JPH089800B2 - Electrolytic polishing equipment for steel sheets - Google Patents
Electrolytic polishing equipment for steel sheetsInfo
- Publication number
- JPH089800B2 JPH089800B2 JP13580388A JP13580388A JPH089800B2 JP H089800 B2 JPH089800 B2 JP H089800B2 JP 13580388 A JP13580388 A JP 13580388A JP 13580388 A JP13580388 A JP 13580388A JP H089800 B2 JPH089800 B2 JP H089800B2
- Authority
- JP
- Japan
- Prior art keywords
- polishing
- steel plate
- electrolytic
- view
- carriage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)
Description
【発明の詳細な説明】 <産業上の利用分野> 本発明は、ステンレス鋼板やステンレスクラッド鋼な
らびに一般の鋼板やその他の金属板の表面研摩および不
動態処理あるいは軟鋼塗装の前処理等の利用に適した鋼
板等の電解研摩装置に関する。DETAILED DESCRIPTION OF THE INVENTION <Industrial field of application> The present invention is used for surface polishing and passivation of stainless steel plates, stainless clad steel, general steel plates and other metal plates, or pretreatment of mild steel coating. The present invention relates to a suitable electrolytic polishing device for steel plates and the like.
<従来の技術> 従来、厚板圧延後のステンレスおよびステンレスクラ
ッド鋼板の表面研摩はベルトグラインダが一般的である
が、研摩時間が2〜3(時間/鋼板)要していた。ま
た、ベルトの損耗がはげしくベルトコストが高い上に、
研摩後に研摩面が幅反りしプレス矯正が必要となる等の
問題を有していた。<Prior Art> Conventionally, a belt grinder is generally used for surface polishing of stainless steel and a stainless clad steel plate after thick plate rolling, but the polishing time is 2 to 3 (hours / steel plate). In addition, the belt wear is severe and the belt cost is high,
There was a problem that the polished surface was warped after polishing and press correction was required.
<発明が解決しようとする課題> 本発明は研摩時間の短縮が可能な高能率の研摩装置を
提供するものである。<Problems to be Solved by the Invention> The present invention provides a highly efficient polishing apparatus capable of shortening the polishing time.
また研摩時に殆んど熱発生のない、従って研摩面の幅
反りの発生がない研摩装置を提供するものである。Further, the present invention provides a polishing apparatus in which almost no heat is generated during polishing, and therefore, the width warp of the polishing surface is not generated.
<課題を解決するための手段> 本発明は鋼板等を陽極、研摩ヘッドを陰極とし、極間
に電解液を配した鋼板等の電解研摩装置において、該鋼
板等に沿って走行する走行台車と、該走行台車上を横行
する研摩台車を配置し、該研摩台車上には電極に裏打ち
された研摩用パッドを複数列千鳥状に配置し、かつ該研
摩ヘッドは自転可能に設けた鋼板等の電解研摩装置乃至
は走行台車上に電解研摩後の電解液を洗浄する装置を載
置した鋼板等の電解研摩装置である。<Means for Solving the Problems> The present invention relates to an electrolytic polishing apparatus for a steel plate or the like in which a steel plate or the like is used as an anode and a polishing head is used as a cathode, and an electrolytic solution is arranged between the electrodes, and a traveling carriage that travels along the steel plate or the like. , A polishing carriage transverse to the traveling carriage is arranged, and a plurality of rows of polishing pads lined with electrodes are arranged in a zigzag pattern on the polishing carriage, and the polishing head is made of a steel plate or the like provided so as to be rotatable. It is an electrolytic polishing apparatus such as a steel plate having an electrolytic polishing apparatus or an apparatus for cleaning the electrolytic solution after electrolytic polishing mounted on a traveling carriage.
<作 用> 図面に基いて、まず本発明の構成を説明する。<Operation> First, the configuration of the present invention will be described with reference to the drawings.
第1図は本発明の全体構成を示す平面図である。一
方、第2図は第1のAA視で、研摩台車の側面図を、第3
図は第1図のBB視で、研摩台車の立面図である。FIG. 1 is a plan view showing the overall structure of the present invention. On the other hand, Fig. 2 is the first AA view, and the side view of the polishing trolley is
The figure is a BB view of FIG. 1 and is an elevation view of the polishing cart.
第1図において、1は鋼板等の被電解研摩材を示す
が、この被電解研摩材に沿ってレール2を配置し、この
レール2上を走行台車3が走行する。なお4は走行台車
駆動装置である。In FIG. 1, reference numeral 1 denotes an electrolytic polishing material such as a steel plate. A rail 2 is arranged along the electrolytic polishing material, and a traveling carriage 3 travels on the rail 2. Reference numeral 4 is a traveling vehicle drive device.
さらにこの走行台車3上には、走行台車3上を横行す
る研摩台車5が載架されている。なお6は研摩台車駆動
装置である。Further, on the traveling carriage 3, a polishing carriage 5 traversing the traveling carriage 3 is mounted. Reference numeral 6 is a polishing carriage drive device.
そしてこの研摩台車5には、電極13に裏打ちされた研
摩用パッド14からなる研摩ヘッド9が、電極駆動軸11,
分配ギヤボックス7ならびに昇降シリンダ8を介して複
数列千鳥状に配置されている。The polishing carriage 5 is provided with a polishing head 9 composed of a polishing pad 14 lined with an electrode 13 and an electrode drive shaft 11,
A plurality of rows are arranged in a zigzag pattern through the distribution gear box 7 and the lifting cylinder 8.
第4図および第5図は、電極13の拡大側面図および底
面図である。電極13は絶縁カバー15を介して絶縁性の締
結ボルト12により電極駆動軸11に固着されている。一
方、さらに電極13は、カバー10にブラケット17を介して
固定されている導電ブラシ18に通電可能に接触してい
る。4 and 5 are an enlarged side view and a bottom view of the electrode 13. The electrode 13 is fixed to the electrode drive shaft 11 with an insulating fastening bolt 12 via an insulating cover 15. On the other hand, the electrode 13 is in contact with a conductive brush 18 fixed to the cover 10 via a bracket 17 so as to be able to conduct electricity.
このように構成された電極ヘッドは第6図にその1例
を示すように、複数列千鳥状に配置されている。なお19
は配線を示している。ここで電極ヘッドを含む研摩ヘッ
ドの回転方向は、第6図に矢印で示すように列毎に変え
ることが望ましい。第7図は複数列千鳥状に配置された
研摩ヘッドにこのような回転を与えるための分配ギヤボ
ックス7内の動力伝達ギヤの構成を示したものである。
列数はこの例では2列だが、3列以上とすることもでき
る。ここでaはモータ軸ギヤ、bは電極回転用ギヤ、c
は中間ギヤである。The electrode heads thus constructed are arranged in a plurality of rows in a zigzag pattern, as shown in FIG. 19
Indicates wiring. Here, it is desirable to change the rotation direction of the polishing head including the electrode head for each row as shown by the arrow in FIG. FIG. 7 shows the structure of the power transmission gears in the distribution gear box 7 for imparting such rotation to the polishing heads arranged in a zigzag pattern in a plurality of rows.
The number of columns is two in this example, but it may be three or more. Here, a is a motor shaft gear, b is an electrode rotation gear, and c
Is an intermediate gear.
また、この電極は鋼板に対して50g/cm2程度の一定圧
力で押し付ける必要があり、研摩ヘッド押付用昇降シリ
ンダ8を研摩台車5上に備えている。Further, this electrode needs to be pressed against the steel plate at a constant pressure of about 50 g / cm 2, and an elevating cylinder 8 for pressing the polishing head is provided on the polishing carriage 5.
本発明装置はこのように構成されているので、多大な
熱の発生がなく、従って板の歪が発生せず、バフ及び電
極による電解研摩が高能率で達成できる。また本発明で
は鋼板近傍の腐食性雰囲気から、動力伝達用分配ギヤを
遠ざけた台車上で構成することができるので、装置のメ
ンテナンスが容易である。Since the apparatus of the present invention is constructed in this way, a large amount of heat is not generated, and therefore the plate is not distorted, and electrolytic polishing by the buff and the electrode can be achieved with high efficiency. Further, according to the present invention, since the power transmission distribution gear can be configured on the trolley away from the corrosive atmosphere near the steel plate, maintenance of the device is easy.
さらに第8図及び第9図は本発明の他の1実施態様を
示す平面図ならびに側面図である。走行台車上に電解研
摩装置に続いて、電解研摩後の電解液を排除するための
スクレーパ20とそれの昇降装置21を備え、さらに電解液
を稀釈するスプレイヘッダ22、及び清浄化のためのブラ
シロール23を備えている。これらスクレーパ20ならびに
スプレイヘッダ22は、台車3に設けたビーム28に取り付
けてあり、またブラシロール23はビーム28にブラケット
26、レバー24を介してブラシロール傾動装置25によって
傾動自在に、またブラシロール駆動装置27により回転駆
動されるようになっている。Further, FIGS. 8 and 9 are a plan view and a side view showing another embodiment of the present invention. After the electrolytic polishing device on the traveling carriage, a scraper 20 for removing the electrolytic solution after electrolytic polishing and a lifting device 21 for the scraper 20 are provided, a spray header 22 for diluting the electrolytic solution, and a brush for cleaning. It has a roll 23. The scraper 20 and the spray header 22 are attached to a beam 28 provided on the truck 3, and the brush roll 23 is attached to the beam 28 by a bracket.
The brush roll tilting device 25 can be tilted via the lever 26 and the lever 24, and can be rotationally driven by the brush roll driving device 27.
次に本発明装置での電解研摩作業について述べる。 Next, the electrolytic polishing work with the apparatus of the present invention will be described.
即ち、電解液が散布された鋼板1に対して、鋼板1を
陽極とし電極側を陰極として上記電極13と研摩パッド14
からなる千鳥状に配列された研摩ヘッド9を自転させ、
次に研摩ヘッド9を昇降シリンダー8で鋼板1に対して
一定圧力で保持しながら研摩台車5を走行させ、まず鋼
板の幅方向に研摩し、次に走行台車3を走行させ次幅の
研摩を行ない順次研摩していくものである。That is, with respect to the steel plate 1 on which the electrolytic solution is sprayed, the steel plate 1 serves as an anode and the electrode side serves as a cathode, and the electrode 13 and the polishing pad 14
Rotate the polishing heads 9 arranged in a zigzag pattern,
Next, while holding the polishing head 9 against the steel plate 1 by the elevating cylinder 8 at a constant pressure, the polishing carriage 5 travels, first polishes in the width direction of the steel plate, and then the traveling carriage 3 travels to polish the next width. It is something that is carried out and polished in order.
研摩が完了すると鋼板上にはヘドロ状の電解液が残存
する。洗浄方法としては種々の方法がとり得るが、例え
ば、後続設備の廃液処理負荷を軽減するために、また廃
液量を少なくするためにまずスクレーパ20でヘドロ状廃
液を回収し、その後薄膜状の電解液を洗浄する目的でス
プレイヘッダー22とブラシロール23で洗浄化することは
望ましい。When the polishing is completed, the sludge-like electrolyte remains on the steel sheet. Although various methods can be used as the cleaning method, for example, in order to reduce the waste liquid treatment load of the subsequent equipment and to reduce the waste liquid amount, the sludge-shaped waste liquid is first recovered by the scraper 20, and then the thin film-type electrolysis is performed. It is desirable to wash with a spray header 22 and a brush roll 23 for the purpose of washing the liquid.
<発明の効果> 本発明により、研摩時間の大幅な短縮,研摩コストの
低減,研摩後のプレス矯正の省略が達成できる。また、
一般鋼鋼板の塗装の前処理として電解液を例えば硫酸と
し硫酸鉄の被膜を形成させることで塗装面の鋼板側から
の酸化が防止でき塗装の剥離性の改善即ち長寿命化を達
成することができる。<Effects of the Invention> According to the present invention, it is possible to significantly reduce the polishing time, reduce the polishing cost, and omit the press straightening after polishing. Also,
As a pretreatment for the coating of general steel sheets, by forming a coating of iron sulfate with sulfuric acid as the electrolytic solution, it is possible to prevent oxidation of the coated surface from the side of the steel sheet and to improve the peelability of the coating, that is, to extend the service life. it can.
第1図は本発明の全体平面図、第2図は第1図のAA視
で、研摩台車側面図、第3図は第1図のBB視で、研摩台
車立面図、第4図は電極要部の側面図、第5図は第4図
のC視図、第6図は第3図のE視で、電極ヘッドの構成
図、第7図は第3図のDD視で、動力伝達ギヤの構成図、
第8図は本発明の1実施態様の平面図、第9図は側面図
である。 1……鋼板、2……レール、 3……走行台車、4……走行台車駆動装置、 5……研摩台車、6……研摩台車駆動装置、 7……分配ギヤボックス、 8……昇降シリンダ、9……研摩ヘッド、 10……カバー、11……電極駆動軸、 12……締結ボルト(絶縁物)、 13……電極(銅板)、14……研摩用パッド、 15……絶縁カバー、16……欠番、 17……ブラケット、18……導電ブラシ、 19……配線、20……スクレーパ、 21……スクレーパ昇降装置、 22……スプレイヘッダ、23……ブラシロール、 24……レバー、 25……ブラシロール傾動装置、 26……ブラケット、 27……ブラシロール駆動装置。 28……ビームFig. 1 is an overall plan view of the present invention, Fig. 2 is a view of AA in Fig. 1, a side view of the polishing trolley, Fig. 3 is a view of BB in Fig. 1, an elevation view of the polishing trolley, and Fig. 4 are FIG. 5 is a side view of the main part of the electrode, FIG. 5 is a view from C of FIG. 4, FIG. 6 is a view of E of FIG. 3, configuration diagram of the electrode head, and FIG. 7 is a view of DD of FIG. Configuration diagram of transmission gear,
FIG. 8 is a plan view of one embodiment of the present invention, and FIG. 9 is a side view. 1 ... Steel plate, 2 ... Rail, 3 ... Traveling carriage, 4 ... Traveling carriage drive, 5 ... Polishing carriage, 6 ... Polishing carriage drive, 7 ... Distributing gear box, 8 ... Lifting cylinder , 9 …… polishing head, 10 …… cover, 11 …… electrode drive shaft, 12 …… fastening bolt (insulator), 13 …… electrode (copper plate), 14 …… polishing pad, 15 …… insulation cover, 16 …… Missing number, 17 …… Bracket, 18 …… Conductive brush, 19 …… Wiring, 20 …… Scraper, 21 …… Scraper lifting device, 22 …… Splay header, 23 …… Brush roll, 24 …… Lever, 25 …… Brush roll tilting device, 26 …… Bracket, 27 …… Brush roll driving device. 28 ... Beam
───────────────────────────────────────────────────── フロントページの続き (72)発明者 乳原 寧 岡山県倉敷市水島川崎通1丁目(番地な し) 川崎製鉄株式会社水島製鉄所内 (72)発明者 三代 祐嗣 岡山県倉敷市水島川崎通1丁目(番地な し) 川崎製鉄株式会社水島製鉄所内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Nei Naruhara 1-chome, Mizushima Kawasaki-dori, Kurashiki-shi, Okayama Prefecture (no house number) Inside the Mizushima Works, Kawasaki Steel Co., Ltd. 1 chome (without street number) Kawasaki Steel Works Mizushima Steel Works
Claims (2)
間に電解液を配した鋼板等の電解研摩装置において、該
鋼板等に沿って走行する走行台車と、該走行台車上を横
行する研摩台車を配置し、該研摩台車上には電極に裏打
ちされた研摩用パッドからなる研摩ヘッドを複数列千鳥
状に配置し、かつ該研摩ヘッドは自転可能に設けられて
いることを特徴とする鋼板等の電解研摩装置。1. An electrolytic polishing apparatus for a steel plate or the like in which a steel plate or the like is used as an anode and a polishing head is used as a cathode, and an electrolytic solution is arranged between the electrodes, and a traveling carriage that travels along the steel plate or the like and traverses on the traveling carriage. And a plurality of rows of polishing heads made of polishing pads lined with electrodes are arranged in a zigzag pattern on the polishing carriage, and the polishing heads are rotatably provided. Electropolishing equipment for steel plates.
る装置を載置したことを特徴とする請求項1記載の鋼板
等の電解研摩装置。2. An electrolytic polishing apparatus for a steel plate or the like according to claim 1, wherein an apparatus for cleaning the electrolytic solution after electrolytic polishing is mounted on the traveling carriage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13580388A JPH089800B2 (en) | 1988-06-03 | 1988-06-03 | Electrolytic polishing equipment for steel sheets |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13580388A JPH089800B2 (en) | 1988-06-03 | 1988-06-03 | Electrolytic polishing equipment for steel sheets |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01306599A JPH01306599A (en) | 1989-12-11 |
| JPH089800B2 true JPH089800B2 (en) | 1996-01-31 |
Family
ID=15160184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13580388A Expired - Lifetime JPH089800B2 (en) | 1988-06-03 | 1988-06-03 | Electrolytic polishing equipment for steel sheets |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH089800B2 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8201619B2 (en) | 2005-12-21 | 2012-06-19 | Exxonmobil Research & Engineering Company | Corrosion resistant material for reduced fouling, a heat transfer component having reduced fouling and a method for reducing fouling in a refinery |
| KR20080089418A (en) | 2005-12-21 | 2008-10-06 | 엑손모빌 리서치 앤드 엔지니어링 컴퍼니 | Corrosion resistant materials for reducing fouling, heat transfer parts with improved corrosion and fouling resistance, and methods for reducing fouling |
-
1988
- 1988-06-03 JP JP13580388A patent/JPH089800B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH01306599A (en) | 1989-12-11 |
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