is not monotonous as a whole. I had no choice. Further, the tiles 3, 3 may have the root portions of the connecting portions 2, 2 remaining when they are broken, or may be missing on the contrary and may form irregularities there. However, there is a problem that the tiles 3 cannot be fixedly mounted on the surface of the supporting member such as the panel in a stable manner, and the tiles 3 cannot be fixed. An object of the present invention is to provide a tile whose surface is a split surface in order to overcome the monotonicity and which does not cause the above-mentioned unevenness on the back surface.

[Means for Solving the Problems]

In the manufacturing method of the present invention, in short, a tile element body of a size in which two split skin tiles to be obtained are placed back to back, and a plurality of through holes are provided at required intervals along the central vertical line, The tiles are molded into a single unit with the back surfaces of both tiles facing outward, and when they are dried, or when they are dried and fired, they are halved from the center. As the tile element body, in addition to providing a plurality of through holes along the central vertical line, each tile has a stepped portion having a fitting groove for fitting the outer side, which is the back surface, to the protrusion of a tile supporting member such as a panel. It is preferable to integrally form the molding surface. The split skin tile of the present invention has a structure produced by the above production method. The structure of the tile slicing machine of the present invention is as follows. Drive shaft 16 supported on side frame plates 14 standing on the left and right of base plate 12
The hanging shaft 17 is hung with the upper end pivotally supported at the eccentric position of the rotating disk 15 fixed to the tip of the hanging disc 17, and the split blade c is hung from the lower end of the hanging shaft 17 via the hanging metal fitting 19. However, the fitting cylinders 20 fixed to both ends are slidably fitted to the guide shafts 18 vertically fixed to the left and right side frame plates 14. Further, a tile support box d and its stopper e are mounted on the base plate 12. On the base plate 12, the tile support box d and its stopper e are provided.
Instead of this, a configuration may be adopted in which the belt conveyors f in which the tile support plates 33 are arranged in rows at a required interval are mounted.

[Action]

Since the surface of the split skin tile of the present invention is a split surface, that is, a series of irregular and small and complex split surfaces, it overcomes the monotony of a surface molded by a conventional formwork and changes. You can build rich tile walls. In addition, the back surface is a stepped surface having a fitting groove that fits into a protrusion of a tile supporting member such as a panel, but it is a molding surface, and the conventional unevenness is generated in the portion that abuts the surface of the supporting member. Instead, it is stable against the surface of the support member. According to the production method of the present invention, it is possible to easily produce two split skin tiles each having the above-mentioned configuration at the same time. Further, according to the tile-dividing machine of the present invention, it is possible to accurately and easily perform the tile-dividing work of the tile element body in the method of the present invention.

【Example】

[Split skin tile] FIG. 1 is a perspective view showing a pair of split skin tiles as an embodiment of the split skin tile of the present invention. The split skin tiles b, b are formed on the surface 7 by a plurality of molding grooves 8. Are arranged at required intervals, the portion between the molding grooves 8 is a split surface, and the back surface 9 is a stepped molding surface having a dovetail-shaped fitting groove 10. In the split skin tile b, the portion between the plurality of molding grooves 8 on the surface 7 is a split surface, that is, a rough surface in which irregular and small split surfaces are continuous, which is the molding groove 8 described above. Together with this, the tile wall constructed with this tile will become more varied. Each split skin tile b has a back surface 9 as a molding surface, in other words,
As the surface molded with the molding plate, more specifically, the fitting groove 10
Since the back surfaces 9'and 9'of the leg portions 10 'and 10' that form the partition are formed flat as molding surfaces, when they are mounted on a dedicated support member such as a panel, they are closely attached to the surfaces and are stable. . [Manufacturing Method] In order to manufacture the split skin tiles b and b of this embodiment, as the tile body B, as shown in FIG. 2, split skin tiles b and b are back-to-back, and Specifically, on the central vertical line, the through holes 11 that will be divided into two to form the molding groove 8 will be arranged in rows at required intervals, and the outer side that will form the back surface 9 will be formed. Using a conventionally known raw material, a stepped molding surface having a dovetail-shaped fitting groove 10 is formed and the two split skin tiles to be obtained are integrated with their back surfaces facing outward. It is molded by a vacuum clay kneading machine and dried according to the practice of a tunnel dryer, and then a predetermined device is tapped at a predetermined portion with a dividing blade c of a tile-dividing machine C to divide it into two parts from the center, Tunnel kill according to the same practice as the two divided In firing. Alternatively, after drying, it is subsequently fired in a tunnel kiln, and then the tile body B is tiled by the above-mentioned tiling machine C.
Divide it in two from the center. When the tile body B is divided into two, the through hole 11 guides a crack generated by hitting with the dividing blade c of the tiling machine C toward the through hole 11. Therefore, by appropriately determining the position where the through hole 11 is installed, the crack can be generated along a desired line, and on the contrary, a crack is generated in a place where the tile is defective. There is no danger of causing it. [Tile Crushing Machine] The batch type tile cleaving machine C shown in FIGS. 3 to 6 has the following configuration. 12 is a base plate in which four corners are supported by four supporting legs 13, 14 is a base plate
Inverted L-shaped side frame plate standing on the left and right of 12, 15 is one side plate frame
14 A rotating disc fixed to the tip of a drive shaft 16 supported on 14
Is a hanging shaft whose upper end is rotatably supported at an eccentric position of the rotating disk 15, and 18 is a guide shaft which is fixed by vertically suspending the left and right side frame plates 14. Reference numeral c denotes a split blade, which has a hanging metal fitting 19 provided in the center thereof axially connected to the lower end of the hanging shaft 17 and fitting pipes 20 fixed to the left and right ends fitted to the guide shaft 18. . Therefore, when the rotating disk 15 is rotated by the motor (not shown) via the drive shaft 16, the split blade c moves up and down via the suspension shaft 17. At this time, since the fitting cylinder 20 slides up and down along the guide shaft 18, the vertical movement of the split blade c can be performed correctly and vertically without lateral vibration. d is a tile support box mounted on the central upper surface of the base plate 12, which consists of a bottomed box with a handle 21 on the front side, and a lower blade c on the upper surface of the bank 22 formed at the bottom of the rear side. ′ Is provided and, for example, by accommodating the tile element body B along the rear side wall of the tile support box d, the tile element body B is
The lower blade c'and the bank 22 are straddled, and the lower blade c'is aligned with the center line in which the through holes 11 of the tile body B are arranged. 23 is a cushioning material such as a sponge laid in front of and behind the bank body 22, 24 is a tile pressing plate, and 25 is a plate spring, and the base end can be freely moved back and forth to a mounting piece 26 installed on the front bottom of the tile support box d. It is installed so that it can be tightened by a screw 27 at a desired position. The tile pressing plate 24 supports the tile base body B so as not to fall to the front side by the elastic force of the leaf spring 25 on the free end side. Reference numeral e is a stopper which is installed so that the shaft portion 28 can be moved back and forth in a bearing 27 mounted on the rear upper surface of the base plate 12 and can be tightened by a screw 29 at a desired position. When the tile support box d is positioned where the rear side wall comes into contact with the stopper e, the center line in which the through holes 11 of the tile body B in the core tile support box d are lined up exactly coincides with the split blade c. (Fig. 5). In this state, when the split blade c is moved up and down as described above, the split blade c taps a predetermined portion on the upper surface of the tile body B, that is, the central vertical line, whereby the row of through holes 11 is formed.
The required cracks are generated while being guided to the tile body B.
Is divided into two split skin tiles b, b as described above. The split skin tiles b, b that have been divided are taken out when the tile support box d is pulled out to a required position on the front side, and the tile support box d is accommodated with a new tile base body B and then again predetermined The position, that is, the position regulated by the stopper e is set. The structure of the continuous tiler C'shown in FIG. 6 is as follows. This continuous type tiling machine C ′ is provided with a belt conveyor f, which will be described later, without providing a tile support box body d and a stopper e.
Although the batch type tile slicing machine C is largely different in that it is provided with the above, since the other configurations are the same, the common portions are denoted by the same reference numerals and the description thereof will be omitted. The belt conveyor f is mounted on pulleys 31 and 31 which are mounted on the front and rear of a frame body 30 extending in the front and rear of the base plate 12, and are mounted on the base plate 12 and the frame body 30 from the front side by a required motor (not shown). Drive in the direction of arrow 32 toward the rear. Reference numeral 33 is a tile support plate arranged on the belt conveyor f at a required interval. For example, each tile element B is erected on the front side of the tile support plate 33 in the traveling direction, that is, on the side of the arrow 32, and stands up and down. It is transported at the speed of. The split blade c is operated on the upper surface of the tile body B reaching the lower side thereof and at the timing of just falling on the central vertical line and striking it, and the tile body B being conveyed is sequentially It is a division. Therefore, according to this continuous tile-dividing machine C ', even if the tile bodies are sequentially mounted on the front side of the belt conveyor f at predetermined positions, the tile bodies are automatically divided into split-skin tiles on the rear side. It can be carried out continuously.

[Effect of device]

As is clear from the above description, the split skin tile of the present invention has a split surface, that is, a continuous continuous irregular and small and complicated split surface, so that the surface of a surface molded by a conventional mold is You can overcome such monotony and build a variety of tile walls. In addition, the back surface is a stepped surface having a fitting groove that fits into a protrusion of a tile support member such as a panel, but it is a molding surface and does not generate unevenness as in the conventional case in a portion contacting the surface of the support member. Stable to the surface of the support member. Further, according to the manufacturing method of the present invention, it is possible to easily produce two split skin tiles each having the above-mentioned configuration at the same time. Further, according to the tile-dividing machine of the present invention, it is possible to accurately and easily carry out the dividing operation of the tile element body in the method of the present invention.

[Brief description of drawings]

FIG. 1 is a pair of perspective views of an embodiment of the split skin tile of the present invention, FIG. 2 is a side view of a tile body for producing the pair of split skin tiles, and FIG. 3 is a tile splitting machine of the present invention. FIG. 4 is a side view of the first embodiment of the present invention, FIG. 4 is a front view of the main part thereof, FIG. 5 is a sectional view of the same main part, and FIG. 6 is a side view of the second embodiment of the tiling machine of the present invention. FIG. 7 is a side view for explaining a conventional tile manufacturing method. 9 ... Back surface, 10 ... Fitting groove, 7 ... Front surface, 8 ... Molding groove, b ... Split tile, B ... Tile element, 11 ... Through hole, 12 ... Base plate, 14 ... Side frame plate, 15 ... Rotating disk, 16 ...
… Drive shaft, c… Split blade, 17… Suspension shaft, 18…
Guide shaft, 19 ... Hanging fitting, 20 ... Fitting tube, d ...
... Tile support box, e ... Stopper, 33 ... Tile support plate, f ... Belt conveyor, C ... Batch type tile dividing machine, C '... Continuous type tile dividing machine.

Claims (7)

[Claims] 1. A tile element body having a size in which two split-skin tiles to be obtained are placed back to back, and a plurality of through holes are provided at required intervals along a central vertical line of the tile element body. A method for manufacturing a split-skin tile, which is characterized in that it is formed into a united state with the back surface facing outside, and when it is dried, it is split into two from the center and then baked. 2. A tile element body having a size in which two split skin tiles to be obtained are placed back to back, and a plurality of through holes are provided along the central vertical line at required intervals, and both tiles are provided. A method for manufacturing a split-skin tile, which is characterized in that it is formed into a united state with the back surface facing outside, dried and baked, and then split into two from the center. 3. A tile element body having a size in which two split-skin tiles to be obtained are placed back to back, and a plurality of through holes are provided at required intervals along a central vertical line of the tile element body. Mold the tile support member with the stepped molding surface that has a fitting groove that fits into the projection of the tile support member, with the back surface facing outside, and mold it in a united state when dried or fired Characteristic split skin tile manufacturing method. 4. A tile element body having a size in which two split-skin tiles to be obtained are placed back to back, and a plurality of through holes are provided along the central vertical line at required intervals, and the back surfaces of both tiles. The split-skin tile is characterized in that it is formed into an integrated state with the outside as the outer side, and is dried or fired to be divided into two parts from the center. 5. A tile element body having a size in which two split-skin tiles to be obtained are placed back to back, and a plurality of through holes are provided at required intervals along a central vertical line of the tile element body. Molded into a united state with the back surface that is a stepped molding surface that has a fitting groove that fits into the protrusion of the tile support member, and is divided into two parts from the center when dried or baked. A split-skin tile that is characterized. 6. A suspension in which a rotary disc is fixed to the tip of a drive shaft supported on side frame plates standing upright on the left and right of a base plate, and the upper end is pivotally supported at an eccentric position of the rotary disc. A split blade is hung at the lower end of the shaft through a hanging metal fitting, and fitting tubes fixed to both ends of the split blade are slidably fitted to guide shafts fixed vertically on the left and right side frame plates. ,further,
A tile slicing machine, characterized in that a tile support box and its stopper are mounted on the base plate. 7. A suspension in which a rotating disc is fixed to the tip of a drive shaft supported on side frame plates standing upright on the left and right of a base plate, and the upper end is pivotally supported at an eccentric position of the rotating disc. A split blade is hung at the lower end of the shaft through a hanging metal fitting, and fitting tubes fixed to both ends of the split blade are slidably fitted to guide shafts fixed vertically on the left and right side frame plates. ,further,
The tile slicing machine is characterized in that the base plate is mounted with a belt conveyor in which tile support plates are arranged in rows at required intervals.