JPH0823534B2 - Method for identifying impurities in recycled crushed glass - Google Patents
Method for identifying impurities in recycled crushed glassInfo
- Publication number
- JPH0823534B2 JPH0823534B2 JP21842187A JP21842187A JPH0823534B2 JP H0823534 B2 JPH0823534 B2 JP H0823534B2 JP 21842187 A JP21842187 A JP 21842187A JP 21842187 A JP21842187 A JP 21842187A JP H0823534 B2 JPH0823534 B2 JP H0823534B2
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- Prior art keywords
- crushed glass
- impurities
- glass
- fluorescent
- tank
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Description
【発明の詳細な説明】 [産業上の利用分野] 本発明は再利用粉砕ガラス、特に粗砕ガラス中に混入
した不純物を識別するための方法に関するものである。Description: FIELD OF THE INVENTION The present invention relates to a method for identifying impurities incorporated in recycled crushed glass, especially crushed glass.
[従来の技術] 現在、ガラス製造の原料として、ガラス瓶等の使用済
ガラス製品等を粉砕機で粉砕したものを再利用してい
る。[Prior Art] Currently, used glass products such as glass bottles are crushed by a crusher and reused as raw materials for glass production.
通常、粉砕ガラスは粉体、5ミリ大、10ミリ大、20ミ
リ大等に分けられて再利用原料として取り扱われ、ガラ
ス製造時にはそれらが混合されて利用される。Usually, crushed glass is divided into powder, 5 mm, 10 mm, 20 mm, etc., and handled as a recycled raw material, and they are mixed and used at the time of glass production.
又、前記使用済ガラス製品等を粉砕するに当っては、
金奥探知器等を用いて金属を除去したり或いは大きなそ
の他の混入物等を除去するようにしているが、しかしそ
れでも粉砕された粉砕ガラス中には陶磁器(瀬戸物)、
石、木片、紙、樹脂等の不純物片が混入している。Also, in crushing the used glass products etc.,
I try to remove metal or other large contaminants using a Kinoku detector, etc. However, in the crushed crushed glass, ceramics (setomono),
Impurities such as stones, wood chips, paper, and resin are mixed in.
これらの不純物は粉砕ガラス原料として0.05%以下程
度におさえることが要求されており、このため、従来は
前記粗砕ガラスから粉体状のものを取り除いた粗砕ガラ
ス(5ミリ大以上のもの)をコンベア等で送りながら、
作業員が目視によって不純物を拾い分ける作業を行って
いる。It is required that these impurities be kept in an amount of about 0.05% or less as a raw material for crushed glass. Therefore, conventionally, crushed glass obtained by removing powdery substances from the crushed glass (5 mm or more) While sending the
Workers are working to visually pick up impurities.
[発明が解決しようとする問題点] しかし、上記従来方式においては、種々の色を有した
粗砕ガラスが混在した状態の中から不純物を見つけ出す
作業が非常に大変であり、見落しが多いと不純物の割合
が要求された値を超えてしまうために細心の注意が必要
であり、作業員の疲労は大変なものとなっていた。又こ
うした不純物を分けるための専門の作業員が必要である
ことと、目視によっているために不純物を除去する作業
速度に限界があって作業能率が低く、コストが高いもの
となる問題を有していた。[Problems to be Solved by the Invention] However, in the above-mentioned conventional method, it is very difficult to find impurities from a state in which coarsely crushed glasses having various colors are mixed, and it is often overlooked. Since the proportion of impurities exceeds the required value, great care must be taken, and the fatigue of the workers has become a great deal. Further, there is a problem that a specialized worker is required to separate such impurities and that the work speed for removing the impurities is limited due to visual inspection, resulting in low work efficiency and high cost. It was
本発明は、粗砕ガラス中に混入した不純物を容易、確
実に識別できるようにして不純物の分離除去を容易に可
能にすることを目的としている。An object of the present invention is to make it possible to easily and surely identify the impurities mixed in the crushed glass and to easily separate and remove the impurities.
[問題点を解決するための手段] 本発明は、上記技術的課題を解決しようとしたもの
で、粉砕して得られた粗砕ガラスを水洗性蛍光浸透液に
接触させて付着、浸透を行わせた後、水洗により粗砕ガ
ラス表面に付着した蛍光浸透液を洗い落し、続いて乾燥
を行った後、粗砕ガラスに紫外線を照射し、不純物に浸
透した蛍光浸透液が蛍光を発することによって不純物を
識別することを特徴とする再利用粉砕ガラス中の不純物
識別方法、に係るものである。[Means for Solving the Problems] The present invention is intended to solve the above technical problem, and the coarsely crushed glass obtained by crushing is brought into contact with a water-washable fluorescent penetrant to cause adhesion and permeation. After washing, wash off the fluorescent penetrant adhering to the surface of the crushed glass by washing with water, and then after drying, irradiate the crushed glass with ultraviolet rays, and the fluorescent penetrant penetrating the impurities emits fluorescence. The present invention relates to a method for identifying impurities in recycled crushed glass, which is characterized by identifying impurities.
[作用] 従って、本発明では、粗砕ガラスを水洗性蛍光浸透液
に接触させた後、水洗すると、粗砕ガラスには蛍光浸透
液が浸透しないために直ちに洗い落されてしまうが、不
純物には蛍光浸透液が浸透しているために水洗しても残
り、従って紫外線を照射することにより不純物のみが蛍
光を発するので、不純物を容易、確実に識別することが
できる。[Operation] Therefore, in the present invention, when the roughly crushed glass is brought into contact with the water-washable fluorescent penetrant and then rinsed with water, the roughly crushed glass is immediately washed off because the fluorescent penetrant does not penetrate, Since the fluorescent penetrant has permeated, it remains even after washing with water, and therefore, only the impurities emit fluorescence when irradiated with ultraviolet rays, so that the impurities can be easily and surely identified.
[実 施 例] 以下本発明の実施例を図面を参照しつつ説明する。[Examples] Examples of the present invention will be described below with reference to the drawings.
第1図は本発明の方法を実施する装置の一例を示すも
ので、粉砕後粉体を除去された粗砕ガラス1を、搬入コ
ンベア2を介して浸透槽3内に一端導入口4から導入す
る。FIG. 1 shows an example of an apparatus for carrying out the method of the present invention. A crushed glass 1 from which powder has been removed after crushing is introduced into a permeation tank 3 through a carry-in conveyor 2 from an inlet port 4 at one end. To do.
浸透槽3はローラ5によって回転可能に支持された回
転槽6を有し、該回転槽6の内部には、水洗性蛍光浸透
液7が供給されていると共に、前記導入口4から導入さ
れた粗砕ガラス1を、回転により前記浸透液7中をかき
まぜながら移動させて他端の導出口8から導出させるよ
うに作用するスパイラル羽根9を有している。The permeation tank 3 has a rotary tank 6 rotatably supported by rollers 5, and a water-washable fluorescent permeation liquid 7 is supplied to the inside of the rotary tank 6 and introduced through the introduction port 4. The crushed glass 1 is provided with a spiral blade 9 that acts so as to move the crushed glass 1 while stirring it in the permeate 7 and draw it out from the outlet 8 at the other end.
前記浸透槽3から導出された粗砕ガラス1を、受渡し
コンベア10によって洗浄槽11内に一端導入口12から導入
する。The roughly crushed glass 1 derived from the permeation tank 3 is introduced into the cleaning tank 11 by the delivery conveyor 10 from the one-end introduction port 12.
洗浄槽11は、ローラ13によって回転可能に支持された
メッシュタイプの回転槽14を有し、該回転槽14の内部に
は、前記導入口12から導入された粗砕ガラス1を回転に
よりかきまぜながら移動させて他端の導出口15から導出
させるように作用するスパイラル羽根16を有していると
共に、端部から軸心部に挿入して前記かきまぜ状態の粗
砕ガラス1に2〜3Kg/cm2程度の噴射水を噴射して粗砕
ガラス表面に付着した浸透液を洗浄する水スプレーノズ
ル17を有し、又、前記回転槽14の下部を包囲して洗浄液
を受ける水受け槽18を設けている。The cleaning tank 11 has a mesh-type rotary tank 14 rotatably supported by rollers 13, and inside the rotary tank 14, the roughly crushed glass 1 introduced from the inlet 12 is stirred by rotation. It has a spiral blade 16 which is moved to be led out from the outlet port 15 at the other end, and is inserted into the axial center portion from the end portion to 2-3 kg / cm of the crushed glass 1 in the agitated state. It has a water spray nozzle 17 for spraying about 2 jets of water to wash the penetrant liquid adhering to the surface of the crushed glass, and a water receiving tank 18 surrounding the lower part of the rotary tank 14 for receiving the cleaning liquid. ing.
前記洗浄槽11から導出された粗砕ガラス1を、乾燥槽
19内に一端導入口20から導入する。The roughly crushed glass 1 derived from the cleaning tank 11 is dried in a drying tank.
It is introduced into the inside 19 through the inlet 20 once.
乾燥槽19は、ローラ21によって回転可能に支持された
メッシュタイプの回転槽22を有し、該回転槽22の内部に
は、前記導入口20から導入された粗砕ガラス1を回転に
よりかきまぜながら移動させて他端の導出口23から導出
させるように作用するスパイラル羽根24を有していると
共に、他端導出口23部から70〜90℃の熱風25を導入して
前記かきまぜ状態の粗砕ガラス1の乾燥を行う空気管26
を設けている。The drying tank 19 has a mesh-type rotating tank 22 rotatably supported by rollers 21, and inside the rotating tank 22, the crushed glass 1 introduced from the inlet 20 is stirred by rotation. It has a spiral blade 24 that moves so as to be led out from the outlet port 23 at the other end, and introduces hot air 25 of 70 to 90 ° C. from the other end outlet port 23 part to coarsely crush in the agitated state. Air tube 26 for drying glass 1
Is provided.
前記乾燥槽19から導出された粗砕ガラス1を、搬送コ
ンベア27により紫外線照射室(暗室)28内に搬送する。The crushed glass 1 drawn out from the drying tank 19 is conveyed by a conveyor 27 into the ultraviolet irradiation chamber (dark chamber) 28.
紫外線照射室28内には、搬送コンベア27上の粗砕ガラ
ス1に波長330〜390nmの紫外線を照射する適宜数の紫外
線照射灯29が設けられている。In the ultraviolet irradiation chamber 28, an appropriate number of ultraviolet irradiation lamps 29 for irradiating the crushed glass 1 on the conveyor 27 with ultraviolet rays having a wavelength of 330 to 390 nm are provided.
前記したように、粗砕ガラス1は、まず浸透槽3内の
蛍光浸透液7内をかきまぜながら送られる。このとき、
粗砕ガラス1の表面には蛍光浸透液が付着するが浸透は
せず、他方、陶磁器や石などの不純物のようにポーラス
状(多孔性)でありかつ表面に不定形な凸凹やきず等を
有するものには蛍光浸透液が浸透する。As described above, the crushed glass 1 is fed while first stirring the fluorescent permeating liquid 7 in the permeation tank 3. At this time,
Fluorescent penetrant adheres to the surface of the crushed glass 1 but does not permeate it. On the other hand, it is porous (porous) and has irregular irregularities or scratches on the surface like impurities such as ceramics and stones. The fluorescent penetrant penetrates into the one that has.
従って、続いて洗浄槽11に導いて洗浄を行うと、粗砕
ガラス1の表面に付着した蛍光浸透液は洗い落される
が、不純物に浸透した蛍光浸透液はそのまま残る。Therefore, if the fluorescent penetrant liquid adhering to the surface of the crushed glass 1 is washed off when the cleaning pen 11 is subsequently guided to the cleaning tank 11, the fluorescent penetrant liquid that has permeated the impurities remains as it is.
従って、乾燥槽19により乾燥を行った後の粗砕ガラス
1を、紫外線照射室28に導入して紫外線照射灯29により
波長330〜390nmの紫外線を当てると、不純物に浸透した
蛍光浸透液が500nmの蛍光を発する。Therefore, when the roughly crushed glass 1 that has been dried in the drying tank 19 is introduced into the ultraviolet irradiation chamber 28 and irradiated with ultraviolet light having a wavelength of 330 to 390 nm by the ultraviolet irradiation lamp 29, the fluorescent penetrant liquid that has permeated the impurities is 500 nm. Emits fluorescence.
このため、不純物を直ちに容易に識別することができ
る。従って従来と同様の作業員による不純物の除去作業
を行っても、その選別作業を容易且つ能率的に行うこと
ができる。又このとき、照射する紫外線の波長が330〜3
90nm程度のものを使用することにより、人体への影響も
生じない。Therefore, the impurities can be easily identified immediately. Therefore, even if the worker removes impurities as in the conventional case, the selecting work can be performed easily and efficiently. At this time, the wavelength of the ultraviolet rays to be irradiated is 330 to 3
By using a 90 nm wavelength, there is no effect on the human body.
又、前記紫外線の照射によって蛍光を発する不純物
を、その蛍光を利用して自動的に選別することが可能で
ある。Further, it is possible to automatically sort impurities that emit fluorescence by the irradiation of the ultraviolet rays by utilizing the fluorescence.
第2、3図はそれを具体化した不純物選別装置30の一
例を示すもので、搬送コンベヤ27によって搬送され、紫
外線を照射された粗砕ガラス1を、案内板31を設けるこ
とにより略一列状の流れになるように案内し、該粗砕ガ
ラス1の上部に、該粗砕ガラス1が発する蛍光を検出す
る蛍光輝度センサー32を設けると共に、弁33の開閉によ
り前記搬送コンベヤ27に対して直角な一側部から圧縮空
気を噴出するエアーガン34を設け、且つ前記蛍光輝度セ
ンサー32からの検出信号により前記弁33の開閉作動を行
う制御装置35を設け、更に搬送コンベヤ27を挾んで前記
エアーガン34の反対側に不純物受け36を設ける。37は粗
砕ガラス受け、38は不純物を示す。FIGS. 2 and 3 show an example of an impurity selecting device 30 embodying the same, in which the crushed glass 1 conveyed by the conveyer conveyor 27 and irradiated with ultraviolet rays is provided with a guide plate 31 to form a substantially single line. The fluorescent brightness sensor 32 for detecting the fluorescence emitted by the roughly crushed glass 1 is provided on the upper part of the roughly crushed glass 1 and the valve 33 is opened / closed at right angles to the conveyor 27. An air gun 34 that ejects compressed air from one side is provided, and a control device 35 that opens and closes the valve 33 according to a detection signal from the fluorescent brightness sensor 32 is further provided. An impurity receiver 36 is provided on the opposite side. 37 indicates a roughly crushed glass receiver, 38 indicates an impurity.
上記において、案内板31によって一列状に送られる粗
砕ガラス1中に不純物38があると、直ちに蛍光輝度セン
サー32がそれを検出し、不純物38がエアーガン34の前方
に来たときに弁33を開けるように制御装置35が作用す
る。これにより不純物38は圧縮空気により飛ばされて反
対側の不純物受け36内に入れられる。In the above, when the impurities 38 are present in the crushed glass 1 sent in a row by the guide plate 31, the fluorescence brightness sensor 32 immediately detects it and the valve 33 is turned on when the impurities 38 come in front of the air gun 34. The control device 35 acts to open. As a result, the impurities 38 are blown off by the compressed air and enter the impurity receiver 36 on the opposite side.
このとき、エアーガン34による空気の噴射範囲及び移
動する粗砕ガラス1の列の乱れなどによって、不純物38
と一緒に粗砕ガラス1も不純物受け36に取出されること
があるが、しかし不純物受け36に取出される絶対量が少
ないので、作業者がこれを手で選別して粗砕ガラス1を
回収することは容易である。又、粗砕ガラス1の完全な
一列状の移動を実施することにより、不純物のみを確実
に分離することもできる。又、前記ノズルガン34を蛍光
輝度センサー32の直下位置に設けて蛍光輝度センサー32
による不純物38の検出と同時に弁33を開いて不純物を除
去するようにしても良い。At this time, impurities 38 are generated due to, for example, the range of air sprayed by the air gun 34 and the disorder of the row of the crushed glass 1 that is moving.
The crushed glass 1 may also be taken out to the impurity receiver 36 together with this, but since the absolute amount taken out to the impurity receiver 36 is small, the operator manually selects this and collects the crushed glass 1. It's easy to do. Further, by carrying out the movement of the roughly crushed glass 1 in a line, it is possible to surely separate only the impurities. In addition, the nozzle gun 34 is provided directly below the fluorescent brightness sensor 32 to provide the fluorescent brightness sensor 32.
It is also possible to open the valve 33 and remove the impurities at the same time when the impurities 38 are detected by.
第4図は不純物選別装置30の他の例を示すもので、搬
送コンベヤ27の端部から落下する粗砕ガラス1の落下途
中に、蛍光輝度センサー32及びエアーガン34を設け、落
下途中において不純物38を検出して分離するようにして
いる。FIG. 4 shows another example of the impurity selection device 30. A fluorescence brightness sensor 32 and an air gun 34 are provided in the middle of the falling of the crushed glass 1 falling from the end of the conveyor 27, and impurities 38 are contained in the middle of the falling. Is detected and separated.
第5図は不純物選別装置30の更に別の例を示すもの
で、粗砕ガラス1を一列状に移動させるように案内する
案内板39を設け、上記一列状の粗砕ガラス1上部に蛍光
輝度センサー32を設けると共に、該センサー32によって
不純物38が検出されると、制御装置40を介して弁41を開
くことにより前記不純物38を吸引除去するようにした吸
引ダクト42を設ける。またこのとき、図示するように上
記装置を複数個並設することにより処理能力を増大する
ことができる。FIG. 5 shows still another example of the impurity selection device 30, which is provided with a guide plate 39 for guiding the crushed glass 1 so as to move the crushed glass 1 in a row, and the fluorescent brightness is provided above the one row of the crushed glass 1. A sensor 32 is provided, and a suction duct 42 is provided so that, when an impurity 38 is detected by the sensor 32, a valve 41 is opened via a control device 40 to remove the impurity 38 by suction. At this time, the processing capacity can be increased by arranging a plurality of the above-mentioned devices in parallel as shown in the drawing.
尚、本発明は上記実施例にのみ限定されるものではな
く、浸透槽の浸透方式、洗浄槽の洗浄方式、乾燥槽の乾
燥方式、紫外線照射室の紫外線照射方式は種々の方法を
実施できること、不純物選別装置も図示以外の種々の方
式を採用し得ること、その他本発明の要旨を逸脱しない
範囲内において種々変更を加え得ること、等は勿論であ
る。Incidentally, the present invention is not limited to the above embodiment, the permeation method of the permeation tank, the cleaning method of the cleaning tank, the drying method of the drying tank, the ultraviolet irradiation method of the ultraviolet irradiation chamber that various methods can be carried out, It is needless to say that the impurity selection apparatus can also adopt various methods other than those shown in the drawings, and that various modifications can be made without departing from the scope of the present invention.
[発明の効果] 上記したように、本発明の再利用粉砕ガラス中の不純
物識別方法によれば、粗砕ガラスを水洗性蛍光浸透液に
接触させた後、水洗すると、粗砕ガラスには蛍光浸透液
が浸透しないために直ちに洗い落されてしまうが、不純
物には蛍光浸透液が浸透しているために水洗しても残
り、従って紫外線を照射することにより不純物のみが蛍
光を発するので、不純物を容易、確実に識別することが
でき、よって選別作業の容易、高能率化が可能になると
共に、上記不純物が蛍光を発することを利用して不純物
の自動選別も容易に可能となる等の優れた効果を奏し得
る。[Effects of the Invention] As described above, according to the method for identifying impurities in recycled crushed glass of the present invention, when the crushed glass is brought into contact with the water-washable fluorescent penetrant and then washed with water, the crushed glass becomes fluorescent. Since the penetrant does not penetrate, it is washed off immediately.However, since the fluorescent penetrant permeates the impurities, it remains even after washing with water, so only the impurities emit fluorescence when irradiated with ultraviolet light. It is possible to easily and surely identify, thus facilitating the sorting work and improving the efficiency, and it is also possible to automatically sort the impurities by utilizing the fact that the above impurities emit fluorescence. It can produce the effect.
第1図は本発明の方法を実施する装置の一例を示す説明
図、第2図は本発明の方法を利用して不純物の選別を自
動で行うようにした装置の一例を示す平面図、第3図は
第2図の側面図、第4図は不純物選別装置の他の例を示
す側面図、第5図は不純物選別装置の更に別の例を示す
説明図である。 1は粗砕ガラス、3は浸透槽、7は水洗性蛍光浸透液、
11は洗浄槽、17は水スプレーノズル、19は乾燥槽、26は
空気管、27は搬送コンベヤ、28は紫外線照射室、29は紫
外線照射灯、30は不純物選別装置、31は案内板、32は蛍
光輝度センサー、33は弁、34はエアーガン、35は制御装
置、38は不純物、39は案内板、40は制御装置、41は弁、
42は吸引ダクトを示す。FIG. 1 is an explanatory view showing an example of an apparatus for carrying out the method of the present invention, and FIG. 2 is a plan view showing an example of an apparatus for automatically selecting impurities by using the method of the present invention. FIG. 3 is a side view of FIG. 2, FIG. 4 is a side view showing another example of the impurity selecting apparatus, and FIG. 5 is an explanatory view showing still another example of the impurity selecting apparatus. 1 is coarsely crushed glass, 3 is a permeation tank, 7 is a water-washable fluorescent permeation liquid,
11 is a washing tank, 17 is a water spray nozzle, 19 is a drying tank, 26 is an air pipe, 27 is a conveyor, 28 is an ultraviolet irradiation chamber, 29 is an ultraviolet irradiation lamp, 30 is an impurity selection device, 31 is a guide plate, 32 Is a fluorescence brightness sensor, 33 is a valve, 34 is an air gun, 35 is a control device, 38 is an impurity, 39 is a guide plate, 40 is a control device, 41 is a valve,
42 indicates a suction duct.
Claims (1)
浸透液に接触させて付着、浸透を行わせた後、水洗によ
り粗砕ガラス表面に付着した蛍光浸透液を洗い落し、続
いて乾燥を行った後、粗砕ガラスに紫外線を照射し、不
純物に浸透した蛍光浸透液が蛍光を発することによって
不純物を識別することを特徴とする再利用粉砕ガラス中
の不純物識別方法。1. A coarsely crushed glass obtained by crushing is brought into contact with a water-washable fluorescent penetrant for adhesion and permeation, and then washed with water to wash off the fluorescent permeate adhering to the surface of the roughly crushed glass. A method for identifying impurities in reusable crushed glass, characterized by irradiating the crushed glass with ultraviolet light and then irradiating the crushed glass with ultraviolet rays, and causing the fluorescent penetrant that has penetrated into the impurities to fluoresce to identify the impurities.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21842187A JPH0823534B2 (en) | 1987-09-01 | 1987-09-01 | Method for identifying impurities in recycled crushed glass |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21842187A JPH0823534B2 (en) | 1987-09-01 | 1987-09-01 | Method for identifying impurities in recycled crushed glass |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6461656A JPS6461656A (en) | 1989-03-08 |
| JPH0823534B2 true JPH0823534B2 (en) | 1996-03-06 |
Family
ID=16719650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP21842187A Expired - Lifetime JPH0823534B2 (en) | 1987-09-01 | 1987-09-01 | Method for identifying impurities in recycled crushed glass |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0823534B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002357561A (en) * | 2001-06-01 | 2002-12-13 | Toshiba Corp | Fluorescence removal method and fluorescence removal device in fluorescence inspection |
-
1987
- 1987-09-01 JP JP21842187A patent/JPH0823534B2/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002357561A (en) * | 2001-06-01 | 2002-12-13 | Toshiba Corp | Fluorescence removal method and fluorescence removal device in fluorescence inspection |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6461656A (en) | 1989-03-08 |
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