JPH0824941B2 - Forged steel pipe manufacturing equipment - Google Patents
Forged steel pipe manufacturing equipmentInfo
- Publication number
- JPH0824941B2 JPH0824941B2 JP3176960A JP17696091A JPH0824941B2 JP H0824941 B2 JPH0824941 B2 JP H0824941B2 JP 3176960 A JP3176960 A JP 3176960A JP 17696091 A JP17696091 A JP 17696091A JP H0824941 B2 JPH0824941 B2 JP H0824941B2
- Authority
- JP
- Japan
- Prior art keywords
- steel pipe
- line
- reducer
- forged
- forged steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
Description
【0001】[0001]
【産業上の利用分野】この発明は、高効率で鍛接鋼管を
製造するための鍛接鋼管製造設備に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a forged steel pipe production facility for producing a forged steel pipe with high efficiency.
【0002】[0002]
【従来の技術および発明が解決しようとする課題】鍛接
鋼管は、帯鋼を連続的に供給し、この帯鋼を加熱して管
状に成形し、端部を鍛接して得られるものである。そし
て、所望の径の鋼管を得るためにストレッチレジュ−サ
により減径加工を施し、その後、冷却床で冷却された
後、精整ラインにおいて矯正機等により仕上加工されて
製品となる。このような鍛接鋼管の製造ラインでは、ス
トレッチレデュ−サのみの組替えにより、母管から多種
類の径の鋼管を製造することができる。2. Description of the Related Art A forged steel pipe is obtained by continuously supplying a strip steel, heating the strip steel into a tubular shape, and forging the ends thereof. Then, in order to obtain a steel pipe having a desired diameter, a diameter reduction process is performed by a stretch reducer, after which it is cooled in a cooling bed and then finished by a straightening machine or the like in a finishing line to obtain a product. In such a forged steel pipe production line, by changing only the stretch reducer, steel pipes having various diameters can be produced from the mother pipe.
【0003】しかしながら、製品径を変更するために
は、必ずストレッチレデューサ及び精整ラインの組替え
のための停止時間が必要となり、時間のロスとなる。ま
た、ストレッチレデューサを組替えると、それに伴って
圧延ラインのスタート作業を行わなければならず、歩留
のロスが大きくなってしまう。従って、鋼管の製造効率
が低くなるという問題点がある。この発明はかかる事情
に鑑みてなされたものであって、高効率で鍛接鋼管を製
造することができる鍛接鋼管製造設備を提供することを
目的とする。However, in order to change the product diameter, a stop time for changing the combination of the stretch reducer and the adjusting line is inevitably required, resulting in a loss of time. In addition, if the stretch reducer is recombined, the start work of the rolling line must be carried out accordingly, resulting in a large yield loss. Therefore, there is a problem that the manufacturing efficiency of the steel pipe is lowered. The present invention has been made in view of such circumstances, and an object thereof is to provide a forged steel pipe manufacturing facility capable of manufacturing a forged steel pipe with high efficiency.
【0004】[0004]
【課題を解決するための手段】この発明は、上記課題を
解決するために、帯鋼を管状に成形する成形手段と、そ
の側端部を鍛接して母管を造管する鍛接手段と、母管を
所望の径の鋼管に減径・減肉するためのレデュ−サと、
レデュ−サにより成形された鋼管の仕上加工を行う精整
手段とを備え、連続的に鋼管を製造する鍛接鋼管製造設
備であって、さらに、前記レデュ−サの近傍に設けられ
たレデューサを交換するための交換機を備え、かつ、前
記精整手段が少なくとも2つの精整ラインを有し、一方
の精整ラインが連続運転に使用されている間、他方の精
整ラインが次に製造される鋼管に備えて調整されること
を特徴とする鍛接鋼管製造設備を提供する。In order to solve the above problems, the present invention provides a forming means for forming a strip steel into a tubular shape, and a forging means for forging a side end portion of the steel strip to form a mother pipe. A reducer for reducing the diameter of the mother pipe to a steel pipe of the desired diameter,
A forged steel pipe manufacturing facility for continuously manufacturing a steel pipe, comprising a refining means for finishing a steel pipe formed by a reducer, and further provided in the vicinity of the reducer.
With a switching system for exchanging reducer, and the finishing line means has at least two finishing line line, whereas
While the refining line of the other is used for continuous operation,
Provided is a forged steel pipe manufacturing facility in which a straightening line is adjusted for a steel pipe to be manufactured next .
【0005】[0005]
【作用】この発明においては、ある径の鋼管を製造した
後、異なる径の鋼管を製造する場合に、クレ−ン等を備
え、レデューサ近傍に設けられた専用の交換機を用いる
ので、極めて短時間(5分間以内)でレデュ−サを交換
することができ、レデュ−サの組替えの際の時間ロスを
少なくすることができる。また、精整ラインを2つにし
たので、ある径の鋼管を製造する際に、他方の精整ライ
ンを次に製造する鋼管に備えて調整しておくことができ
る。従って、精整ラインの調整に伴う時間ロスをも低減
することができる。このように、製造しようとする鋼管
の径を変更することに伴う時間ロスを著しく少なくする
ことができるので、高効率で鍛接鋼管を製造することが
できる。さらに、この間に母管を造管する設備は、製造
速度を下げて連続運転し、この間母管をラインオフす
る。ここで、ラインオフのロスは生じるが、ラインスタ
−ト時のロスがより大きいため、歩留ロスを少なくする
ことができる。In the present invention, when a steel pipe having a certain diameter is manufactured and then a steel pipe having a different diameter is manufactured, a crane or the like is provided.
For example, Ru using the exchange of only provided in the vicinity of the reducer
Therefore, the reducer can be replaced in an extremely short time (within 5 minutes), and the time loss at the time of changing the reducer can be reduced. Further, since there are two adjusting lines, when a steel pipe having a certain diameter is manufactured, the other adjusting line can be adjusted in preparation for the steel pipe to be manufactured next. Therefore, it is possible to reduce the time loss due to the adjustment of the adjusting line. In this way, the time loss associated with changing the diameter of the steel pipe to be manufactured can be significantly reduced, so that the forged steel pipe can be manufactured with high efficiency. Further, the equipment for producing the mother pipe during this period reduces the production speed and continuously operates, and the mother pipe is lined off during this period. Here, although a line-off loss occurs, the loss at the line start is larger, so that the yield loss can be reduced.
【0006】[0006]
【実施例】以下、添付図面を参照してこの発明の実施例
について具体的に説明する。Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
【0007】図1は、この実施例に係る鍛接鋼管製造設
備の概略構成を示す図である。スリッタ1により所定の
幅にスリットされた帯鋼は、コイル状にされる。この帯
鋼コイルはアンコイラ−2に搬送され、ここでコイルか
ら帯鋼が繰り出されると供に、矯正ロ−ルにより矯正さ
れる。アンコイラ−2からの帯鋼は、溶接機3に供給さ
れ、前のコイルの尾端と、次のコイルの先端とを溶接し
て、帯鋼の連続供給を可能とする。FIG. 1 is a diagram showing a schematic structure of a forged welded pipe manufacturing facility according to this embodiment. The strip steel slit into a predetermined width by the slitter 1 is coiled. The strip steel coil is conveyed to the uncoiler-2, where the strip steel is unwound from the coil and is straightened by a straightening roll. The strip steel from the uncoiler-2 is supplied to the welding machine 3, and the tail end of the previous coil and the tip end of the next coil are welded to enable continuous supply of the strip steel.
【0008】溶接機3を通過した帯鋼は、ルーパー4を
経て加熱炉5に供給される。加熱炉5においては、例え
ば側端部を1400℃程度、それ以外の部分を1200
℃程度に加熱し、次の成形・鍛接に備える。加熱炉5で
加熱された帯鋼は、成形・鍛接機6により、管状に成形
されると供に、その側端部同士が鍛接され、母管が形成
される。そして、この母管はストレッチレデューサ8に
供給される。ストレッチレデューサ8においては、母管
が所望の径に減径される。なお、作業スタート時又はラ
インオフ時等、必要に応じてこの母管は第1ホットソー
7により切断される。The strip steel that has passed through the welding machine 3 is supplied to the heating furnace 5 through the looper 4. In the heating furnace 5, for example, the side end portion is about 1400 ° C., and the other portion is 1200 ° C.
Heat to about ℃ and prepare for the next forming and forge welding. The strip steel heated in the heating furnace 5 is formed into a tubular shape by the forming / forging machine 6, and the side ends thereof are forged to form a mother tube. Then, this mother tube is supplied to the stretch reducer 8. In the stretch reducer 8, the mother tube is reduced to a desired diameter. The mother tube is cut by the first hot saw 7 as needed at the start of work or when the line is turned off.
【0009】ストレッチレデューサ8により所望の径に
成形された鋼管は、第2ホットソー10により、製品の
長さに切断され、第1冷却台11において冷却される。
次いで、鋼管は第1精整ライン12において、矯正機や
面取機などで仕上げ加工される。精整ライン12を経た
鋼管は、脱脂洗浄、マーキング、塗装などを施されて、
最終製品となる。The steel pipe formed into a desired diameter by the stretch reducer 8 is cut into a product length by the second hot saw 10 and cooled in the first cooling table 11.
Next, the steel pipe is finished by a straightening machine, a chamfering machine or the like in the first adjusting line 12. The steel pipe that has passed through the conditioning line 12 is subjected to degreasing cleaning, marking, painting, etc.
It will be the final product.
【0010】このようにして、一定の規格の鋼管の製造
が終了した後、次の規格の鋼管の製造を行う。この際に
は、先ず、交換機9によりストレッチレデュ−サ8の交
換を行う。この交換機9は、図2に示すように、ガント
リ−クレ−ン21と、次のストレッチレデュ−サ23を
ストレッチレデュ−サ8の近傍に位置させておく架台2
2とを備えている。ガントリ−クレ−ン21には2対の
吊り上げワイヤを有しており、先ずその一方で従前のス
トレッチレデュ−サ8を架台8´より吊り上げ、次に、
他方で架台22から次のストレッチレデュ−サ23を吊
り上げる。そして、ストレッチレデュ−サ23を架台8
´の上に設置する。このような交換機9を使用すること
により従来よりも極めて短時間(5分間以内)に交換作
業を完了することができる。ちなみに、このような交換
機を用いない従来の組替え作業では交換に30分間以上
かかっていた。In this way, after the manufacture of the steel pipe of a certain standard is completed, the steel pipe of the next standard is manufactured. In this case, first, the stretch reducer 8 is exchanged by the exchange 9. The switch 9 is, as shown in FIG. 2, the gantry - crane - and Action 21, following stretch les du - stretch support 23 Les du - frame advance is positioned in the vicinity of the support 82
2 and. The gantry crane 21 has two pairs of hoisting wires, first of which the hoisting stretch reducer 8 is hoisted from the gantry 8 ', then,
On the other hand, the next stretch reducer 23 is hung from the gantry 22 . Then, the stretch reducer 23 is mounted on the mount 8
Install on top of ´. By using such an exchange 9, the exchange work can be completed in an extremely short time (within 5 minutes) as compared with the conventional case. Incidentally, in the conventional reassembling work which does not use such an exchange machine, the exchange takes 30 minutes or more.
【0011】このように、ストレッチレデュ−サ23が
セットされた場合には、ここで減径された鋼管は、第2
ホットソ−10で切断された後、第2冷却台13で冷却
され、第2精整ライン14で仕上げ加工が施される。こ
の場合に、第2精整ライン14は第1精整ライン12を
用いた従前の操業中に、次の鋼管の規格に応じて予め組
替・調整される。従って、精整ラインの組替・調整のた
めの時間ロス(2〜3時間)が実質的になくなる。この
組替えの間、成形鍛接機は速度を極力下げて連続的に運
転されている。この間に造管される母管は第1ホットソ
−7により切断されラインオフされる。In this way, when the stretch reducer 23 is set, the diameter-reduced steel pipe is the second pipe.
After being cut by the hot saw 10, it is cooled by the second cooling table 13 and finished by the second adjusting line 14. In this case, the second refining line 14 is rearranged and adjusted in advance according to the standard of the next steel pipe during the previous operation using the first refining line 12. Therefore, the time loss (2 to 3 hours) for changing and adjusting the adjusting line is substantially eliminated. During this rearrangement, the forming and forging machine is continuously operated at the lowest speed. During this time, the mother tube produced is cut by the first hot saw 7 and line-off.
【0012】このように、ストレッチレデューサの交換
及び調整ラインの組替・調整の時間ロスが著しく低減さ
れ、また製造ラインスタート時に発生する歩留ロスの方
が母管のラインオフのロスよりも少ないため、極めて効
率良く鍛接鋼管を製造することができる。なお、この実
施例においては、クレーンを用いてストレッチレデュー
サを交換したが、これに限ることなく種々の手段を用い
ることができる。As described above, the time loss of the replacement of the stretch reducer and the rearrangement / adjustment of the adjustment line is remarkably reduced, and the yield loss occurring at the start of the production line is less than the line-off loss of the mother tube. Therefore, it is possible to manufacture the forged steel pipe extremely efficiently. In this embodiment, the crane is used to replace the stretch reducer, but the present invention is not limited to this, and various means can be used.
【0013】[0013]
【発明の効果】この発明によれば、極めて高効率で鍛接
鋼管を製造することができる鍛接鋼管製造設備が提供さ
れる。According to the present invention, there is provided a forged steel pipe manufacturing facility capable of manufacturing a forged steel pipe with extremely high efficiency.
【図1】この発明の一実施例に係る鍛接鋼管製造設備を
示す概略構成図。FIG. 1 is a schematic configuration diagram showing a forged steel pipe manufacturing facility according to an embodiment of the present invention.
【図2】図1の設備に用いられるストレッチレデューサ
交換機の概略構成を示す図。FIG. 2 is a diagram showing a schematic configuration of a stretch reducer exchanger used for the equipment of FIG.
5;加熱炉、6;成形・鍛接機、8;ストレッチレデュ
ーサ、9;交換機、12;第1精整ライン、14;第2
精整ライン。5; Heating furnace, 6; Forming / forging machine, 8; Stretch reducer, 9; Exchanger, 12; First adjusting line, 14; Second
Refinement line.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B21C 37/08 D ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display B21C 37/08 D
Claims (1)
端部を鍛接して母管を造管する鍛接手段と、母管を所望
の径の鋼管に減径・減肉するためのレデュ−サと、レデ
ュ−サにより成形された鋼管の仕上加工を行う精整手段
とを備え、連続的に鋼管を製造する鍛接鋼管製造設備で
あって、さらに、前記レデュ−サの近傍に設けられたレ
デューサを交換するための交換機を備え、かつ、前記精
整手段が少なくとも2つの精整ラインを有し、一方の精
整ラインが連続運転に使用されている間、他方の精整ラ
インが次に製造される鋼管に備えて調整されることを特
徴とする鍛接鋼管製造設備。1. A forming means for forming a strip steel into a tubular shape, a forging means for forging a side end portion of the strip steel to form a mother pipe, and for reducing the diameter and thickness of the mother pipe into a steel pipe having a desired diameter. And a refiner for finishing the steel pipe formed by the reducer, which is a forged steel pipe manufacturing facility for continuously manufacturing a steel pipe, and further in the vicinity of the reducer. comprising a switch for exchanging provided with Les <br/> inducer, and the finishing line means has at least two finishing line lines, one seminal
While the conditioning line is used for continuous operation, the other conditioning line
A forged steel pipe manufacturing facility, wherein the in is adjusted for the next steel pipe to be manufactured.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3176960A JPH0824941B2 (en) | 1991-07-17 | 1991-07-17 | Forged steel pipe manufacturing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3176960A JPH0824941B2 (en) | 1991-07-17 | 1991-07-17 | Forged steel pipe manufacturing equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0523710A JPH0523710A (en) | 1993-02-02 |
| JPH0824941B2 true JPH0824941B2 (en) | 1996-03-13 |
Family
ID=16022728
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3176960A Expired - Fee Related JPH0824941B2 (en) | 1991-07-17 | 1991-07-17 | Forged steel pipe manufacturing equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0824941B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5991131B2 (en) * | 2011-10-06 | 2016-09-14 | Jfeスチール株式会社 | Forged pipe installation line and thermoelectric power generation method using the same |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57102738A (en) * | 1980-12-19 | 1982-06-25 | Nippon Kokan Kk <Nkk> | Adaptive processing apparatus |
| JPS6021803B2 (en) * | 1981-12-29 | 1985-05-29 | 川崎製鉄株式会社 | Continuous rolling mill for seamless pipes |
-
1991
- 1991-07-17 JP JP3176960A patent/JPH0824941B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0523710A (en) | 1993-02-02 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |