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JPH0823107B2 - Pattern aligning and spreading device - Google Patents
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JPH0823107B2 - Pattern aligning and spreading device - Google Patents

Pattern aligning and spreading device

Info

Publication number
JPH0823107B2
JPH0823107B2 JP17742593A JP17742593A JPH0823107B2 JP H0823107 B2 JPH0823107 B2 JP H0823107B2 JP 17742593 A JP17742593 A JP 17742593A JP 17742593 A JP17742593 A JP 17742593A JP H0823107 B2 JPH0823107 B2 JP H0823107B2
Authority
JP
Japan
Prior art keywords
fabric
dough
cloth
pattern
feeding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP17742593A
Other languages
Japanese (ja)
Other versions
JPH0711572A (en
Inventor
信男 大石
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
BONNII KK
Original Assignee
BONNII KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by BONNII KK filed Critical BONNII KK
Priority to JP17742593A priority Critical patent/JPH0823107B2/en
Publication of JPH0711572A publication Critical patent/JPH0711572A/en
Publication of JPH0823107B2 publication Critical patent/JPH0823107B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

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  • Treatment Of Fiber Materials (AREA)
  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、僅かな外力で柄模様
が変形しやすい柄生地に好適な柄合わせ延反装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a pattern aligning and spreading device suitable for a pattern cloth whose pattern pattern is easily deformed by a slight external force.

【0002】[0002]

【従来の技術】既成服等の製造に際しては、生地を積層
状に延反した後、型入れを行って積層状態のままで縫製
パーツ(以下単にパーツと言う)を裁断する。コンピュ
ータに予め入力されたパーツの配置データに基づいて、
延反台上で自動的に裁断を行う装置もある。いずれにし
ても、柄生地の場合には、生地を延反し積層する際に上
下の生地間で位置合わせを行う必要があり、さらに、裁
断すべき各パーツ相互間で柄合わせを行う必要がある。
2. Description of the Related Art In the manufacture of ready-made garments and the like, after fabrics are rolled up in a laminated state, a sewn part (hereinafter simply referred to as a part) is cut in a layered state by inserting a mold. Based on the placement data of the parts entered in advance in the computer,
There is also a device that automatically cuts on a stretch table. In any case, in the case of patterned fabric, it is necessary to align the upper and lower fabrics when unfolding and stacking the fabrics, and further it is necessary to perform pattern alignment between the parts to be cut. .

【0003】従来の柄合わせ装置としては、特公昭61
−35306号公報、特開昭62−276074号公
報、特開平3−33263号公報などが公知である。こ
れらの装置は、延反し積層された生地を、生地の下面側
に設けた刺針で固定保持する点で共通している。さら
に、延反しながら柄合わせを行う装置が、実開平4−2
5894号公報や実開平4−46072号公報に公知で
ある。
As a conventional pattern matching device, Japanese Patent Publication No.
-35306, JP-A-62-276074, JP-A-3-33263, etc. are known. These devices are common in that the stretched and laminated cloth is fixed and held by a puncture needle provided on the lower surface side of the cloth. Furthermore, the device that performs pattern matching while unfolding is
It is known in Japanese Patent No. 5894 and Japanese Utility Model Laid-Open No. 4-46072.

【0004】[0004]

【発明が解決しようとする課題】先に述べたように、積
層した柄生地を裁断して各パーツの柄合わせを行うに
は、まず延反積層時に上下の生地を正しく位置合わせ
し、次に各パーツ相互間で柄位置を正しく合致させる必
要があるが、これらを同時に満足させることは困難であ
る。位置合わせおよび柄合わせが困難な原因のひとつ
は、同じ柄生地であっても生産時点で柄の大きさや柄ピ
ッチなどにばらつきがあることである。ロール状に巻か
れた生地ロールごとに柄の大きさやピッチが異なるのは
もちろん、同じ生地ロールであっても生地の巻位置によ
って同様のばらつきが多く見られ、ばらつきの状態に規
則性はない。
As described above, in order to cut the laminated patterned fabrics and to align the patterns of the respective parts, first, the upper and lower fabrics are properly aligned at the time of spreading and laminating, and then It is necessary to correctly match the pattern positions between the parts, but it is difficult to satisfy these at the same time. One of the causes of difficulty in positioning and pattern matching is that there are variations in pattern size and pattern pitch at the time of production even with the same pattern material. The size and pitch of the pattern are different for each material roll wound in a roll shape, and even if the same material roll is used, similar variations are often seen depending on the winding position of the material, and the variation state is not regular.

【0005】もうひとつの原因は、展張した状態の生地
が僅かな外力で局部的に容易に変形しやすく、延反し積
層する際に生地に伸び変形や縮み変形が生じてしまうこ
とにある。とくに、柔軟で腰の弱い生地や、細い糸で織
り目を粗く形成した生地などにおいては、柄模様が局部
的に変形しやすい。そのため、従来の延反装置でこの種
の柄生地を延反したとしても、柄列線が縦横に歪んでし
まう。腰の強い生地の場合には、歪んだ個所をつまみ上
げて位置修正することができるが、こうした位置修正を
腰の弱い生地で行うと、つまみ上げた生地部分が伸び変
形してしまう。さらに、つまみ上げた生地の下面側の生
地が同時にずれ動いてしまう。このように、腰の弱い生
地は、延反装置で延反して上下の位置汗を正確に行うこ
とができないため、この種の生地が大量生産を前提とす
る既製服の生地として採用されることはなかった。
Another cause is that the stretched fabric is easily locally deformed by a small external force, and when stretched and laminated, the fabric is stretched or shrunk. In particular, in the case of a soft and weak fabric, or a fabric in which a weave is coarsely formed by thin threads, the pattern pattern is likely to be locally deformed. Therefore, even if this type of pattern cloth is spread by the conventional spreading device, the pattern row lines are distorted vertically and horizontally. In the case of a fabric with a strong waist, the distorted portion can be picked up to correct the position, but if such a position correction is performed with a fabric with a weak waist, the picked-up dough portion will be stretched and deformed. Furthermore, the dough on the lower surface side of the picked-up dough shifts at the same time. In this way, since fabrics with a weak waist cannot be accurately spread by the spreading device by vertically spreading sweat, this type of fabric should be used as a fabric for ready-made clothes that are intended for mass production. There was no.

【0006】この発明の目的は、腰の弱い変形しやすい
柄生地であっても、適正に延反し積層できる柄合わせ延
反装置を得ることにある。この発明の他の目的は、延反
された生地相互の位置合わせと、パーツ相互間の柄合わ
せを適正に行える柄合わせ延反装置を得ることにある。
An object of the present invention is to provide a pattern aligning and spreading device that can properly spread and stack even a pattern fabric having a weak waist and easily deformed. Another object of the present invention is to obtain a pattern aligning and spreading device capable of appropriately aligning the stretched cloths with each other and properly aligning the patterns between the parts.

【0007】[0007]

【課題を解決するための手段】この発明の柄合わせ延反
装置は、延反台1と、延反台1上を往復移動する繰り出
し台2と、延反台1上に位置決め用の光ビームLを投射
する光マーカー4を備えていること、繰り出し台2が、
生地ロール3を支持する第1台車2Aと、第1台車2A
の生地繰り出し端側に隣接する第2台車2Bとからなる
こと、両台車2A・2Bはそれぞれ面一状に隣接する生
地出し板32・47を備えていること、両台車2A・2
Bが連結解除操作可能な連結具49で連結してあること
を特徴とする。
The pattern-matching retraction device of the present invention comprises a retraction table 1, a feeding table 2 which reciprocates on the retraction table 1, and a light beam for positioning on the retraction table 1. The provision of the optical marker 4 for projecting L, and the feeding table 2,
A first carriage 2A for supporting the dough roll 3 and a first carriage 2A
The second carriage 2B is adjacent to the dough feeding end side, and the carriages 2A and 2B are provided with the cloth feeding plates 32 and 47 that are adjacent to each other in a flush manner.
B is connected by a connecting tool 49 that can be operated to release the connection.

【0008】第2の発明に係る柄合わせ延反装置は、延
反台1と、延反台1上を往復移動する繰り出し台2と、
延反台1上に位置決め用の光ビームLを投射する光マー
カー4と、延反台1上に定置される刺針8を備えている
こと、繰り出し台2の移行軌跡の下方に、生地受板11
を支持する昇降枠10が配置されていること、昇降枠1
0は延反台1の下面に配置した昇降機構17で操作され
て、その上端が延反台1の上面から突出する上昇位置
と、上端が延反台1の上面以下に退入する下降位置との
間で昇降移動できること、繰り出し台2が、生地ロール
3を支持する第1台車2Aと、第1台車2Aの生地繰り
出し側に隣接する第2台車2Bとからなること、両台車
2A・2Bはそれぞれ面一状に隣接する生地出し板32
・47を備えていること、両台車2A・2Bが連結解除
操作可能な連結具49で連結してあることを特徴とす
る。
A pattern aligning and spreading device according to a second aspect of the present invention includes a spreading base 1, and a feeding base 2 that reciprocates on the spreading base 1.
An optical marker 4 for projecting a positioning light beam L on the reciprocating table 1 and a puncture needle 8 fixed on the reciprocating table 1 are provided, and the cloth receiving plate is provided below the transition locus of the feeding table 2. 11
That an elevating frame 10 for supporting the
0 is operated by the elevating mechanism 17 arranged on the lower surface of the reciprocating table 1, and the upper position is an upper position where the upper end projects from the upper surface of the reciprocating table 1 and the lower position is where the upper end retreats below the upper surface of the reciprocating table 1. And that the feeding table 2 includes a first carriage 2A that supports the material roll 3 and a second carriage 2B that is adjacent to the material feeding side of the first carriage 2A, and both carriages 2A and 2B. Are adjacent to each other in the same plane.
.47 is provided, and both carriages 2A and 2B are connected by a connecting tool 49 that can be operated to release the connection.

【0009】[0009]

【作用】延反時には、生地ロール3から繰り出した生地
を第1台車2Aおよび第2台車2Bの生地出し板32・
47上に延展し静置する。そして、生地面に常時投射さ
れている光ビームLを基準にして、生地の柄列線を縦横
に整え正確に位置決めする。次に、連結具49を連結解
除操作して、図12に示すように第2台車2Bを第1台
車2Aから遠ざかる側へ移動させ、位置決めされた状態
の生地を延反台1側へ自重で落とし込む。この後第1台
車2Aの生地出し板32上において生地を幅方向へ切断
し、第1台車2Aを第2台車2Bから遠ざかる側へ移動
させて、生地出し板32上の生地を延反台1の側へ落と
し込む。以後は、両台車2A・2Bを連結具49で連結
し、上記の延反作業を繰り返し行う。上記のように、こ
の発明では両台車2A・2Bの生地出し板32・47上
に生地を繰り出して静止させ、そこで光ビームLを基準
にして生地の位置合わせを行うので、繰り出し台2を移
動しながら生地を繰り出して延反する場合に比べて、生
地の位置決めを正確に行える。両台車2A・2Bを移動
操作して、位置決めされた静置状態の生地を延反台1の
側へ自重で落とし込むので、生地を横たえる際に歪みの
原因となる延反方向の張力が生地に作用することを排除
できる。
[Operation] At the time of the unrolling, the dough delivered from the dough roll 3 is fed by the dough delivery plate 32 of the first carriage 2A and the second carriage 2B.
Extend it on 47 and let it stand. Then, with reference to the light beam L constantly projected on the cloth surface, the pattern row lines of the cloth are aligned vertically and horizontally and accurately positioned. Next, the connection tool 49 is released to move the second carriage 2B to the side away from the first carriage 2A as shown in FIG. 12, and the positioned fabric is applied to the spreading base 1 by its own weight. Drop it. Thereafter, the dough is cut in the width direction on the dough exit plate 32 of the first carriage 2A, the first carriage 2A is moved to the side away from the second carriage 2B, and the dough on the dough discharge board 32 is spread 1 To the side of. After that, the two carriages 2A and 2B are connected by the connecting tool 49, and the above-mentioned retraction operation is repeated. As described above, according to the present invention, the dough is fed onto the dough feeding plates 32 and 47 of both carriages 2A and 2B and made stationary, and the dough is aligned with the light beam L as a reference. Therefore, the feeding table 2 is moved. However, the dough can be positioned more accurately than the case where the dough is unrolled and spread. The two carts 2A and 2B are moved to drop the positioned stationary fabric onto the side of the spreading base 1 by its own weight, so that the tension in the spreading direction that causes distortion when the fabric is laid down is applied to the fabric. It can be excluded from acting.

【0010】昇降枠10を備えている延反台1において
は、昇降枠10の間に刺針8を定置し、昇降枠10の上
面に生地受板11を定置して、この生地受板11上に生
地を延反積層する。このとき、刺針8の突端の適量が生
地受板11の上面に突出するよう、昇降枠10の突出高
さを昇降機構17で調整する。この状態で延反を行う
と、刺針8が延反の邪魔になることを防止しながら、延
反された生地を刺針8に刺し止めて固定できる。生地を
重ねるごとに刺針8の突出量は小さくなるが、昇降枠1
0を下降して積層生地の全体を沈ませることで、刺針8
の生地表面からの突出量を適量に維持できる。
In the stretch table 1 provided with the elevating frame 10, the pricking needle 8 is placed between the elevating frames 10 and the cloth receiving plate 11 is placed on the upper surface of the elevating frame 10. The dough is stretched and laminated. At this time, the projecting height of the elevating frame 10 is adjusted by the elevating mechanism 17 so that an appropriate amount of the tip of the pricking needle 8 projects onto the upper surface of the cloth receiving plate 11. When the retraction is performed in this state, it is possible to prevent the puncture needle 8 from interfering with the retraction and fix the deflated material by piercing the puncture needle 8. The protruding amount of the puncture needle 8 decreases as the fabrics are piled up, but the lifting frame 1
By lowering 0 to sink the entire laminated fabric, 8
The amount of protrusion from the dough surface can be maintained at an appropriate amount.

【0011】[0011]

【発明の効果】この発明では、繰り出し台2を第1台車
2Aと第2台車2Bで構成し、両台車2A・2Bの生地
出し板32・47上に生地ロール3から生地を繰り出し
て延展し、静置状態のままで光ビームLを基準にして生
地を正確に位置決めするようにした。さらに、両台車2
A・2Bを移動操作して、位置決めされた生地をその状
態のままで延反台1の側へ落とし込んで積層できるよう
にした。従って、この発明の延反装置によれば、柔軟で
腰が弱く、僅かな外力が変形しやすい柄生地であって
も、これを上下の生地を位置合わせした状態で適正に延
反し積層することができ、従来は既製服に適用すること
が困難であった生地を採用して、既製服の付加価値を向
上できる。
According to the present invention, the feeding table 2 is composed of the first truck 2A and the second truck 2B, and the dough is fed from the dough roll 3 onto the dough feeding plates 32 and 47 of both the trucks 2A and 2B and extended. The fabric is accurately positioned with the light beam L as a reference in the stationary state. Furthermore, both trolleys 2
By moving A and 2B, the positioned fabrics can be dropped and stacked on the side of the stretch table 1 in that state. Therefore, according to the spreading device of the present invention, even if the patterned fabric is flexible and has a low stiffness and is easily deformed by a slight external force, it can be properly stretched and laminated with the upper and lower fabrics aligned. Therefore, it is possible to improve the added value of ready-made clothes by adopting the cloth which has been difficult to apply to ready-made clothes in the past.

【0012】延反生地を生地受板11で受け止めてお
き、昇降枠10を下降操作して生地受板11を適宜沈ま
せながら延反を行う請求項2に係る柄合わせ延反装置に
よれば、柄生地の延反作業を刺針8に邪魔されることな
く能率良く行えるのはもちろんのこと、裁断が終了する
まで刺針8で積層生地を固定しておくことができる。さ
らに、刺針8を延反台1の上面に定置固定するので、パ
ーツの大きさやレイアウトに応じてその定置位置を自由
に変更できる。延反後に光ビームLを利用して型紙5を
レイアウトし、パーツ相互間の柄合わせを行うことがで
きるので、生地の延反積層から型入れに至る一連の柄合
わせ作業を延反台1上で正確に一貫して行える点でも有
利であり、全体として生地定置作業の能率を向上し、そ
の分だけ衣服の製造に要するコストを低下できる。
According to the pattern aligning and spreading device of the present invention, the cloth spreading plate is received by the cloth receiving plate 11, and the elevating frame 10 is operated to descend to spread the cloth receiving plate 11 appropriately. Of course, it is possible to efficiently spread the work of the patterned fabric without being disturbed by the puncture needle 8, and it is possible to fix the laminated fabric with the puncture needle 8 until the cutting is completed. Further, since the pricking needle 8 is fixedly fixed on the upper surface of the stretch table 1, the fixed position can be freely changed according to the size and layout of the parts. Since the pattern 5 can be laid out by using the light beam L after spreading and pattern matching between the parts can be performed, a series of pattern matching operations from spreading and stacking of fabrics to pattern insertion can be performed on the spreading table 1. It is also advantageous in that it can be performed accurately and consistently, and as a whole, the efficiency of the cloth placement operation can be improved, and the cost required for manufacturing clothes can be reduced accordingly.

【0013】[0013]

【実施例】図1ないし図13は本発明に係る柄合わせ方
法と柄合わせ延反装置の実施例を示す。図2において、
符号1は延反台、2は延反台1上を往復移行する繰り出
し台、3は繰り出し台2上に支持された生地ロール、4
は延反台1へ向かって位置基準線を常時投射する光マー
カーである。これらの装置を用いて生地の延反積層から
型入れに至る一連の生地定置作業を行う。生地定置作業
は、準備工程と、針置工程、板置工程、延反工程、針露
出量調整工程、型入れ工程とからなる。作業の全容を理
解しやすくするために、まずこれらの工程を説明する。
1 to 13 show an embodiment of a pattern aligning method and a pattern aligning and spreading device according to the present invention. In FIG.
Reference numeral 1 is an extension table, 2 is a feeding table that reciprocates on the extension table 1, 3 is a material roll supported on the feeding table 2, 4
Is an optical marker that constantly projects a position reference line toward the stretch table 1. Using these devices, a series of dough-fixing operations from spreading and stacking of dough to molding are performed. The dough placing operation includes a preparation step, a needle placing step, a plate placing step, a spreading step, a needle exposure amount adjusting step, and a mold placing step. In order to make the whole work easier to understand, these steps will be described first.

【0014】準備工程では、延反すべき生地を延反台1
上に延反した後、図4に示す型入れ図を参考にしながら
型紙5を延反生地上に実際に配置して、光マーカー4の
投射ビーム位置を決定する。基本的には、各型紙5に設
けた縦基準線5aと横基準線5b上に光ビームLが投射
されるように光マーカー4の位置を決定する。但し、各
パーツの柄を一致させることが基本であり、要尺の関係
もあるので、主要な両基準線5a・5bを目処に光ビー
ムLの位置を設定する。
In the preparation step, the cloth to be spread is spread on the spreading stand 1
After the paper is spread upward, the pattern paper 5 is actually arranged on the cloth for spreading while referring to the mold drawing shown in FIG. 4, and the position of the projection beam of the optical marker 4 is determined. Basically, the position of the optical marker 4 is determined so that the light beam L is projected on the vertical reference line 5a and the horizontal reference line 5b provided on each pattern 5. However, since it is basically necessary to match the patterns of the respective parts and there is a relation of the scale, the position of the light beam L is set around the two main reference lines 5a and 5b.

【0015】図4に示す型入れ図は、婦人用ジャケット
の場合を示しているが、この場合は、繰り出し方向と平
行に4本の光ビームLを投射し、これと直交する幅方向
へ、各分断ブロックBごとに2本ずつ光ビームLを投射
した。ビーム投射位置が決定したら、型紙5を除去し、
延反した生地を生地ロール3へ巻き戻す。
The mold drawing shown in FIG. 4 shows the case of a women's jacket. In this case, four light beams L are projected in parallel with the feeding direction, and in the width direction orthogonal to this. Two light beams L were projected on each divided block B. After the beam projection position is determined, the pattern 5 is removed,
The unfolded dough is rewound on the dough roll 3.

【0016】図3において針置工程では、表面に薄鋼板
が固定された延反台1上に生地ベース7を展張して粘着
テープなどで固定し、その表面上に刺針8を定置固定す
る。生地ベース7は、一連の作業が終了した後に積層し
た生地を延反台1の外へ取り出すために設けられてお
り、紙、プラスチックフィルム、薄板など裁断に支障の
ないウエブ材やシート材を適用できる。
In the needle placement step shown in FIG. 3, the cloth base 7 is spread on the spreading base 1 having a thin steel plate fixed on the surface and fixed with an adhesive tape or the like, and the puncture needle 8 is fixedly fixed on the surface. The fabric base 7 is provided to take out the laminated fabric after the series of operations is taken out of the spreading table 1, and a web material or a sheet material such as paper, a plastic film, or a thin plate that does not interfere with cutting is applied. it can.

【0017】図5に刺針8を示す。刺針8は、透明プラ
スチッチク板製の座板8a上に針8bを立設し、座板8
aの下面にゴム磁石8cを貼り付けて形成されており、
パーツの大きさに応じて、針8bの立設本数が1〜4本
前後に異なる。刺針8は準備工程で決定されたパーツ位
置に対応して定置することとし、可能な限り、縦横に交
差する光ビームLの交点上に1個の刺針8を位置させ
る。定置した刺針8は、ゴム磁石8cの磁気吸着作用で
延反台1上に遊動不能に固定される。
FIG. 5 shows the puncture needle 8. The puncture needle 8 has a needle 8b standing on a seat plate 8a made of a transparent plastic plate.
It is formed by attaching a rubber magnet 8c to the lower surface of a,
Depending on the size of the parts, the number of standing needles 8b varies from about 1 to about 4. The puncture needle 8 is set in correspondence with the part position determined in the preparatory step, and one puncture needle 8 is positioned at the intersection of the light beams L intersecting vertically and horizontally as much as possible. The fixed puncture needle 8 is immovably fixed on the stretch table 1 by the magnetic attraction of the rubber magnet 8c.

【0018】板置工程では、延反台1に設けた昇降枠1
0を台上へ上昇させて、その上部に生地受板11を載置
する。詳細は後述するが、昇降枠10は延反台1の幅方
向両端寄りと、幅方向中央部の三個所に平行に設けられ
ており、中央の昇降枠10と端の昇降枠10との間に生
地受板11を載置する。図6に示すように、生地受板1
1は透明なプラスチック製の受板11aの下面二個所に
補強用の金属板11bを固定して形成するが、中央の昇
降枠10に両側から生地受板11を載置できるようにす
るために、一方の金属板11bをその幅寸法分だけ受板
11aの側縁から内側へずらしてある。図3に示すよう
に生地受板11は刺針8と干渉しないように配置する。
なお、刺針8の配置によって、隣接する針間隔が大小に
変化するので、生地受板11はその幅寸法が異なるもの
を数種類用意しておく。
In the plate placing step, the elevating frame 1 provided on the spreading table 1
0 is raised on the table, and the cloth support plate 11 is placed on the upper part thereof. As will be described later in detail, the elevating frame 10 is provided in parallel with the widthwise ends of the reciprocating table 1 and at three central portions in the width direction, and between the elevating frame 10 at the center and the elevating frame 10 at the end. The dough receiving plate 11 is placed on. As shown in FIG. 6, the cloth receiving plate 1
1 is formed by fixing metal plates 11b for reinforcement to two lower surfaces of a transparent plastic receiving plate 11a. In order to enable the cloth receiving plate 11 to be placed on the elevating frame 10 at the center from both sides. The one metal plate 11b is displaced inward from the side edge of the receiving plate 11a by the width dimension thereof. As shown in FIG. 3, the cloth receiving plate 11 is arranged so as not to interfere with the needle 8.
Since the distance between adjacent needles changes depending on the arrangement of the puncture needles 8, several types of cloth receiving plates 11 having different width dimensions are prepared.

【0019】全ての生地受板11を載置した後に、昇降
枠10を上下動させて刺針8と生地受板11が支障なく
相対昇降できることを確認し、針先が生地受板11の表
面から数mmだけ突出するように昇降枠10を位置決めす
る。この状態で敷紙を生地受板11上に展張して刺針8
に刺し止める。この敷紙は生地受板11の抜き取りを容
易化するのに役立つ。
After placing all the fabric receiving plates 11, it is confirmed that the elevating frame 10 can be moved up and down so that the pricking needle 8 and the fabric receiving plate 11 can be raised and lowered relative to each other without any trouble. Position the elevating frame 10 so that it projects by a few millimeters. In this state, spread the spread paper on the cloth backing plate 11 and insert the needle 8.
Stab it in. This backing sheet serves to facilitate the removal of the fabric support plate 11.

【0020】延反工程の詳細は後述するので、その概要
のみを述べる。この工程では、生地ロール3から生地を
繰り出して繰り出し台2上に延展し、生地面上に投射さ
れた光ビームLを基準にして生地の位置決めを行う。次
に繰り出し台2の第2台車2Bを移動操作して、位置決
めされた生地を生地受板11上へ落とし込み、生地を長
尺の押さえ棒55で押さえて刺針8に刺す。第1台車2
A上で生地を切断した後、第1台車2Aを移動操作して
残りの生地部分を生地受板11上へ落とし、同様に刺針
8で固定する。以後は、生地の延展、位置決め、落とし
込み切断などを繰り返して行って、生地を積層する。各
分断ブロックBごとに生地を切断するのは、各分断ブロ
ックBごとに新たに位置決めを行って、誤差が集積する
のを避けるためである。
The details of the spreading process will be described later, so only the outline thereof will be described. In this step, the dough is unrolled from the dough roll 3 and spread on the unrolling table 2, and the dough is positioned based on the light beam L projected on the dough surface. Next, the second carriage 2B of the feeding table 2 is moved to drop the positioned cloth on the cloth receiving plate 11, and the cloth is held by the long presser bar 55 to pierce the needle 8. 1st trolley 2
After cutting the cloth on A, the first carriage 2A is moved to drop the remaining cloth on the cloth receiving plate 11, and similarly fixed by the needle 8. After that, the dough is laminated by repeating the spreading, positioning, dropping cutting, etc. of the dough. The material is cut for each of the divided blocks B in order to newly position each of the divided blocks B and avoid accumulation of errors.

【0021】針露出量調整工程では上記の延反工程を1
ないし数回終了するごとに、昇降枠10を下降操作して
刺針8の突出量を調整する。昇降枠10を下降させる
と、生地受板11を介して支持された積層生地が沈む。
従って生地表面を軽く押さえてやると、刺針8は最上面
の生地から適量突出する。この針先の突出量は薄手の生
地の場合は約3mmが適量である。
In the needle exposure amount adjustment step, the above-mentioned retraction step is
After every several times, the elevating frame 10 is lowered to adjust the protrusion amount of the puncture needle 8. When the elevating frame 10 is lowered, the laminated fabric supported via the fabric receiving plate 11 sinks.
Therefore, when the surface of the cloth is lightly pressed, the pricking needle 8 projects a proper amount from the cloth on the uppermost surface. The appropriate amount of protrusion of the needle tip is about 3 mm for thin fabrics.

【0022】型入れ工程では、最上層の生地面上に光マ
ーカー4の光ビームLで位置決めしながら型紙5を配置
し、型紙5をその表面側から刺し込んだ保持針14で積
層生地に止め付ける。このとき、型紙5は光ビームLを
利用し、さらに延反された生地の柄列線を指標にして縦
横に正確に位置決めし、パーツ相互間の柄合わせは、型
紙5に書き込まれた柄合わせ点を、作業者が目視によっ
て確認しながら行う。図5に示すように保持針14は数
センチの長さの座板に2〜4個の針を固定して形成され
ている。
In the pattern inserting step, the pattern paper 5 is arranged on the uppermost fabric surface while being positioned by the light beam L of the optical marker 4, and the pattern paper 5 is fixed to the laminated fabric with the holding needle 14 inserted from the surface side. wear. At this time, the pattern paper 5 uses the light beam L and is accurately positioned vertically and horizontally using the pattern line of the stretched cloth as an index, and the pattern matching between the parts is performed by the pattern matching written on the pattern paper 5. The points are checked visually by the operator. As shown in FIG. 5, the holding needle 14 is formed by fixing 2 to 4 needles to a seat plate having a length of several centimeters.

【0023】次に昇降枠10を延反台1の表面以下に下
降させた後、生地受板11を抜き取る。これにより、延
反台1上で縦刃カッターによって荒い裁断を行うことが
可能となる。もちろん、各分断ブロックBごとに、積層
生地の全体を生地ベース7ごと延反台1から取り出し
て、裁断機へ移送することができる。裁断機では、型紙
5に沿って積層生地を裁断する。この後、保持針14と
刺針8を抜き取る。裁断時に刺針8の座板8aを切断す
ることがある。こうした場合の裁断刃の保護のために、
座板8aに固定する磁石を軟らかいゴム磁石8cで形成
している。
Next, after the elevating frame 10 is lowered below the surface of the stretch table 1, the cloth receiving plate 11 is pulled out. As a result, rough cutting can be performed by the vertical blade cutter on the reciprocating table 1. Of course, for each cutting block B, the entire laminated fabric together with the fabric base 7 can be taken out from the spreading table 1 and transferred to the cutting machine. The cutting machine cuts the laminated material along the pattern paper 5. Then, the holding needle 14 and the puncture needle 8 are removed. The seat plate 8a of the puncture needle 8 may be cut during cutting. To protect the cutting blade in such cases,
The magnet fixed to the seat plate 8a is formed of a soft rubber magnet 8c.

【0024】次に柄合わせ延反装置の構造を説明する。
図2および図7において、柄合わせ延反装置は複数個の
単位台1Aを直線列状に配置してなる延反台1と、延反
台1の幅方向両端に配置したガイドレール16上を往復
移動する繰り出し台2と、延反台1上に位置決め用の光
ビームLを投射する光マーカー4と、延反台1に定置さ
れる刺針8などを含んで構成する。
Next, the structure of the pattern aligning and spreading device will be described.
In FIG. 2 and FIG. 7, the handle aligning and spreading device comprises a spreading base 1 formed by arranging a plurality of unit bases 1A in a straight line and a guide rail 16 arranged at both ends in the width direction of the spreading base 1. It is configured to include a reciprocating feeding table 2, an optical marker 4 for projecting a positioning light beam L onto the retraction table 1, a puncture needle 8 fixed on the retraction table 1, and the like.

【0025】各単位台1Aには、昇降枠10とこれを昇
降操作する昇降機構17が設けられている。図7に示す
ように、昇降枠10は延反台1の幅方向両端寄りでガイ
ドレール16より内側の二個所と、延反台1の幅方向中
央部との合計三個所に設けられ、各昇降枠10の配置位
置に対応して昇降溝18が開口してある。
Each unit base 1A is provided with an elevating frame 10 and an elevating mechanism 17 for operating the elevating frame 10. As shown in FIG. 7, the elevating frames 10 are provided at a total of three places, that is, two places inside the guide rails 16 near both ends in the width direction of the stretch table 1 and a center portion in the width direction of the stretch table 1, respectively. An elevating groove 18 is opened corresponding to the position where the elevating frame 10 is arranged.

【0026】図8において昇降機構17は、単位台1A
の四隅に回転自在に支持された垂直のねじ軸19と、こ
のねじ軸19に沿って昇降操作される雌ねじユニット2
0と、四個のねじ軸19を同時に同方向へ駆動する連動
機構と、幅方向に隣接する一対の雌ねじユニット20に
固定された一対の枠ホルダー21などで構成する。3個
の昇降枠10の下端両側は、一対の枠ホルダー21に固
定してある。
In FIG. 8, the lifting mechanism 17 is a unit base 1A.
A vertical screw shaft 19 rotatably supported at the four corners of the female screw unit 2 and a female screw unit 2 that is vertically moved along the screw shaft 19.
0, an interlocking mechanism that simultaneously drives four screw shafts 19 in the same direction, and a pair of frame holders 21 fixed to a pair of female screw units 20 that are adjacent in the width direction. The lower end sides of the three lifting frames 10 are fixed to a pair of frame holders 21.

【0027】連動機構は、幅方向両端の昇降枠10と平
行に軸支した操作軸22と、一対の操作軸22間に設け
たチェーン機構23と、各操作軸22とねじ軸19との
間に設けたはす歯ギヤ対24、および操作軸22の一端
に固定したハンドル25などで構成する。このハンドル
25を回転操作することによって、昇降枠10を、その
上端が延反台1の上面が突出する上昇位置と、その上端
が延反台1の上面以下に退入する下降位置との間で昇降
操作できる。隣接する単位台1A間で操作軸22を連結
しておけば、全ての昇降枠10を同時に上下操作でき
る。
The interlocking mechanism includes an operating shaft 22 axially supported in parallel with the elevating frames 10 at both ends in the width direction, a chain mechanism 23 provided between the pair of operating shafts 22, and each operating shaft 22 and the screw shaft 19. And a handle 25 fixed to one end of the operating shaft 22, and the like. By rotating the handle 25, the elevating frame 10 is moved between a raised position where the upper end of the elevating table 1 projects from the upper surface and a lower position where the upper end of the elevating frame 10 retracts below the upper surface of the elongating table 1. You can move up and down with. By connecting the operation shafts 22 between the adjacent unit bases 1A, all the elevating frames 10 can be operated up and down at the same time.

【0028】図1および図9において繰り出し台2は、
第1台車2Aと第2台車2Bとからなる。第1台車2A
は遊転自在な車輪27を下面四隅に配置した車台28
と、車台28上に設けた一対のロール受枠29と、生地
ロール3に外接して生地を繰り出し操作する送りローラ
30と、前記車輪27の回転力を送りローラ30へ伝動
する伝動機構などで構成する。
In FIGS. 1 and 9, the feeding table 2 is
It consists of a first carriage 2A and a second carriage 2B. 1st trolley 2A
Is an undercarriage 28 with freely rotatable wheels 27 arranged at the four corners of the lower surface.
And a pair of roll receiving frames 29 provided on the chassis 28, a feed roller 30 circumscribing the fabric roll 3 to feed out the fabric, and a transmission mechanism for transmitting the rotational force of the wheels 27 to the feed roller 30. To do.

【0029】車台28は、一対の側枠31と、側枠31
間に配置された水平の生地出し板32、および側枠31
上に立設したロール台33とからなる。このロール台3
3の一側に送りローラ30を配置し、軸受を介して遊転
自在に支持する。ロール受枠29は送りローラ30に向
かって下り傾斜する状態で配置し、その傾斜下端を軸3
4で揺動自在に支持し、傾斜上端をアジャスト軸35で
支持する。アジャスト軸35をこれに噛み合うナット3
6で上下操作することにより、ロール受枠29の傾斜量
を変更し、生地ロール3と送りローラ30の接触圧を調
整することができる。
The chassis 28 includes a pair of side frames 31 and a side frame 31.
Horizontal dough discharge plate 32 and side frame 31 arranged between
It is composed of a roll stand 33 standing upright. This roll stand 3
The feed roller 30 is disposed on one side of the sheet No. 3 and is rotatably supported via a bearing. The roll receiving frame 29 is arranged so as to incline downward toward the feed roller 30, and the inclined lower end thereof is set to the shaft 3
The tilting upper end is supported by the adjusting shaft 35. The nut 3 for engaging the adjusting shaft 35 with this
By operating up and down with 6, the inclination amount of the roll receiving frame 29 can be changed and the contact pressure between the material roll 3 and the feed roller 30 can be adjusted.

【0030】ここで注目すべきは、生地出し板32を送
りローラ30の下部より生地繰り出し方向へ大きく突出
させて、その上面で繰り出し生地の位置合わせを行える
ようにした点、さらに生地と生地出し板32との間の摩
擦抵抗を小さくし、同時に静電気の発生を防ぐために、
生地出し板32を透明のガラス板で形成した点にある。
透明の生地出し板32を通して、既に延反された生地の
表面を視認できることも、作業者に安心感を与える点で
役立っている。生地出し板32の突端に隣接して、生地
を斜め下方へ移行案内するガイド板37を設ける。
It should be noted here that the dough-feeding plate 32 is made to protrude largely from the lower part of the feed roller 30 in the dough-feeding direction so that the dough-positioning can be aligned on the upper surface thereof. In order to reduce the frictional resistance with the plate 32 and at the same time prevent the generation of static electricity,
The dough dispensing plate 32 is formed of a transparent glass plate.
The fact that the surface of the already stretched cloth can be visually recognized through the transparent cloth discharge plate 32 is also useful in giving the operator a sense of security. A guide plate 37 is provided adjacent to the protruding end of the material delivery plate 32 for guiding the material obliquely downward.

【0031】生地ロール3に手を触れることなく生地を
繰り出すために、送りローラ30と車輪27との間に伝
動機構を設けている。伝動機構は、車輪27の近傍に車
軸と平行な中間軸38を配置し、車輪27の動力を一対
のギヤ39・40を介して中間軸38に伝え、さらに中
間軸38の動力をタイミングベルト機構41を介して送
りローラ30に伝える。図10に示すように、中間軸3
8はブラケット42に左右移動可能に支持されており、
ギヤ40およびタイミングプーリを挟むコ字状の操作枠
43を切り換えレバー44で左右操作することによっ
て、ギヤ40が車輪27側のギヤ39に噛み合う状態
と、噛み合いを解除する状態に切り換えることができ
る。生地を繰り出す場合に限って送りローラ30を回転
駆動するためである。
A transmission mechanism is provided between the feed roller 30 and the wheel 27 in order to feed the dough without touching the dough roll 3. The transmission mechanism has an intermediate shaft 38 arranged in the vicinity of the wheel 27 and parallel to the axle, transmits the power of the wheel 27 to the intermediate shaft 38 via a pair of gears 39 and 40, and further transmits the power of the intermediate shaft 38 to the timing belt mechanism. It is transmitted to the feed roller 30 via 41. As shown in FIG. 10, the intermediate shaft 3
8 is supported by a bracket 42 so as to be movable left and right,
By operating the U-shaped operation frame 43, which sandwiches the gear 40 and the timing pulley, with the switching lever 44 left and right, it is possible to switch between the state in which the gear 40 meshes with the gear 39 on the wheel 27 side and the state in which the gear 40 is disengaged. This is because the feed roller 30 is rotationally driven only when the dough is fed.

【0032】第2台車2Bは、上記の車台28と同様
に、一対の側枠46と、側枠46間に配置した透明なガ
ラス板製の生地出し板47とを有し、下面四隅を遊転自
在な車輪48で支持する。台車の移動方向に沿う生地出
し板47の幅寸法は、第1台車2Aの生地出し板32の
幅寸法に比べて小さく設定してある。この第2台車2B
を第1台車2Aと同行移動させ、必要に応じて第1台車
2Aから分離するために、両台車2A・2Bの側枠31
・47間に連結具49を設ける。
The second trolley 2B has a pair of side frames 46 and a transparent glass plate material feeding plate 47 arranged between the side frames 46, like the above-mentioned chassis 28. It is supported by freely rotatable wheels 48. The width dimension of the material delivery plate 47 along the moving direction of the carriage is set smaller than the width dimension of the material delivery plate 32 of the first carriage 2A. This second trolley 2B
To move together with the first trolley 2A and separate from the first trolley 2A as required, so as to separate the side frames 31 of the two trolleys 2A and 2B.
-Connector 49 is provided between 47.

【0033】図11において、連結具49は第2台車2
Bの側枠46に回転自在に装着した連結腕50と、第1
台車2Aの側枠31に固定した掛止溝51とからなり、
連結腕50を操作して、その先端に形成した軸52を掛
止溝51に掛止すると、両台車2A・2Bは一体に連結
されて同行移動できる。
In FIG. 11, the connector 49 is the second carriage 2
A connecting arm 50 rotatably attached to the side frame 46 of B, and
It consists of a retaining groove 51 fixed to the side frame 31 of the trolley 2A,
When the connecting arm 50 is operated and the shaft 52 formed at the tip thereof is locked in the locking groove 51, the two carriages 2A and 2B are integrally connected and can move together.

【0034】光マーカー4は可視光を投射するレーザー
発振器からなり、図2に示すように延反台1の上方に設
けたガイド枠54に装着されて、台上に光ビームLを直
線状に投射する。1個の光マーカー4は一本の光ビーム
Lを投射するが、延反台1の長手方向寸法が光マーカー
4の照射範囲を越える場合には、延反台1の両端上方に
配置した一対の光マーカー4で連続する光ビームLを形
成する。
The optical marker 4 is composed of a laser oscillator for projecting visible light, and is attached to a guide frame 54 provided above the extension table 1 as shown in FIG. 2, so that the light beam L is linearly formed on the table. To project. One optical marker 4 projects one light beam L, but if the longitudinal dimension of the reciprocating table 1 exceeds the irradiation range of the optical marker 4, a pair of optical markers 4 arranged above both ends of the reciprocating table 1 is provided. The continuous light beam L is formed by the light marker 4 of FIG.

【0035】図12に示すように、押え棒55は木また
はアルミニウム型材からなる枠体56の片面あるいは両
面に発泡ゴム57を貼り付けたものであって、刺針8の
生地表面から突出量より発泡ゴム57の厚みを大きく設
定する。
As shown in FIG. 12, the presser bar 55 is a frame 56 made of wood or aluminum and has foam rubber 57 attached to one or both sides of the frame 56. The thickness of the rubber 57 is set large.

【0036】次に、延反工程における繰り出し台2の使
用法を説明する。延反は、繰り出し台2をガイドレール
16に沿って移動させ、生地ロール3に巻かれた生地を
両台車2A・2Bの生地出し板32、47の上面へ延展
することから始める。適当量の生地を延展したら、光マ
ーカー4の光ビームLを利用して、繰り出し台2の移動
開始位置を位置決めし、この位置で生地出し板32・4
7上に延展された生地の位置決めを手作業で行う。生地
を単に延展した状態では、柄列線が縦横に歪んでいるの
で、生地全体を操作して、あるいは歪んだ部分の位置修
正を行って、縦横の柄列線を光ビームLの縦横線に一致
させるのである。
Next, a method of using the feeding table 2 in the spreading process will be described. Spreading is started by moving the feeding table 2 along the guide rails 16 and extending the cloth wound on the cloth roll 3 onto the upper surfaces of the cloth discharging plates 32 and 47 of both carriages 2A and 2B. After spreading an appropriate amount of cloth, the light beam L of the optical marker 4 is used to position the movement start position of the feeding table 2 and at this position, the cloth feeding plate 32.4
7. Manually position the fabric that has been spread on top. When the fabric is simply extended, the pattern row lines are distorted vertically and horizontally. Therefore, the entire fabric is manipulated or the position of the distorted part is corrected so that the vertical and horizontal pattern row lines become the vertical and horizontal lines of the light beam L. Match them.

【0037】次に、第1台車2Aの生地出し板32上に
押え棒55を載置して、その重みで生地を固定する。連
結腕50を掛止金具51から外して両台車2A・2Bを
分離可能とし、第1台車2Aを固定した状態で、この台
車2Aから遠ざかる側へ第2台車2Bを移動操作して、
図12に示すようにその生地出し板47上の生地を生地
受板11側へ落とし込む。つまり、位置決めされた状態
の生地に手を触れることなく、生地を自重で落として横
たえる。このとき、第2台車2Bの移動開始位置が予め
位置決めしてあるので、生地受板11における生地端の
柄は一定に揃う。この後、生地を押え棒55に沿っては
さみで切断し、切断端を生地出し板32上で整えて位置
決めし、押え棒55を取り除き、これを積層された生地
表面に載せて生地を刺針8に刺し止める。この状態のま
まで第1台車2Aを第2台車2Bから遠ざかる側へ移動
させて、残りの生地部分を生地受板11側へ落とし込
む。これにより、端に位置する分断ブロックBへの延反
積層が終了する。
Next, the presser bar 55 is placed on the cloth feeding plate 32 of the first carriage 2A, and the cloth is fixed by its weight. By removing the connecting arm 50 from the hook metal fitting 51 so that the two carriages 2A and 2B can be separated and the first carriage 2A is fixed, the second carriage 2B is moved to a side away from the carriage 2A,
As shown in FIG. 12, the dough on the dough delivery plate 47 is dropped to the dough receiving plate 11 side. That is, without touching the positioned fabric, the fabric is dropped by its own weight and laid down. At this time, since the movement start position of the second carriage 2B is positioned in advance, the patterns at the material edges of the material receiving plate 11 are uniform. After that, the dough is cut with scissors along the presser bar 55, the cut end is aligned and positioned on the dough discharge plate 32, the presser bar 55 is removed, and the dough bar 55 is placed on the surface of the laminated dough to insert the dough needle 8 Stab it in. In this state, the first carriage 2A is moved to the side away from the second carriage 2B, and the remaining cloth portion is dropped onto the cloth receiving plate 11 side. As a result, the spreading and stacking on the divided blocks B located at the ends is completed.

【0038】2番目以降の分断ブロックBへも、上記の
手順を繰り返し行うことで生地を延反積層できるが、第
2台車2Bの分離移動開始位置を対応する分断ブロック
Bと合致させる点に違いがある。なお、第2台車2Bを
第1台車2Aに連結具49で連結し、生地出し板32上
の生地を第2台車2B側の生地出し板47上へ延展する
際には、切断端を押え棒55で押えて生地を第2台車2
B側へ送り込み操作する。生地の局部的な変形を避ける
ためである。
The fabric can be stretched and laminated on the second and subsequent division blocks B by repeating the above procedure, but the difference is that the separation movement start position of the second carriage 2B matches the corresponding division block B. There is. When the second trolley 2B is connected to the first trolley 2A with a connector 49 and the material on the material delivery plate 32 is extended onto the material delivery plate 47 on the second vehicle 2B side, the cut end is pressed down. 2nd trolley 2 by pressing with 55
Send to B side and operate. This is to avoid local deformation of the dough.

【0039】生地ロール3の幅寸法は、各ロールごとに
ばらつきがあって一定していない。一個のロールにあっ
てもばらつきがある。こうした場合には、延反方向の柄
列線を上下に積層された生地間で一致させることが難し
くなる。生地の幅方向片側の端寄りで柄列線を一致させ
ても、他側の端寄りで柄列線にずれを生じるからであ
る。この種のロール幅のばらつきによる積層生地の位置
不良を解消するためには、ロール幅の小さな生地ロール
3から延反積層を行うとよい。そして、ロール幅が広く
なって、延反方向の複数の柄札線が一致しない場合に
は、図13に示すように延反済み生地層Tの上面に条材
58を配置し、この条材58に沿って生地を迂回させる
ことにより、柄列線のずれを吸収することができる。但
し、条材58を迂回する生地面にパーツを位置させるこ
とはできないので、この迂回部を避けて型紙5のレイア
ウトを行う必要がある。換言すると、ロール幅のばらつ
きを予め確認したうえで、延反方向とほぼ平行な迂回領
域を予め確保しておき、生地幅が所定値を越えて大きく
なった場合に、迂回領域に条材58を載置して延反を行
う。
The width dimension of the dough roll 3 varies from roll to roll and is not constant. Even with one roll, there are variations. In such a case, it becomes difficult to match the pattern row lines in the reciprocating direction between the fabrics stacked on top of each other. This is because even if the pattern row lines are aligned near one end of the cloth in the width direction, the pattern row lines are displaced toward the other end. In order to eliminate the positional defect of the laminated fabric due to the variation of the roll width of this kind, it is preferable to perform the spreading lamination from the fabric roll 3 having a small roll width. Then, when the roll width becomes wide and a plurality of pattern tag lines in the unfolding direction do not match, the strip 58 is arranged on the upper surface of the stretched cloth layer T as shown in FIG. By detouring the fabric along the line 58, it is possible to absorb the deviation of the pattern line. However, since it is not possible to place the parts on the cloth surface that bypasses the strip 58, it is necessary to avoid this bypass and lay out the pattern paper 5. In other words, after confirming the variation of the roll width in advance, a detour area substantially parallel to the extending direction is secured in advance, and when the material width exceeds a predetermined value and becomes large, the strip material 58 is placed in the detour area. Place and spread.

【0040】図14は第1台車2Aの変形例を示す。こ
の変形例では、送りローラ30の上面近傍に小形裁断器
60を配置しておき、延反前の生地の幅方向一端(ある
いは両端)を小形裁断器60で切断し、切断されたテー
プ状の生地を生地ロール3の近傍に設けたリール61で
巻き取る。このように、テープ状の生地を延反に先行し
て裁断するのは、生地を分断ブロックBごとに切断する
場合、分断ブロックBの長さを越える長尺のパーツを共
生地で形成できないことに対処するためである。テープ
状の生地は、例えばウエストベルト用のパーツを形成す
るために使用する。
FIG. 14 shows a modification of the first carriage 2A. In this modification, a small cutting device 60 is arranged in the vicinity of the upper surface of the feed roller 30, and one end (or both ends) in the width direction of the cloth before spreading is cut by the small cutting device 60, and cut into a tape shape. The dough is wound on a reel 61 provided near the dough roll 3. In this way, the tape-like material is cut prior to the spreading, when the material is cut into the dividing blocks B, it is impossible to form a long part exceeding the length of the dividing block B with the co-fabric. To deal with. The tape-shaped material is used, for example, to form parts for waist belts.

【0041】この発明の繰り出し台2は、昇降枠10を
備えた延反台1と併用することが好ましいが、必ずしも
その必要はない。昇降枠10を昇降操作させる代りに、
該枠10を固定しておき、刺針8を受けとめる台板とガ
イドレール16を昇降操作して、上記の実施例と同様の
延反を行える。昇降枠10はモータや流体圧シリンダを
動力源とする昇降機構17で昇降操作でき、必ずしも連
続する枠体である必要はない。各分断ブロックBごとに
第2台車2Bの分離移動開始位置を位置決めするについ
ては、延反台1上に位置センサーを設けておき、この位
置センサーで第2台車2Bの停止位置を特定することが
できる。位置センサーは延反方向に沿って取付位置を変
更できることが望ましい。
The feeding table 2 of the present invention is preferably used together with the reciprocating table 1 having the elevating frame 10, but it is not always necessary. Instead of raising and lowering the lifting frame 10,
The frame 10 is fixed, and the base plate for receiving the puncture needle 8 and the guide rail 16 are moved up and down, so that the same spreading as in the above embodiment can be performed. The elevating frame 10 can be moved up and down by an elevating mechanism 17 using a motor or a fluid pressure cylinder as a power source, and is not necessarily a continuous frame body. In order to position the separation movement start position of the second carriage 2B for each division block B, a position sensor may be provided on the retraction table 1 and the stop position of the second carriage 2B may be specified by this position sensor. it can. It is desirable that the position sensor be able to change the mounting position along the extending direction.

【図面の簡単な説明】[Brief description of drawings]

【図1】繰り出し台の概略正面図である。FIG. 1 is a schematic front view of a feeding table.

【図2】柄合わせ延反装置の全体正面図である。FIG. 2 is an overall front view of a pattern-matching spreading device.

【図3】柄合わせ延反工程を示す工程説明図である。FIG. 3 is a process explanatory view showing a pattern-matching spreading process.

【図4】型入れ状態を示す平面図である。FIG. 4 is a plan view showing a mold putting state.

【図5】刺針および保持針の斜視図である。FIG. 5 is a perspective view of a puncture needle and a holding needle.

【図6】生地受板の斜視図である。FIG. 6 is a perspective view of a cloth receiving plate.

【図7】図2におけるA−A線断面図である。7 is a cross-sectional view taken along the line AA in FIG.

【図8】昇降機構の斜視図である。FIG. 8 is a perspective view of a lifting mechanism.

【図9】繰り出し台の一部正面図である。FIG. 9 is a partial front view of the feeding table.

【図10】図9におけるB−B線断面図である。10 is a sectional view taken along line BB in FIG.

【図11】連結具を示す斜視図である。FIG. 11 is a perspective view showing a connector.

【図12】延反状態を示す斜視図である。FIG. 12 is a perspective view showing a stretched state.

【図13】延反された生地の断面図である。FIG. 13 is a cross-sectional view of the stretched cloth.

【図14】第1台車の変形例を示す正面図である。FIG. 14 is a front view showing a modified example of the first carriage.

【符号の説明】[Explanation of symbols]

1 延反台 2 繰り出し台 2A 第1台車 2B 第2台車 3 生地ロール 4 光マーカー 8 刺針 10 昇降枠 11 生地受板 32 生地出し板 47 生地出し板 49 連結具 1 Enlargement Stand 2 Feeding Stand 2A 1st Truck 2B 2nd Truck 3 Fabric Roll 4 Optical Marker 8 Pricker 10 Elevating Frame 11 Fabric Support Plate 32 Fabric Delivery Plate 47 Fabric Delivery Plate 49 Connector

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 延反台1と、延反台1上を往復移動する
繰り出し台2と、延反台1上に位置決め用の光ビームL
を投射する光マーカー4とを備えており、 繰り出し台2が、生地ロール3を支持する第1台車2A
と、第1台車2Aの生地繰り出し端側に隣接する第2台
車2Bとからなり、 両台車2A・2Bはそれぞれ面一状に隣接する生地出し
板32・47を備えており、 両台車2A・2Bが連結解除操作可能な連結具49で連
結してある柄合わせ延反装置。
1. A reciprocating table 1, a feeding table 2 which reciprocates on the reciprocating table 1, and a light beam L for positioning on the reciprocating table 1.
And a light marker 4 for projecting, and the feeding table 2 is a first carriage 2A that supports the cloth roll 3.
And a second trolley 2B adjacent to the fabric feeding end side of the first trolley 2A. Both trolleys 2A and 2B are provided with the fabric bleeding plates 32 and 47 that are flush and adjacent to each other. 2B is a pattern aligning and spreading device that is connected by a connecting tool 49 that can be operated to release the connection.
【請求項2】 延反台1と、延反台1上を往復移動する
繰り出し台2と、延反台1上に位置決め用の光ビームL
を投射する光マーカー4と、延反台1上に定置される刺
針8を備えており、 繰り出し台2の移行軌跡の下方に、生地受板11を支持
する昇降枠10が配置されており、 昇降枠10は延反台1の下面に配置した昇降機構17で
操作されて、その上端が延反台1の上面から突出する上
昇位置と、上端が延反台1の上面以下に退入する下降位
置との間で昇降移動でき、 繰り出し台2が、生地ロール3を支持する第1台車2A
と、第1台車2Aの生地繰り出し側に隣接する第2台車
2Bとからなり、 両台車2A・2Bはそれぞれ面一状に隣接する生地出し
板32・47を備えており、 両台車2A・2Bが連結解除操作可能な連結具49で連
結してある柄合わせ延反装置。
2. A reciprocating table 1, a feeding table 2 reciprocating on the reciprocating table 1, and a light beam L for positioning on the reciprocating table 1.
Is provided with a light marker 4 for projecting the light and a puncture needle 8 that is fixedly placed on the retraction table 1. Below the transition locus of the feeding table 2, an elevating frame 10 that supports the cloth receiving plate 11 is arranged. The elevating frame 10 is operated by an elevating mechanism 17 arranged on the lower surface of the reciprocating table 1, so that the upper end of the elevating frame 10 projects from the upper surface of the reciprocating table 1 and the upper end retracts below the upper surface of the reciprocating table 1. The first carriage 2A that can move up and down between the lower position and the feeding table 2 that supports the material roll 3
And a second trolley 2B adjacent to the fabric feeding side of the first trolley 2A. The two trolleys 2A and 2B are provided with the fabric feeding plates 32 and 47 that are adjacent to each other in the same plane. Is a pattern aligning and spreading device which is connected by a connecting tool 49 that can be operated to release the connection.
JP17742593A 1993-06-23 1993-06-23 Pattern aligning and spreading device Expired - Lifetime JPH0823107B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP17742593A JPH0823107B2 (en) 1993-06-23 1993-06-23 Pattern aligning and spreading device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP17742593A JPH0823107B2 (en) 1993-06-23 1993-06-23 Pattern aligning and spreading device

Publications (2)

Publication Number Publication Date
JPH0711572A JPH0711572A (en) 1995-01-13
JPH0823107B2 true JPH0823107B2 (en) 1996-03-06

Family

ID=16030711

Family Applications (1)

Application Number Title Priority Date Filing Date
JP17742593A Expired - Lifetime JPH0823107B2 (en) 1993-06-23 1993-06-23 Pattern aligning and spreading device

Country Status (1)

Country Link
JP (1) JPH0823107B2 (en)

Families Citing this family (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20050034577A1 (en) * 2003-08-14 2005-02-17 Asm Assembly Automation Ltd Apparatus and method for indexing and severing film
CN109773862B (en) * 2019-01-21 2024-01-12 苏州大喆智能科技有限公司 Bidirectional cloth spreading feeder
CN113247690B (en) * 2021-05-21 2023-04-11 广州市风卓诚衣服饰有限公司 Accurate laying device of check cloth
WO2025203715A1 (en) * 2024-03-27 2025-10-02 株式会社ナムックス Needle unit for lamination, jig for lamination, method for producing laminate, and method for cutting laminate
CN118083671A (en) * 2024-04-28 2024-05-28 福建满山红新材料科技有限公司 A fully biodegradable diaper packaging bag cutting mechanism

Also Published As

Publication number Publication date
JPH0711572A (en) 1995-01-13

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