CN117842666B - A planar two-way synchronous transfer system for grading poultry eggs - Google Patents
A planar two-way synchronous transfer system for grading poultry eggsInfo
- Publication number
- CN117842666B CN117842666B CN202410056138.7A CN202410056138A CN117842666B CN 117842666 B CN117842666 B CN 117842666B CN 202410056138 A CN202410056138 A CN 202410056138A CN 117842666 B CN117842666 B CN 117842666B
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- Prior art keywords
- synchronous
- slow
- egg
- egg receiving
- assembly
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01K—ANIMAL HUSBANDRY; AVICULTURE; APICULTURE; PISCICULTURE; FISHING; REARING OR BREEDING ANIMALS, NOT OTHERWISE PROVIDED FOR; NEW BREEDS OF ANIMALS
- A01K43/00—Testing, sorting or cleaning eggs ; Conveying devices ; Pick-up devices
- A01K43/04—Grading eggs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0202—Agricultural and processed food products
- B65G2201/0208—Eggs
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Animal Husbandry (AREA)
- Biodiversity & Conservation Biology (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wrapping Of Specific Fragile Articles (AREA)
Abstract
The invention relates to a plane two-way synchronous transfer system for grading eggs, which is positioned between a slow transfer line and a fast transfer line, and can realize synchronous operation of the transfer lines which are mutually perpendicular to two movement directions and have different speeds in one transfer period, so that the two transfer lines can synchronously operate at the same speed with the slow transfer line in the egg receiving process, and can synchronously operate at the same speed with the fast transfer line in the egg placing process, thereby ensuring nondestructive transfer of eggs. The invention realizes synchronous transfer of eggs on two conveying lines with different speeds and mutually perpendicular directions, namely, the eggs run synchronously with a slow conveying line in the egg receiving process and run synchronously with a fast conveying line in the egg placing process, thereby ensuring nondestructive transfer of the eggs. Compared with a lifting arm, the abrasion of mechanism parts is reduced, and the stability of poultry egg transfer is improved. The driving mechanism adopts a pure mechanical structure, has compact structure and low failure rate.
Description
Technical Field
The invention relates to the technical field of preliminary processing of poultry eggs, in particular to a plane two-way synchronous transfer system for grading poultry eggs.
Background
The method mainly aims to transfer eggs which are slowly conveyed in six channels to a single-row rapid conveying line, and the speed of the single-row rapid conveying line can only reach 3 ten thousand eggs/hour at maximum, so that the productivity of the equipment for mass production in 2020 is only 3 ten thousand eggs/hour.
In recent years, the domestic scale of the laying hen breeding is continuously expanded, the scale of the laying hen breeding is continuously improved, and the equipment with the capacity of 3 ten thousands of laying hens/hour can not meet the requirements. The technology of egg grading equipment with higher productivity in China is completely blank at present.
To further improve the capacity of 3 ten thousand pieces/hour equipment, the current international mainstream scheme is to increase the number of rows of the rapid conveying lines, wherein a single row of rapid lines can reach 3 ten thousand pieces/hour, two rows can reach 6 ten thousand pieces/hour, four rows can reach 12 ten thousand pieces/hour, and meanwhile, the number of rows of slow feeding is increased or the running speed of slow feeding is increased. For example, in the prior art, eggs are grouped by transferring the eggs into groups of 3 rows, and each group of eggs is lifted by a lifting arm into a plurality of rows of quick passages in a staggered sequence.
The following problems exist in the above scheme:
1. and a plurality of rows of lifting arms with multiple columns are arranged on the slow conveying line, each lifting arm is connected at an angle of 45 degrees, and the lifting action of the lifting arms depends on the special-shaped chute guide rail, so that the special-shaped chute guide rail is easy to wear due to repeated lifting.
2. In the process of rotating and lifting the lifting arm, the speed in the slow moving direction is counteracted by means of an angle of 45 degrees, and meanwhile, the lifting arm is synchronous with the quick conveying line, one lifting action needs to complete synchronization of two directions, the structure is complex, and due to the fact that the synchronization time is short, the stability is poor, and the breakage rate in poultry egg transportation is high.
3. The eggs are in a lying state on the lifting arms, so that the eggs are not forcedly fixed, the falling risk exists, and the breakage rate is further improved.
Therefore, how to provide a planar two-way synchronous transfer system for grading eggs is a problem to be solved by those skilled in the art.
Disclosure of Invention
Therefore, an object of the invention is to provide a planar bidirectional synchronous transfer system for classifying eggs, which solves the technical problem of high breakage rate of an egg classifying device in the egg transfer process in the prior art.
Another object of the present invention is to provide an apparatus having a planar two-way synchronous transfer system for grading eggs.
The invention provides a plane two-way synchronous transfer system for grading eggs, which is positioned between a slow transfer line and a fast transfer line, and can realize synchronous operation of the transfer lines which are mutually perpendicular to two movement directions and have different speeds in one transfer period, so that the transfer lines can synchronously operate at the same speed with the slow transfer line in the egg receiving process, and can synchronously operate at the same speed with the fast transfer line in the egg placing process, thereby ensuring nondestructive transfer of eggs.
Further, at least comprising:
the egg receiving device is used for receiving and placing eggs in the process of transferring eggs and is provided with at least two rows of egg carrying spaces;
the driving mechanism provides power in the process of transferring eggs;
and the egg receiving device is arranged in the synchronous transfer device and matched with the driving mechanism to realize synchronous operation with the slow conveying line or synchronous operation with the fast conveying line.
Further, the egg receiving device comprises an egg receiving process, an egg placing process and a return process in the egg transferring process, wherein the displacement track of the egg receiving device is a right triangle in the three processes.
Further, the egg receiving device at least comprises two rows of egg receiving mechanisms, each row of egg receiving mechanisms comprises a left egg receiving assembly and a right egg receiving assembly, the left egg receiving assembly and the right egg receiving assembly are buckled left and right to form a plurality of single-row egg carrying spaces, the egg carrying spaces of each row of egg receiving mechanisms are positioned in the egg receiving frame assemblies and form openable egg carrying spaces with the egg receiving frame assemblies, the egg carrying spaces are tensioned left and right through elastic tensioning parts, so that the egg carrying spaces are in a closed state when in a free state, eggs enter the state, when eggs are released, the upper parts of the egg carrying spaces are gradually closed, the elastic tensioning parts are tensioned and elongated, and the lower parts of the egg carrying spaces are gradually opened to release the eggs.
Further, the left egg receiving assembly and the right egg receiving assembly are symmetrically arranged in the left-right direction;
The left egg receiving assembly and the right egg receiving assembly both comprise:
the support rod is connected with the egg receiving frame assembly and comprises an upper rod and a lower rod which are arranged up and down, wherein the length of the right lower rod in the right egg receiving assembly is longer than that of the left lower rod in the left egg receiving assembly;
An egg receiving claw, a plurality of egg receiving claws with inward openings are sequentially arranged on the supporting rod, and two opposite egg receiving claws form an egg carrying space;
and the control part is arranged at two ends of the supporting rod, and the control part of the left egg receiving assembly and the control part of the right egg receiving assembly can rotate relatively after being closed.
Further, the egg receiving frame assembly includes:
the connecting rod is two cylindrical rods which are arranged in parallel;
the left frame and the right frame are connected with the left frame and the right frame which are arranged in a mirror image manner, and the left frame and the right frame are connected with the supporting rods;
The left frame and the right frame sequentially comprise an inner adjusting opening and closing rod, a synchronous sliding block and an outer adjusting opening and closing rod from inside to outside, wherein the two connecting rods, the synchronous sliding block corresponding to the left frame and the synchronous sliding block corresponding to the right frame are connected to form a frame;
One end of the inner adjusting opening and closing rod is an inner driving end, the side, far away from the inner driving end of the inner adjusting opening and closing rod, of the outer adjusting opening and closing rod is an outer driving end, the inner adjusting opening and closing rod slides to drive the left lower rod to move, and the outer adjusting opening and closing rod slides to drive the right lower rod to move.
Further, the driving mechanism includes:
The cam assembly comprises a fast synchronous cam and a slow synchronous cam, and the fast synchronous cam and the slow synchronous cam are connected through a cam shaft, wherein the cam profiles of the fast synchronous cam and the slow synchronous cam are different;
The driving connecting rod assembly comprises two independent plane four-bar mechanisms, namely a fast synchronous driving assembly connected with the fast conveying line and a slow synchronous driving assembly connected with the slow conveying line, wherein the fast synchronous driving assembly is connected with a fast synchronous cam, and the slow synchronous cam is connected with the slow synchronous driving assembly;
And the cam shaft drives the fast synchronous cam and the slow synchronous cam to rotate through the driver.
Further, the inner side of the fast synchronous cam is provided with an annular first mounting groove, the inner side of the slow synchronous cam is provided with an annular second mounting groove, the first mounting groove is connected with the fast synchronous driving assembly, and the second mounting groove is connected with the slow synchronous driving assembly;
The fast synchronization driving assembly includes:
the device comprises a quick synchronous driving swing arm, a first connecting point, a second connecting point, a driving swing arm positioning shaft, a bearing pin shaft, a first mounting groove, a second mounting groove, a first mounting groove and a second mounting groove, wherein the top of the quick synchronous driving swing arm is provided with the first connecting point;
the first connecting point is connected with one end of the quick synchronous connecting rod;
The middle part of one of the quick passive swing arms is connected with the other end of the quick synchronous connecting rod; the top of the device is connected with the top of the other rapid passive swing arm through a rapid passive swing arm fixing rod, and the bottoms of the two rapid passive swing arms are respectively connected with two ends of a passive swing arm positioning shaft;
The slow synchronous drive assembly includes:
the bottom of the slow synchronous driving swing arm is connected to one end of the driving swing arm positioning shaft, which is far away from the fast synchronous driving swing arm, through a swing arm bearing;
The top of the slow synchronous driving swing arm is connected with one end of the slow synchronous connecting rod;
the device comprises a slow synchronous driven swing arm, a driven swing arm positioning shaft, a connecting pin shaft and a connecting pin shaft, wherein the other end of the slow synchronous driven swing arm is connected to the middle part of the slow synchronous driven swing arm;
the quick passive swing arm fixing rod is connected with the quick conveying line, and the connecting pin shaft is connected with the slow conveying line.
Further, the synchronous transfer device includes:
The transfer base plate assembly comprises a rectangular base plate fixed on the frame, four longitudinally arranged first guide rails are fixed at four corners of the rectangular base plate, two second guide rails are horizontally arranged in an area enclosed by the four first guide rails, a third guide rail is arranged on the edge of the rectangular base plate in parallel with the second guide rails, the length of the third guide rail is greater than that of the second guide rail, and the length of the second guide rail is greater than that of the first guide rail;
the slow moving frame component slides on the first guide rail, a slow pushing bearing is arranged at the top of one side of the slow moving frame component, the egg receiving device is connected with the slow moving frame assembly through an egg receiving driving connecting rod;
The slow synchronous driving assembly slides on the guide rail III, is provided with a chute for guiding the slow pushing bearing to move, and is connected with a slow driving connecting rod in the driving mechanism;
The fast moving frame assembly slides on the second guide rail and is connected with a fast driving connecting rod in the driving mechanism, and the egg receiving device slides relative to the fast moving frame assembly.
Further, the slow moving frame assembly includes:
The long frame at one side of the top is provided with a slow frame sliding groove which is contacted with one end part of the egg receiving driving connecting rod, and the long frame at the other side is provided with a slow frame bearing pin shaft for installing a slow pushing bearing;
The egg receiving device comprises four egg receiving opening and closing guide rails, wherein the four egg receiving opening and closing guide rails are positioned at four corners in the slow frame and are fixed through guide rail fixing plates, and when the egg receiving device releases eggs, the egg receiving device applies pushing force to the egg receiving device;
The slow synchronous driving assembly comprises two groups of sliding block joint groups, wherein the bottoms of the two groups of sliding block joint groups are provided with slow synchronous sliding blocks which slide with a guide rail III, and the upper parts of the two groups of sliding block joint groups are provided with chute driving blocks with chute;
the quick-movement frame assembly includes:
The quick frame has length and width smaller than those of the slow frame, and has a quick sliding block in the bottom to slide with the guide rail II, a sliding cylinder sleeve outside one side of the long frame for the egg receiving driving connecting rod to pass through, and a bolt hanger near the driving end and connected to the quick driving connecting rod.
Compared with the prior art, the invention has the beneficial effects that:
1. In the egg transfer process, the two moving directions of the egg and the conveying line are kept synchronous, namely the egg is synchronously operated at the same speed with the slow conveying line in the egg receiving process, and the egg is synchronously operated at the same speed with the fast conveying line in the egg placing process, so that the nondestructive transfer of the egg is ensured.
2. The egg receiving device, the driving mechanism and the synchronous transfer device are adopted, the driving mechanism is matched with the synchronous transfer device in the egg transfer process, the driving mechanism comprises two independent plane four-bar mechanisms, and the driving mechanism can be perfectly matched with a fast conveying line and a slow conveying line under the driving of the fast synchronous cam and the slow synchronous cam, so that synchronous egg transfer in two directions of the fast conveying line and the slow conveying line is completed, and the productivity is improved. Compared with a lifting arm, the abrasion of mechanism parts is reduced, and the stability of poultry egg transfer is improved. The driving mechanism adopts a pure mechanical structure, has compact structure and low failure rate.
3. The at least two rows of egg receiving mechanisms are connected in the same egg receiving frame assembly, have compact structure and small center distance, and can be matched with the double row egg receiving distance of a quick and slow conveying line. The egg receiving frame component is of a frame-shaped structure, and is stable in structure in the running process, so that the risk of breakage of eggs is reduced. The egg receiving space is opened by means of external force to drive the egg receiving frame assembly, and the egg receiving frame assembly is closed by means of the elastic tensioning part, so that the opening and closing control of at least two rows of egg receiving mechanisms is met.
4. In the use of the egg receiving mechanism, when the egg receiving mechanism runs in the same direction and at the same speed with the slow conveying line, the egg receiving mechanism is in an egg receiving state, and when the egg receiving mechanism runs in the same direction and at the same speed with the fast conveying line, the egg receiving mechanism is in a release state, is in a two-end supporting mode, has a stable structure, and is always in a vertical state in the transplanting process, and the risk of falling is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required to be used in the embodiments or the description of the prior art will be briefly described below, and it is obvious that the drawings in the following description are only embodiments of the present invention, and that other drawings can be obtained according to the provided drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural view of a planar two-way synchronous transfer system for grading eggs, which is provided by the invention, between a fast conveying line and a slow conveying line;
Fig. 2 is a schematic structural diagram of a planar two-way synchronous transfer system for grading eggs, which is provided by the invention;
FIG. 3 is a schematic view of a motion path of an egg receiving device;
fig. 4 is a schematic structural view of an egg receiving device;
FIG. 5 is a schematic view of a left egg receiving assembly;
FIG. 6 is a schematic view of the right egg receiving assembly;
FIG. 7 is a schematic view of an egg receiving frame assembly;
FIG. 8 is an exploded view of a portion of the structure of an egg receiving frame assembly;
FIG. 9 is a schematic view of an egg receiving device in an operating state;
Fig. 10 is an outside view of the egg receiving device in an open and closed state;
FIG. 11 is an inside view of the egg receiving device in an open and closed position;
FIG. 12 is a schematic diagram showing the structure of a driving mechanism;
FIG. 13 is a schematic view of the cam assembly;
FIG. 14 is a schematic view of a drive link assembly;
fig. 15 is a schematic structural view of the synchronous transfer device;
FIG. 16 is a schematic view showing the construction of a transfer floor assembly;
FIG. 17 is a schematic diagram showing the structure of a slow transfer frame assembly;
FIG. 18 is an exploded view of a portion of the structure of a slow transfer frame assembly;
FIG. 19 is a schematic diagram showing the structure of a slow synchronous drive assembly;
FIG. 20 is an exploded view of a portion of the components of the slow synchronous drive assembly;
FIG. 21 is a schematic view of a structure of a quick-move frame assembly;
FIG. 22 is a schematic view of the structure of an egg-receiving drive connecting rod;
FIG. 23 is a schematic view showing the structure of an egg receiving state;
FIG. 24 is an enlarged view of portion G of FIG. 23 (the egg receiving opening and closing rail does not exert a pushing force on the inner adjustment opening and closing lever);
FIG. 25 is a schematic view showing the state of the egg laying process;
FIG. 26 is a schematic view of a portion of the structure of FIG. 25;
FIG. 27 is an enlarged view of the portion H of FIG. 26 (egg receiving opening and closing guide rails apply a pushing force to the inner adjustment opening and closing lever);
FIG. 28 is a schematic view showing a state of a return process;
Fig. 29 is a schematic diagram showing the overall driving of an egg grading apparatus according to the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
In the prior art of the weight grading conveying of eggs, a plurality of rows and a plurality of columns of lifting arms are arranged on a slow conveying line, each lifting arm is connected at an angle of 45 degrees, lifting actions of the lifting arms depend on special-shaped chute guide rails, and the special-shaped chute guide rails are easy to wear due to repeated lifting. In the process of rotating and lifting the lifting arm, the speed in the slow moving direction is counteracted by means of an angle of 45 degrees, and meanwhile, the speed is kept synchronous with the fast conveying line, one lifting action needs to be synchronous in two directions, the structure is complex, the synchronous time is short, the stability is poor, and the breakage rate in poultry egg transportation is high. The eggs are in a lying state on the lifting arms, the eggs are not forcedly fixed, the falling risk exists, and the breakage rate of the eggs is further improved.
In view of this, referring to fig. 1, an embodiment of the present invention discloses a planar two-way synchronous transfer system 162 for grading eggs, which is located between a slow transfer line 161 and a fast transfer line 163, and implements synchronous operation of transfer lines perpendicular to two moving directions and having different speeds in one transfer period, and makes the transfer lines synchronous and synchronous with the slow transfer line in the egg receiving process, and synchronous with the fast transfer line in the egg placing process, so as to ensure nondestructive transfer of eggs.
In the above-mentioned scheme, the slow transfer line 161 is located at the uppermost layer, the middle is a planar two-way synchronous transfer system 162, and the bottom is a fast transfer line 163.
Direction of movement slow feed line 161 is perpendicular to the direction of movement of fast feed line 163.
The moving speed is that the speed of the fast conveying line 163 is 6 times that of the slow conveying line 161 under the condition of the same output, for example, the slow conveying line 161 is 12 rows of conveying and the speed is uniform, and the speed of the fast conveying line 163 is 2 rows of conveying.
The plane-to-synchronization, i.e., plane-to-synchronization transfer system of the present invention transfers eggs from slow conveyor line 161 to fast conveyor line 163.
The slow conveyor line 161 moves in a first direction 164 and eggs fall from the slow conveyor line 161 in a fixed position at least two rows at a time. The planar two-way synchronous transfer system 162 is below the slow transfer line 161 and the fast transfer line 163 moves along the second direction 165.
According to the scheme, in the egg transfer process, the two moving directions of the egg and the conveying line are kept synchronous, namely, the egg is synchronously operated at the same speed with the slow conveying line in the egg receiving process, and the egg is synchronously operated at the same speed with the fast conveying line in the egg placing process, so that nondestructive transfer of the egg is ensured.
The above scheme of the present invention, referring to fig. 2, at least includes:
the egg receiving device 153, wherein the egg receiving device 153 is used for receiving and placing eggs in the process of transferring eggs, and at least two rows of egg carrying spaces are arranged;
The driving mechanism 151, the driving mechanism 151 provides power in the process of transferring eggs;
And a synchronous transfer device 152, wherein the egg receiving device 153 is arranged in the synchronous transfer device 152 and is matched with the driving mechanism 151 to realize synchronous operation with the slow conveying line 161 or synchronous operation with the fast conveying line 163.
In fig. 2, a driving mechanism 151, a synchronous transfer device 152, an egg receiving device 153, a fast driving connecting rod 154, a slow driving connecting rod 155, and an egg receiving driving connecting rod 156.
The egg receiving device 153 can reciprocate along the direction 157 and the direction 158 on a plane, and the speed of eggs is synchronous with the speed of a conveying line in the egg receiving and placing process, so that the system is called a plane two-way synchronous transfer system. Wherein the first direction 164 is the same as the 157 direction. The second direction 165 is the same as 158.
In the above scheme, referring to fig. 3, the egg receiving device 153 includes an egg receiving process, an egg placing process and a return process in the process of transferring eggs, and in the three processes, the displacement track of the egg receiving device is a right triangle. That is, in one operation cycle, the operation track of the egg receiving device 153 is as shown in fig. 3, the AB segment is an egg receiving process, the BC segment is an egg laying process, and the CA segment is a return process.
In one embodiment of the present invention, in fig. 4, 41 is a left egg receiving assembly, 42 is a right egg receiving assembly, 43 is an egg receiving frame assembly, and 44 is an elastic tension.
The egg receiving device 153 at least comprises two rows of egg receiving mechanisms, each row of egg receiving mechanisms comprises a left egg receiving component 41 and a right egg receiving component 42, the left egg receiving component 41 and the right egg receiving component 42 are buckled left and right to form a plurality of single-row egg carrying spaces, the egg carrying spaces of each row of egg receiving mechanisms are positioned in an egg receiving frame component 43 and form an openable egg carrying space with the egg receiving frame component 43, and are tensioned in the left-right direction through an elastic tensioning part 44, so that the egg carrying space is in a closed state when in a free state, eggs enter in the state, the upper parts of the egg carrying spaces are gradually closed when eggs are released, the elastic tensioning part is tensioned and elongated, and the lower parts of the egg carrying spaces are gradually opened to release the eggs.
In one embodiment, the left egg receiving assembly 41 and the right egg receiving assembly 42 are symmetrically arranged in the left-right direction;
the left egg receiving assembly 41 and the right egg receiving assembly 42 each include:
The support rod is connected with the egg receiving frame assembly, and is shown in the figure 5, wherein in the figure 5, the support rod is 11, 12 is a left lower rod, 13 is a left rotating gear, 14 is a limiting fixed block, 15 is a locking nut, 16 is an egg receiving gripper and 17 is an egg receiving gripper fixing seat. The support rod comprises an upper rod 11 and a lower rod 12 which are arranged up and down, wherein the length of a right lower rod 22 in a right egg receiving assembly 42 is longer than that of a left lower rod 12 in a left egg receiving assembly 41, two ends of an elastic tensioning part 44 are respectively connected with the left lower rod 11 and the right lower rod 22, in fig. 6, 21 is a right rotating gear, and 22 is a right lower rod.
In fig. 5, the upper rod 11 and the lower left rod 12 respectively pass through two holes on the limiting fixing block 14, the locking nut 15 is used for fixing the three parts together, and the upper rod 11 and the lower left rod 12 are fixed by the same method as the left rotating gear 13 and the egg catching and fixing seat 17. The egg receiving gripper 16 is fixed on the egg receiving gripper fixing seat 17 by screws. In fig. 5, the egg receiving gripper 16 and the egg receiving gripper fixing seat 17 can be 12 pieces, only one piece is shown in the schematic diagram, and the rest eleven pieces are hidden so as to observe the structure.
The egg receiving grabs 16 are sequentially arranged on the supporting rods, a plurality of egg receiving grabs 16 with inward openings are arranged on the supporting rods, and two opposite egg receiving grabs 16 form an egg carrying space;
and the control part is arranged at two ends of the supporting rod, and the control part of the left egg receiving assembly and the control part of the right egg receiving assembly can rotate relatively after being closed.
The right egg receiving assembly 42 is installed in the same manner as the left egg receiving assembly 41, the right rotating gear 21 and the left rotating gear 13 are meshed with each other, namely, the right lower rod 22 and the left lower rod 12 are different in length.
Advantageously, referring to FIG. 7, in the drawings, 31 is an inner adjusting open-close rod, 32 is a connecting rod, 33 is a synchronous sliding block, 34 is an outer adjusting open-close rod, 35 is a right inner adjusting open-close rod, 36 is a right outer adjusting open-close rod, 37 is a sliding bearing, 38 is a bearing pin, and 39 is an adjusting open-close rod pin.
The egg receiving frame assembly 43 includes:
the connecting rod 32, the connecting rod 32 is two cylindrical rods which are arranged in parallel;
the left frame and the right frame are connected with the left frame and the right frame which are arranged in a mirror image manner at two ends of each connecting rod 32, and the left frame and the right frame are connected with the supporting rods;
The left frame and the right frame sequentially comprise an inner adjusting opening and closing rod 31, a synchronous sliding block 33 and an outer adjusting opening and closing rod 34 from inside to outside, wherein the two connecting rods 32, the synchronous sliding block 33 corresponding to the left frame and the synchronous sliding block 33 corresponding to the right frame are connected to form a frame, and an upper rod connecting hole 33A for installing an upper rod 11 is formed in the upper part of the synchronous sliding block 33, and the inner adjusting opening and closing rod 31 and the outer adjusting opening and closing rod 34 can slide relative to the synchronous sliding block 33;
One end of the inner adjusting opening and closing rod 31 is an inner driving end, the side, far away from the inner driving end of the inner adjusting opening and closing rod, of the outer adjusting opening and closing rod 34 is an outer driving end, the inner adjusting opening and closing rod 31 slides to drive the left lower rod 12 to move, and the outer adjusting opening and closing rod 34 slides to drive the right lower rod 22 to move.
In the above embodiment, referring to fig. 8, the inner adjusting opening and closing rod 31 is provided with an inner vertical rod hole 31A, an inner horizontal rod hole 31B and a rectangular hole 31C, the outer adjusting opening and closing rod 34 is provided with an outer vertical rod hole 34A corresponding to the inner vertical rod hole 31A, an outer horizontal rod hole 34B corresponding to the inner horizontal rod hole 31B, the lower portion of the synchronous sliding block 33 is provided with a supporting round hole 33B corresponding to the inner horizontal rod hole 31B and the outer horizontal rod hole 34B, wherein the inner horizontal rod hole 31B, the supporting round hole 33B and the outer horizontal rod hole 34B are connected through an adjusting opening and closing rod pin shaft 39, the left lower rod 12 is inserted into the inner vertical rod hole 31A, the right lower rod 22 is inserted into the rectangular hole 31C and the outer vertical rod hole 34A, the inner adjusting opening and closing rod 31 slides, the right lower rod 22 is not affected, and the outer adjusting opening and closing rod 34 slides, and the left lower rod 12 is not affected.
It may be understood that the egg-receiving frame assembly 43 includes two connecting rods 32, two inner adjusting open-close rods 31, two outer adjusting open-close rods 34, two synchronous sliding blocks 33, the left frame includes one inner adjusting open-close rod 31, one outer adjusting open-close rod 34 and one synchronous sliding block 33, the three are connected by two adjusting open-close rod pin shafts 39, and the right frame is connected by one inner adjusting open-close rod 31 (i.e. right inner adjusting open-close rod 35), one outer adjusting open-close rod 34 (i.e. right outer adjusting open-close rod 36) and one synchronous sliding block 33, and also by two adjusting open-close rod pin shafts 39.
The connecting rod 32 is connected with the synchronous sliding block 33 by bolts through threaded holes at two ends of the connecting rod 32. The inner adjusting opening and closing rod 31 and the right inner adjusting opening and closing rod 35 are mirror image parts, and the outer adjusting opening and closing rod 34 and the right outer adjusting opening and closing rod 36 are mirror image parts. The sliding bearing 37 is connected with the inner adjusting opening and closing rod 31, the outer adjusting opening and closing rod 34, the right inner adjusting opening and closing rod 35 and the right outer adjusting opening and closing rod 36 by bearing pin shafts 38. The two adjusting opening and closing rod pin shafts 39 sequentially pass through the inner horizontal strip holes 31B of the inner adjusting opening and closing rod 31 respectively, the supporting round holes 33B and the outer horizontal strip holes 34B are used for connecting the 3 parts together, the other ends of the two adjusting opening and closing rod pin shafts are connected in the same way, because the adjusting opening and closing rod pin shafts 39 pass through the inner horizontal strip holes 31B and the outer horizontal strip holes 34B, the inner adjusting opening and closing rod 31 and the outer adjusting opening and closing rod 34 can slide back and forth, the sliding range is limited by the inner horizontal strip holes 31B and the outer horizontal strip holes 34B, and the other ends of the two adjusting opening and closing rod pin shafts are the same.
The two ends of the upper rod 11 in the left egg receiving assembly 41 and the right egg receiving assembly 42 are respectively inserted into the upper rod connecting holes 33A of the synchronous sliding blocks 33, the left rotating gear 13 in the left egg receiving assembly and the right rotating gear 21 in the right egg receiving assembly are meshed with each other, and the left end and the right end of the elastic tensioning part 44 are respectively connected with the left lower rod 12 in the left egg receiving assembly and the right lower rod 22 in the right egg receiving assembly. The left lower rod 12 is shorter than the right lower rod 22, and after installation, one end of the left lower rod 12 is inserted into the inner vertical bar hole 31A in the inner adjusting open-close rod 31, and the other end is inserted into the same symmetrical position. The length of the right lower rod 22 is longer, after the part passes through the rectangular hole 31C in the inner adjusting opening and closing rod 31 and then passes into the outer vertical hole 34A in the outer adjusting opening and closing rod 34 after being installed, so that the right lower rod 22 cannot be influenced in the process of sliding left and right by the inner adjusting opening and closing rod 31, the left lower rod 12 cannot be influenced in the process of sliding left and right by the outer adjusting opening and closing rod 34 because the right lower rod 22 passes through the rectangular hole 31C in the inner adjusting opening and closing rod 31, and the left lower rod 12 cannot be contacted with the outer adjusting opening and closing rod 34 because the left lower rod 12 is shorter. Thus, the inner adjusting opening and closing lever 31 only controls the left lower lever 12 when sliding left and right, and the outer adjusting opening and closing lever 34 only controls the right lower lever 22 when sliding left and right. The elastic tension portion 44 may be a tension spring.
Referring to fig. 9-11, in the free state, the left egg receiving assembly 41 and the right egg receiving assembly 42 are in a closed state under the action of the tension spring, as shown in the first state diagram in fig. 9, at this time, the planes at the lower parts of the left rotating gear 13 and the right rotating gear 21 mutually support to form a limit, and wait for eggs to enter the egg receiving component. When the eggs are caught by the egg catching hooks 16 after entering, as shown in the second state diagram in fig. 9, the eggs need to be released after entering, only the two left lower rods 12 are required to be moved leftwards, the two right lower rods 22 are required to be moved rightwards, at this time, the springs are in a pulled-open state, and the left egg catching assembly and the right egg catching assembly open the eggs and leak from the lower side, at this time, as shown in the third state diagram in fig. 9.
In fig. 10, the outer adjusting open-close rod 34 is connected to the synchronous sliding block 33 by the adjusting open-close rod pin 39, when the sliding bearing 37 is pushed to the right by an external force (the direction of the arrow is the direction of the external force), the outer adjusting open-close rod 34 moves to the right, at this time, the outer adjusting open-close rod 34 pushes the right lower rod 22 to the right, and when the sliding bearing 37 is pushed to the left by an external force (the direction of the arrow is the direction of the external force) in fig. 11, the inner adjusting open-close rod 31 also moves to the left, at this time, the inner adjusting open-close rod 31 pushes the left lower rod 12 to the left, thereby realizing the open state of the egg receiving part.
Here, the external force is applied to a slope structure on the egg-receiving opening/closing rail 98 in the transfer device 152 described below.
In an embodiment of the present invention, the drive mechanism 151 includes a drive mechanism as shown in fig. 12-14,
A cam assembly 141, the cam assembly 141 comprising a fast synchronous cam 133 and a slow synchronous cam 135, the fast synchronous cam 133 and the slow synchronous cam 135 being connected by a cam shaft 131;
The driving connecting rod assembly 142 comprises two independent plane four-bar mechanisms, namely a fast synchronous driving assembly connected with a fast conveying line of the transfer system and a slow synchronous driving assembly connected with a slow conveying line of the transfer system, wherein the fast synchronous driving assembly is connected with a fast synchronous cam 133, and the slow synchronous cam 135 is connected with the slow synchronous driving assembly;
And the cam shaft drives rotation through the driver and drives the synchronous cam 133 and the slow synchronous cam 135 to rotate.
The driving connecting rod assembly in the technical scheme comprises two independent plane four-bar mechanisms, and can be perfectly matched with the quick conveying line of the transfer system and the slow conveying line of the transfer system under the driving of the quick synchronous cam and the slow synchronous cam, so that synchronous egg transfer in two directions of the quick conveying line and the slow conveying line of the transfer system is completed, and the productivity is improved.
In one embodiment, the inner side of the fast sync cam 133 has a first annular mounting groove, and the inner side of the slow sync cam 135 has a second annular mounting groove, the first mounting groove being connected to the fast sync driving assembly, the second mounting groove being connected to the slow sync driving assembly.
Advantageously, referring to fig. 14 specifically, the quick synchronous driving assembly includes a quick synchronous driving swing arm 1211, a first connection point at the top of the quick synchronous driving swing arm 1211, a second connection point at the bottom of the quick synchronous driving swing arm, a driving swing arm positioning shaft 1210 connected to the second connection point, a bearing pin 122 in the middle of the outer side of the quick synchronous driving swing arm, a bearing pin 122 inserted into the first mounting slot, a quick cam bearing 123 mounted on the bearing pin 122, a quick synchronous connecting rod 1212 connected to one end of the quick synchronous connecting rod 1212 at the first connection point, a quick passive swing arm 1214, two quick passive swing arms 1214, wherein the middle of one of the quick passive swing arms 1214 is connected to the other end of the quick synchronous connecting rod 1212, and the top of the two quick passive swing arms 1214 is connected to the two ends of the passive swing arm positioning shaft 1215 through a quick passive swing arm fixing rod 1213.
The slow synchronous driving assembly comprises a slow synchronous driving swing arm 124, a slow synchronous driven swing arm 128, a driven swing arm positioning shaft 1215, a connecting pin 127, a driving swing arm positioning shaft 1215 and a driving swing arm positioning shaft 1211, wherein the bottom of the slow synchronous driving swing arm 124 is connected to one end of the driving swing arm far away from the fast synchronous driving swing arm 1211 through a swing arm bearing 129, the outer side of the middle is fixedly provided with another bearing pin 122, the bearing pin 122 is inserted into a second mounting groove, a slow cam bearing 123 is mounted on the other bearing pin 122, the top of the slow synchronous driving swing arm 124 is connected with one end of the slow synchronous connecting rod 126, the other end of the slow synchronous driving swing arm 126 is connected with the middle of the slow synchronous driven swing arm 128, the bottom of the slow synchronous connecting rod 126 is connected with the end of the driven swing arm positioning shaft 1215 far away from the fast synchronous connecting rod 1212 through the other swing arm bearing 129, and the top of the slow synchronous driven swing arm 128 is externally connected with the connecting pin 127.
Thus, the quick synchronous driving swing arm 1211 and the slow synchronous driving swing arm 124 are mounted on the active swing arm positioning shaft 1210, the slow synchronous driving swing arm 124 is internally mounted with the swing arm bearing 129, and the quick synchronous driving swing arm 1211 and the slow synchronous driving swing arm 124 can independently rotate around the active swing arm positioning shaft 1210. Similarly, the passive swing arm positioning shaft 1215 is mounted on the link square bearing 121, and the fast passive swing arm 1214 and the slow synchronous passive swing arm 128 are mounted on the passive swing arm positioning shaft 1215, wherein the slow synchronous passive swing arm 128 is internally connected to the passive swing arm positioning shaft 1215 by using the swing arm bearing 129, and the slow synchronous passive swing arm 128 and the fast passive swing arm 1214 can independently rotate around the passive swing arm positioning shaft 1215.
In other embodiments, both ends of the active swing arm positioning shaft 1210 and the passive swing arm positioning shaft 1215 are connected with a link square bearing 121, and the link square bearing 121 is connected to the frame by a fastener. In the above-described scheme, the fast synchronous cam 133 and the slow synchronous cam 135 are each mounted to the cam shaft 131 through the expansion sleeve 134. In the above scheme, cam square bearings 132 are mounted at both ends of the cam shaft 131, and the cam square bearings 132 are fixed on the frame.
Advantageously, the two ends of the fast synchronization link 1212 and the two ends of the slow synchronization link 126 are respectively connected to the knuckle bearings 125. Namely, after the joint bearings 125 are installed at two ends of the slow synchronous connecting rod 126, the joint bearings at two ends connect the slow synchronous driving swing arm 124 and the slow synchronous passive swing arm 128 to form a planar four-bar mechanism, and the four-bar mechanism is respectively a slow synchronous driving swing arm 124, a slow synchronous passive swing arm 128, a slow synchronous connecting rod 126 and a frame. Similarly, after the joint bearings 125 are installed at two ends of the quick synchronous connecting rod 1212, the joint bearings at two ends connect the quick synchronous driving swing arm 1211 and the quick passive swing arm 1214 to form a planar four-bar mechanism, and the quick passive swing arm fixing rod 1213 connects the two quick passive swing arms 1214 together. The four links are a quick synchronous drive swing arm 1211, a quick passive swing arm 1214, a quick synchronous link 1212, and a frame. Two of the quick passive swing arms 1214 are provided with a drive stable quick passive swing arm securing lever 1213.
In the above scheme, the quick passive swing arm fixing rod 1213 is connected with a quick transfer line of the transfer system, and the connecting pin shaft 127 is connected with a slow transfer line of the transfer system.
Therefore, the driving connecting rod assembly forms two independent plane four-bar mechanisms, one group is a fast synchronous driving mechanism and the other group is a slow synchronous driving mechanism, and the two independent driving mechanisms are connected with the synchronous transfer component through connecting rods. The cam bearings 123 on the slow and fast sync drive swing arms 124 and 1211 in the drive link assembly 142 snap into the annular grooves of the slow and fast sync cams 135 and 133 respectively,
At least a motor can be arranged in the driving mechanism to drive the cam shaft to rotate, the cam shaft drives the whole driving connecting rod assembly 142 to move, and then the rapid conveying line is driven by the rapid passive swing arm fixing rod 1213 and the slow conveying line is driven by the connecting pin shaft 127, so that the rapid conveying line and the slow conveying line in different directions are synchronously driven to move.
In some embodiments, referring to FIGS. 15-22, FIG. 15 illustrates a transfer floor assembly 111, a slow moving frame assembly 112, a slow synchronous drive assembly 113, and a fast moving frame assembly 116.
In fig. 16, a rectangular bottom plate 81, a slow synchronous rail a 82, a slow synchronous rail B83, a fast synchronous rail 84, a slow drive rail 85, a slow synchronous rail C86, and a slow synchronous rail D87.
In fig. 17 and 18, 91 is a passive connecting rod, 92 is a slow frame sliding groove, 93 is a left connecting flat plate, 94 is a slow sliding block, 95 is an active connecting rod, 96 is a slow pushing bearing, 97 is a slow frame bearing pin shaft, 98 is an egg-receiving opening and closing guide rail, 99 is a guide rail fixing plate, and 910 is a right connecting plate.
In fig. 19 and 20, a chute driving block 101, a slider connecting seat plate 102, a cushion block 103, a slow synchronous knuckle bearing 104, a synchronous driving connecting rod 105, a slow synchronous slider 106, a slider driving plate 107 and a driving pin 107A.
In fig. 21, 71 is a bolt hanging support, 72 is a bolt hanging, 73 is a connecting square tube, 74 is a base plate, 75 is a connecting plate, 76 is a sliding round rod, 77 is a circular ring sleeve, and 78 is a sliding cylindrical sleeve.
In fig. 22, 156 is an egg-receiving drive link, 156A is one end of the egg-receiving drive link, and 156B is the other end of the egg-receiving drive link.
The synchronous transfer device 152 includes:
The transfer base plate assembly 111, the transfer base plate assembly 111 comprises a rectangular base plate 81 fixed on a frame, four longitudinally arranged guide rails I (a slow synchronous guide rail A82, a slow synchronous guide rail B83, a slow synchronous guide rail C86 and a slow synchronous guide rail D87) are fixed at four corners of the rectangular base plate 81, two guide rails II (a fast synchronous guide rail 84) are horizontally arranged in an area enclosed by the four guide rails I, a guide rail III (a slow driving guide rail 85) is arranged at the edge of the rectangular base plate 81 and the guide rail II in parallel, the length of the guide rail III is greater than that of the guide rail II, and the length of the guide rail II is greater than that of the guide rail I;
the slow moving frame assembly 112, the slow moving frame assembly 112 slides on the first guide rail, the top of one side of the slow moving frame assembly 112 is provided with a slow pushing bearing 96, and the egg receiving device 153 is connected with the slow moving frame assembly 112 through an egg receiving driving connecting rod 156;
the slow synchronous driving assembly 113 slides on the guide rail III, is provided with a chute for guiding the slow pushing bearing to move, and is connected with the slow driving connecting rod 155;
The fast moving frame assembly 116, the fast moving frame assembly 116 slides on the second guide rail and is connected with the fast driving connecting rod 154, and the egg receiving device 153 slides relative to the fast moving frame assembly 116.
More advantageously, the slow moving frame assembly 112 comprises:
The slow frame is provided with four vertical sliding blocks which slide in a matched manner with four guide rails at four corners at the bottom, a slow frame sliding groove 92 which is contacted with one end 156A of an egg-receiving driving connecting rod is arranged on one long frame at the top, a slow frame bearing pin shaft 97 for installing a slow pushing bearing 96 is arranged on the other long frame, and the slow frame is enclosed by a passive connecting rod 91, a left connecting flat plate 93, a driving connecting rod 95 and a right connecting plate 910.
The four egg receiving opening and closing guide rails 98 are positioned at four corners in the slow frame and are fixed by guide rail fixing plates 99, and thrust is applied to the egg receiving device 153 by the egg receiving opening and closing guide rails 98;
The slow sliding blocks 94 are arranged below the four corners of the slow frame formed by the passive connecting rod 91, the left connecting flat plate 93, the active connecting rod 95 and the right connecting plate 910, and the above parts are fixed together by bolts to form a frame structure with sliding blocks at the four corners. The slow frame chute 92 is fixed in the groove of the passive connecting rod 91. The slow push bearing 96 is secured to the drive link 95 by a slow frame bearing pin 97. The guide rail fixing plate 99 is welded on the passive connecting rod 91 and the active connecting rod 95 respectively, and the egg receiving assembly opening and closing guide rail 98 is fixed on the guide rail fixing plate 99 by bolts.
The slow synchronous driving assembly 113 comprises two groups of sliding block joint groups, wherein the bottoms of the two groups of sliding block joint groups are provided with slow synchronous sliding blocks 106 sliding with a guide rail III, and the upper parts of the two groups of sliding block joint groups are provided with chute driving blocks 101 with chute, and the two groups of sliding block joint groups are connected through a synchronous driving connecting rod 105;
In fig. 18, on the left side, a cushion block 103, a chute driving block 101 and a slider connection seat plate 102 are placed on a slow speed synchronizing slider 106 and are fixed together by bolts. On the right side, the cushion block 103, the chute driving block 101 and the slider driving plate 107 are placed on the slow speed synchronous slider 106 and are fixed together by bolts.
The quick-move frame assembly 116 includes:
The length and width of the quick frame are smaller than those of the slow frame, a quick sliding block matched with the guide rail II is arranged at the bottom of the quick frame, a sliding cylinder sleeve 78 for the other end 156B of the egg receiving driving connecting rod to pass through is arranged outside one side of the long frame, and a bolt hanging lug 72 connected with the quick driving connecting rod 154 is arranged on the short frame close to the driving end side of the quick frame.
The bolt hanger support 71 and the bolt hanger 72 are welded together, and two ends of the connecting square tube 73 are respectively welded together with the bolt hanger support 71 and the connecting plate 75 to form a quick frame. The base plate 74 is welded to the connecting square tube 73. The slide round bar 76 is fixed to the connection square tube 73 with a bolt.
The slow sliding blocks 94 arranged at the four corners of the slow moving frame assembly 112 are respectively arranged on the slow synchronous guide rail A82, the slow synchronous guide rail B83, the slow synchronous guide rail C86 and the slow synchronous guide rail D87, so that the slow moving frame assembly 112 can slide on the corresponding guide rails.
The slow synchronization slider 106 on the slow synchronization drive assembly 113 is loaded onto the slow drive rail 85 in the transfer floor assembly 111 so that the slow synchronization drive assembly 113 can slide on the corresponding rail. The quick-moving frame assembly 116 is mounted on the quick-synchronization rail 84 by a quick slider, so that the quick-moving frame assembly 116 can also slide on the corresponding rail.
The slow push bearings 96 in the slow moving frame assembly 112 are embedded into the chute of the chute drive block 101. Thus, when the slow synchronization driving assembly 113 moves along the direction 114, the slow moving frame assembly 112 moves along the direction 115, and vice versa. Wherein 114 is the same as the second direction 165, 158 and 115 is the same as the first direction 164, 157.
Referring to fig. 2 and 23-28, a driving mechanism 151 is connected with a fast moving frame assembly 116 and a slow synchronous driving assembly 113 in a synchronous transferring device 152 through a fast driving connecting rod 154 and a slow driving connecting rod 155 respectively. The synchronous sliding block 33 in the egg receiving device 153 is mounted on the sliding round bar 76 in the synchronous transfer device 152, so that the whole egg receiving device 153 can slide along the sliding round bar 76, the sliding direction is controlled by the slow moving frame assembly 112 in the synchronous transfer device 152 through the egg receiving driving connecting bar 156, the other end 156B of the egg receiving driving connecting bar penetrates through the sliding cylindrical sleeve 78 to be sleeved on the connecting bar 32 of the egg receiving device 153, and one end 156A of the egg receiving driving connecting bar is embedded in the slow frame sliding chute 92 in the slow moving frame assembly 112. When the egg receiving device 153 reciprocates left and right along the direction 158, the inclined surface structure on the egg receiving opening and closing rail 98 in the synchronous transfer device 152 controls the movement states of the inner adjusting opening and closing rod 31 and the outer adjusting opening and closing rod 34 of the egg receiving device 153, so that the egg receiving device is opened 153 at a designated position to release eggs from the egg-carrying space.
When the cam shaft 131 rotates, the egg receiving device 153 can reciprocate along the direction 157 and the direction 158 on a plane, and the speed of eggs is synchronous with the speed of a conveying line in the egg receiving and placing process.
In the egg receiving process, referring to fig. 23 and 24, the cam shaft 131 rotates to drive the slow synchronous cams 135 and 133 to rotate, the fast synchronous cam 133 is in a resting state during egg receiving, the slow synchronous cam 135 is in a pushing stroke working state, at this time, the slow synchronous passive swing arm 128 rotates in the direction 171, the slow synchronous driving assembly 113 moves in the direction 172, the chute driving block 101 also moves in the direction 172, the slow moving frame assembly 112 moves in the direction 173 under the driving of the chute plastic block by the driving of the chute driving assembly 101, and the plastic chute 92 in the slow moving frame assembly 112 pulls the egg receiving device 153 to move together in the direction 173. As can be seen from the above figures, the egg receiving opening and closing rail 98 does not apply force to the inner adjusting opening and closing lever 31, and the egg receiving device 153 is in a free closed state.
At the beginning, the egg receiving device 153 begins to accelerate from rest, stops accelerating when the speed is equal to that of the slow conveying line 161, and remains for a period of time, during which eggs fall into the egg receiving device 153 from the slow conveying line 161, the egg receiving device 153 is in a free closed state, so that the egg receiving device 153 begins to decelerate until stopping after receiving the eggs, the egg receiving device 153 moves to a limit stroke along the 173 direction, and at the moment, the egg receiving device 153 is positioned right above the fast conveying line 163.
In the egg laying process, when the mechanism state is shown in fig. 25 after the egg receiving is finished, the slow synchronous cam 135 enters a resting state, the fast synchronous cam 133 enters a pushing working state, the fast passive swing arm 1214 rotates along 183 direction under the drive of the fast synchronous cam 133, and the whole fast moving frame assembly 116 is driven to move along 181 direction, so that the egg receiving device 153 moves along 181 direction together with the fast moving frame assembly 116.
The egg receiving device 153 starts to accelerate from rest, when the speed is consistent with the rapid transport line 163 (as shown in fig. 26 and 27), the egg receiving opening and closing rail 98 pushes the inner adjusting opening and closing rod 31 to the illustrated position along 193 direction by using the inclined surface structure, so that the egg receiving opening and closing rail 98 is in an opened state (as shown in a third state diagram in fig. 9), the egg is released by the egg receiving opening and closing rail 98, and the egg receiving opening and closing rail 98 coincides with the rapid transport line 163 at this time, and the egg can synchronously enter the rapid transport line 163.
The egg receiving device 153 always keeps speed synchronization with the quick conveyor line 163 during the process of feeding eggs into the quick conveyor line 163, and keeps for a period of time, and after eggs completely enter the quick conveyor line 163, the egg receiving device 153 starts to decelerate until being stationary under cam control.
The return process is that when the egg receiving device 153 finishes laying eggs and decelerates to rest, the state is as shown in fig. 28, and then the egg receiving device 153 starts to return. The slow synchronous passive swing arm 128 starts to rotate along the direction 202, the fast passive swing arm 1214 starts to rotate along the direction 201, at this time, the egg receiving device 153 has a minute speed along the direction 205 and a minute speed along the direction 204, and in the return process, the egg receiving device accelerates first, decelerates to be stationary, and returns to the initial state of fig. 23.
The egg receiving device of the above embodiment takes two rows as an example, and more than four rows are also applicable.
It should be noted that, referring to fig. 3, the starting position of the egg receiving device is at point a, the slow cam profile from point a to point B is the pushing stroke, the fast cam profile is the resting state (the cam bearing 123 on the fast bearing pin 122 contacts the fast cam base circle portion), the slow cam profile is resting (the cam bearing 123 on the slow bearing pin 122 contacts the slow cam base circle portion), the fast cam profile enters the pushing stroke, the slow cam profile enters the return stroke after the point C, the fast cam profile also enters the return stroke, and returns to the point a, and the reciprocating cycle is performed.
An egg grading apparatus having a planar two-way synchronous transfer system of the present invention, see fig. 29, comprises:
the planar two-way synchronous transfer system for grading eggs according to any one of the schemes;
a slow conveying line positioned above the planar two-way synchronous transfer system for grading eggs;
The slow conveying line and the fast conveying line are vertical in movement track;
and a planar two-way synchronous transfer system, a slow conveying line and a fast conveying line for driving the grading of the poultry eggs.
Specifically, in FIG. 29, the overall drive includes at least 221 a servo motor (i.e., the motor within the drive mechanism mentioned above), 223 a camshaft sprocket, 224 a fast conveyor line drive sprocket, 225 a fast conveyor line drive shaft, 226 a fast conveyor line drive wheel, 227 a camshaft gear, 228 a change gear box, 229 a slow conveyor line drive gear, 2210 a slow conveyor line drive shaft.
The driving sprocket 222 is fixed on the servo motor 221, the servo motor 221 is fixed on the frame, when the servo motor 221 rotates, the driving sprocket 222 drives the cam shaft sprocket 223 through a chain, and the cam shaft sprocket 223 drives the rapid conveying line driving sprocket 224 through the chain again, so that the rapid conveying line driving shaft 225 rotates, and the whole rapid conveying line is driven to move along the 2212 direction. The cam gear 227 is mounted on the cam shaft 131 together with the cam sprocket 223 by a key, so that after the cam sprocket 223 is driven, the cam gear 227 is simultaneously driven, and power is transmitted to the slow transfer line driving gear 229 through the change gear box 228, thereby rotating the slow transfer line driving shaft 2210, so that the whole slow transfer line moves in the 2211 direction.
It should be noted that, in order to illustrate the movement or rotation direction of each component in each figure, a plurality of reference numerals are used for illustration, and no limitation is made, only for convenience in describing the movement or rotation direction of the component in the corresponding figure, for example, the directions 115, 164, 157, 172, 182, 205 are all vertical, and the specific arrows are directed to the movement direction of the corresponding component;
Directions 114, 165, 158, 174, 181, 191, 203 are each horizontal, with specific arrows pointing in the direction of movement of the corresponding components.
In the description of the present specification, a description referring to terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Further, one skilled in the art can engage and combine the different embodiments or examples described in this specification.
While embodiments of the present invention have been shown and described above, it will be understood that the above embodiments are illustrative and not to be construed as limiting the invention, and that variations, modifications, alternatives and variations may be made to the above embodiments by one of ordinary skill in the art within the scope of the invention.
Claims (6)
1. The plane two-way synchronous transfer system for grading the eggs is characterized in that the plane two-way synchronous transfer system is positioned between a slow transfer line and a fast transfer line, the synchronous operation of the two transfer lines which are mutually perpendicular to the two moving directions and have different speeds is realized in one transfer period, the two transfer lines and the slow transfer line synchronously operate at the same speed in the egg receiving process, and the two transfer lines and the fast transfer line synchronously operate at the same speed in the egg placing process, so that the nondestructive transfer of eggs is ensured;
At least comprises:
the egg receiving device is used for receiving and placing eggs in the process of transferring eggs, and at least two rows of egg carrying spaces are arranged;
the driving mechanism provides power in the process of transferring eggs;
The egg receiving device is arranged in the synchronous transfer device and matched with the driving mechanism to realize synchronous operation with the slow conveying line or synchronous operation with the fast conveying line;
The egg receiving device at least comprises two rows of egg receiving mechanisms, wherein each row of egg receiving mechanisms comprises a left egg receiving assembly and a right egg receiving assembly, the left egg receiving assembly and the right egg receiving assembly are buckled left and right to form a single row of a plurality of egg carrying spaces, the egg carrying spaces of each row of egg receiving mechanisms are positioned in an egg receiving frame assembly and form an openable egg carrying space with the egg receiving frame assembly, and are tensioned left and right through an elastic tensioning part, so that the egg carrying space is in a closed state when in a free state, eggs enter in the state, the upper parts of the egg carrying spaces are gradually closed when eggs are released, the elastic tensioning part is tensioned and elongated, and the lower parts of the egg carrying spaces are gradually opened and released;
The driving mechanism includes:
The cam assembly comprises a fast synchronous cam and a slow synchronous cam, and the fast synchronous cam and the slow synchronous cam are connected through a cam shaft, wherein the cam profiles of the fast synchronous cam and the slow synchronous cam are different;
The driving connecting rod assembly comprises two independent plane four-bar mechanisms, namely a fast synchronous driving assembly connected with a fast conveying line and a slow synchronous driving assembly connected with a slow conveying line, wherein the fast synchronous driving assembly is connected with the fast synchronous cam, and the slow synchronous cam is connected with the slow synchronous driving assembly;
the cam shaft is driven to rotate by the driver and drives the fast synchronous cam and the slow synchronous cam to rotate;
The synchronous transfer device comprises:
the transfer base plate assembly comprises a rectangular base plate fixed on the frame, four longitudinally arranged first guide rails are fixed at four corners of the rectangular base plate, two second guide rails are horizontally arranged in an area enclosed by the four first guide rails, a third guide rail is arranged at the edge of the rectangular base plate in parallel with the second guide rails, the length of the third guide rail is larger than that of the second guide rail, and the length of the second guide rail is larger than that of the first guide rail;
The slow moving frame component slides on the first guide rail, a slow pushing bearing is arranged at the top of one side of the slow moving frame component, the egg receiving device is connected with the slow moving frame assembly through an egg receiving driving connecting rod;
The slow synchronous driving assembly slides on the guide rail III, is provided with a chute for guiding the slow pushing bearing to move, and is connected with a slow driving connecting rod in the driving mechanism;
The quick moving frame assembly slides on the second guide rail and is connected with the quick driving connecting rod in the driving mechanism, and the egg receiving device slides relative to the quick moving frame assembly.
2. The planar two-way synchronous transfer system for classifying eggs according to claim 1, wherein the egg receiving device comprises an egg receiving process, an egg placing process and a return process in the egg transferring process, and the displacement track of the egg receiving device is a right triangle in the three processes.
3. The planar two-way synchronous transfer system for grading eggs according to claim 1, wherein the left egg receiving assembly and the right egg receiving assembly are symmetrically arranged in a left-right direction;
The left egg receiving assembly and the right egg receiving assembly each comprise:
The support rod is connected with the egg receiving frame assembly; the support rod comprises an upper rod and a lower rod which are arranged up and down, wherein the length of the right lower rod in the right egg receiving assembly is longer than that of the left lower rod in the left egg receiving assembly;
An egg receiving gripper, wherein a plurality of egg receiving grippers with inward openings are sequentially arranged on the supporting rod, and two opposite egg receiving grippers form the egg carrying space;
and the control parts are arranged at two ends of the supporting rod, and the control parts of the left egg receiving assembly and the right egg receiving assembly can rotate relatively after being closed.
4.A planar two-way synchronous transfer system for grading eggs according to claim 3 wherein said egg receiving frame assembly comprises:
the connecting rod is two cylindrical rods which are arranged in parallel;
The left frame and the right frame are connected with the left frame and the right frame which are arranged in a mirror image mode, and the left frame and the right frame are connected with the supporting rods;
The left frame and the right frame sequentially comprise an inner adjusting opening and closing rod, a synchronous sliding block and an outer adjusting opening and closing rod from inside to outside, wherein the two connecting rods, the synchronous sliding block corresponding to the left frame and the synchronous sliding block corresponding to the right frame are connected to form a frame;
One end of the inner adjusting opening and closing rod is an inner driving end, the side, away from the inner driving end of the inner adjusting opening and closing rod, of the outer adjusting opening and closing rod is an outer driving end, the inner adjusting opening and closing rod slides to drive the left lower rod to move, and the outer adjusting opening and closing rod slides to drive the right lower rod to move.
5. The planar two-way synchronous transfer system for grading eggs according to claim 1, wherein the inner side of the fast synchronous cam is provided with a circular first mounting groove, the inner side of the slow synchronous cam is provided with a circular second mounting groove, the first mounting groove is connected with a fast synchronous driving assembly, and the second mounting groove is connected with a slow synchronous driving assembly;
The fast synchronization driving assembly includes:
The device comprises a first mounting groove, a first swing arm, a second swing arm, a first swing arm and a second swing arm, wherein a first connecting point is arranged at the top of the first swing arm, a second connecting point is arranged at the bottom of the first swing arm, and a driving swing arm positioning shaft is connected to the second connecting point;
The first connecting point is connected with one end of the quick synchronous connecting rod;
The device comprises a quick passive swing arm, a quick synchronous connecting rod and a control mechanism, wherein the quick passive swing arm is provided with two quick passive swing arms, and the middle part of one of the quick passive swing arms is connected with the other end of the quick synchronous connecting rod; the top of the quick-acting swing arm is connected with the top of the other quick-acting swing arm through a quick-acting swing arm fixing rod, and the bottoms of the two quick-acting swing arms are respectively connected with two ends of a positioning shaft of the passive swing arm;
The slow synchronous drive assembly includes:
The bottom of the slow synchronous driving swing arm is connected to one end of the driving swing arm positioning shaft, which is far away from the quick synchronous driving swing arm, through a swing arm bearing;
The top of the slow synchronous driving swing arm is connected with one end of the slow synchronous connecting rod;
The device comprises a slow synchronous passive swing arm, a low-speed synchronous passive swing arm, a driven swing arm positioning shaft, a connecting pin shaft, a driving mechanism and a driving mechanism, wherein the other end of the slow synchronous link rod is connected to the middle part of the slow synchronous passive swing arm;
the rapid passive swing arm fixing rod is connected with a rapid conveying line, and the connecting pin shaft is connected with a slow conveying line.
6. The flat two-way synchronous transfer system for grading eggs according to claim 1, wherein said slow moving frame assembly comprises:
the egg-receiving driving device comprises a slow frame, a slow frame driving device and a slow frame driving device, wherein four vertical sliding blocks which slide in a matched manner with four guide rails I are arranged at four corners of the bottom of the slow frame;
The egg receiving opening and closing guide rails are four and are positioned at four corners in the slow frame and fixed through guide rail fixing plates, and when the egg receiving device releases eggs, the egg receiving device applies pushing force to the egg receiving device;
The slow synchronous driving assembly comprises two groups of sliding block joint groups, wherein the bottoms of the two groups of sliding block joint groups are provided with slow synchronous sliding blocks which slide with a guide rail III, and the upper parts of the two groups of sliding block joint groups are provided with chute driving blocks with the chute;
the quick-movement frame assembly includes:
the quick frame, quick frame length and width value all are less than quick frame length and width value, its bottom have with the gliding quick slider of guide rail two cooperation, its long frame one side outside has the slip cylinder cover that supplies to connect egg drive connecting rod one end to pass through, its be close to on the short frame of drive end one side have with the bolt hangers that quick drive connecting rod is connected.
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| CN202410056138.7A CN117842666B (en) | 2024-01-15 | 2024-01-15 | A planar two-way synchronous transfer system for grading poultry eggs |
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361780A (en) * | 2020-04-30 | 2020-07-03 | 振野(惠州)实业有限公司 | Poultry egg grading and supporting machine |
| CN116354083A (en) * | 2023-02-16 | 2023-06-30 | 廖兴全 | Egg multi-row to single-row device |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3894631A (en) * | 1973-12-26 | 1975-07-15 | Fmc Corp | Egg transfer mechanism |
| JP5633027B2 (en) * | 2013-03-22 | 2014-12-03 | 株式会社ナベル | Drop assist mechanism, filling system, and filling method |
| JP6106349B2 (en) * | 2013-08-28 | 2017-03-29 | 株式会社ナベル | Egg carrier and transfer method |
| NL2014158B1 (en) * | 2015-01-19 | 2017-01-05 | Sanovo Technology Netherlands Bv | Egg transfer device. |
| KR102078004B1 (en) * | 2018-03-21 | 2020-04-07 | 가부시키가이샤 나벨 | Device That Automatically Places Eggs In a Certain Direction On The Egg Plate |
| NL2024179B1 (en) * | 2019-11-07 | 2021-07-20 | Sanovo Technology Netherlands Bv | Egg conveyor assembly |
| CN111846352B (en) * | 2020-08-24 | 2025-02-11 | 淄博恒成机械制造股份有限公司 | A new type of transition conveyor device for egg grading and packaging |
| CN115606529A (en) * | 2022-11-14 | 2023-01-17 | 湖南海佳食品科技股份有限公司 | Intelligent drying and sorting equipment for washed duck eggs |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111361780A (en) * | 2020-04-30 | 2020-07-03 | 振野(惠州)实业有限公司 | Poultry egg grading and supporting machine |
| CN116354083A (en) * | 2023-02-16 | 2023-06-30 | 廖兴全 | Egg multi-row to single-row device |
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