JPH0818602B2 - Leveling device for high-viscosity fluid packed in a heap in a container - Google Patents

Description

Description: TECHNICAL FIELD The present invention relates to a device for leveling a high-viscosity fluid such as curry roux filled in a container in a heap.

2. Description of the Related Art As an apparatus of this type, as disclosed in, for example, Japanese Patent Laid-Open No. 54-65697, a container insertion hole is formed and a peripheral edge of the container insertion hole receives a flange of a container mouth edge. An intermittent drive slat conveyor having slats and a hammer for hammering a container fixed to a horizontal rotating shaft so that the tip of the container can be brought into contact with the bottom of the container received by the slats stopped at a predetermined position. It is known to be prepared.

DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention In the above-mentioned device, the hammer abuts on the bottom of the container and gives an impact to this, so that the filling is leveled, but the filling is a solid or a granular material. As long as it has a relatively low viscosity, if the viscosity is high,
There is a problem that it takes time to level them.

An object of the present invention is to solve the above-mentioned problems and to provide a leveling device capable of leveling a high-viscosity fluid filled in a heap in a container efficiently.

Means for Solving the Problems A leveling device for high-viscosity fluid filled in a heap in a container according to the present invention is a slat having a container insertion hole and receiving a brim of a container mouth edge at a peripheral edge of the container insertion hole. An intermittently driven slat conveyor having: and a hammer for hammering a container, which is fixed to a horizontal rotation shaft so that the tip of the container can be brought into contact with the bottom of the container received by the slat stopped at a predetermined position. In a leveling device for high-viscosity fluid filled in a heap in a container provided with a stopper, the stopper is arranged at a distance smaller than the height of the container with respect to the rim of the container, and at the bottom of the container. The hammer for hitting the container which is in contact with the container pushes up the container from the slat, and the edge portion of the container to be pushed up is brought into contact with the stopper at a required speed.

Operation In the leveling device for a high-viscosity fluid filled in a heap in a container according to the present invention, the stopper is arranged at a distance smaller than the height of the container with respect to the rim of the container. Since the hammer for hitting the container that is in contact with the bottom pushes up the container from the slat, and the edge of the container that is pushed up is brought into contact with the stopper at the required speed.
The rim of the container comes into contact with the stopper, and an impact is applied thereto.

EXAMPLES Examples of the present invention will be described below with reference to the drawings.

In this specification, "front and rear" refers to the direction in which the container is fed by the conveyor (the right side in Figs. 11 and 12), and the opposite direction to the rear, with the conveyor direction as the reference. , Left and right are facing forward.

A packaging machine including a device according to the present invention comprises a slat conveyor (11), the general outline of which is shown in FIGS. 11 and 12. A container supply device (12) is arranged at the start end of the conveyance path of the slat conveyor (11), and a filling device (13), a leveling device (14), a capping device (15) and a cap sealing device ( A group of devices including 16) is arranged. Further, in front of the slat conveyor (11), a belt conveyor (17) having a transportation path extending leftward from the starting point of the transportation path is arranged,
Container transfer device (18) from the end of the conveyor route (11) to the beginning of the conveyor belt (17)
Is arranged.

Of the above device groups, the slat conveyor (11),
Since the components other than the filling device (13) and the leveling device (14) are not directly related to the gist of the present invention, description thereof will be omitted.

The slat conveyor (11) includes a pair of left and right vertical in-plane circulating endless chains (21), and a large number of slats (22) retained by these, as appropriately shown in FIGS. 1 to 10. Is equipped with. Each slat (22)
In the length direction of the container, there are six container insertion holes (2
3) is opened with its longitudinal direction aligned with the longitudinal direction of the slat (22), and its peripheral edge receives the brim of the rim of the dish-shaped container (C). The chain (21) is intermittently driven by means (not shown).

As shown in FIG. 1 to FIG. 5, the filling device (13) includes two fluid-containing tanks (31) arranged side by side above the slat conveyor (11) and both tanks (31). )
Six filling cylinders (34) each of which is connected to the bottom wall of the tank (3) via the vertical connecting pipes (32) for each tank (31) and has the pist (33) built therein, and each filling cylinder ( Six filling nozzles (37), which are connected to 34) via a horizontal shaft (35) and an arm (36) and are swingably supported, and an arm (3) centered on the horizontal shaft (35).
6) rocking means for rocking.

An outlet pipe (38) is provided on the bottom wall of each tank (31),
The upper end of the connecting pipe (32) is connected to this. A spool valve (39) for opening and closing the internal passage is provided in the middle of the connecting pipe (32). The spool valve (39) is housed in the housing (40) and communicates the upper and lower ends of the connecting pipe (32) with a cylindrical housing (40) that extends orthogonally to the connecting pipe (32) and extends in the front-rear direction. Vertical passage (4
1) and a spool (42). Spool (4
2) has a rod (43) protruding forward, and a rod (44) which is moved forward and backward by means not shown is connected to the front end portion thereof. Almost the whole of the housing (40) and the portion of the connecting pipe (32) projecting downward from the housing (40) have a hot water jacket (4
5) is provided.

The filling cylinder (34) includes a body wall (46) extending in the front-rear direction in parallel with the housing (40) of the spool valve (39),
It consists of an end wall (47) closing the front end of it. An upward inlet (48) is provided at the front end of the body wall (46), and the lower end of the connecting pipe (32) is connected thereto. An exit (49) smaller than the entrance (48) near the bottom of the end wall (47)
Is provided. The piston (33) has a rod (50) protruding rearward, and a rod (51) that is moved forward and backward by a means (not shown) is connected to the rear end of the rod (50).

The horizontal axis (35) extends in the front-rear direction, and at its rear end, the outlet (4) is provided to the end wall (47) of the filling cylinder (34).
It is fixed so as to close 9). The horizontal shaft (35) has a bottomed axial hole (52) extending forward from its rear end and a radial hole (53) extending downward from its front end. The rear end opening coincides with the outlet (49).

The arm (36) also serves as a conduit for the fluid from the filling cylinder (34) to the filling nozzle (37), and the vertical upper pipe (54) and the L-shaped lower pipe in a side view connected to each other. It consists of (55). At the upper end of the upper pipe (54) is provided a transverse cylinder (56), which covers a wide area of the outer surface of the horizontal axis (35), including the open perimeter of the radial hole (53). The part is slidably fitted. A hot water jacket (57) is provided on the entire upper pipe (54) including the cylindrical portion (56). A front projecting engagement projection (58) is provided on the outer surface of the hot water jacket (57).

The filling nozzle (37) has a cylindrical shape, and a rearward-facing inflow pipe (59) is provided near the lower end of the outer peripheral surface thereof, and this is connected to the tip of the lower pipe (55) of the arm (36).
The inner peripheral surface of the filling nozzle (37) including the lower end discharge port (60) has a uniform diameter and is smooth, and the spool (6
1) is fitted. On the other hand, a cylindrical case (62) is provided at the upper end of the filling nozzle (37) so as to be in line with the nozzle (37). A fluid pressure cylinder (63) is attached downward to the upper end of the case (62) so as to close the opening, and the piston rod (64) extends into the case (62) and connects to the connecting member (65). Is connected to the upper end of the spool (61) via.

The swinging means is composed of a horizontal connecting bar (66) passed to each arm (36) and a pair of male and female connecting members at the left end portion (right end portion with reference to FIG. 2) of the bar (66). (67)
A horizontal fluid pressure cylinder (70) having a piston rod (69) connected via (68). Six engaging recesses (71) are provided in the lower edge of the connecting bar (66) in the lengthwise direction at intervals equal to the interval between the filling nozzles (37). ) Is fitted with the engaging projection (58) of each arm (36).
As shown in detail in FIG. 5, the male connecting member (67) is provided with a fitting convex portion (72), and the female connecting member (68) is provided with a fitting concave portion (73). The connecting pin (74) penetrates both of them with the fitting recess (73) fitted to each other. The connecting pin (74) has two connecting members (67) (6
8) It is detachable with respect to 8), and by attaching and detaching it, both connecting members (67, 68) can be released. As shown in FIG. 2, the piston rod (69) of the fluid pressure cylinder (70) projects not only to the right of the fluid pressure cylinder (70) but also to the left of it, and has a cylindrical shape at its projecting end. The male screw member (75) is screwed into the tubular female screw member (76).
Is screwed on. A butterfly set screw (77) is screwed into the female screw member (76). The female screw member (76) acts as a stopper for the piston rod (69), and when the member (76) contacts the end wall of the fluid pressure cylinder (70), the rod (69) moves back and forth. The stroke amount is regulated. As a result, the size of the swing angle of the nozzle (37) described later is adjusted. The fluid pressure cylinder (70) is suspended from the sliding plate (79) via the bracket (78). As shown in detail in FIG. 4, the front and rear edges of the sliding plate (79) have a cross section L bolted to the mounting plate (80).
It is received by the shape-shaped guide member (81). An upper protrusion (82) is provided at the center of the left end of the sliding plate (79), and a knob bolt (83) is rotatably fixed to the upper protrusion (82). Another upper protrusion (84) is also provided at the left end of the mounting plate (80) so as to face the upper protrusion (82), and the above-mentioned knob is attached to the screw hole (85) provided in this. The bolt (83) is screwed in. Furthermore, the mounting plate (80) is provided with a long hole (86) that is long in the left-right direction, and the locking lever (8
The male screw part (88) of 7) is inserted, and the male screw part (88) is screwed into the screw hole (89) provided in the sliding plate (79). By loosening the lever (87) and rotating the knob bolt (83), the sliding plate (79) moves to the fluid pressure cylinder (7
It goes back and forth with 0). As a result, the range of the swing angle of the nozzle (37) described later is adjusted.

Next, the filling operation will be described. Now, as in the state shown in FIG. 1, the spool valve (39) is open, the piston (33) of the filling cylinder (34) is at the forward limit of its advance / retreat stroke, and the filling nozzle (37). ), The spool (61) is lowered and the discharge port (60) is closed. When the piston (33) retracts from this state, a certain amount of fluid is sucked into the cylinder (34) from the tank (31). Next, when the spool valve (39) is closed and the discharge port (60) of the filling nozzle (37) is opened, the piston (33) is moved forward, whereby the fluid in the cylinder (34) is moved to the horizontal axis ( It flows into the filling nozzle (37) through the inside of the arm (36) and the arm (36) and is discharged from the discharge port (60). At this time, the piston rod (69) of the fluid pressure cylinder (70) is projected from the retracted state, and the filling nozzle (37) is inclined to the left as shown by the chain line in FIG. Swing until it tilts to the right. The size and range of the rocking stroke are adjusted as described above, and the filling nozzle (3
7) oscillates so that the discharge port (60) faces the container (C) and crosses the discharge port (60) from left to right. As a result, as shown in FIG. 13, the fluid is not completely flat in the container (C), but it is filled with the fluid without rising up so much. Thus, when the filling operation is completed, the piston rod (69) of the fluid pressure cylinder (70) withdraws, and the filling nozzle (37) swings in the opposite direction to the above, while the nozzle (37 ), The filled container (C) is carried out, and the empty container (C) is carried therein. Also,
At this time, the above-described operation causes the fluid to flow from the tank (31) into the filling cylinder (34).

The leveling device (14) is for leveling the fluid filled in the container (C) as described above so as to be completely flat as shown in FIG. As shown in FIGS. 6 to 10, a hammer (94) for hitting the container and a stopper (95) are provided.

As shown in FIG. 9, the hammer (94) includes a pair of left and right horizontal handles (96) arranged in parallel with each other, and a connecting rod (97) passed to the front ends of these handles (96). Containers (C) that are received upward by one slat (22) that is mounted upwards through and is stationary in position
For each one container (C) two by two
It consists of 12 hammer heads (98). The rear ends of both handles (96) are fixed to the horizontal rotation shaft (99). Pivoting axis (99)
Both ends of the bracket are supported by bearings (102) (103) on a pair of left and right brackets (100) (101) that stand upright on both sides of the slat conveyor (11). There is. The right end of the rotating shaft (99) projects rightward from the right support bracket (101), and the base of the swing arm (104) is fixed to the protruding end. As shown in FIG. 8, a slit (105) is formed in a portion near the tip of the swing arm (104), and a female screw member (106) is swingably fitted in the slit (105). Has been. A screw rod (107) with a handle is fitted in the female screw member (106), and the female screw member (106) advances and retracts in the slit (105) by rotating the screw rod (107). The female screw member (106) has a horizontal pin (108) protruding rightward.
Is integrated with the fluid pressure cylinder (10
9) Piston rod (110) is connected. The base of the fluid pressure cylinder (109) is connected to the eccentric shaft (111) as shown in FIG. The eccentric shaft (111) is provided integrally with the mounting member (112), and the mounting member (1
12) is bolted to the left end of the drive shaft (113). The drive shaft (113) is supported by two bearings (114), and a driven gear (115) is attached to the right end portion thereof. A drive gear (117) attached to the output shaft of the motor (116) is meshed with the driven gear (115).

The stoppers (95) are attached to a pair of front and rear parallel shafts (118) passed over the conveyor (11) in the left-right direction and, like the hammer head (98), for the six containers (C). A total of twelve horizontal rods, two of which are provided in one container (C).

When the motor (116) is actuated to rotate the drive shaft (113), the swinging motion of the swinging arm (104) is caused by the crank mechanism composed of the eccentric shaft (111) and the fluid pressure cylinder (109). Given. Then, the swing arm (10
The pivot shaft (99) reversibly rotates with the rocking motion of 4), and as a result, the hammer (94) rocks upward from the position shown by the lower chain line in Fig. 9 to the position shown by the solid line. By doing so, the head (98) comes into contact with the bottom of the container (C). Thereby, an impact is given to the container (C), and as a result, the fluid filled in the container (C) is leveled.

After the hammer (94) contacts the container (C), the hammer (9
4) is further swung upward from the position shown by the solid line in Fig. 9 to the position shown by the upper chain line, whereby the container (C) is pushed up from the container insertion hole (23) of the slat (22) and pushed. The edge of the container (C) that can be raised is the stopper (95)
Abut. This gives a further impact to the container (C), which, together with the impact from the hammer (94), has a synergistic effect in leveling the contents.

The swing amplitude and frequency of the hammer (94) are appropriately selected depending on the property of the contents, and if the specific numbers are given as an example, the amplitude is 5 mm and the frequency is 3 to 4 times / second. The amplitude is adjusted as described above by the female screw member (10
6) is achieved by moving, and the adjustment of the frequency is achieved by changing the rotation speed of the motor (116). In addition, the hammer head (9) can be moved by moving the piston rod (110) of the fluid pressure cylinder (109) in and out.
Although the height of 8) changes, this makes it possible to accommodate containers (C) of different depths.

EFFECTS OF THE INVENTION According to the present invention, since the rim of the container comes into contact with the stopper and a shock is applied to the stopper, a synergistic effect with the hammer coming into contact with the bottom of the container and giving a shock thereto causes The filling inside can be leveled effectively.

[Brief description of drawings]

1 to 5 show an embodiment of a filling device, FIG. 1 is a vertical longitudinal sectional view, FIG. 2 is a front view, and FIG. 3 is III-I in FIG.
A sectional view taken along line II, FIG. 4 is a sectional view taken along line IV-IV in FIG. 2, and FIG. 5 is a sectional view taken along line VV in FIG. 6 to 10 show an embodiment of a leveling device, FIG. 6 is a plan view, FIG. 7 is a front view, FIG. 8 is a side view, and FIG. 9 is a seventh view.
FIG. 10 is a sectional view taken along line IX-IX, and FIG. 10 is a sectional view taken along line XX in FIG. 11 and 12 show the outline of the entire packaging machine including both of the above-mentioned devices, FIG. 11 is a plan view, and FIG. 12 is a side view. FIG. 13 is an explanatory view showing a filling operation according to the present invention, and FIG. 14 is an explanatory view showing a leveling operation. (11) …… Conveyor, (22) …… Slat, (23) ……
Container insertion hole, (94) …… hammer, (95) …… stopper,
(99) …… Rotary axis, (C) …… Container.

Claims (1)

[Claims] 1. An intermittently driven slat conveyor (11) having a container insertion hole (23) and having slats (22) for receiving the brim of the edge of the container (C) at the periphery of the container insertion hole (23). And a hammer for hammering a container fixed to the horizontal rotation shaft (98) so that the tip of the container (C) received by the slat (22) stopped at a predetermined position can abut. (94) in a device for leveling high-viscosity fluid packed in a heap in a container, wherein the stopper (95) is higher than the height of the container (C) with respect to the rim of the container (C). It is arranged with a small interval,
Hammer (94) for hitting a container that abuts the bottom of the container (C)
Pushes up the container (C) from the slat (22), and the rim of the container (C) to be pushed up is brought into contact with the stopper (95) at a required speed. High viscosity fluid leveling device.