JPH0798642B2 - Heat exchange reforming method and reactor - Google Patents
Heat exchange reforming method and reactorInfo
- Publication number
- JPH0798642B2 JPH0798642B2 JP61063846A JP6384686A JPH0798642B2 JP H0798642 B2 JPH0798642 B2 JP H0798642B2 JP 61063846 A JP61063846 A JP 61063846A JP 6384686 A JP6384686 A JP 6384686A JP H0798642 B2 JPH0798642 B2 JP H0798642B2
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- catalyst
- gas
- flue gas
- process gas
- passing
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- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B3/00—Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen; Reversible storage of hydrogen
- C01B3/02—Production of hydrogen; Production of gaseous mixtures containing hydrogen
- C01B3/32—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air
- C01B3/34—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air by reaction of hydrocarbons with gasifying agents
- C01B3/38—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air by reaction of hydrocarbons with gasifying agents using catalysts
- C01B3/384—Production of hydrogen; Production of gaseous mixtures containing hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide or air by reaction of hydrocarbons with gasifying agents using catalysts with external heating of the catalyst
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0446—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical
- B01J8/0461—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical annular shaped beds
- B01J8/0465—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds the flow within the beds being predominantly vertical in two or more cylindrical annular shaped beds the beds being concentric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/04—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid passing successively through two or more beds
- B01J8/0492—Feeding reactive fluids
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0811—Methods of heating the process for making hydrogen or synthesis gas by combustion of fuel
- C01B2203/0816—Heating by flames
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0838—Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel
- C01B2203/0844—Methods of heating the process for making hydrogen or synthesis gas by heat exchange with exothermic reactions, other than by combustion of fuel the non-combustive exothermic reaction being another reforming reaction as defined in groups C01B2203/02 - C01B2203/0294
-
- C—CHEMISTRY; METALLURGY
- C01—INORGANIC CHEMISTRY
- C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
- C01B2203/00—Integrated processes for the production of hydrogen or synthesis gas
- C01B2203/08—Methods of heating or cooling
- C01B2203/0805—Methods of heating the process for making hydrogen or synthesis gas
- C01B2203/0866—Methods of heating the process for making hydrogen or synthesis gas by combination of different heating methods
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Inorganic Chemistry (AREA)
- Hydrogen, Water And Hydrids (AREA)
- Physical Or Chemical Processes And Apparatus (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、触媒の存在下での炭化水素の蒸気改質(stea
m reforming of hydrocarbons)のための方法、及びこ
の方法を実施するための反応器に関するものである。特
に、本発明は、改質されたガスの生成流からの熱を生成
流と処理ガスとの間の間接熱交換によって処理ガスに生
じる吸熱改質反応に必要な熱の一部に供給する方法に関
するものである。The present invention relates to steam reforming of hydrocarbons in the presence of a catalyst (stea).
m reforming of hydrocarbons) and a reactor for carrying out this method. In particular, the present invention provides a method of supplying heat from a reformed gas product stream to a portion of the heat required for an endothermic reforming reaction that occurs in the process gas by indirect heat exchange between the product stream and the process gas. It is about.
蒸気炭化水素改質のための方法により生じる吸熱反応
は、以下の反応式によって記述することができる。The endothermic reaction produced by the method for steam hydrocarbon reforming can be described by the following reaction equation.
(1) CH4+H2OCO+3H2 (−ΔH゜298=−49.3kcal/mole) (2) CH4+2H2OCO2+4H2 (−ΔH゜298=−39.4kcal/mole) 対応する反応式は、メタンよりも高級な炭化水素の蒸気
改質のために確立することができる。これらの蒸気改質
反応は、蒸気改質条件下において蒸気改質触媒を通過す
る蒸気と炭化水素とからなる処理ガスに生じる。吸熱反
応に必要な熱は通常は輻射炉室内の燃焼によって供給さ
れる。その輻射炉室内において炉質を貫通する垂直管内
に触媒が入れられている。 (1) CH 4 + H 2 OCO + 3H 2 (-ΔH ° 298 = -49.3kcal / mole) (2 ) CH 4 + 2H 2 OCO 2 + 4H 2 (-ΔH ° 298 = -39.4kcal / mole) corresponding reaction equation, It can be established for steam reforming of hydrocarbons higher than methane. These steam reforming reactions occur in the treated gas consisting of steam and hydrocarbons that pass through the steam reforming catalyst under steam reforming conditions. The heat required for the endothermic reaction is usually supplied by combustion in the radiant furnace chamber. In the radiant furnace chamber, a catalyst is placed in a vertical tube that penetrates the furnace material.
改質ガスの生成流の熱を熱の部分的供給源として利用す
ることは周知である。そのような方法は米国特許第4,07
9,017号公報に記載されている。この公報に記載の方法
によれば、処理ガスの第一部分は通常の輻射室内で蒸気
炭化水素改質を受けるが、処理ガスの第二部分は生成流
との間接熱交換によって蒸気改質を受ける。その後、処
理ガスの二つの部分は合流し、空気の存在下での二次改
質処理による別の蒸気炭化水素改質を受け、処理ガスの
内燃焼による熱を供給する。二次改質処理からの生成流
は処理ガスの第二部分を加熱するための熱交換媒質とし
て作用する。It is well known to utilize the heat of the reformate gas product stream as a partial source of heat. Such a method is described in US Pat.
No. 9,017. According to the method described in this publication, the first part of the process gas undergoes steam hydrocarbon reforming in a normal radiant chamber while the second part of the process gas undergoes steam reforming by indirect heat exchange with the product stream. . The two parts of the process gas then merge and undergo another steam hydrocarbon reforming by a secondary reforming process in the presence of air, supplying heat from the internal combustion of the process gas. The product stream from the secondary reforming process acts as a heat exchange medium to heat the second portion of the process gas.
本発明の目的は、バーナ内の燃焼によって発生する熱煙
道ガスからの熱と共に生成流からの熱をより経済的に利
用する蒸気炭化水素改質方法を提供することにある。It is an object of the present invention to provide a steam hydrocarbon reforming process which more economically utilizes the heat from the hot flue gas produced by combustion in the burner as well as the heat from the product stream.
本発明の別の目的は、前記方法を実施するための反応器
を提供することにある。Another object of the invention is to provide a reactor for carrying out the process.
従って、本発明は、炭化水素供給と蒸気とからなる供給
流を形成し、供給流を水素に富む生成流に転換するため
に、供給流を処理ガスとして蒸気改質条件下で所定量の
蒸気改質触媒に通過させることによって実施される蒸気
炭化水素改質方法に関する。本発明の方法によれば処理
ガスに生じる吸熱反応と処理ガスの加熱とに必要な熱
は、以下に示す二つの異なる手段で供給される。Accordingly, the present invention forms a feed stream consisting of a hydrocarbon feed and steam and converts the feed stream into a hydrogen-rich product stream using the feed stream as a process gas under a steam reforming condition for a predetermined amount of steam. The present invention relates to a steam hydrocarbon reforming method carried out by passing it through a reforming catalyst. According to the method of the present invention, the heat required for the endothermic reaction occurring in the processing gas and the heating of the processing gas is supplied by the following two different means.
(a) 処理ガスが触媒の総量の25%〜75%を構成する
蒸気改質触媒の第一部分を通過する間に、以下に記載さ
れている如く和熱煙道ガス(moderately hot flue ga
s)と生成流とから熱が部分的に供給される。(A) While the treated gas is passing through the first portion of the steam reforming catalyst, which constitutes 25% to 75% of the total amount of catalyst, a moderately hot flue gas as described below.
Heat is partly supplied from s) and the product stream.
(b) 処理ガスが続いて触媒の総量の残部分を構成す
る蒸気改質触媒の最終部分を通過する間に、流体燃料の
燃焼によって発生した熱煙道ガスから熱が供給され、そ
れによって熱煙道ガス(hot flue gas)が冷却されて上
記(a)で述べたように和熱煙道ガスを形成する。(B) While the process gas subsequently passes through the final part of the steam reforming catalyst, which constitutes the balance of the total amount of the catalyst, heat is supplied from the hot flue gas produced by the combustion of the fluid fuel, whereby heat The flue gas is cooled to form a hot flue gas as described in (a) above.
本発明の方法の本質的な特徴は、吸熱反応に必要な熱の
供給に関する。熱煙道ガスからの熱と共に生成流からの
熱の利用下での間接熱交換によって前記吸熱反応に必要
な熱を供給するためのより経済的な方法を見出した。こ
の方法によれば、熱交換は本発明の方法を実施すること
によって達成される。本発明の方法とは、上述の段階
(a)で熱を処理ガスに供給する和熱煙道ガス及び生成
流は、段階(a)の時に処理ガスと間接熱交換接触状態
で別々にかつ逆方向に通過するが、上記段階(b)で熱
を処理ガスに供給する熱煙道ガスは、段階(b)の時に
処理ガスと間接熱交換接触状態で同方向に通過して生成
流を形成するものである。本発明の方法を以下により詳
細に記載することにする。しかしながら、本発明に関連
する問題をよく理解するための根拠を提供するために、
本発明の方法の他の特徴をまず簡潔に説明する。これら
の他の特徴は蒸気改質条件に関するものである。蒸気改
質条件は一般に本発明の方法及び通常の蒸気改質方法で
は陳腐なものである。これらの陳腐な蒸気改質条件を以
下に記載する。An essential feature of the process of the invention relates to the supply of heat necessary for the endothermic reaction. We have found a more economical way to supply the heat required for the endothermic reaction by indirect heat exchange utilizing the heat from the product stream together with the heat from the hot flue gas. According to this method, heat exchange is achieved by carrying out the method of the invention. According to the method of the present invention, the hot flue gas and the product stream that supply heat to the process gas in step (a) above are separately and inversely in contact with the process gas during step (a) in indirect heat exchange contact. However, the hot flue gas that supplies heat to the process gas in step (b) above passes in the same direction in indirect heat exchange contact with the process gas to form a product stream during step (b). To do. The method of the present invention will be described in more detail below. However, in order to provide a basis for a better understanding of the problems associated with the present invention,
Other features of the method of the invention will first be briefly described. These other features relate to steam reforming conditions. Steam reforming conditions are generally obsolete in the process of the present invention and in conventional steam reforming processes. These trivial steam reforming conditions are described below.
本発明の方法のための供給流を形成する炭化水素供給
は、蒸気炭化水素改質のための供給として一般に使用さ
れる炭化水素、炭化水素分留物、または炭化水素混合物
のいずれかであってよい。典型的な供給は天然ガス、製
油所オフガス(refinery off−gases)、液化石油ガ
ス、及び軽い石油蒸留物のような種々のナフサ分留物で
ある。蒸気改質のための供給として適したものにするた
めに、炭化水素供給を脱硫しなければならない。その脱
硫の間に炭化水素の硫黄の総含有量は1wt.ppm.以下に減
少される。The hydrocarbon feed forming the feed stream for the process of the present invention may be any of the hydrocarbons, hydrocarbon fractions or hydrocarbon mixtures commonly used as feeds for steam hydrocarbon reforming. Good. Typical feeds are various naphtha distillates such as natural gas, refinery off-gases, liquefied petroleum gas, and light petroleum distillates. The hydrocarbon feed must be desulfurized in order to be suitable as a feed for steam reforming. During the desulfurization, the total content of hydrocarbon sulfur is reduced to less than 1wt.ppm.
処理ガスとして供給流が蒸気改質触媒と接触する時に、
炭素の形成を防止するのに充分に大きい供給流の蒸気と
炭素との比を提供するように、蒸気が炭化水素供給に一
定量だけ付加される。以下、蒸気と炭素との比を炭素原
子当たりの蒸気分子数として表わすことにする。通常、
蒸気と炭素との比の最小値は1.1である。しかしなが
ら、炭化水素の水素と一酸化炭素とへの確実な転換を得
るには、蒸気と炭素との比は一般には1.5〜7.0、好まし
くは2.0〜4.5である。場合によっては、二酸化炭素を蒸
気と共に付加してもよい。その場合には、蒸気と炭素と
の比は二酸化炭素の存在をも考慮して調節されることに
なる。When the feed stream as process gas contacts the steam reforming catalyst,
A certain amount of steam is added to the hydrocarbon feed to provide a steam-to-carbon ratio of the feed stream that is large enough to prevent carbon formation. Hereinafter, the ratio of vapor to carbon will be expressed as the number of vapor molecules per carbon atom. Normal,
The minimum steam to carbon ratio is 1.1. However, in order to obtain a reliable conversion of hydrocarbons to hydrogen and carbon monoxide, the steam to carbon ratio is generally 1.5 to 7.0, preferably 2.0 to 4.5. In some cases carbon dioxide may be added with the steam. In that case, the steam to carbon ratio will be adjusted also taking into account the presence of carbon dioxide.
本発明の方法のための蒸気改質触媒は、通常の蒸気改質
方法に使用されるいくつかの普通の蒸気改質触媒であっ
てもよい。そのような触媒的活性成分は典型的に金属ニ
ッケルである。ニッケルはセラミックキャリア材料に沈
澱させられる。キャリア材料の典型的なものはアルミ
ナ、尖晶石、マグネシア、アルミナ・シリカ、並びに多
数の他の酸化耐火物及び酸化耐火物の混合物または結合
物である。特定の目的のための改善された特性を得るた
めに、助触媒を改質触媒に付加することは周知である。
そのような助触媒としては、アルカリ及びアルカリ土類
金属酸化物がある。The steam reforming catalyst for the process of the present invention may be any conventional steam reforming catalyst used in conventional steam reforming processes. Such catalytically active component is typically metallic nickel. Nickel is deposited on the ceramic carrier material. Typical of carrier materials are alumina, spinel, magnesia, alumina-silica, and many other oxide refractories and mixtures or combinations of oxide refractories. It is well known to add promoters to reforming catalysts in order to obtain improved properties for specific purposes.
Such promoters include alkali and alkaline earth metal oxides.
処理ガスに生じる蒸気改質反応は、蒸気改質触媒と接触
状態において、350℃以上の温度で開始する。触媒の入
口における供給流の温度は一般に350〜550℃、好ましく
は400〜475℃である。特定の状況の下では、供給流を触
媒の入口における約600℃まで加熱することが好まし
い。しかしながら、炭化水素の水素と一酸化炭素への転
換の所望の度合を得るためには、処理ガスが触媒を通過
する間に、処理ガスの温度を徐々に上昇させなければな
らない。通常は、処理ガスは750〜950℃、好ましくは80
0〜900℃で生成流として触媒を離れる。従って、吸熱反
応と、処理ガスの温度を供給流の350〜600℃の入口にお
ける温度から生成流の750〜950℃の出口における温度ま
で上昇させることとに、熱の供給が部分的に必要とされ
る。この目的のために、蒸気改質触媒を複数の隔室内に
入れなければならない。これらの隔室は隔室の壁を通じ
ての熱伝達により必要な熱を受けるのに適したものであ
る。The steam reforming reaction occurring in the treated gas starts at a temperature of 350 ° C. or higher in a state of contact with the steam reforming catalyst. The temperature of the feed stream at the catalyst inlet is generally 350-550 ° C, preferably 400-475 ° C. Under certain circumstances, it is preferred to heat the feed stream to about 600 ° C at the catalyst inlet. However, in order to obtain the desired degree of conversion of hydrocarbons to hydrogen and carbon monoxide, the temperature of the process gas must be gradually increased while it passes through the catalyst. Usually, the processing gas is 750 to 950 ° C, preferably 80
Leave the catalyst as a product stream at 0-900 ° C. Therefore, the endothermic reaction and raising the temperature of the process gas from the temperature at the inlet of the feed stream of 350-600 ° C. to the temperature of the outlet of the product stream at 750-950 ° C. require a partial supply of heat. To be done. For this purpose, the steam reforming catalyst must be placed in multiple compartments. These compartments are suitable for receiving the required heat by heat transfer through the compartment walls.
蒸気改質方法に必要な触媒の量は通常は以下の二つの基
準に従って決定される。(1)触媒量は所望の転換に必
要な処理ガスの滞留時間を確保するのに十分な量でなけ
ればならない。(2)触媒量は吸熱反応と処理ガスの加
熱とに必要な全ての熱の伝達に要求される十分な外面積
を有する触媒隔室を充填する量でなければならない。ほ
とんどの蒸気改室触媒は高活性を有するため、基準
(2)は通常は触媒量の選定のために決定される。触媒
量と触媒を通過する処理ガス量との関係は、通常は時間
当たりの触媒量m3当たりのC1炭化水素Nm3に関する空間
速度として表わされる。ここに、C1炭化水素はメタンの
当量として表わされるいくつかの高級炭化水素を加えた
メタンを意味する。蒸気改質方法では、空間速度は典型
的には100〜4000、好ましくは200〜2000である。しかし
ながら、他の考慮すべき事項が高または低空間速度を示
唆している。経済的な理由から、蒸気改質方法は典型的
に2〜45barのような高圧で行われる。この範囲内で
は、生成流が利用されるかまたはさらに処理を受ける時
の圧力、たとえば15〜30barの圧力に従って操作圧力を
選定することができる。The amount of catalyst required for a steam reforming process is usually determined according to the following two criteria. (1) The amount of catalyst must be sufficient to ensure the residence time of the process gas required for the desired conversion. (2) The amount of catalyst must be such that it fills the catalyst compartment with a sufficient outer area required for all the heat transfer necessary for the endothermic reaction and heating of the process gas. Since most steam reforming catalysts have high activity, criterion (2) is usually determined for the choice of catalyst amount. The relationship between the amount of catalyst and the amount of process gas passing through the catalyst is usually expressed as the space velocity with respect to C 1 hydrocarbon Nm 3 per m 3 of catalyst amount per hour. Here, C 1 hydrocarbon means methane with the addition of some higher hydrocarbons expressed as the equivalent of methane. For steam reforming processes, the space velocity is typically 100-4000, preferably 200-2000. However, other considerations suggest high or low space velocities. For economic reasons, steam reforming processes are typically carried out at high pressures such as 2-45 bar. Within this range, the operating pressure can be selected according to the pressure at which the product stream is utilized or undergoes further treatment, for example 15-30 bar.
前述したように、本発明の方法の本質的な特徴は熱の供
給に関する。この熱は、処理ガスが蒸気改質触媒を通過
する間に生じる吸熱反応にまず使用される。さらに、処
理ガスを触媒の入口における供給流の温度から触媒の出
口における生成流の温度まで加熱するために、ある程度
の熱が使用される。この熱を供給するための新規な方法
を以下に詳細に記載する。As mentioned above, an essential feature of the method of the invention relates to the supply of heat. This heat is first used in the endothermic reaction that occurs while the process gas passes through the steam reforming catalyst. Further, some heat is used to heat the process gas from the temperature of the feed stream at the inlet of the catalyst to the temperature of the product stream at the outlet of the catalyst. The novel method for supplying this heat is described in detail below.
必要な熱の一部は流体燃料の燃焼によって得られ、別部
は生成流から得られる。本発明の方法によれば、これら
二つの供給源からの熱の合同によって、より経済的な利
用を達成することができる。Some of the heat required is obtained from the combustion of the fluid fuel and another is from the product stream. With the method of the present invention, a more economical utilization can be achieved by combining the heat from these two sources.
本発明はさらに蒸気炭化水素改質方法を実施するための
反応器を提供するものである。この反応器は、吸熱反応
に熱を供給する方法を利用し、本発明の方法により提供
される処理ガスを加熱するのに適している。The present invention further provides a reactor for carrying out the steam hydrocarbon reforming process. This reactor utilizes a method of supplying heat to an endothermic reaction and is suitable for heating the process gas provided by the method of the present invention.
従って、本発明は、炭化水素供給と蒸気とからなる供給
流を形成し、この供給流を水素に富む生成流に転換する
ために、供給流を処理ガスとして蒸気改質条件下で蒸気
改質触媒に通過させることにより実施される蒸気炭化水
素改質方法のための反応器を提供するものである。本発
明のこの反応器は、後述する如く取外し可能なふた、入
口及び出口を設けた圧力胴からなり、次の品目を具備し
ている。Accordingly, the present invention forms a feed stream consisting of a hydrocarbon feed and steam and converts the feed stream into a hydrogen-rich product stream using the feed stream as a process gas under steam reforming conditions under steam reforming conditions. The present invention provides a reactor for a steam hydrocarbon reforming process carried out by passing it through a catalyst. This reactor of the present invention comprises a removable lid, a pressure cylinder with an inlet and an outlet as described below, and comprises the following items:
(a) 所定量の蒸気改質触媒を保持するための触媒隔
室であって、処理ガスの加熱と、処理ガスの隔室の通過
時に処理ガスに生じる吸熱反応とに必要な熱を、間接熱
交換によって隔室壁を通じて受けるのに適した触媒隔
室。(A) A catalyst compartment for holding a predetermined amount of steam reforming catalyst, which indirectly supplies heat required for heating the treatment gas and an endothermic reaction generated in the treatment gas when the treatment gas passes through the compartment. A catalytic compartment suitable for being received through the compartment wall by heat exchange.
(b) 供給流を、圧力胴を貫通する入口から触媒隔室
まで通過させ、処理ガスとして触媒の総量の25〜75%を
構成する第一部分に通過させ、さらに触媒の総量の残部
を構成する最終部分に通過させるための流路。(B) The feed stream is passed from the inlet through the pressure cylinder to the catalyst compartment and to the first part which constitutes 25-75% of the total amount of catalyst as process gas and further constitutes the balance of the total amount of catalyst. A flow path for passing to the final part.
(c) 生成流からの熱を隔室を通過する処理ガスに供
給するために、生成流を触媒の第一部分を保持する隔室
と間接熱交換接触状態で触媒の最終部分から前記隔室ま
で通過させ、さらに生成流を圧力胴を貫通する出口まで
通過させるための流路。(C) from the final portion of the catalyst to the compartment in indirect heat exchange contact with the product stream in an indirect heat exchange contact with the compartment holding the first portion of the catalyst to supply heat from the product stream to the process gas passing through the compartment. A flow path for passing the product flow to the outlet passing through the pressure cylinder.
(d) 燃焼によって熱煙道ガスを発生するためのバー
ナ。(D) Burner for generating hot flue gas by combustion.
(e) 前記熱煙道ガスからの熱を隔室を通過する処理
ガスに供給することにより、熱煙道ガスを冷却して和熱
煙道ガスを形成するために、バーナからの熱煙道ガス
を、触媒の最終部分を保持する隔室の部分を通過する処
理ガスと同方向に、間接熱交換接触状態で通過させるた
めの流路。(E) A hot flue from a burner for cooling the hot flue gas to form a hot flue gas by supplying heat from the hot flue gas to the process gas passing through the compartment. A flow path for passing the gas in indirect heat exchange contact in the same direction as the process gas passing through the portion of the compartment holding the final portion of the catalyst.
(f) 前記和熱煙道ガスからの熱を隔室を通過する処
理ガスに供給することにより、和熱煙道ガスを冷却して
冷却煙道ガス(cooled flue gas)を形成するために、
和熱煙道ガスを、触媒の第一部分を保持する隔室を通過
する処理ガス流と逆方向に、間接熱交換接触状態で通過
させるための流路。(F) cooling the Japanese flue gas to form a cooled flue gas by supplying heat from the Japanese flue gas to the process gas passing through the compartment,
A flow path for passing the hot flue gas in an indirect heat exchange contact in a direction opposite to the process gas flow passing through the compartment holding the first portion of the catalyst.
(g) 冷却煙道ガスを圧力胴を貫通する出口まで通過
させるための流路。(G) A flow path for passing cooling flue gas to an outlet through the pressure cylinder.
反応器の好ましい実施例では、第一触媒隔室を通過する
処理ガスと間接熱交換接触状態で第二触媒隔室からの生
成流を通過させるための流路は、生成流を第一触媒隔室
を通過する処理ガスと逆方向に流すように適合かつ位置
決めされている。これにより、生成ガスが反応器を離れ
る前に、可能な限りの多量の熱が生成流から処理ガスに
伝達される。In a preferred embodiment of the reactor, a flow path for passing the product stream from the second catalyst compartment in indirect heat exchange contact with the process gas passing through the first catalyst compartment is provided with a product stream from the first catalyst compartment. It is adapted and positioned to flow in a direction opposite to the process gas passing through the chamber. This transfers as much heat as possible from the product stream to the process gas before the product gas leaves the reactor.
反応器の同様の好ましい実施例では、まず第二触媒隔室
内の処理ガス流とさらに第一触媒隔室内の処理ガス流と
間接熱交換接触状態で煙道ガス(flue fas)を通過させ
るための流路は、熱煙道ガスを第二触媒隔室を通過する
処理ガス流と同方向に流すように、かつ和熱煙道ガスを
第一触媒隔室を通過する処理ガス流と逆方向に流すよう
に適合かつ位置決めされている。これにより、煙道ガス
が反応器を離れる前に、可能な限りの多量の熱が煙道ガ
スから処理ガスに伝達される。逆方向流の熱交換だけで
は、困難な制御、不均一な温度分布、及び許容不可能な
高材料温度のため適切でないばかりでなく、同方向流の
熱交換だけでも、経済的な観点から許容不可能な高煙道
ガス温度を生じるため適切でない。In a similar preferred embodiment of the reactor, a flue gas is first passed through indirect heat exchange contact with the process gas stream in the second catalyst compartment and further with the process gas stream in the first catalyst compartment. The flow path allows the hot flue gas to flow in the same direction as the process gas flow passing through the second catalyst compartment, and the hot flue gas in the opposite direction to the process gas flow passing through the first catalyst compartment. Adapted and positioned to flush. This transfers as much heat as possible from the flue gas to the process gas before it leaves the reactor. Not only is reverse flow heat exchange not suitable due to difficult control, uneven temperature distribution and unacceptable high material temperature, but also co-flow heat exchange is acceptable from an economic perspective. Not suitable as it creates an impossible high flue gas temperature.
本発明の熱交換改質方法及び反応器は、比較的少量の水
素の生成に適している。一つの実例は辺鄙な天然ガス産
地での特有の利用である。別の実例は、たとえば燃料電
池またはいくつかの他の電力装置によって電力を発生す
るために、水素の付随的な必要性を満足するものであ
る。上気適用例は、エネルギー消費を制限すること及び
外部付属装置を通じての熱交換の要求を減じることを可
能にする。The heat exchange reforming method and reactor of the present invention are suitable for producing a relatively small amount of hydrogen. One example is its unique use in remote natural gas producing areas. Another example is the fulfillment of the concomitant need for hydrogen, for example, to generate electricity by a fuel cell or some other power device. The atmosphere application makes it possible to limit energy consumption and reduce the demand for heat exchange through external attachments.
さらにまた、本発明の方法及び反応器を、水素の種々の
消費に対応するために個々の場所で多数使用してもよ
く、いずれにせよ、本発明の方法及び反応器は発電や化
学産業に使用されるべきものである。これらの全ての適
用では、小型かつ付与されるべきエネルギーが少量なの
で始動が容易であり、この容易な始動により、本発明の
反応器はたとえば発電のために水素が即時に必要になっ
た場合でもすぐに始動することができる。Furthermore, the method and reactor of the present invention may be used in large numbers in individual locations to accommodate different consumption of hydrogen, and in any event, the method and reactor of the present invention may be used in the power generation and chemical industries. It should be used. In all of these applications, the small size and the small amount of energy to be applied facilitates start-up, which allows the reactor of the present invention, for example, even when hydrogen is immediately needed for power generation. It can be started immediately.
本発明の方法の好ましい実施例の原理を、第1図の線図
に基づいて簡潔に記載する。The principle of the preferred embodiment of the method of the present invention will be briefly described based on the diagram of FIG.
供給流10は処理ガス11として触媒の第一部分40を通過
し、さらに触媒の第二部分42を通過する。処理ガス11は
生成流12として触媒の第二部分42を離れる。バーナから
の熱煙道ガス13は、触媒の第二部分42を通過する処理ガ
ス11と同方向に、かつ処理ガス11と間接熱交換接触状態
61で触媒の第二部分42に沿って通過する。この間接熱交
換と共にその間冷却されることにより、熱煙道ガス13は
触媒の第二部分42を通過する処理ガス11に生じる吸熱反
応と、処理ガス11を生成流12の温度まで加熱することに
必要な熱を供給する。それによって熱煙道ガス13が冷却
され、和熱煙道ガス14を形成する。Feed stream 10 passes as process gas 11 through a first portion 40 of the catalyst and further through a second portion 42 of the catalyst. Process gas 11 leaves second portion 42 of the catalyst as product stream 12. The hot flue gas 13 from the burner is in indirect heat exchange contact with the process gas 11 in the same direction as the process gas 11 passing through the second portion 42 of the catalyst.
At 61 passes along the second portion 42 of the catalyst. By being cooled during this indirect heat exchange, the hot flue gas 13 is endothermic reaction occurring in the process gas 11 passing through the second portion 42 of the catalyst and heating the process gas 11 to the temperature of the product stream 12. Supply the required heat. This cools the hot flue gas 13 and forms the hot flue gas 14.
和熱煙道ガス14は、触媒の第二部分42に熱を供給した後
に、触媒の第一部分40を通過する処理ガス11と逆方向に
かつ処理ガス11と間接熱交換触媒状態62で触媒の第一部
分40に沿って通過する。この間接熱交換と共にその間さ
らに冷却されることにより、和熱煙道ガス14は触媒の第
一部分40を通過する処理ガス11に生じる吸熱反応と、処
理ガス11を触媒の第一部分40の出口の温度まで加熱する
ことに必要な熱の一部を供給する。それによって和熱煙
道ガス14が冷却され、冷却煙道ガス15を形成する。必要
な熱の残部は生成流12から供給され、生成流12は、和熱
煙道ガス14と同様に、処理ガス11と逆方向にかつ処理ガ
ス11と間接熱交換接触状態63で触媒の第一部分40に沿っ
て通過する。The hot flue gas 14, after supplying heat to the second portion 42 of the catalyst, is in the opposite direction to the treatment gas 11 passing through the first portion 40 of the catalyst and in the indirect heat exchange catalyst state 62 with the treatment gas 11 of the catalyst. Pass along the first portion 40. By further cooling with this indirect heat exchange, the hot flue gas 14 causes an endothermic reaction to occur in the processing gas 11 passing through the first portion 40 of the catalyst and the temperature of the processing gas 11 at the outlet of the first portion 40 of the catalyst. Provides some of the heat needed to heat up. This cools the hot flue gas 14 to form the cooled flue gas 15. The balance of the required heat is supplied from the product stream 12, which, like the hot flue gas 14, is in the opposite direction of the process gas 11 and in the indirect heat exchange contact 63 with the process gas 11 and the catalyst no. Pass along a portion 40.
処理ガスが触媒を通過する間に生じる吸熱反応に熱を供
給する上気の新規な方法は、既知の方法とは全く異なる
ものである。しかしながら、本発明の方法のために蒸気
改質条件を維持することは、外部加熱に基づく周知の蒸
気改質方法に適用される範囲と同じ範囲であり、かつそ
の範囲内に含まれる。これらの蒸気改質条件は上述した
とおりである。The new method of top-air heating, which supplies heat to the endothermic reaction that takes place as the process gas passes through the catalyst, is quite different from the known methods. However, maintaining steam reforming conditions for the method of the present invention is and is within the same range as is applied to known steam reforming processes based on external heating. These steam reforming conditions are as described above.
さらに、本発明の反応器の特定の実施例を図面に示す。
第2図は反応器のその垂直軸方向における縦断面図であ
る。第3図は反応器の水平横断面図である。反応器は以
下に記載されている如く、圧力ふた21、入口及び出口を
設けた圧力胴20からなる。圧力胴20内には触媒バスケッ
ト22とバーナ23が収容されている。Further, specific examples of the reactor of the present invention are shown in the drawings.
FIG. 2 is a longitudinal sectional view of the reactor in the direction of its vertical axis. FIG. 3 is a horizontal cross-sectional view of the reactor. The reactor consists of a pressure lid 21, a pressure cylinder 20 with an inlet and an outlet, as described below. A catalyst basket 22 and a burner 23 are housed in the pressure cylinder 20.
圧力胴20及びふた21の内部には断熱材24が施されてい
る。ふた21を取り外すと、圧力胴20はその上端において
触媒バスケット22の取り付けと取り外しを容易にする十
分な内径の開口を有する。圧力胴20の底部はバーナ23の
ための小口を有する。A heat insulating material 24 is provided inside the pressure cylinder 20 and the lid 21. When the lid 21 is removed, the pressure cylinder 20 has an opening at its upper end of sufficient inner diameter to facilitate the attachment and removal of the catalyst basket 22. The bottom of the pressure cylinder 20 has a head for a burner 23.
バーナ23はその小口に取り付けられ、圧力胴20に固定さ
れ、圧力が漏れないように圧力胴20と係合している。バ
ーナ23は燃焼ヘッド25と燃焼室27を形成するセラミック
管26とからなる。セラミック管26は触媒バスケット22と
係合することなく上方向に延在している。A burner 23 is attached to the ostium, is fixed to the pressure cylinder 20, and is engaged with the pressure cylinder 20 in a pressure-tight manner. The burner 23 comprises a combustion head 25 and a ceramic tube 26 forming a combustion chamber 27. The ceramic tube 26 extends upward without engaging the catalyst basket 22.
触媒バスケット22は同心に位置決めされた多数のプレー
トで構成され、多数のプレートは適切な壁、管、プレー
ト及びバッフルとにより、供給流10、処理ガス11、生成
流12、及び煙道ガス13,14,15のための環状触媒隔室と流
路を形成している。The catalyst basket 22 is composed of a number of concentrically positioned plates which, with suitable walls, tubes, plates and baffles, feed stream 10, process gas 11, product stream 12 and flue gas 13, It forms the annular catalyst compartments and channels for 14,15.
上述の反応器は触媒の二つの部分用に調節されている。
触媒の第一部分40は外側環状触媒隔室41内に収容されて
いる。触媒の第二部分42は内側環状触媒隔室43内に収容
されている。供給流10のための入口44は圧力胴20の上端
に位置する。これらの入口を通って、供給流10が頂部ヘ
ッド45内に入り、さらに処理ガス11として外側環状触媒
隔室41を通過する。処理ガス11は外側環状触媒隔室41の
底部から多数の管46を経て、内側環状触媒隔室43をさら
に通過させるための内側環状流路47に達する。内側環状
触媒隔室43からの生成流12は、半環状空間48に集めら
れ、そこから、さらに生成流12は外側環状流路49を通過
して出口50に達する。The reactor described above is conditioned for two parts of the catalyst.
A first portion 40 of the catalyst is contained within an outer annular catalyst compartment 41. A second portion 42 of the catalyst is contained within the inner annular catalyst compartment 43. The inlet 44 for the feed stream 10 is located at the upper end of the pressure cylinder 20. Through these inlets, the feed stream 10 enters the top head 45 and further passes through the outer annular catalyst compartment 41 as process gas 11. The processing gas 11 passes from the bottom of the outer annular catalyst compartment 41 through a number of pipes 46 and reaches an inner annular flow passage 47 for further passing through the inner annular catalyst compartment 43. The product stream 12 from the inner annular catalyst compartment 43 is collected in the semi-annular space 48, from which it further passes through the outer annular channel 49 to reach the outlet 50.
バーナ23からの煙動ガスのための流路は内側環状煙道ガ
スダクト51からなり、燃焼室27からの熱煙道ガス13はそ
のガスダクト51を通過して底部ヘッド52に達し、さらに
和熱煙道ガス14として外側環状煙道ガスダクト53を経
て、冷却煙道ガス15として出口54に達する。The flow path for the flue gas from the burner 23 consists of an inner annular flue gas duct 51, the hot flue gas 13 from the combustion chamber 27 passing through that gas duct 51 to the bottom head 52 and further the hot smoke. It passes through the outer annular flue gas duct 53 as flue gas 14 and reaches the outlet 54 as cooling flue gas 15.
内側環状煙道ガスダクト51は、熱煙道ガス13からの熱を
内側環状触媒隔室43内の処理ガス11に伝達するための間
接熱交換を提供するような配置されている。同様に、外
側環状煙道ガスダクト53は、和熱煙道ガス14からの熱を
外側環状触媒隔室41内の処理ガス11に伝達するための間
接熱交換を提供するように配置されている。さらに熱を
伝達するために、外側環状流路49は、生成流12からの熱
を外側環状触媒隔室41内の処理ガス11に伝達するための
間接熱交換を提供するように配置されている。The inner annular flue gas duct 51 is arranged to provide indirect heat exchange for transferring heat from the hot flue gas 13 to the process gas 11 in the inner annular catalyst compartment 43. Similarly, the outer annular flue gas duct 53 is arranged to provide indirect heat exchange for transferring heat from the hot flue gas 14 to the process gas 11 in the outer annular catalyst compartment 41. To further transfer heat, the outer annular channel 49 is arranged to provide indirect heat exchange for transferring heat from the product stream 12 to the process gas 11 in the outer annular catalyst compartment 41. .
反応器の正しい機能を得るために、外側環状流路49と内
側環状流路47とを分離する環状薄板を熱が伝わるのを実
質上防止することができる設備を有する。同様に、触媒
隔室43の壁を通じて内側環状流路47内の処理ガス11から
内側環状触媒隔室43内の処理ガス11に熱が伝わるのを実
質上防止することができる設備を有している。In order to obtain the correct function of the reactor, it is provided with equipment capable of substantially preventing heat from being transferred to the annular thin plate that separates the outer annular passage 49 and the inner annular passage 47. Similarly, there is a facility that can substantially prevent heat from being transferred from the processing gas 11 in the inner annular flow passage 47 to the processing gas 11 in the inner annular catalyst compartment 43 through the wall of the catalyst compartment 43. There is.
上述の説明により必要とされる間接熱交換を提供し、か
つ熱伝達を防止するための手段の詳細は、記載せず図面
にも示していない。しかしながら、そのような手段は従
来技術において周知である。The details of the means for providing the indirect heat exchange required by the above description and preventing heat transfer are neither described nor shown in the drawings. However, such means are well known in the art.
この実施例は、どのように本発明の方法の特定の態様を
行うことができるかを示すものである。本実施例は、適
用可能な蒸気改質触媒のための動的資料、熱伝達資料、
及び蒸気炭化水素改質の通常の方法に関連する他の資料
の情報を基準として得られた操作資料に基づいている。
本発明の方法のこの状態は、図面に示した反応器により
得られたものであり、第2図及び第3図について以下に
詳細に記載する。操作資料は表1及び表2に記載されて
いる。表1において、種々のガス流の成分、圧力、及び
温度は第2図に示したように大文字で示した種々の位置
に関係する。This example illustrates how particular aspects of the method of the invention can be performed. This example describes dynamic material, heat transfer material for applicable steam reforming catalyst,
And other sources of information relevant to conventional methods of steam hydrocarbon reforming, based on operational data obtained.
This state of the process of the invention was obtained with the reactor shown in the drawings and is described in detail below with respect to FIGS. 2 and 3. The operation materials are listed in Tables 1 and 2. In Table 1, the various gas stream components, pressures, and temperatures are associated with the various locations capitalized as shown in FIG.
この実施例には二つの蒸気改質触媒が使用されている。
両方の触媒とも市販されているハンドル・トプセー(Ha
ldor Topsφe)触媒である。そのうちRKNRと称される
触媒を0.54m3だけ第一部分40として外側環状触媒隔室41
内に入れ、R−67と称される触媒を0.30m3だけ第二部分
42として内側環状触媒隔室43内に入れた。Two steam reforming catalysts are used in this example.
Both catalysts are commercially available Handle Topse (Ha
ldor Tops φe) catalyst. Of this, 0.54 m 3 of the catalyst called RKNR was used as the first portion 40 and the outer annular catalyst compartment 41
Put the catalyst called R-67 in the second part by 0.30m 3
42 was placed in the inner annular catalyst compartment 43.
供給流10は248Nm3/hの天然ガス(95.06mole%CH4、3.06
mole%C2H6、0.46mole%C3H8、0.22mole%C4H10、0.46m
ole%N2、0.74mole%CO2)と623kg/hの蒸気とからな
る。この天然ガス量は上述において示したように256Nm3
のC1炭化水素と空気速度305に一致する。これは上述に
おいて示した如く蒸気と炭素との比3.0に一致する。供
給流10は427℃まで加熱され、5.85kg/cm2gの圧力で入口
44を通過し、処理ガス11として触媒隔室41,43内に収容
された触媒を通過する。Feed stream 10 is 248 Nm 3 / h of natural gas (95.06 mole% CH 4 , 3.06
mole% C 2 H 6 , 0.46mole% C 3 H 8 , 0.22mole% C 4 H 10 , 0.46m
ole% N 2 , 0.74mole% CO 2 ) and 623 kg / h of steam. This amount of natural gas is 256 Nm 3 as shown above.
C 1 hydrocarbons and air velocities equal to 305. This corresponds to a steam to carbon ratio of 3.0 as indicated above. Feed stream 10 is heated to 427 ° C and is inlet at a pressure of 5.85 kg / cm 2 g.
After passing through 44, the catalyst contained in the catalyst compartments 41 and 43 is passed as the processing gas 11.
処理ガス11が外側環状触媒隔室41内の触媒の第一部分40
を通過する間に、処理ガス11は414,400kcal/hの総熱量
を受ける。この総熱量は、外側環状流路49を通過する生
成流12からの158,200kcl/hの燃料と、外側環状煙道ガス
ダクト53を通過する和熱煙道ガス14からの256,200kcal/
hの熱量とに分けられる。この熱は56.34%のメタン転換
に相当する吸熱反応と、外側環状触媒隔室41の出口にお
ける654℃の温度まで処理ガスを加熱することに利用さ
れる。The process gas 11 has a first portion 40 of the catalyst in an outer annular catalyst compartment 41.
Process gas 11 receives a total calorific value of 414,400 kcal / h. This total heat is 158,200 kcl / h fuel from the product stream 12 passing through the outer annular flue 49 and 256,200 kcal / h from the hot flue gas 14 passing through the outer annular flue gas duct 53.
It is divided into the heat quantity of h. This heat is used for the endothermic reaction corresponding to 56.34% methane conversion and for heating the process gas to a temperature of 654 ° C. at the outlet of the outer annular catalyst compartment 41.
内側環状触媒隔室43の入口において、処理ガス11の温度
は664℃まで上昇する。処理ガス11がさらに内側環状触
媒隔室43内の触媒の第二部分42を通過する間に、処理ガ
ス11は内側環状煙道ガスダクト51を通過する熱煙道ガス
13から312,000kcal/hの熱量をさらに受ける。この熱量
は37.01%の別のメタン転換に相当する吸熱反応と、内
側環状触媒隔室43の出口における805℃の温度まで処理
ガス11を加熱することに利用される。この処理ガス11は
93.35%の全メタン転換によって形成された水素に富
み、生成流12として外側環状流路49を通過する。外側環
状流路49では生成流12は前述したように熱を供給し、そ
れによって537℃の温度まで冷却される。At the inlet of the inner annular catalyst compartment 43, the temperature of the processing gas 11 rises to 664 ° C. While the process gas 11 further passes through the second portion 42 of the catalyst in the inner annular catalyst compartment 43, the process gas 11 passes through the inner annular flue gas duct 51 and the hot flue gas.
Further receives heat of 13 to 312,000 kcal / h. This amount of heat is used for the endothermic reaction corresponding to another methane conversion of 37.01% and for heating the process gas 11 to a temperature of 805 ° C. at the outlet of the inner annular catalyst compartment 43. This processing gas 11
It is rich in hydrogen formed by 93.35% total methane conversion and passes through outer annular channel 49 as product stream 12. In the outer annular channel 49, the product stream 12 provides heat as described above, thereby cooling to a temperature of 537 ° C.
熱煙道ガス13は、736Nm3/hの空気を有する417Nm3/hの生
成ガス(水分の除去後)の燃焼によって燃焼室27内にお
いて3.46kg/cm2gの圧力で生じる。生成ガスには出口54
から回収された740Nm3/hの冷却煙道ガスが付加されてい
る。この回収は、熱煙道ガスが内側環状触媒隔室43と接
触する前に、熱煙道ガスの温度を1370℃まで下げるとい
う目的に叶っている。前述したように、1775Nm3/hの量
の熱煙道ガス13は、内側環状煙道ガスダクト51を通過
し、それによって952℃まで冷却されて和熱煙道ガス14
を形成し、さらに外側環状煙道ガスダクト53を通過する
ことにより、冷却煙道ガス15が出口54を通って反応器を
離れる時の587℃の温度まで冷却される。前述したよう
に、41.65%に相当する冷却煙道ガス15の一部がバーナ2
3に回収される。The hot flue gas 13 is produced in the combustion chamber 27 at a pressure of 3.46 kg / cm 2 g by combustion of 417 Nm 3 / h of product gas (after removal of water) with 736 Nm 3 / h of air. Exit 54 for generated gas
740 Nm 3 / h of cooling flue gas recovered from is added. This recovery serves the purpose of lowering the temperature of the hot flue gas to 1370 ° C. before it contacts the inner annular catalyst compartment 43. As mentioned above, the hot flue gas 13 in an amount of 1775 Nm 3 / h passes through the inner annular flue gas duct 51, whereby it is cooled to 952 ° C. and the hot flue gas 14
And passing through the outer annular flue gas duct 53, the cooled flue gas 15 is cooled to a temperature of 587 ° C. as it leaves the reactor through the outlet 54. As mentioned above, a part of the cooling flue gas 15 equivalent to 41.65% is burner 2
Recovered to 3.
以下の表1から明らかなように、冷却煙道ガス15及び生
成流12はそれぞれ587℃及び537℃の温度で反応器を離れ
ることになる。通常の改質炉では、煙道ガスの出口にお
ける温度は約1000℃であり、生成ガスの出口における温
度は約800℃である。従って、通常の改質炉には確実な
熱の経済性を得るために大規模な熱回収装置が必要とさ
れる。As is apparent from Table 1 below, cooling flue gas 15 and product stream 12 will leave the reactor at temperatures of 587 ° C and 537 ° C, respectively. In a typical reformer, the temperature at the flue gas outlet is about 1000 ° C and the temperature at the product gas outlet is about 800 ° C. Therefore, a normal reforming furnace requires a large-scale heat recovery device in order to obtain reliable heat economy.
第1図は本発明の方法の線図、第2図は本発明の反応器
の一実施例の側面における垂直軸方向に沿った縦断面
図、第3図は第2図に示した反応器の水平横断面図であ
る。 10……供給流、11……処理ガス 12……生成流、13……熱煙道ガス 14……和熱煙道ガス 15……冷却煙道ガス 20……圧力胴、21……ふた 23……バーナ、27……燃焼室 40,42……触媒 41,43……触媒隔室 44……入口、50,54……出口 45,46,47,48,49,50,51,52,53……流路FIG. 1 is a diagram of the method of the present invention, FIG. 2 is a vertical cross-sectional view taken along the vertical axis in the side surface of an embodiment of the reactor of the present invention, and FIG. 3 is the reactor shown in FIG. It is a horizontal cross-sectional view of. 10 …… Supply flow, 11 …… Process gas 12 …… Production flow, 13 …… Hot flue gas 14 …… Wash flue gas 15 …… Cooling flue gas 20 …… Pressure cylinder, 21 …… Lid 23 ...... Burner, 27 ...... Combustion chamber 40,42 …… Catalyst 41,43 …… Catalyst compartment 44 …… Inlet, 50,54 …… Outlet 45,46,47,48,49,50,51,52, 53 ... Channel
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭61−127602(JP,A) ─────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-61-127602 (JP, A)
Claims (2)
流を、処理ガスとして、蒸気改質状態でかつ熱の外部供
給下で、所定量の蒸気改質触媒に通過させて、水素に富
む生成流を形成する炭化水素の改質反応器内の蒸気改質
方法であって、 (a) 処理ガスを触媒の総量の25〜75%を構成する蒸
気改質触媒の第一部分に通過させて、処理ガスに生じる
吸熱反応と処理ガスの加熱とに必要な熱を、以下の
(b)に記載されているように一部は和熱煙道ガスから
及び一部は生成流から部分的に得る段階と、 (b) 段階(a)で部分的に改質された処理ガスを蒸
気改質触媒の残部分に通過させ、さらに別の吸熱反応と
処理ガスの加熱とに必要な熱を、流体燃料の燃焼により
発生する熱煙道ガスによって得て、これにより熱煙道ガ
スを冷却して段階(a)で利用される和熱煙道ガスを形
成する段階とを有し、 和熱煙道ガスと生成流とは、段階(a)において熱を供
給するものであって、段階(a)を通過する処理ガスに
対して、同時にかつ別々に、処理ガス流と逆方向に間接
熱交換接触状態で通過し、 段階(b)において処理ガスに熱を供給する煙道ガス
は、段階(b)を通過して生成流を形成する処理ガスに
対して、処理ガス流と同方向に間接熱交換接触状態で通
過することを特徴とする蒸気改質方法。Claims: 1. A feed stream consisting of steam and one or more hydrocarbons is passed through a predetermined amount of steam reforming catalyst as a processing gas in a steam reforming state and under the external supply of heat to produce hydrogen. A method for steam reforming in a hydrocarbon reforming reactor forming a rich product stream, comprising: (a) passing the treated gas through a first portion of a steam reforming catalyst which constitutes 25-75% of the total amount of catalyst. The heat required for the endothermic reaction occurring in the process gas and the heating of the process gas is partly derived from the hot flue gas and partly from the product stream as described in (b) below. And (b) passing the treatment gas partially reformed in step (a) through the remaining portion of the steam reforming catalyst to generate heat necessary for another endothermic reaction and heating of the treatment gas. , Obtained by the hot flue gas produced by the combustion of the fluid fuel, which cools the hot flue gas in stages ( ) Is used to form the hot flue gas, and the hot flue gas and the product stream supply heat in step (a) and pass through step (a). The flue gas that passes simultaneously and separately to the process gas in the opposite direction of the process gas flow in indirect heat exchange contact and that supplies heat to the process gas in step (b) passes through step (b). A steam reforming method, wherein a process gas passing therethrough to form a product flow is passed in an indirect heat exchange contact state in the same direction as the process gas flow.
流を、処理ガスとして、蒸気改質状態でかつ熱の外部供
給下で、所定量の蒸気改質触媒に通過させて、水素に富
む生成流を形成する炭化水素の改質反応器内の蒸気改質
方法であって、 (a) 処理ガスを触媒の総量の25〜75%を構成する蒸
気改質触媒の第一部分に通過させて、処理ガスに生じる
吸熱反応と処理ガスの加熱とに必要な熱を、以下の
(b)に記載されているように一部は和熱煙道ガスから
及び一部は生成流から部分的に得る段階と、 (b) 段階(a)で部分的に改質された処理ガスを蒸
気改質触媒の残部分に通過させ、さらに別の吸熱反応と
処理ガスの加熱とに必要な熱を、流体燃料の燃焼により
発生する熱煙道ガスによって得て、これにより熱煙道ガ
スを冷却して段階(a)で利用される和熱煙道ガスを形
成する段階とを有し、 和熱煙道ガスと生成流とは、段階(a)において熱を供
給するものであって、段階(a)を通過する処理ガスに
対して、同時にかつ別々に、処理ガス流と逆方向に間接
熱交換接触状態で通過し、 段階(b)において処理ガスに熱を供給する煙道ガス
は、段階(b)を通過して生成流を形成する処理ガスに
対して、処理ガス流と同方向に間接熱交換接触状態で通
過することを特徴とする蒸気改質方法、 を実施するための反応器であって、 取り外し可能なふた(21)を有する圧力胴(20)、バー
ナ(23)、燃焼室(27)、供給流(10)を処理ガス(1
1)として少なくとも1つの入口(44)から改質触媒を
経て少なくとも一つの出口(50)に通過させるための手
段、及び間接熱交換によって熱を処理ガス(11)に伝達
するための手段からなり、 (i) 第一触媒隔室(41)及び第二触媒隔室(43)を
有し、これらの隔室は、触媒の総量の25〜75%を構成す
る触媒の部分と触媒の残部分を各々保持し、かつ処理ガ
ス(11)の加熱と処理ガスの触媒の通過時に処理ガスに
生じる吸熱反応とに必要な熱を隔室の壁を通じて受ける
のに適したものであり、 (ii) 処理ガス(11)を入口(44)から順に第一触媒
隔室(41)、第二触媒隔室(43)を経て出口(50)に通
過させるための流路と、 (iii) 第一触媒隔室(41)を通過する処理ガス(1
1)と間接熱交換接触状態で、生成流(12)を第二触媒
隔室(43)から出口(50)まで通過させるのに適し、第
一触媒隔室(41)を通過する処理ガス(11)と逆方向
に、該生成流(12)を流すように適合されかつ位置決め
されている前記(ii)の流路の一部と、 (iv) 燃焼室(27)からの煙道ガスを、まず熱煙道ガ
ス(13)として第二触媒隔室(43)内の処理ガス(11)
と間接熱交換接触状態で通過させ、さらに和熱煙道ガス
(14)として第一触媒隔室(41)内の処理ガス(11)と
間接熱交換接触状態で通過させ、最後に煙道ガスを冷却
煙道ガス(15)として少なくとも一つの出口(54)から
排出するための流路であって、熱煙道ガス(13)を、第
二触媒隔室(43)を通過する処理ガス(13)と同方向に
流すように、かつ和熱煙道ガス(14)を、第一触媒隔室
(41)を通過する処理ガス(11)と逆方向に流すように
適合されかつ位置決めされている流路と、 を有することを特徴とする反応器。2. A hydrogen-containing hydrogen gas is produced by passing a feed stream consisting of steam and one or more hydrocarbons as a processing gas in a steam reforming state and under the external supply of heat to a predetermined amount of a steam reforming catalyst. A method for steam reforming in a hydrocarbon reforming reactor forming a rich product stream, comprising: (a) passing the treated gas through a first portion of a steam reforming catalyst which constitutes 25-75% of the total amount of catalyst. The heat required for the endothermic reaction occurring in the process gas and the heating of the process gas is partly derived from the hot flue gas and partly from the product stream as described in (b) below. And (b) passing the treatment gas partially reformed in step (a) through the remaining portion of the steam reforming catalyst to generate heat necessary for another endothermic reaction and heating of the treatment gas. , Obtained by the hot flue gas produced by the combustion of the fluid fuel, which cools the hot flue gas in stages ( ) Is used to form the hot flue gas, and the hot flue gas and the product stream supply heat in step (a) and pass through step (a). The flue gas that passes simultaneously and separately to the process gas in the opposite direction of the process gas flow in indirect heat exchange contact and that supplies heat to the process gas in step (b) passes through step (b). A reactor for carrying out a steam reforming method, characterized in that a process gas passing therethrough to form a product stream is passed in an indirect heat exchange contact state in the same direction as the process gas flow, Pressure cylinder (20) with removable lid (21), burner (23), combustion chamber (27), feed stream (10) to process gas (1
1) as means) for passing from at least one inlet (44) through the reforming catalyst to at least one outlet (50), and means for transferring heat to the process gas (11) by indirect heat exchange. (I) has a first catalyst compartment (41) and a second catalyst compartment (43), these compartments comprising a portion of the catalyst which constitutes 25-75% of the total amount of the catalyst and the remainder of the catalyst. And is adapted to receive heat required for heating the processing gas (11) and for an endothermic reaction that occurs in the processing gas when the processing gas passes through the catalyst through the wall of the compartment, (ii) A flow path for passing the processing gas (11) from the inlet (44) to the outlet (50) through the first catalyst compartment (41) and the second catalyst compartment (43), and (iii) the first catalyst Process gas (1) passing through the compartment (41)
Suitable for passing the product stream (12) from the second catalyst compartment (43) to the outlet (50) in indirect heat exchange contact with (1), and the process gas (1) passing through the first catalyst compartment (41). A portion of the flow path of (ii) adapted and positioned to flow the product flow (12) in the opposite direction to (11), and (iv) flue gas from the combustion chamber (27) First, as the hot flue gas (13), the process gas (11) in the second catalyst compartment (43)
To the process gas (11) in the first catalyst compartment (41) as the flue gas (14) in the indirect heat exchange contact state, and finally to the flue gas. Is a cooling flue gas (15) discharged from at least one outlet (54), the hot flue gas (13) passing through the second catalyst compartment (43) 13) and is adapted and positioned to flow the hot flue gas (14) in the opposite direction to the process gas (11) passing through the first catalyst compartment (41). A reactor having an open flow path.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DK1266/85 | 1985-03-21 | ||
| DK126685A DK165946C (en) | 1985-03-21 | 1985-03-21 | REFORMING PROCESS DURING HEAT EXCHANGE AND REACTOR THEREOF |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61222904A JPS61222904A (en) | 1986-10-03 |
| JPH0798642B2 true JPH0798642B2 (en) | 1995-10-25 |
Family
ID=8102918
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP61063846A Expired - Fee Related JPH0798642B2 (en) | 1985-03-21 | 1986-03-19 | Heat exchange reforming method and reactor |
Country Status (11)
| Country | Link |
|---|---|
| US (2) | US4678600A (en) |
| EP (1) | EP0195688B1 (en) |
| JP (1) | JPH0798642B2 (en) |
| AR (1) | AR245488A1 (en) |
| AU (1) | AU579227B2 (en) |
| CA (1) | CA1261629A (en) |
| DE (2) | DE3674609D1 (en) |
| DK (1) | DK165946C (en) |
| ES (1) | ES8800881A1 (en) |
| GR (1) | GR860763B (en) |
| NO (1) | NO170535C (en) |
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| JPH0642940B2 (en) * | 1987-03-31 | 1994-06-08 | 東洋エンジニアリング株式会社 | Device for gas endothermic reaction |
| JPH01122901A (en) * | 1987-11-05 | 1989-05-16 | Osaka Gas Co Ltd | Reaction tube of reformer for producing hydrogen-enriched gas |
| GB8728882D0 (en) * | 1987-12-10 | 1988-01-27 | Ici Plc | Hydrogen |
| DK159963C (en) * | 1988-07-01 | 1991-06-03 | Haldor Topsoe As | PROCEDURE FOR MANUFACTURING AMMONIAK |
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| IT1224600B (en) * | 1988-11-10 | 1990-10-04 | Kinetics Technology | APPARATUS FOR THE PRODUCTION OF HYDROGEN AND SYNTHESIS GAS BY HYDROCARBON REFORMING THAT USES A METALLIC BARRIER FOR THE CONTROL OF THE SKIN TEMPERATURE OF THE CATALYTIC TUBE |
| IT1232200B (en) * | 1989-01-24 | 1992-01-28 | Kinetics Technology | ISOTHERMAL CATALYTIC REACTOR FOR ENDOTHERMAL REACTIONS |
| US5002752A (en) * | 1989-06-09 | 1991-03-26 | Gas Research Institute | Process for hydroforming hydrocarbon liquids |
| US4929585A (en) * | 1989-06-09 | 1990-05-29 | Gas Research Institute | Mixed-solid solution tri-metallic oxide/sulfide catalyst and process for its preparation |
| JPH0333002A (en) * | 1989-06-29 | 1991-02-13 | Hitachi Ltd | Hydrogen production equipment |
| JPH03232703A (en) * | 1989-12-26 | 1991-10-16 | Tokyo Electric Power Co Inc:The | Reformer of hydrocarbon |
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| DK174087B1 (en) * | 1993-08-27 | 2002-06-03 | Topsoe Haldor As | Process for steam reforming nitrogen-containing hydrocarbons with reduced ammonia formation |
| DK171830B1 (en) * | 1995-01-20 | 1997-06-23 | Topsoe Haldor As | Method for generating electrical energy |
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-
1985
- 1985-03-21 DK DK126685A patent/DK165946C/en not_active IP Right Cessation
-
1986
- 1986-03-13 CA CA000503988A patent/CA1261629A/en not_active Expired
- 1986-03-19 JP JP61063846A patent/JPH0798642B2/en not_active Expired - Fee Related
- 1986-03-19 AR AR86303430A patent/AR245488A1/en active
- 1986-03-19 US US06/841,251 patent/US4678600A/en not_active Expired - Lifetime
- 1986-03-20 NO NO861106A patent/NO170535C/en not_active IP Right Cessation
- 1986-03-20 ES ES553213A patent/ES8800881A1/en not_active Expired
- 1986-03-20 AU AU54948/86A patent/AU579227B2/en not_active Ceased
- 1986-03-21 DE DE8686302121T patent/DE3674609D1/en not_active Expired - Lifetime
- 1986-03-21 GR GR860763A patent/GR860763B/en unknown
- 1986-03-21 DE DE198686302121T patent/DE195688T1/en active Pending
- 1986-03-21 EP EP86302121A patent/EP0195688B1/en not_active Expired
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1987
- 1987-05-05 US US07/046,103 patent/US4830834A/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| US4830834A (en) | 1989-05-16 |
| AR245488A1 (en) | 1994-01-31 |
| DK165946B (en) | 1993-02-15 |
| EP0195688A2 (en) | 1986-09-24 |
| DK126685D0 (en) | 1985-03-21 |
| DK126685A (en) | 1986-09-22 |
| GR860763B (en) | 1986-07-21 |
| NO861106L (en) | 1986-09-22 |
| US4678600A (en) | 1987-07-07 |
| JPS61222904A (en) | 1986-10-03 |
| EP0195688B1 (en) | 1990-10-03 |
| AU5494886A (en) | 1986-09-25 |
| DE3674609D1 (en) | 1990-11-08 |
| DK165946C (en) | 1993-07-05 |
| NO170535C (en) | 1992-10-28 |
| AU579227B2 (en) | 1988-11-17 |
| ES553213A0 (en) | 1987-12-01 |
| NO170535B (en) | 1992-07-20 |
| DE195688T1 (en) | 1987-03-19 |
| CA1261629A (en) | 1989-09-26 |
| EP0195688A3 (en) | 1988-08-24 |
| ES8800881A1 (en) | 1987-12-01 |
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