JPH0799300B2 - Ice ball making equipment - Google Patents
Ice ball making equipmentInfo
- Publication number
- JPH0799300B2 JPH0799300B2 JP14963491A JP14963491A JPH0799300B2 JP H0799300 B2 JPH0799300 B2 JP H0799300B2 JP 14963491 A JP14963491 A JP 14963491A JP 14963491 A JP14963491 A JP 14963491A JP H0799300 B2 JPH0799300 B2 JP H0799300B2
- Authority
- JP
- Japan
- Prior art keywords
- ice
- medium
- cooling
- cooling medium
- water
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000000926 separation method Methods 0.000 claims description 44
- 239000002826 coolant Substances 0.000 claims description 42
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 41
- 238000001816 cooling Methods 0.000 claims description 19
- 238000004519 manufacturing process Methods 0.000 claims description 18
- 239000007864 aqueous solution Substances 0.000 claims description 11
- WCUXLLCKKVVCTQ-UHFFFAOYSA-M Potassium chloride Chemical compound [Cl-].[K+] WCUXLLCKKVVCTQ-UHFFFAOYSA-M 0.000 claims description 10
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 claims description 9
- 229910052753 mercury Inorganic materials 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 8
- 235000011164 potassium chloride Nutrition 0.000 claims description 5
- 239000001103 potassium chloride Substances 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 claims description 4
- 239000012266 salt solution Substances 0.000 claims description 4
- 230000000630 rising effect Effects 0.000 claims description 3
- 239000011780 sodium chloride Substances 0.000 claims description 2
- 239000002609 medium Substances 0.000 description 40
- 230000007246 mechanism Effects 0.000 description 8
- 238000007710 freezing Methods 0.000 description 6
- 230000008014 freezing Effects 0.000 description 6
- 230000005484 gravity Effects 0.000 description 5
- 230000008018 melting Effects 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 230000007723 transport mechanism Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 2
- 239000006163 transport media Substances 0.000 description 2
- 238000005422 blasting Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
Landscapes
- Confectionery (AREA)
- Other Air-Conditioning Systems (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明は、ばり取り、ショットブ
ラスト、液体ホーニング等に使用する球状の氷（以下氷
球という場合がある）を製造する氷球製造装置に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ice ball producing apparatus for producing spherical ice (hereinafter sometimes referred to as ice ball) used for deburring, shot blasting, liquid honing and the like.
【０００２】[0002]
【従来の技術】氷球製造装置のー形式として、液体の冷
却媒体および同冷却媒体上に液体の分離媒体を収容した
容器と、これら両媒体を冷却する冷却手段と、前記冷却
媒体内に水滴状に水を供給する水供給手段を備え、前記
冷却媒体内に供給された水を同冷却媒体内を上昇する間
に凝固させて氷に形成するとともに、同氷を前記分離媒
体内へ移行させて前記冷却媒体から分離して球状の氷
（氷球）を得る氷球製造装置があり、そのー例が特開平
１−２１０７７３号公報に示されている。かかる形式の
氷球製造装置においては上記公報に示されているよう
に、冷却媒体としてフロン液が採用されかつ分離媒体と
して水が採用されている。2. Description of the Related Art As a type of ice sphere manufacturing apparatus, a liquid cooling medium and a container containing a liquid separation medium on the cooling medium, a cooling means for cooling both of these media, and water droplets in the cooling medium. Water supply means for supplying water in a state of being formed, the water supplied into the cooling medium is solidified while rising in the cooling medium to form ice, and the ice is transferred into the separation medium. There is an ice sphere manufacturing apparatus that separates from the cooling medium to obtain spherical ice (ice spheres), an example of which is disclosed in JP-A 1-210773. In the ice ball manufacturing apparatus of this type, as shown in the above publication, a CFC liquid is used as the cooling medium and water is used as the separation medium.
【０００３】[0003]
【発明が解決しようとする課題】ところで、上記した氷
球製造装置においては、冷却媒体であるフロン液内で形
成された氷球がフロン液の上層に位置している分離媒体
である水内で互いに結合して塊状になるようなことのな
いように、また水内での氷球の溶解を極力阻止するため
に水を０℃またはそれに近い温度に保持しなければなら
ない。このため、これらの問題に対処する手段として、
上記した氷球製造装置においてはヒータ、撹拌機および
温度制御装置を配設して、分離媒体である水の温度管理
を精密に行っているのが実状である。このため、装置が
複雑かつ大型化するとともに高価なものとなり、また分
離媒体である水が０℃またはそれに近い温度であること
から水内の氷球がさらに氷結し、または溶解して氷球が
互いに結合する塊状態を呈することは避けられない。従
って、本発明の目的はかかる問題に対処することにあ
る。By the way, in the above ice sphere manufacturing apparatus, the ice spheres formed in the Freon liquid as the cooling medium are placed in the water as the separation medium located in the upper layer of the Freon liquid. The water should be kept at or near 0 ° C. so that it does not bind to each other into a lump and to prevent ice balls from melting in the water as much as possible. Therefore, as a means to deal with these problems,
In the ice ball manufacturing apparatus described above, a heater, a stirrer, and a temperature control device are provided to precisely control the temperature of water as a separation medium. For this reason, the apparatus becomes complicated and large-sized and expensive, and since the water as the separation medium is at 0 ° C. or close to it, the ice balls in the water are further frozen or melted to form ice balls. It is unavoidable to present a lumpy state that binds to each other. Therefore, it is an object of the present invention to address such issues.
【０００４】[0004]
【課題を解決するための手段】本発明は上記した形式の
氷球製造装置において、前記冷却媒体として水銀を採用
するとともに、前記分離媒体として塩水溶液を採用した
ことを特徴とするものである。しかして、塩水溶液とし
ては塩化カリウム水溶液、塩化ナトリウム水溶液等が好
的に使用できる。The present invention is characterized in that, in the ice ball production apparatus of the above-mentioned type, mercury is used as the cooling medium and a salt solution is used as the separation medium. Therefore, as the salt aqueous solution, an aqueous solution of potassium chloride, an aqueous solution of sodium chloride or the like can be preferably used.
【０００５】[0005]
【発明の作用】本発明に係る氷球製造装置においては、
氷球を製造するに先立って容器内の両媒体が０℃以下所
定の温度に設定されていて、水供給手段により冷却媒体
内に供給された水滴は冷却媒体内を上昇する間に凝固し
て氷球となって分離媒体内に至り、冷却媒体とは分離さ
れる。また、分離媒体内に移行した氷球は分離媒体内を
更に上昇して同媒体の表面に浮上する。In the ice ball manufacturing apparatus according to the present invention,
Both media in the container are set to a predetermined temperature of 0 ° C. or lower prior to the production of ice balls, and the water droplets supplied into the cooling medium by the water supply means are solidified while rising in the cooling medium. Ice balls reach the inside of the separation medium and are separated from the cooling medium. The ice balls that have moved into the separation medium further rise in the separation medium and float on the surface of the medium.
【０００６】[0006]
【発明の効果】しかして、本発明に係る氷球製造装置に
おいては冷却媒体として比重の大きい水銀（比重１３．
５ｇ／ｃｍ3 ）を採用しているため、冷却媒体内で凝固
した氷球は硬くて木目細やかなものとなる。また、冷却
媒体の上層の分離媒体としては塩水溶液を採用している
ため、冷却媒体内の氷球は分離媒体内へ円滑に移行する
ことができて冷却媒体との分離が容易に行える。また、
分離媒体は塩水溶液であって同水溶液の融点が氷の融点
以下であるために氷球は融ることがなく、かつ両媒体間
の境界で分離媒体が凍結したり分離媒体全体が凍結する
ことを容易に防止することができ、分離媒体として水を
採用する場合のごとく凍結防止用のヒーターを取り付け
たり、精密な温度管理を行うための温度制御装置を設け
たりする必要がない。なお、分離媒体は冷却媒体である
水銀に比べて熱伝導率が小さいので外部と冷却媒体間の
熱伝達が防止され、エネルギー損失が防止される。As described above, in the ice ball manufacturing apparatus according to the present invention, mercury having a large specific gravity (specific gravity 13.
Since 5 g / cm 3 ) is adopted, the ice balls solidified in the cooling medium are hard and have a fine grain. Further, since the salt aqueous solution is used as the separation medium in the upper layer of the cooling medium, the ice balls in the cooling medium can be smoothly transferred into the separation medium and can be easily separated from the cooling medium. Also,
The separation medium is a salt solution and the melting point of the solution is below the melting point of ice, so the ice balls do not melt, and the separation medium freezes at the boundary between both media or the entire separation medium freezes. Therefore, it is not necessary to attach a heater for preventing freezing and to provide a temperature control device for precise temperature control as in the case of using water as a separation medium. Since the separation medium has a smaller thermal conductivity than mercury, which is a cooling medium, heat transfer between the outside and the cooling medium is prevented, and energy loss is prevented.
【０００７】[0007]
【実施例】以下本発明の一実施例を図面に基づいて説明
するに、図１には本発明に係る氷球製造装置が示されて
いる。当該氷球製造装置は冷却槽１０、水供給機構２０
および氷搬出機構３０を備えている。冷却槽１０は内筒
１１および外筒１２からなり、これら両筒１１，１２間
に冷却コイル１３が配設されている。かかる冷却槽１０
においては、内筒１１が本発明の容器に該当し、かつ冷
却コイル１３が本発明の冷却手段に該当する。なお、冷
却コイル１３は図示しない公知の冷却機構に接続されて
いて、同冷却機構の運転時には同機構から冷却媒体が循
環供給される。DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows an ice ball manufacturing apparatus according to the present invention. The ice ball manufacturing apparatus includes a cooling tank 10 and a water supply mechanism 20.
And an ice carry-out mechanism 30. The cooling tank 10 includes an inner cylinder 11 and an outer cylinder 12, and a cooling coil 13 is arranged between the both cylinders 11 and 12. Such cooling tank 10
In, the inner cylinder 11 corresponds to the container of the present invention, and the cooling coil 13 corresponds to the cooling means of the present invention. The cooling coil 13 is connected to a known cooling mechanism (not shown), and a cooling medium is circulated and supplied from the cooling mechanism during operation of the cooling mechanism.
【０００８】内筒１１は底部略中央部に凹所１１ａを備
えていて、同凹所１１ａには後述する水供給機構２０を
構成するノズル２３が配設され、かつノズル２３の先端
部に近接してヒータ１４が配設されている。かかる内筒
１１内に冷却媒体１５および分離媒体１６が収容されて
いる。本実施例においては、冷却媒体１５として水銀が
採用され、かつ分離媒体１６として塩化カリウム水溶液
が採用されている。分離媒体１６は本発明における塩水
溶液に該当するもので、冷却媒体１５である水銀との比
重差により同冷却媒体１５の上層に位置している。The inner cylinder 11 is provided with a recess 11a at a substantially central portion of the bottom, and a nozzle 23 constituting a water supply mechanism 20 described later is disposed in the recess 11a and is close to the tip of the nozzle 23. Then, the heater 14 is provided. The cooling medium 15 and the separation medium 16 are housed in the inner cylinder 11. In this embodiment, mercury is used as the cooling medium 15 and an aqueous potassium chloride solution is used as the separation medium 16. The separation medium 16 corresponds to the salt solution in the present invention, and is located in the upper layer of the cooling medium 15 due to the difference in specific gravity from mercury, which is the cooling medium 15.
【０００９】水供給手段２０は水タンク２１、給水管路
２２、ノズル２３および圧空管路２４を備えてなり、水
タンク２１内には所定量の水が常に収容され、圧空管路
２４からの加圧空気の作用により水タンク２１内の水が
水滴状に設定量ずつノズル２３から内筒１１の底部に供
給されるように構成されている。なお、水タンク２１内
の空気圧は電磁弁２５の制御により行われる。The water supply means 20 comprises a water tank 21, a water supply conduit 22, a nozzle 23 and a compressed air conduit 24, and a predetermined amount of water is always stored in the water tank 21, and the compressed air conduit 24 is provided. The water in the water tank 21 is supplied to the bottom of the inner cylinder 11 from the nozzle 23 in a set amount in the form of water droplets by the action of the pressurized air from. The air pressure in the water tank 21 is controlled by the solenoid valve 25.
【００１０】氷搬送機構３０は分離媒体１６を搬送媒体
とするもので、分離媒体用タンク３１、循環管路３２、
循環ポンプ３３、氷の分離搬送手段３４を備えている。
かかる氷搬送機構３０においては、循環ポンプ３３の作
用により分離媒体１６が内筒１１の分離媒体１６の層お
よびタンク３１を介して循環管路３２を循環する。The ice transport mechanism 30 uses the separation medium 16 as a transport medium, and includes a separation medium tank 31, a circulation conduit 32,
A circulation pump 33 and ice separating and conveying means 34 are provided.
In the ice transport mechanism 30, the action of the circulation pump 33 causes the separation medium 16 to circulate in the circulation pipe 32 through the layer of the separation medium 16 of the inner cylinder 11 and the tank 31.
【００１１】このように構成した氷球製造装置において
は冷却層１０の内筒１１内の両媒体１５，１６が約−１
０℃の温度に設定され、かつ氷搬送機構３０の循環ポン
プ３３の駆動により分離媒体１６が内筒１１内の分離媒
体１６の層を介して循環している。かかる状態の冷却媒
体１５内に水供給機構２０からノズル２３を通して水が
水滴１７ａとして供給される。冷却媒体１５内に供給さ
れた水滴１７ａは冷却媒体１５の層を順次上昇し、この
間に冷却媒体１５により冷却されて凝固し氷球１７ｂと
なり、その後分離媒体１６の層に移行する。分離媒体１
６の層に移行した氷球１７ｂは層表面に浮上する。分離
媒体１６の層表面に浮上した氷球１７ｂは循環する分離
媒体１６の流れに乗って内筒１１から外部に流出して分
離搬送手段３４上に至り、同搬送手段３４により所定位
置に搬送され、氷球１７ｂが分離された分離媒体１６は
再度循環供給される。In the ice ball manufacturing apparatus thus constructed, both the media 15 and 16 in the inner cylinder 11 of the cooling layer 10 are about -1.
The separation medium 16 is set at a temperature of 0 ° C. and is circulated through the layer of the separation medium 16 in the inner cylinder 11 by driving the circulation pump 33 of the ice transport mechanism 30. In the cooling medium 15 in this state, water is supplied as water droplets 17a from the water supply mechanism 20 through the nozzle 23. The water droplets 17a supplied into the cooling medium 15 sequentially rise in the layers of the cooling medium 15, and during this time, they are cooled by the cooling medium 15 and solidify to become ice balls 17b, and thereafter move to the layer of the separation medium 16. Separation medium 1
The ice balls 17b transferred to the layer No. 6 float to the surface of the layer. The ice balls 17b floating on the layer surface of the separation medium 16 ride on the circulating flow of the separation medium 16 and flow out from the inner cylinder 11 to the separation / conveyance means 34, where they are conveyed to a predetermined position. The separation medium 16 from which the ice balls 17b have been separated is circulated and supplied again.
【００１２】しかして、当該氷球製造装置においては冷
却媒体１５として比重の大きい水銀（比重１３．５ｇ／
ｃｍ3 ）を採用しているため、冷却媒体１５内で凝固し
た氷球１７ｂは硬くて木目細やかなものとなるととも
に、上層の分離媒体１６内へ円滑に移行することができ
て、氷球１７ｂの冷却媒体１５との分離が容易に行え
る。また、分離媒体１６として塩化カリウム水溶液を採
用していて、同水溶液はモル凝固点降下作用により最大
−１２．８℃まで降下するため、氷球１７ｂが互いに溶
解して結合して大きな塊状態になることがなく、所望の
形状でかつ所望の大きさの氷球１７ｂが得られるととも
に、冷却槽１０からの取り出しが容易である。In the ice ball producing apparatus, however, mercury having a large specific gravity (specific gravity 13.5 g /
cm 3 ), the ice balls 17b solidified in the cooling medium 15 are hard and fine, and can be smoothly transferred into the upper separation medium 16 to form the ice balls 17b. Can be easily separated from the cooling medium 15. Further, since an aqueous solution of potassium chloride is adopted as the separation medium 16 and the aqueous solution drops to a maximum of -12.8 ° C due to the action of depressing the molar freezing point, the ice balls 17b are dissolved and combined with each other to form a large lump. In this way, the ice balls 17b having a desired shape and a desired size can be obtained, and the ice balls 17b can be easily taken out from the cooling tank 10.
【００１３】また、分離媒体１６の融点が氷の融点より
極めて低いため両媒体１５，１６間の境界で分離媒体１
６が凍結したり分離媒体１６全体が凍結することを容易
に防止することができ、分離媒体として水を採用する場
合のごとく凍結防止用のヒーターを取り付けたり、精密
な温度管理を行うための温度制御装置を設けたりする必
要がない。なお、分離媒体１６は冷却媒体１５である水
銀に比べて熱伝導率が小さいので外部と冷却媒体１５間
での熱伝達が防止され、エネルギー損失が防止される。Further, since the melting point of the separation medium 16 is extremely lower than the melting point of ice, the separation medium 1 is formed at the boundary between the two media 15 and 16.
6 can be easily prevented from freezing or the separation medium 16 as a whole can be prevented from freezing, a heater for preventing freezing is attached as in the case of using water as a separation medium, and a temperature for performing precise temperature control. There is no need to provide a control device. Since the separation medium 16 has a smaller thermal conductivity than mercury as the cooling medium 15, heat transfer between the outside and the cooling medium 15 is prevented, and energy loss is prevented.
【００１４】なお、本実施例においては、冷却槽１０を
構成する内筒１１の底部に凹所１１ａを設けて同凹所１
１ａに水滴供給用のノズル２３を配設するとともにヒー
タ１４を配設して、ノズル２３内の水の凍結を防止する
とともにヒータ１４による冷却媒体１５の加温を最小限
にするように配慮している。また、加圧空気により加圧
されて水タンク２１から供給される水滴１７ａの噴出量
および噴出速度は所望の大きさの氷球が得られるように
微調節され、かかる微調節は水タンク２１内の圧力を圧
力センサー２６により検知し、その値に基づいて電磁弁
２５を制御してその開閉量を微調節することによりなさ
れる。また、氷球１７ｂの製造停止時には加圧空気の圧
力を冷却媒体１５側の圧力とバランスさせて、水滴が噴
出されずかつ冷却媒体１５が逆流しない状態に保持され
る。In this embodiment, a recess 11a is provided at the bottom of the inner cylinder 11 which constitutes the cooling tank 10, and the recess 1a is provided.
A nozzle 23 for supplying water droplets and a heater 14 are provided in 1a to prevent freezing of water in the nozzle 23 and to minimize heating of the cooling medium 15 by the heater 14. ing. Further, the ejection amount and ejection speed of the water droplets 17a pressurized by the pressurized air and supplied from the water tank 21 are finely adjusted so that an ice ball of a desired size can be obtained. The pressure is detected by the pressure sensor 26, and the solenoid valve 25 is controlled based on the detected value to finely adjust the opening / closing amount. Further, when the production of the ice balls 17b is stopped, the pressure of the pressurized air is balanced with the pressure on the side of the cooling medium 15 so that water droplets are not jetted and the cooling medium 15 is kept in a state of not flowing backward.
【図１】本発明のー実施例に係る氷球製造装置を示す概
略構成図である。FIG. 1 is a schematic configuration diagram showing an ice ball manufacturing apparatus according to an embodiment of the present invention.
１０…冷却槽、１１…内筒、１２…外筒、１３…冷却コ
イル、１４…ヒータ、１５…冷却媒体（水銀）、１６…
分離媒体（塩化カリウム水溶液）、１７ａ…水滴、１７
ｂ…氷球、２０…水供給機構、２１…水タンク、２３…
ノズル、２５…電磁弁、３０…氷搬送機構、３１…搬送
媒体タンク、３２…循環管路、３３…循環ポンプ、３４
…分離搬送手段。10 ... Cooling tank, 11 ... Inner cylinder, 12 ... Outer cylinder, 13 ... Cooling coil, 14 ... Heater, 15 ... Cooling medium (mercury), 16 ...
Separation medium (potassium chloride aqueous solution), 17a ... Water drop, 17
b ... ice ball, 20 ... water supply mechanism, 21 ... water tank, 23 ...
Nozzle, 25 ... Electromagnetic valve, 30 ... Ice transport mechanism, 31 ... Transport medium tank, 32 ... Circulation pipeline, 33 ... Circulation pump, 34
... Separation and transport means.
Claims (3)
の分離媒体を収容した容器と、これら両媒体を冷却する
冷却手段と、前記冷却媒体内に水滴状に水を供給する水
供給手段を備え、前記冷却媒体内に供給された水を同冷
却媒体内を上昇する間に凝固させて氷に形成するととも
に、同氷を前記分離媒体内へ移行させて前記冷却媒体か
ら分離して球状の氷を得る氷球製造装置において、前記
冷却媒体として水銀を採用するとともに、前記分離媒体
として塩を溶解した塩水溶液を採用したことを特徴とす
る氷球製造装置。1. A container containing a liquid cooling medium and a liquid separation medium on the cooling medium, cooling means for cooling both of these media, and water supply means for supplying water in the form of water droplets into the cooling medium. The water supplied to the cooling medium is solidified while rising in the cooling medium to form ice, and the ice is moved into the separation medium and separated from the cooling medium to form a spherical shape. In the ice ball production apparatus for obtaining ice, the ice ball production apparatus characterized in that mercury is used as the cooling medium and a salt solution in which salt is dissolved is used as the separation medium.
請求項１に記載の氷球製造装置。2. The ice ball manufacturing apparatus according to claim 1, wherein the salt aqueous solution is a potassium chloride aqueous solution.
る請求項１に記載の氷球製造装置。3. The ice ball manufacturing apparatus according to claim 1, wherein the salt aqueous solution is a sodium chloride aqueous solution.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14963491A JPH0799300B2 (en) | 1991-05-23 | 1991-05-23 | Ice ball making equipment |
| US07/888,110 US5219383A (en) | 1991-05-23 | 1992-05-26 | Ice making machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14963491A JPH0799300B2 (en) | 1991-05-23 | 1991-05-23 | Ice ball making equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04347473A JPH04347473A (en) | 1992-12-02 |
| JPH0799300B2 true JPH0799300B2 (en) | 1995-10-25 |
Family
ID=15479517
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14963491A Expired - Lifetime JPH0799300B2 (en) | 1991-05-23 | 1991-05-23 | Ice ball making equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0799300B2 (en) |
-
1991
- 1991-05-23 JP JP14963491A patent/JPH0799300B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH04347473A (en) | 1992-12-02 |
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