JPH083156B2 - Alloy plating equipment - Google Patents
Alloy plating equipmentInfo
- Publication number
- JPH083156B2 JPH083156B2 JP1302726A JP30272689A JPH083156B2 JP H083156 B2 JPH083156 B2 JP H083156B2 JP 1302726 A JP1302726 A JP 1302726A JP 30272689 A JP30272689 A JP 30272689A JP H083156 B2 JPH083156 B2 JP H083156B2
- Authority
- JP
- Japan
- Prior art keywords
- plating
- alloy
- alloy plating
- rays
- thermal diffusion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
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- Electroplating Methods And Accessories (AREA)
- Control Of Heat Treatment Processes (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、例えば自動車タイヤのゴム補強用として使
用される鋼線に、複数の金属を合金メッキするための合
金メッキ装置に関する。Description: TECHNICAL FIELD The present invention relates to an alloy plating apparatus for alloy-plating a plurality of metals on a steel wire used for rubber reinforcement of an automobile tire, for example.
従来までの合金メッキ装置による合金メッキ方法は、
例えば2種類の異なる金属をメッキする場合、繰り出し
リール等から引き出された被メッキ素材に脱脂、水洗
い、酸洗い等の前処理を行い、その後、第1メッキ浴、
第2メッキ浴により、順次第1層、第2層メッキを施
し、水洗い、乾燥させた後、熱拡散加熱装置により熱拡
散処理を行い合金メッキを得るのである。The conventional alloy plating method using the alloy plating equipment is
For example, in the case of plating two different metals, pretreatment such as degreasing, washing with water, pickling, etc. is performed on the material to be plated that has been drawn out from the reel, etc., and then the first plating bath,
The first layer and the second layer are sequentially plated with a second plating bath, washed with water, dried, and then subjected to a thermal diffusion treatment by a thermal diffusion heating device to obtain an alloy plating.
一般に、自動者用タイヤ等のガム補強用に用いられる
鋼線に要求される合金メッキの組成比(元素組成)、膜
厚及び合金相の組成比(結晶構造組成)等は、ゴム材と
の接着性あるいはゴム材の種類や後工程の線引作業性に
よって、微妙に異なったものが要求される。Generally, the composition ratio (elemental composition) of the alloy plating, the film thickness and the composition ratio of the alloy phase (crystal structure composition), etc., required for the steel wire used for gum reinforcement of automatic tires, etc. Subtly different materials are required depending on the adhesiveness, the type of rubber material, and the wire drawing workability in the subsequent process.
第2図は、CuとZnの合金における相図(I−nteratio
nal Critical Tables Vol.2 p.435 M−cGRAW−HILL B
OOK COMPANY,INC.1927)を示し、この図において、横軸
は合金中に含まれるZnの比率を表し、縦軸は合金に加え
る温度を表している。この図からも明らかなように、例
えば温度を700℃一定とした場合においても、Znの比率
が30%ではα相、50%の場合ではβ相となり、逆に合金
におけるCuとZnとの比率を一定にして、温度を変化させ
た場合においても同様のことが生じる。FIG. 2 is a phase diagram (I-nteratio) of an alloy of Cu and Zn.
nal Critical Tables Vol.2 p.435 M-cGRAW-HILL B
OOK COMPANY, INC. 1927), in which the horizontal axis represents the proportion of Zn contained in the alloy and the vertical axis represents the temperature applied to the alloy. As is clear from this figure, for example, even when the temperature is kept constant at 700 ° C, the Zn ratio becomes α phase at 30%, β phase at 50%, and conversely the ratio of Cu to Zn in the alloy. The same thing occurs when the temperature is changed while keeping the value constant.
したがって、合金メッキの組成比、膜厚あるいは合金
相の組成比等を任意に制御するには、メッキ装置及び熱
拡散加熱装置を夫々高精度に制御する必要がある。Therefore, in order to arbitrarily control the composition ratio of the alloy plating, the film thickness, the composition ratio of the alloy phase, and the like, it is necessary to control the plating device and the thermal diffusion heating device with high accuracy.
しかしながら、上記従来の方法による合金メッキ法で
は、各メッキ浴へのメッキ電流および熱拡散加熱装置の
熱拡散量を予め所定の値に設定しているだけで、被メッ
キ素材の表面状態あるいは運転中の被メッキ素材の微小
振動、長時間運転によるメッキ電流あるいは熱拡散量の
変動等の要因に対して、精度よく対応することができな
い。このため、要求される合金メッキの組成比、膜厚あ
るいは合金相の組成比等を均一に得ることは非常に困難
であった。However, in the above-described conventional alloy plating method, the plating current to each plating bath and the thermal diffusion amount of the thermal diffusion heating device are set to predetermined values in advance, and the surface condition of the material to be plated or the operating state It is not possible to accurately deal with such factors as the minute vibration of the material to be plated, the fluctuation of the plating current or the amount of heat diffusion due to long-term operation. Therefore, it has been very difficult to uniformly obtain the required composition ratio of alloy plating, film thickness, composition ratio of alloy phase, and the like.
上記欠点を解決するため、熱拡散加熱装置により熱拡
散処理を行う前に、エネルギー分散型螢光X線分析装置
により、被メッキ素材に合金メッキされた各種金属の特
性X線を検知して、この信号によりメッキ電流を制御す
る方法(特開昭60−96753号公報参照)および熱拡散加
熱装置により熱拡散処理を行う前あるいは後に、螢光X
線分析装置により、被メッキ素材に合金メッキされた各
種金属の特性X線を検知して、この信号により熱拡散加
熱装置の熱拡散量を制御する方法(特開昭61−60877号
公報参照)がある。In order to solve the above-mentioned drawbacks, the energy dispersive fluorescent X-ray analyzer is used to detect the characteristic X-rays of various metals alloy-plated on the material to be plated before the heat diffusion treatment by the heat diffusion heating device, A method of controlling the plating current by this signal (see JP-A-60-96753) and the fluorescent X before or after the thermal diffusion treatment by the thermal diffusion heating device.
A method for detecting characteristic X-rays of various metals alloy-plated on a material to be plated by a line analyzer and controlling the amount of thermal diffusion of the thermal diffusion heating device by this signal (see Japanese Patent Laid-Open No. 61-60877). There is.
しかしながら、検知される特性X線の信号によりメッ
キ電流を制御する方法では、合金の組成比及びメッキ厚
は制御できるが、熱拡散加熱装置により熱拡散処理を行
う前であるので、合金相の組成比を制御することができ
ない。また、特性X線の信号により熱拡散加熱装置の熱
拡散量を制御する方法では、検知される特性X線では、
合金相の組成比が分からないため、実際に熱拡散量を制
御することは不可能であると考えられる。However, in the method of controlling the plating current by the detected characteristic X-ray signal, the composition ratio and the plating thickness of the alloy can be controlled, but since the thermal diffusion treatment is not performed by the thermal diffusion heating device, the composition of the alloy phase is The ratio cannot be controlled. Further, in the method of controlling the thermal diffusion amount of the thermal diffusion heating device by the signal of the characteristic X-ray, the detected characteristic X-ray is
Since the composition ratio of the alloy phase is unknown, it is considered impossible to actually control the amount of thermal diffusion.
本発明は、上述の事柄に留意してなされたもので、そ
の目的とするところは、合金メッキの組成比、膜厚ある
いは合金相の組成比等を任意に、且つ均一に得ることが
できる合金メッキ装置を提供することにある。The present invention has been made in consideration of the above matters, and an object thereof is to obtain a composition ratio of alloy plating, a film thickness, a composition ratio of alloy phases, etc. arbitrarily and uniformly. To provide a gold plating device.
上述の目的を達成するため、本発明は、被メッキ素材
に複数の異なる金属を複数のメッキ装置により多層状に
メッキし、その後水洗い、乾燥工程を経て、前記金属メ
ッキ層に対して熱拡散加熱装置により熱拡散を行い、合
金メッキを得る合金メッキ装置において、前記熱拡散加
熱装置の後段に、エネルギー分散型X線分析装置を設
け、前記合金メッキ層に対してX線を照射し、合金メッ
キ層からの螢光X線及び回折X線を検出し、それぞれの
信号を制御信号に変換した後、螢光X線による制御信号
で前記メッキ装置を制御し、回折X線による制御信号で
前記熱拡散加熱装置を制御するようにした点に特徴があ
る。In order to achieve the above-mentioned object, the present invention is to perform multi-layer plating of a plurality of different metals on a material to be plated by a plurality of plating devices, then wash with water and dry, and then perform heat diffusion heating on the metal plating layer. In an alloy plating apparatus for thermally diffusing an apparatus to obtain an alloy plating, an energy dispersive X-ray analysis apparatus is provided after the thermal diffusion heating apparatus, and the alloy plating layer is irradiated with X-rays for alloy plating. After detecting the fluorescent X-rays and the diffracted X-rays from the layer and converting the respective signals into control signals, the plating apparatus is controlled by the control signals by the fluorescent X-rays, and the heat by the control signals by the diffracted X-rays. The feature is that the diffusion heating device is controlled.
上記構成の合金メッキ装置においては、合金メッキ層
からの螢光X線に基づいて合金メッキの組成比及び膜厚
を知ることができ、合金メッキ層からの回折X線に基づ
いて合金メッキ層の組成比を知ることができる。そし
て、所定の合金メッキの組成比や膜厚あるいは合金相の
組成比等に関するデータをマイクロコンピュータに入力
しておく。前記螢光X線および回折X線によって得られ
た情報(測定値)を、前記データと比較し、螢光X線に
よる制御信号をメッキ装置に送ってこれを制御する一
方、回折X線による制御信号を熱拡散加熱装置に送って
これを制御する。In the alloy plating apparatus having the above structure, the composition ratio and film thickness of the alloy plating can be known based on the fluorescent X-rays from the alloy plating layer, and the alloy plating layer of the alloy plating layer can be detected based on the diffracted X-rays from the alloy plating layer. The composition ratio can be known. Then, data relating to the composition ratio and film thickness of the predetermined alloy plating, the composition ratio of the alloy phase, etc. is input to the microcomputer. The information (measured value) obtained by the fluorescent X-rays and the diffracted X-rays is compared with the above-mentioned data, and a control signal by the fluorescent X-rays is sent to the plating device to control it, while a control by the diffracted X-rays is performed. A signal is sent to the thermal diffusion heater to control it.
このようにすることにより、常に一定の合金メッキを
被メッキ素材に施すことができ、合金メッキの組成比、
膜厚および合金相の組成比を高精度に制御することがで
きる。By doing so, it is possible to always apply a constant alloy plating to the material to be plated, the composition ratio of the alloy plating,
The film thickness and the composition ratio of the alloy phase can be controlled with high accuracy.
以下、本発明の実施例を図面に基づいて説明する。 Embodiments of the present invention will be described below with reference to the drawings.
第1図は、本発明に係る合金メッキ装置の一構成例を
示し、同図において、1は被メッキ素材、2は被メッキ
素材1に前処理を行う前処理装置、6はメッキ電源3に
よって駆動、制御されるメッキ浴4及びメッキ浴5を備
えたメッキ装置である。また、7は水洗い装置、8は乾
燥装置であり、9は熱拡散加熱装置であって、その後方
にはエネルギー分散型X線分析装置10を設けている。11
はエネルギー分散型X線分析装置10からの信号を制御信
号に変換し、メッキ装置6及び熱拡散加熱装置9に制御
信号を伝送するためのマイクロコンピュータである。FIG. 1 shows an example of the configuration of an alloy plating apparatus according to the present invention. In FIG. 1, 1 is a material to be plated, 2 is a pretreatment device for pretreating the material to be plated 1, and 6 is a plating power source 3. The plating apparatus includes a plating bath 4 and a plating bath 5 that are driven and controlled. Further, 7 is a water washing device, 8 is a drying device, 9 is a thermal diffusion heating device, and an energy dispersive X-ray analysis device 10 is provided behind it. 11
Is a microcomputer for converting a signal from the energy dispersive X-ray analyzer 10 into a control signal and transmitting the control signal to the plating device 6 and the thermal diffusion heating device 9.
例えば2種類の異なる金属(CuとZn)をメッキする場
合、図外の繰り出しリールから引き出された被メッキ素
材1に前処理装置2によって脱脂、水洗い、酸洗い等の
前処理を行い、その後、メッキ浴4、メッキ浴5によ
り、順次Cu、Znメッキを施し、水洗い装置7、乾燥装置
8を経た後、熱拡散加熱装置9により熱拡散処理を行
う。For example, when plating two types of different metals (Cu and Zn), the pretreatment device 2 performs pretreatment such as degreasing, washing with water, and pickling on the material to be plated 1 drawn out from the feeding reel (not shown), and then Cu and Zn are sequentially plated by the plating bath 4 and the plating bath 5, and after passing through a washing device 7 and a drying device 8, a thermal diffusion treatment is performed by a thermal diffusion heating device 9.
上記合金メッキ工程において、熱拡散処理を行った
後、エネルギー分散型X線分析装置10に備われるX線管
12からの一次X線を合金メッキ層に照射して、その合金
メッキ層からの螢光X線及び回折X線を例えば半導体検
出器等により検知し、その後、夫々の信号をマイクロコ
ンピュータ11で、制御信号に変換する。In the alloy plating step, an X-ray tube provided in the energy dispersive X-ray analyzer 10 after thermal diffusion treatment.
The alloy plating layer is irradiated with the primary X-rays from 12, and the fluorescent X-rays and diffracted X-rays from the alloy plating layer are detected by, for example, a semiconductor detector, and then the respective signals are detected by the microcomputer 11. Convert to control signal.
ここで、合金メッキの組成比及び膜厚は螢光X線、合
金メッキ相の組成比は回折X線で夫々得ることができる
ため、予め所定の合金メッキの組成比、膜厚あるいは合
金相の組成比等のデータをマイクロコンピュータ11に入
力しておき、その値と測定されたデータとが異なる場合
には、螢光X線による制御信号aをマイクロコンピュー
タ11からメッキ電源3へフィードバックして、例えばメ
ッキ電流が調節される。また、回折X線による制御信号
bも同様にマイクロコンピュータ11から熱拡散加熱装置
9にフィードバックをかけて、熱拡散量を調節するので
ある。Here, the composition ratio and film thickness of the alloy plating can be obtained by fluorescent X-rays and the composition ratio of the alloy plating phase can be obtained by diffraction X-rays, respectively. When the data such as the composition ratio is input to the microcomputer 11 and the measured value is different from the measured data, the control signal a by the fluorescent X-ray is fed back from the microcomputer 11 to the plating power source 3, For example, the plating current is adjusted. Further, the control signal b by the diffracted X-ray is also fed back from the microcomputer 11 to the thermal diffusion heating device 9 to adjust the thermal diffusion amount.
以上本発明の実施例においては、2種類の異なる金属
をメッキする場合について説明を行ったが、3種類以上
の金属をメッキする場合においても本発明が適用される
のは云うまでもない。In the embodiments of the present invention, the case of plating two kinds of different metals has been described above, but it goes without saying that the present invention is applied to the case of plating three or more kinds of metals.
以上説明したように、本発明の合金メッキ装置におい
ては、熱拡散加熱装置の後段に、エネルギー分散型X線
分析装置を設け、合金メッキ層に対してX線を照合し、
合金メッキ層からの螢光X線及び回折X線を検出し、そ
れぞれの信号を制御信号に変換した後、螢光X線による
制御信号でメッキ装置を制御し、回折X線による制御信
号で熱拡散加熱装置を制御するようにしたので、メッキ
装置と熱拡散加熱装置とをそれぞれ独立して調整するこ
とができる。As described above, in the alloy plating apparatus of the present invention, an energy dispersive X-ray analysis device is provided at the subsequent stage of the thermal diffusion heating device, and X-rays are collated with the alloy plating layer.
After detecting fluorescent X-rays and diffracted X-rays from the alloy plating layer and converting each signal into a control signal, the plating device is controlled by the control signal by the fluorescent X-ray, and the heat is generated by the control signal by the diffracted X-ray. Since the diffusion heating device is controlled, the plating device and the thermal diffusion heating device can be independently adjusted.
したがって、常に一定の合金メッキを被メッキ素材に
施すことができるのは勿論のこと、合金メッキの組成
比、膜厚および合金相の組成比を高精度に制御すること
ができ、被メッキ素材に所望の合金メッキを施すことが
できる。Therefore, it is of course possible to apply a constant alloy plating to the material to be plated, and also to control the composition ratio of the alloy plating, the film thickness, and the composition ratio of the alloy phase with high accuracy. A desired alloy plating can be applied.
第1図は、本発明の一実施例を示す合金メッキ装置の主
要構成図である。 第2図は、Cu−Zn合金の相図である。 1……被メッキ素材、6……メッキ装置、7……水洗い
装置、8……乾燥装置、9……熱拡散加熱装置、10……
エネルギー分散型X線分析装置。FIG. 1 is a main configuration diagram of an alloy plating apparatus showing an embodiment of the present invention. FIG. 2 is a phase diagram of a Cu—Zn alloy. 1 ... Material to be plated, 6 ... Plating device, 7 ... Water washing device, 8 ... Drying device, 9 ... Thermal diffusion heating device, 10 ...
Energy dispersive X-ray analyzer.
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C25D 17/00 L 21/12 A ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location C25D 17/00 L 21/12 A
Claims (1)
メッキ装置により多層状にメッキし、その後水洗い、乾
燥工程を経て、前記金属メッキ層に対して熱拡散加熱装
置により熱拡散を行い、合金メッキを得る合金メッキ装
置において、前記熱拡散加熱装置の後段に、エネルギー
分散型X線分析装置を設け、前記合金メッキ層に対して
X線を照射し、合金メッキ層からの螢光X線及び回折X
線を検出し、それぞれの信号を制御信号に変換した後、
螢光X線による制御信号で前記メッキ装置を制御し、回
折X線による制御信号で前記熱拡散加熱装置を制御する
ようにしたことを特徴とする合金メッキ装置。1. A plurality of different metals are plated on a material to be plated in a plurality of layers by a plurality of plating devices, followed by washing with water and drying, and then heat diffusion to the metal plating layer by a heat diffusion heating device, In an alloy plating apparatus for obtaining alloy plating, an energy dispersive X-ray analysis device is provided after the thermal diffusion heating device, and the alloy plating layer is irradiated with X-rays, and fluorescent X-rays from the alloy plating layer are obtained. And diffraction X
After detecting the lines and converting each signal into a control signal,
An alloy plating apparatus, wherein the plating apparatus is controlled by a control signal by fluorescent X-rays, and the thermal diffusion heating apparatus is controlled by a control signal by diffracted X-rays.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1302726A JPH083156B2 (en) | 1989-11-20 | 1989-11-20 | Alloy plating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1302726A JPH083156B2 (en) | 1989-11-20 | 1989-11-20 | Alloy plating equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03162597A JPH03162597A (en) | 1991-07-12 |
| JPH083156B2 true JPH083156B2 (en) | 1996-01-17 |
Family
ID=17912422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1302726A Expired - Lifetime JPH083156B2 (en) | 1989-11-20 | 1989-11-20 | Alloy plating equipment |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH083156B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114752986B (en) * | 2022-03-15 | 2024-01-05 | 深南电路股份有限公司 | Parameter adjustment method and electroplating method of electroplating tool |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS551549B2 (en) * | 1973-06-20 | 1980-01-14 | ||
| JPS6096753A (en) * | 1983-10-29 | 1985-05-30 | Kanai Hiroyuki | Heat diffusion alloy plating method to wire body |
| JPH0699797B2 (en) * | 1984-08-31 | 1994-12-07 | 金井 宏之 | Method for plating thermal diffusion alloy on rubber-reinforced wire |
-
1989
- 1989-11-20 JP JP1302726A patent/JPH083156B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03162597A (en) | 1991-07-12 |
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