JPH086260B2 - Fiber napped sheet material and method for producing the same - Google Patents
Fiber napped sheet material and method for producing the sameInfo
- Publication number
- JPH086260B2 JPH086260B2 JP2023985A JP2398590A JPH086260B2 JP H086260 B2 JPH086260 B2 JP H086260B2 JP 2023985 A JP2023985 A JP 2023985A JP 2398590 A JP2398590 A JP 2398590A JP H086260 B2 JPH086260 B2 JP H086260B2
- Authority
- JP
- Japan
- Prior art keywords
- fiber
- sheet
- modulus
- polyamide
- napped sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)
Description
【発明の詳細な説明】Detailed Description of the Invention
本発明は柔軟で適度の伸縮性があり、形態安定性に優
れた繊維立毛シート状物及びその製造方法に関する。The present invention relates to a fiber napped sheet-like material which is soft and has appropriate elasticity and excellent in shape stability, and a method for producing the same.
従来、ポリエステルやポリアミドの極細繊維不織布に
高分子弾性体を含浸・凝固したシート状物を起毛処理し
た繊維立毛シートは公知である。また、高伸縮性を有す
る不織布として本願出願人は弾性繊維及び非弾性繊維よ
りなる不織布を特公平1−41742号公報、特開昭第63−1
12744号公報に提案している。BACKGROUND ART Conventionally, a fiber napped sheet is known in which a sheet-like material obtained by impregnating and coagulating a polymer elastic body in an ultrafine fiber nonwoven fabric of polyester or polyamide is raised. Further, as a non-woven fabric having high elasticity, the applicant of the present invention has proposed a non-woven fabric composed of elastic fibers and non-elastic fibers in Japanese Patent Publication No. 1-41742 and JP-A-63-1.
Proposed in Japanese Patent No. 12744.
近来、商品の風合い、感触などの感性に関する要求度
は年々高まり、これまでにない柔軟で伸縮性に富み、か
つ形態安定性に優れた立毛シート状物が強く要求される
ようになった。 従来公知のポリエステルやポリアミドの極細繊維不織
布に高分子弾性体を含浸・凝固したシート状物を起毛処
理した繊維立毛シートは全体に20%モジュラスが大き
く、たて方向の20%モジュラスを0.1〜0.3kg/mm2とした
ときのよこ方向の20%モジュラスが大きく衣服に仕立て
たときの感性に劣るものであった。 また、弾性繊維と非弾性繊維よりなる不織布において
は、高分子弾性体を含浸・凝固しないことが特徴である
が、全体に20%モジュラスが小さく、工程通過時の形態
安定性、起毛性に劣り、衣服に仕立てた場合も形態安定
性や感性に劣るものであった。 本発明者らは、繊維立毛シート状物の20%モジュラス
が、たて方向0.1〜0.3kg/mm2でありかつよこ方向0.001
〜0.03kg/mm2であるときに衣服に仕立てたときの形態保
持性と感性に優れることを見いだし本発明を完成するに
至った。即ち、本発明は、20%モジュラスが、たて方向
0.1〜0.3kg/mm2でありかつよこ方向0.001〜0.03kg/mm2
である膨らみ感のある柔軟な風合いと触感に優れた繊維
立毛シート状物を提供するにある。In recent years, demands on the texture and feel of products have been increasing year by year, and there has been a strong demand for a napped sheet-like material which is flexible and has excellent elasticity and is excellent in shape stability. The fiber napped sheet obtained by nap-treating a sheet-like material obtained by impregnating and coagulating a polymer elastic body into a conventionally known polyester or polyamide ultrafine fiber nonwoven fabric has a large 20% modulus, and the vertical 20% modulus is 0.1 to 0.3. The modulus of 20% in the lateral direction was large when kg / mm 2, and the sensitivity when tailored to clothes was poor. In addition, a nonwoven fabric consisting of elastic fibers and non-elastic fibers is characterized by not being impregnated and solidified with a polymeric elastic material, but the overall 20% modulus is small, and the morphological stability during passing through the process and inferiority are poor. However, even when it was made into clothes, it was inferior in shape stability and sensitivity. The present inventors have found that the fiber napped sheet material has a 20% modulus of 0.1 to 0.3 kg / mm 2 in the vertical direction and 0.001 in the horizontal direction.
The present invention has been completed by discovering that the shape retention and sensitivity when tailored to clothes when it is about 0.03 kg / mm 2 are excellent. That is, the present invention has a 20% modulus in the vertical direction.
0.1 to 0.3 kg / mm 2 and horizontal direction 0.001 to 0.03 kg / mm 2
Another object of the present invention is to provide a fiber napped sheet-like material having a swelling feeling, a soft texture and an excellent touch feeling.
本発明は、ポリアミド極細繊維と弾性重合体とよりな
るシート状物であって、その20%モジュラスがたて方向
0.1〜0.3kg/mm2であり、よこ方向0.001〜0.03kg/mm2で
あることを特徴とする繊維立毛シート状物であり、ま
た、20%モジュラスが0.1〜1.0kg/mm2のポリアミド極細
繊維に変成し得るポリアミド極細繊維発生型繊維からな
る絡合不織布を製造する工程、該絡合不織布に弾性重合
体液を含浸し湿式凝固する工程、ポリアミド極細繊維発
生型繊維をポリアミド極細繊維に変成する工程、少なく
とも一面に立毛を形成する工程よりなり、得られた繊維
立毛シート状物の20%モジュラスがたて方向0.1〜0.3kg
/mm2、よこ方向0.001〜0.03kg/mm2であることを特徴と
する繊維立毛シート状物の製造方法である。本発明の繊
維立毛シート状物を構成するポリアミド極細繊維はその
20%モジュラスが0.1〜1.0kg/mm2の範囲である。1.0kg/
mm2より大きいと、得られる繊維立毛シート状物の20%
モジュラスが大きくなり、たて方向の20%モジュラスを
0.1〜0.3kg/mm2とした時のよこ方向20モジュラスが0.03
kg/mm2より大きくなるため柔軟性に欠け、衣服に仕立て
着用したときの感性に劣るものとなる。また、逆に0.1k
g/mm2より小さいと、繊維立毛シート状物の20%モジュ
ラスが小さくなり過ぎ工程通過性が悪く、更に最終製品
としたときの形態保持性にも劣るものとなる。 本発明のポリアミド極細繊維発生型繊維は、ポリアミ
ドが、例えば、6−ナイロン、66−ナイロン、610−ナ
イロン、11−ナイロン、12−ナイロン、26−ナイロン、
210−ナイロン、410−ナイロン、76−ナイロン、その他
芳香環を有する可紡糸性ポリアミドから選ばれた少なく
とも1種類のポリアミドであり、その20%モジュラスを
0.1〜1.0kg/mm2の範囲に低下させるために必要に応じて
側鎖を有するモノマーを共重合したり、変成剤を添加し
て用いる。また、6−ナイロン等の場合には溶融紡糸時
の紡糸ドラフトを小さめにしかつ延伸することなくその
まま捲縮処理することによっても所望のモジュラスの繊
維を得ることが出来る。一方、極細繊維発生型繊維を構
成する他のポリマーは、ポリアミドと溶剤に対する溶解
性を異にし、親和性の小さいポリマーであって、かつ紡
糸条件下でポリアミドの溶融粘度より小さい溶融粘度で
あるか、あるいは表面張力が小さいポリマーであり、例
えば、ポリエチレン、ポリプロピレン、エチレンプロピ
レン共重合体、エチレンオクテン共重合体、エチレン酢
酸ビニル共重合体、ポリスチレン、スチレンアクリロニ
トリル共重合体、スチレンエチレン共重合体、ポリエス
テルなどのポリマーから選ばれた少なくとも1種類のポ
リマーである。そして、ポリアミドと他のポリマーとか
らなる繊維は、所定の混合比で混合して、同一溶解系
で溶解し、混合系を形成して紡糸する方法、別々の溶
解系で溶解し、紡糸頭部で接合−分割を複数回繰り返し
て混合系を形成して紡糸する方法、別々の溶解系で溶
解し、紡糸口金部で繊維形状を規定して紡糸する方法に
より、繊維中に占めるポリアミド成分が40〜80重量%で
あって、繊維中のポリアミド極細繊維成分が5本以上、
好ましくは50〜800本の範囲にあるポリアミド極細繊維
発生型繊維を得る。極細繊維発生型繊維は必要により延
伸、熱固定など通常の繊維の処理工程を経て繊度2〜15
デニール、ポリアミド極細繊維成分の平均繊度(計算
値)0.2デニール以下、好ましくは0.005〜0.1デニール
の繊維とする。 繊維はカードで解繊し、ウエバーを通してランダムウ
エブまたはクロスラップウエブを形成し、得られた繊維
ウエブは所望の重さ、厚さに積層する。本発明の、たて
方向に比べよこ方向の20%モジュラスの小さい繊維立毛
シート状物は、繊維のたて方向の配向度がよこ方向に比
べ高くなっているが、製造工程においてシートは通常た
て方向にある程度引き伸ばされるため、ランダムウエブ
のほうが特別な引き伸ばし工程を必要とせず好ましい
が、クロスラップウエブであっても製造工程においてた
て方向に伸ばされ、たて方向の配向度が高くなる場合に
は使用することが出来る。繊維が積層された繊維ウエブ
の重量は一般に100〜2000g/m2の範囲である。次いで、
繊維ウエブは従来公知の方法でニードルパンチを行い繊
維の絡合処理を施してニードルパンチ不織布とする。パ
ンチ数は通常200〜2500パンチ/cm2の範囲の処理であ
り、繊維の絡合は十分に施されていることが伸縮性と充
実感のうえで好ましい。 次に繊維絡合不織布には弾性重合体液を含浸・凝固す
る。繊維絡合不織布に含有させる弾性重合体は、例え
ば、平均分子量500〜3000のポリエステルジオール、ポ
リエーテルジオール、ポリエステルエーテルジオール、
ポリラクトンジオール、ポリカーボネートジオールなど
から選ばれた少なくとも1種類のポリマージオールと、
トリレンジイソシアネート、キシリレンジイソシアネー
ト、フェニレンジイソシアネート、4,4′−ジフェニル
メタンジイソシアネート、4,4′−ジシクロヘキシルメ
タンジイソシアネート、イソホロンジイソシアネート、
ヘキサメチレンジイソシアネートなどの芳香族系、脂環
族系、脂肪族系の有機ジイソシアネートなどから選ばれ
た少なくとも1種類の有機ジイソシアネートと、ジオー
ル、ジアミン、ヒドロキシアミン、ヒドラジン、ヒドラ
ジドなどの活性水素原子を少なくとも2個有する低分子
化合物から選ばれた少なくとも1種類の鎖伸長剤とを所
定のモル比で反応させて得たポリウレタンである。好ま
しくは乾式皮膜の100%伸長時の応力が0.20〜1.00Kg/mm
2のポリウレタンを使用する。ポリウレタンの100%伸長
時の応力が上記の範囲外であると、弾性挙動が大きくな
ったり、あるいは固くなったりして天然皮革のような膨
らみ感のある柔軟な風合いの製品が得られない。ポリウ
レタンは必要に応じて合成ゴム、ポリエステルエラスト
マー、ポリ塩化ビニルなどの重合体を添加して得た重合
体組成物として使用する。 次に、シート状基材の製造は、弾性重合体を主体とし
た重合体を溶剤に溶解あるいは分散剤に分散させて得た
重合体液、更に重合体液には着色剤、凝固調節剤、離型
剤、可塑剤、安定剤、酸化防止剤、耐光安定剤などから
選ばれた添加剤を配合して得た重合体組成液として繊維
絡合不織布に含浸し、重合体の非溶剤で処理して凝固さ
せる湿式凝固法、加熱で溶剤あるいは分散剤を除去して
凝固させる乾式凝固法あるいはそれらを組み合わせた方
法で凝固させ、必要に応じて洗浄し、乾燥してシート状
基材とする。シート状基材に占めるポリウレタンあるい
はポリウレタン組成物の量は固形分として重量比で10〜
50重量%、好ましくは15〜40重量%の範囲で含有させ
る。シート状基体に占めるポリウレタンを主体とした重
合体の含有量が上記の範囲外であると、腰がなくなった
り、膨らみ感が得られなくなったり、弾性挙動が大きく
なったりして好ましくないものとなる。 重合体を含浸・凝固したシート状基材は、ポリアミド
及び重合体の非溶剤でありかつ極細繊維発生型繊維の他
成分の溶剤または分解剤で処理することにより、極細繊
維発生型繊維をポリアミド極細繊維に変成し、極細繊維
絡合不織布とポリウレタンを主体とした重合体とからな
るシート状基材とする。 次に、極細繊維絡合不織布とポリウレタンを主体とし
た重合体とからなるシート状基材は、少なくとも一面に
極細繊維を主体とした繊維立毛面を形成させる。すなわ
ち、シート状基材は所望の厚さに厚み合わせを行った後
あるいは厚み合わせを行う前に、シート状基材の少なく
とも一面を起毛機による起毛処理、サンドペーパーなど
によるバフイング処理などによって繊維立毛を主体とし
た立毛面を形成させて繊維立毛シート状物とする。そし
て、シートの厚み合わせを行っていないものにあっては
所望の厚さに裏面を処理して厚み合わせを行う。繊維立
毛シート状物の製品厚さは0.25〜2.0mmの範囲であるこ
とが好ましく、0.30〜1.5mmの範囲であることがより好
ましい。 そして、繊維立毛シート状物は必要に応じ染色、揉み
柔軟化処理、難燃化処理、撥水・撥油加工やブラッシン
グなどの仕上げ処理を行う。 本発明で得られた繊維立毛シート状物は膨らみ感のあ
る柔軟な風合いと触感を有し衣服に仕立てたときの形態
保持性に優れた製品となる。この繊維立毛シート状物製
品は衣料用はもとより、服飾品、インテリア用、靴、袋
物、各種手袋などに好適である。The present invention relates to a sheet-like material comprising a polyamide ultrafine fiber and an elastic polymer, the 20% modulus of which is in the vertical direction.
It was between 0.1 and 0.3 kg / mm 2, a fiber napped sheet, characterized in that a transverse 0.001~0.03kg / mm 2, also 20% modulus of 0.1~1.0kg / mm 2 polyamide microfine A step of producing an entangled nonwoven fabric composed of polyamide ultrafine fiber-generating fibers that can be modified into fibers, a step of impregnating the entangled nonwoven fabric with an elastic polymer liquid and wet coagulating, and converting polyamide ultrafine fiber-forming fibers into polyamide ultrafine fibers 20% modulus of the resulting fiber napped sheet-like product in the vertical direction 0.1 to 0.3 kg
/ mm 2 , and the lateral direction is 0.001 to 0.03 kg / mm 2 . The polyamide ultrafine fibers constituting the fiber napped sheet-like product of the present invention are
The 20% modulus is in the range of 0.1 to 1.0 kg / mm 2 . 1.0kg /
If it is larger than mm 2 , 20% of the obtained fiber napped sheet material
Increased modulus, 20% modulus in vertical direction
20 modulus in the transverse direction is 0.03 when 0.1 to 0.3 kg / mm 2
Since it is larger than kg / mm 2, it lacks flexibility and is inferior in sensitivity when tailored and worn on clothes. On the contrary, 0.1k
If it is less than g / mm 2 , the 20% modulus of the fiber napped sheet-like product becomes too small and the process passability becomes poor, and the shape retention in the final product becomes poor. In the polyamide ultrafine fiber-generating fiber of the present invention, polyamide is, for example, 6-nylon, 66-nylon, 610-nylon, 11-nylon, 12-nylon, 26-nylon,
At least one polyamide selected from 210-nylon, 410-nylon, 76-nylon, and other spinnable polyamides having an aromatic ring.
If necessary, a monomer having a side chain may be copolymerized or a modifier may be added in order to reduce the concentration to the range of 0.1 to 1.0 kg / mm 2 . Further, in the case of 6-nylon or the like, a fiber having a desired modulus can be obtained by reducing the spinning draft at the time of melt spinning and crimping it as it is without stretching. On the other hand, is the other polymer that constitutes the ultrafine fiber-generating fiber a polymer that has a different solubility in polyamide and a solvent and has a low affinity, and that has a melt viscosity smaller than that of polyamide under spinning conditions? Or a polymer having a small surface tension, for example, polyethylene, polypropylene, ethylene propylene copolymer, ethylene octene copolymer, ethylene vinyl acetate copolymer, polystyrene, styrene acrylonitrile copolymer, styrene ethylene copolymer, polyester It is at least one kind of polymer selected from polymers such as. Then, fibers composed of polyamide and other polymer are mixed at a predetermined mixing ratio and dissolved in the same dissolution system to form a mixed system and spinning, a method in which they are dissolved in separate dissolution systems, and the spinning head is used. In the method of forming a mixed system by repeating joining-splitting a plurality of times and spinning, dissolving in separate dissolution systems and spinning by defining the fiber shape in the spinneret part, the polyamide component occupying in the fiber is 40%. ~ 80% by weight, and the polyamide ultrafine fiber component in the fiber is 5 or more,
Preferably, polyamide ultrafine fiber-forming fibers in the range of 50 to 800 are obtained. If necessary, the ultrafine fiber-generating fiber undergoes ordinary fiber treatment processes such as drawing and heat setting, and has a fineness of 2 to 15
Denier and polyamide The average fineness of the ultrafine fiber component (calculated value) is 0.2 denier or less, preferably 0.005 to 0.1 denier. The fibers are defibrated with a card, a random web or a cross-wrap web is formed through a web bar, and the obtained fiber web is laminated to have a desired weight and thickness. The fiber napped sheet-like material of the present invention having a small 20% modulus in the width direction as compared with the length direction has a higher degree of orientation in the length direction of the fiber than in the width direction, but the sheet is usually used in the manufacturing process. Since a random web does not require a special stretching step because it is stretched in the vertical direction to some extent, it is preferable that even a cross-lap web is stretched in the vertical direction in the manufacturing process and the degree of orientation in the vertical direction is high. Can be used for The weight of the fibrous web laminated with fibers is generally in the range of 100 to 2000 g / m 2 . Then
The fiber web is needle-punched by a conventionally known method to entangle the fibers to obtain a needle-punched nonwoven fabric. The number of punches is usually in the range of 200 to 2500 punches / cm 2 , and it is preferable that the fibers are sufficiently entangled in terms of stretchability and fullness. Next, the fiber-entangled nonwoven fabric is impregnated with and solidified with the elastic polymer liquid. The elastic polymer contained in the fiber entangled nonwoven fabric is, for example, polyester diol having an average molecular weight of 500 to 3000, polyether diol, polyester ether diol,
At least one kind of polymer diol selected from polylactone diol, polycarbonate diol, etc.,
Tolylene diisocyanate, xylylene diisocyanate, phenylene diisocyanate, 4,4'-diphenylmethane diisocyanate, 4,4'-dicyclohexylmethane diisocyanate, isophorone diisocyanate,
At least one organic diisocyanate selected from aromatic, alicyclic, and aliphatic organic diisocyanates such as hexamethylene diisocyanate, and at least an active hydrogen atom such as diol, diamine, hydroxyamine, hydrazine, and hydrazide. It is a polyurethane obtained by reacting at least one kind of chain extender selected from two low molecular weight compounds having a predetermined molar ratio. The stress at 100% elongation of the dry film is preferably 0.20 to 1.00 kg / mm
Use 2 polyurethane. If the stress at 100% elongation of the polyurethane is out of the above range, the elastic behavior becomes large or becomes hard, so that a product having a swelling and soft texture like natural leather cannot be obtained. Polyurethane is used as a polymer composition obtained by adding a polymer such as synthetic rubber, polyester elastomer or polyvinyl chloride, if necessary. Next, the production of the sheet-shaped substrate is carried out by dissolving a polymer mainly composed of an elastic polymer in a solvent or dispersing it in a dispersant, and further, a coloring agent, a coagulation regulator, a release agent for the polymer liquid. Agent, a plasticizer, a stabilizer, an antioxidant, a light-resistant stabilizer, etc. are added to the fiber-entangled nonwoven fabric as a polymer composition liquid obtained by blending the additives, and treated with a non-solvent for the polymer. The sheet-shaped substrate is solidified by a wet solidification method of solidifying, a dry solidification method of solidifying by removing a solvent or a dispersant by heating, or a combination thereof, washed if necessary, and dried. The amount of polyurethane or polyurethane composition in the sheet-shaped substrate is 10 to 10 by weight as solid content.
The content is 50% by weight, preferably 15-40% by weight. If the content of the polymer mainly composed of polyurethane in the sheet-shaped substrate is out of the above range, it becomes unfavorable because the stiffness is lost, the swelling feeling is not obtained, and the elastic behavior is increased. . The sheet-shaped substrate impregnated and coagulated with the polymer is a non-solvent for polyamide and the polymer, and is treated with a solvent or a decomposing agent for other components of the ultrafine fiber-generating fiber, so that the ultrafine fiber-generating fiber is made into a polyamide ultrafine fiber. A sheet-like base material which is modified into fibers and comprises an ultrafine fiber entangled nonwoven fabric and a polymer mainly composed of polyurethane. Next, the sheet-like base material composed of the ultrafine fiber entangled nonwoven fabric and the polymer mainly composed of polyurethane has a fiber nap surface mainly composed of ultrafine fibers on at least one surface. That is, after the thickness of the sheet-like base material is adjusted to a desired thickness or before the thickness adjustment, at least one surface of the sheet-like base material is raised by a raising machine, buffing treatment with sandpaper, etc. A napped surface mainly composed of is formed into a fiber napped sheet-like material. Then, in the case where the thickness of the sheet is not adjusted, the back surface is processed to a desired thickness to adjust the thickness. The product thickness of the fiber napped sheet material is preferably in the range of 0.25 to 2.0 mm, more preferably in the range of 0.30 to 1.5 mm. Then, the fiber napped sheet material is subjected to finishing treatment such as dyeing, kneading softening treatment, flame retarding treatment, water / oil repellency treatment and brushing as necessary. The fiber napped sheet-like product obtained in the present invention is a product having a swelling feeling, a soft texture, and a tactile sensation and excellent in shape retention when it is tailored into clothes. This fiber napped sheet-like product is suitable not only for clothing but also for clothing, interiors, shoes, bags, various gloves, and the like.
次に、本発明の実施態様を具体的な実施例で説明する
が、本発明はこれら実施例に限定されるものではない。
なお、実施例中の部および%はことわりのない限り、重
量に関するものである。 実施例1、比較例1 6−ナイロン50部、ポリエチレン50部からなるポリエ
チレンが海成分となった繊度10デニールの多成分繊維を
紡糸し、延伸することなく機械捲縮を付与し、繊維長51
mmに切断し、カードで解繊した後ランダムウエバーでラ
ンダムウエブ〔I〕とした。比較のために上記紡糸原糸
を2.8倍に延伸し、機械捲縮を付与し、繊維長51mmに切
断し、同様にランダムウエブ〔II〕とした。これらのウ
エブにニードルパンチを行いそれぞれ目付900g/m2の繊
維絡合不織布とした。これらの繊維絡合不織布に乾式膜
の100%伸長時の応力が0.69kg/mm2のポリエーテル系ポ
リウレタンを主体とするポリウレタン組成部13部、ノニ
オン系活性剤0.5部、カーボンブラツク1部、N,N′−ジ
メチルホルムアミド(以下DMFとする)85.5部の組成液
を含浸し、DMF40%水溶液中で凝固し、水洗し、次い
で、多成分繊維中のポリエチレンを溶解除去して、6−
ナイロン極細繊維束状繊維(単繊維の繊度0.025デニー
ル)の絡合不織布とポリウレタンとからなる厚さ約1.90
mmのシート状基材を得た。これらのシート状基材の厚さ
の中間で二分割し、分割面をサンドペーパーでバフィン
グして厚さ0.80mmに厚み合わせを行った後、凝固時の表
面をエメリーバフ機で処理してナイロン極細繊維立毛面
を形成し、更に染色仕上げして繊維立毛シート状物
〔I〕(平均目付320g/m2)及び繊維立毛シート状物〔I
I〕(平均目付315g/m2)を得た。 各繊維立毛シート状物の20%モジュラス及び原料繊維
から海成分を溶解除去した極細繊維の20%モジュラスの
値を表1に示した。 それぞれの繊維立毛シート状物を用いて婦人用ジャケ
ットを仕立てたところ、本願発明の繊維立毛シート状物
〔I〕からのものは風合いが柔軟で美しいシルエットが
得られ、かつ形態保持性に優れていたが、繊維立毛シー
ト状物〔II〕からのものは風合いがやや硬めで反発感が
あり、硬い感じのシルエットであった。Next, embodiments of the present invention will be described with reference to specific examples, but the present invention is not limited to these examples.
The parts and% in the examples relate to the weight unless otherwise specified. Example 1 and Comparative Example 1 Polycomponent fiber consisting of 50 parts of 6-nylon and 50 parts of polyethylene was used as a sea component, and a multi-component fiber having a fineness of 10 denier was spun to give a mechanical crimp without stretching and a fiber length of 51.
Random web [I] was obtained with a random web bar after cutting into mm and defibrating with a card. For comparison, the spun raw yarn was drawn 2.8 times, mechanically crimped, cut into a fiber length of 51 mm, and similarly made into a random web [II]. Each of these webs was needle punched to form a fiber-entangled nonwoven fabric having a basis weight of 900 g / m 2 . These fiber entangled non-woven fabrics have 13 parts of polyurethane composition mainly composed of polyether polyurethane having a stress of 100% elongation of dry film of 0.69 kg / mm 2 , nonionic activator 0.5 part, carbon black 1 part, N , N'-Dimethylformamide (hereinafter referred to as DMF) was impregnated with a composition liquid of 85.5 parts, coagulated in a 40% DMF aqueous solution, washed with water, and then the polyethylene in the multi-component fiber was dissolved and removed.
Nylon ultrafine fiber bundles (single fiber fineness 0.025 denier) entangled non-woven fabric and polyurethane about 1.90 in thickness
A sheet-shaped base material of mm was obtained. The sheet-shaped substrate is divided into two parts in the middle of the thickness, the divided surface is buffed with sandpaper to adjust the thickness to 0.80 mm, and the surface at the time of solidification is treated with an emery buff machine to make nylon ultrafine. A fiber napped surface is formed and further dyed and finished to give a fiber napped sheet [I] (average basis weight 320 g / m 2 ) and a fiber napped sheet [I
I] (average basis weight 315 g / m 2 ) was obtained. Table 1 shows the values of the 20% modulus of each napped sheet and the 20% modulus of the ultrafine fibers obtained by dissolving and removing the sea component from the raw material fibers. When a women's jacket was tailored using each fiber napped sheet material, the fiber napped sheet material [I] of the present invention had a soft texture and a beautiful silhouette, and was excellent in shape retention. However, the fiber napped sheet-like material [II] had a slightly stiff texture and a repulsive feeling, and had a stiff silhouette.
本発明で得られた繊維立毛シート状物は膨らみ感のあ
る柔軟な風合いと触感を有し衣服に仕立てたときの形態
保持性の優れた製品となる。この繊維立毛シート状物製
品は衣料用はもとより、服飾品、インテリア用、靴、袋
物、各種手袋などに好適である。The fiber napped sheet-like material obtained in the present invention is a product having a swelling feeling, a soft texture and a tactile sensation and excellent shape retention when it is tailored into clothes. This fiber napped sheet-like product is suitable not only for clothing but also for clothing, interiors, shoes, bags, various gloves, and the like.
Claims (2)
るシート状物であって、その20%モジュラスがたて方向
0.1〜0.3kg/mm2であり、よこ方向0.001〜0.03kg/mm2で
あることを特徴とする繊維立毛シート状物。1. A sheet-like material comprising a polyamide ultrafine fiber and an elastic polymer, the modulus of which is 20% in the vertical direction.
Between 0.1 and 0.3 kg / mm 2, the fiber napped sheet which is a transverse 0.001~0.03kg / mm 2.
ミド極細繊維に変成し得るポリアミド極細繊維発生型繊
維からなる絡合不織布を製造する工程、該絡合不織布に
弾性重合体液を含浸し湿式凝固する工程、ポリアミド極
細繊維発生型繊維をポリアミド極細繊維に変成する工
程、少なくとも一面に立毛を形成する工程よりなり、得
られた繊維立毛シート状物の20%モジュラスがたて方向
0.1〜0.3kg/mm2、よこ方向0.001〜0.03kg/mm2であるこ
とを特徴とする繊維立毛シート状物の製造方法。2. A process for producing an entangled nonwoven fabric comprising polyamide ultrafine fiber-generating fibers capable of being transformed into polyamide ultrafine fibers having a 20% modulus of 0.1 to 1.0 kg / mm 2 , and impregnating the entangled nonwoven fabric with an elastic polymer liquid. And wet coagulation, the step of transforming the polyamide ultrafine fiber-generating fiber into a polyamide ultrafine fiber, and the step of forming naps on at least one surface.
Between 0.1 and 0.3 kg / mm 2, a manufacturing method of a fiber napped sheet which is a transverse 0.001~0.03kg / mm 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023985A JPH086260B2 (en) | 1990-02-01 | 1990-02-01 | Fiber napped sheet material and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2023985A JPH086260B2 (en) | 1990-02-01 | 1990-02-01 | Fiber napped sheet material and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03227461A JPH03227461A (en) | 1991-10-08 |
| JPH086260B2 true JPH086260B2 (en) | 1996-01-24 |
Family
ID=12125868
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2023985A Expired - Fee Related JPH086260B2 (en) | 1990-02-01 | 1990-02-01 | Fiber napped sheet material and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH086260B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003020573A (en) * | 2001-07-05 | 2003-01-24 | Toray Ind Inc | Skin material for suede-like molding |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP7454972B2 (en) * | 2020-03-17 | 2024-03-25 | 日本バイリーン株式会社 | Interior surface material |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61266678A (en) * | 1985-05-15 | 1986-11-26 | Toray Ind Inc | Flexible napped sheet and production thereof |
| JPH0633577B2 (en) * | 1986-08-19 | 1994-05-02 | 株式会社クラレ | Manufacturing method of silver-polished leather |
-
1990
- 1990-02-01 JP JP2023985A patent/JPH086260B2/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003020573A (en) * | 2001-07-05 | 2003-01-24 | Toray Ind Inc | Skin material for suede-like molding |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH03227461A (en) | 1991-10-08 |
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