EP1518024B2 - Preimpregne - Google Patents
Preimpregne Download PDFInfo
- Publication number
- EP1518024B2 EP1518024B2 EP04710840.2A EP04710840A EP1518024B2 EP 1518024 B2 EP1518024 B2 EP 1518024B2 EP 04710840 A EP04710840 A EP 04710840A EP 1518024 B2 EP1518024 B2 EP 1518024B2
- Authority
- EP
- European Patent Office
- Prior art keywords
- prepreg
- weight
- impregnation
- resin solution
- polymer dispersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920005989 resin Polymers 0.000 claims abstract description 38
- 239000011347 resin Substances 0.000 claims abstract description 38
- 238000004132 cross linking Methods 0.000 claims abstract description 21
- 238000005470 impregnation Methods 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000007787 solid Substances 0.000 claims abstract description 14
- 239000004815 dispersion polymer Substances 0.000 claims abstract description 13
- 229920000642 polymer Polymers 0.000 claims description 15
- 238000002156 mixing Methods 0.000 claims description 9
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 6
- 150000002762 monocarboxylic acid derivatives Chemical class 0.000 claims description 6
- 238000010526 radical polymerization reaction Methods 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 5
- 238000000576 coating method Methods 0.000 claims description 5
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 claims description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 4
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 3
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 2
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 2
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 2
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 2
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 2
- 239000003292 glue Substances 0.000 claims 1
- 239000000203 mixture Substances 0.000 abstract description 9
- 238000002360 preparation method Methods 0.000 abstract description 4
- 239000000123 paper Substances 0.000 description 43
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 25
- 239000003973 paint Substances 0.000 description 9
- 239000006185 dispersion Substances 0.000 description 8
- 238000012545 processing Methods 0.000 description 8
- 239000000654 additive Substances 0.000 description 4
- 238000009499 grossing Methods 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- NJVOHKFLBKQLIZ-UHFFFAOYSA-N (2-ethenylphenyl) prop-2-enoate Chemical compound C=CC(=O)OC1=CC=CC=C1C=C NJVOHKFLBKQLIZ-UHFFFAOYSA-N 0.000 description 2
- 229920005824 ACRODUR® 950 L Polymers 0.000 description 2
- 229920005789 ACRONAL® acrylic binder Polymers 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000011093 chipboard Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000005002 finish coating Substances 0.000 description 2
- 238000007731 hot pressing Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 230000035515 penetration Effects 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229920005823 ACRODUR® Polymers 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 244000166124 Eucalyptus globulus Species 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 1
- 235000008331 Pinus X rigitaeda Nutrition 0.000 description 1
- 235000011613 Pinus brutia Nutrition 0.000 description 1
- 241000018646 Pinus brutia Species 0.000 description 1
- 229920002125 Sokalan® Polymers 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 229920000615 alginic acid Polymers 0.000 description 1
- 235000010443 alginic acid Nutrition 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 239000012876 carrier material Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 235000010980 cellulose Nutrition 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 238000009408 flooring Methods 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000004584 polyacrylic acid Substances 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 239000000725 suspension Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 238000007669 thermal treatment Methods 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H27/00—Special paper not otherwise provided for, e.g. made by multi-step processes
- D21H27/18—Paper- or board-based structures for surface covering
- D21H27/22—Structures being applied on the surface by special manufacturing processes, e.g. in presses
- D21H27/26—Structures being applied on the surface by special manufacturing processes, e.g. in presses characterised by the overlay sheet or the top layers of the structures
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/63—Inorganic compounds
- D21H17/70—Inorganic compounds forming new compounds in situ, e.g. within the pulp or paper, by chemical reaction with other substances added separately
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H25/00—After-treatment of paper not provided for in groups D21H17/00 - D21H23/00
- D21H25/04—Physical treatment, e.g. heating, irradiating
- D21H25/06—Physical treatment, e.g. heating, irradiating of impregnated or coated paper
Definitions
- the invention relates to prepregs, a process for their preparation and decorative coating materials obtainable therefrom.
- Decorative coating materials are preferably used for surface coating in furniture production and interior design, especially for laminate flooring.
- These decorative films are resin-impregnated and optionally subsequently surface-treated paper webs that are decorative printed or unprinted and in a no longer reactivated under pressure and heat condition.
- thermosetting decorative films with impregnated core offline process
- decorative films based on prepregs on-line process
- Decorative films based on prepregs are already more or less deeply soaked within the paper machine, immediately after sheet formation and drying, with a resin mixture, depending on the basis weight of the base paper. After drying and smoothing, usually also within the paper machine, the paper or the film must be crosslinked and thus be gap-resistant, so that during the subsequent processing steps of the finish coating and lamination on corresponding carrier no fiber separation occurs within the decorative film.
- the prepregs for further processing high coverage and surface quality, good printability in rotogravure, good paintability (high paint level), good flatness and bondability with chipboard and MDF boards (medium-density fiberboard) required.
- the thermally crosslinkable impregnating resins commonly used for the preparation of prepregs are water-dilutable, formaldehyde-containing resin solutions based on urea, melamine or phenolic resins. Since their sole use leads to relatively brittle products, these resin solutions are generally used in combination with water-dilutable, thermally crosslinkable polymer dispersions based on acrylic acid, acrylic acid ester, styrene, butadiene, vinyl acetate or acrylonitrile.
- the resin absorption can be between 5 and 35% by weight, with the proportion of resin solutions generally penetrating deeper into the base paper than the proportion of polymer dispersions.
- the latter are more or less rich on the top and bottom of the paper and ensure good smoothability and thus printability and Oberfilumbleendimi and thus paintability (paint level) of the papers.
- the resin solutions are intended to ensure the good gap strength and flatness of the prepreg by crosslinking the fiber-resin composite during further processing.
- the penetration depth of polymer dispersions can be increased by various additives, for example by water-soluble polymers based on polyvinyl alcohols, gelatin, starches, cellulose derivatives, alginates and mixtures thereof (EP 0739 435 B1 ), Maleic acid copolymers (EP 0 223 922 A1 ) or a copolymer of (meth) acrylamide and (meth) acrylic acid ( DE 197 28 250 A1 and DE 197 584 79 A1 ).
- the first at a heat treatment of the prepreg over a period of about 40 seconds at about 132 ° C according to DE 101 34 302 C1 largely crosslinked (degree of crosslinking of at most 85%), these disadvantages are avoided.
- the resin solution used for this purpose, its production and possible uses, inter alia for the impregnation of papers for decorative applications, are in the DE 197 35 959 A1 described.
- a disadvantage is that such until hot compression on the carrier material (eg chipboard) as the last further processing step completely unvemetztes prepreg according to DE 101 34 302 C2 until then has no better or even worse internal strengths than known formaldehyde-free or -contaminated prepregs.
- the invention is therefore an object of the invention to provide teilvemetzten prepregs that largely avoid the disadvantages mentioned at the end of the paper machine and as far as possible by high surface quality, good printability and higher splitting strength than known formaldehyde-free or prepregs, good paintability (high paint level) , good flatness and bondability with conventional adhesives Characterized in the subsequent processing stages and thus are almost equivalent in properties off-line impregnated papers.
- the prepreg according to the invention is obtainable by impregnating a base paper with a Impregnating combination containing a thermally curable, formaldehyde-free resin solutions and a thermally crosslinkable polymer dispersion.
- the impregnated base paper is dried and smoothed. The smoothing is expediently carried out within the paper machine used to produce the prepreg.
- the degree of crosslinking of the prepreg is at least 10% and at most 85%.
- the impregnated base paper has a residual moisture of 2 to 3 wt .-%.
- the degree of crosslinking is analogous to that in the DE 101 34 302 C1 test method described by punching an area of 100 cm 2 in a pre-impregnate, weighed and kept in water at a temperature of 60 ° C for 15 minutes, rinsed, dried in an oven at 130 ° C and weighed again. From the weight difference and the known order of the impregnating resin or the impregnating combination (eg 12 g / m 2 dry with a 60 g / m 2 pre-impregnate), the soluble fraction of the polymer or polymers can be determined. The degree of crosslinking in% is then 100 - soluble fraction in%.
- the invention also provides a process for producing thermally partially crosslinked, formaldehyde-free prepregs within the paper machine and their use as decorative coating materials.
- prepregs are understood to mean partially impregnated papers in the formaldehyde-free resin solutions in combination with polymer dispersions.
- the proportion of the impregnating components is from 5 to 35% by weight, preferably from 10 to 30% by weight, based on the weight of the raw paper.
- the residual moisture content of the prepreg is between 1.5 and 3% by weight. At residual moisture contents of more than 3.5% by weight, the prepreg can adhere to machine parts, for example to the calender rolls of the paper machine.
- a resin for impregnating the base paper, a resin can be used which contains the aforementioned components B) and C), but not the component A).
- Such resins are in the DE 197 35 959 A1 disclosed.
- the inventive water-dilutable impregnating mixture from o.g. Formaldehyde-free resin solutions A) + B) + C) or B) + C) and commonly used polymer dispersions is applied to at least one side of the paper web, then dried to a residual moisture content of 2 to 3 wt .-% and then smoothed.
- the impregnated base paper is thereby partially crosslinked, the degree of crosslinking depending on the mixing ratio of the impregnating combination between at least 10% and max. 85%
- this partially crosslinked prepreg is sufficiently flexible. It is particularly advantageous for the quality of the prepreg if the residual moisture is already set in the paper machine ("on-line"). Under a paper machine is understood in accordance with the general use of the word, the plant for papermaking, starting from the screening of the pulp suspension to the rolling up of the base paper.
- the mixing ratio between formaldehyde-free resin solution (I) and polymer dispersion (II) is (solid: solid), 45:55 to 30:70. Mixture ratios of 35:65 to 30:70 are particularly preferred, since prepregs which have been produced with impregnation combinations having these mixing ratios are particularly easy to print and are sufficiently flexible.
- the concentration of the impregnating mixture according to the invention, which contains further additives if required, can be up to 50% by weight.
- the impregnating combination according to the invention can be applied online to the paper web in an amount of between 5 and 35% by weight, preferably between 10 and 30% by weight, based on the basis weight of the base paper.
- application devices all commonly used within the paper machine units can be used, preferably roller application devices, such as size press or film press.
- prepregs according to the invention already have better properties than previously known formaldehyde-containing and formaldehyde-free prepregs with regard to printability and surface strength (Tesafestmaschine) immediately after the paper machine. At the same time they retain a high surface density (high paint level) and dimensional stability / flatness, the formaldehyde-free uncrosslinked prepregs according to DE 101 34 302 C1 , so impregnated with the above-mentioned formaldehyde-free resin solutions according to DE 197 35 959 A1 do not own after the paper machine. In the case of the last-mentioned prepreg, partial crosslinking takes place only at the end of the entire process chain of further processing, ie hot-pressing.
- the prepreg according to the invention is thus significantly more universally applicable in the further processing steps and is not subject to any technological limitations with respect to various process parameters, such as speed, temperature and pressure.
- the prepregs according to the invention can be prepared so that they have high flexibility, dimensional stability and good barrier properties against water and solvents and can be used in particular as a base material for high-quality specialty papers, such as printing and advertising media, decorative wall materials, abrasive papers, adhesive tapes or floor coverings.
- the raw papers to be impregnated according to the invention are those which are described, inter alia, in the patents EP 0223 922 A1 .
- EP 0870 872 A1 and DE 101 34 302 A1 are described.
- the impregnation, drying and smoothing methods used in the documents cited and in the trade journal " Kliblatt für Textilfabrikation "No. 6 (2000), pp. 350 to 355 described in detail and known prior art.
- a raw paper of 20% pine sulfate pulp and 80% eucalyptus pulp was produced.
- the freeness was 30 ° SR (Schopper-Riegler).
- the additives used were 25% titanium dioxide and 4% formaldehyde-free wet strength agent on dry pulp.
- This raw paper without engine sizing and with a basis weight of 48 g / m 2 was impregnated on both sides in a laboratory size press with a formaldehyde-free resin solution of about 30% solids content of modified polyacrylic acid and a polyhydric alcohol (Acrodur 950 L Fa. BASF) and then at dried at different temperatures within about 18 seconds to a residual moisture content of about 2%.
- the amount applied after drying was 10 g / m 2 .
- Table 1 shows the degrees of crosslinking of the prepregs dried at different temperatures. This is followed by partial cross-linking of the prepregs up to about 30%, with drying conditions customary in the paper machine (up to 110 ° C., drying time about 300 seconds).
- the base paper from Example 1 was impregnated by means of a laboratory size press with the impregnating mixture according to the invention from a formaldehyde-free resin solution (Acrodur 950 L) and a styrene-acrylate dispersion (Acronal 305 D from BASF) in a ratio of 35:65 (solid: solid) and dried at temperatures of about 110 ° C to a residual moisture content of about 2% within about 18 seconds.
- a formaldehyde-free resin solution Acrodur 950 L
- a styrene-acrylate dispersion Acronal 305 D from BASF
- the order amount was about 12 g / m 2 .
- the degree of crosslinking of the prepreg according to the invention was about 70%.
- the addition of polymer dispersion to the resin solution significantly increases the degree of crosslinking.
- the base paper from Example 1 was produced by means of a laboratory size press with a commonly used impregnation mixture for classic prepregs of formaldehyde-free styrene-acrylate dispersion (Acronal 305) and formaldehyde-containing resin solution (Urecoll TS) in the ratios 70:30 (A) and 90:10 (B) ( solid calculated) and then dried analogously to Example 2.
- the order amount was in each case about 13 g / m 2 .
- the degree of crosslinking of the classical prepreg was 76% (A) or 84% (B) and is thus significantly higher than that of prepregs according to the invention with proportions of formaldehyde-free resin solutions according to Examples 1 and 2
- the formaldehyde-free prepreg according to the invention (Example 2) has a significantly better nip strength and printability.
- the paint level remains at a high level of quality, while the flatness gets a little worse.
- the prepreg of the invention is characterized by improved surface impermeability and thus significantly higher paint level, lower color penetration (pinhole test) and better printability and higher flatness.
- the significantly better properties of the thermally partially crosslinked prepreg according to the invention are caused by the combination of resin solution and polymer dispersion in a certain range of the mixing ratios and the resulting higher levels of crosslinking than with the resin solution alone.
- Example 3 Example 3 (B) example 1 Example 2 area based size, g / m 2 about 60 about 60 about 60 about 60 Order quantity, g / m 2 about 13 about 13 about 10 about 12 Degree of crosslinking,% (110 ° C, ⁇ 20 seconds) about 76 about 84 about 30 about 70 Water absorption, g / m 2 17.0 20.0 37.8 23.0 Porosity after Bendtsen, ml / min 37.1 36.0 250 14.5 Smoothness to Bekk, s 296 310 285 320 Flatness, s 14 5 6 10 Splitting strength / Tesatest 3 5 1 1 Paint level / shine, % 84.6 82.1 21.0 81.8 Pinhole Test 1 1 4 2 Printability (aqueous intaglio printing) 3 3 4 1 Formaldehyde emission, mg
Landscapes
- Reinforced Plastic Materials (AREA)
- Paper (AREA)
- Glass Compositions (AREA)
- Laminated Bodies (AREA)
Claims (14)
- Préimprégné, susceptible d'être obtenu par imprégnation d'un papier de base par une combinaison d'imprégnation réticulable thermiquement, qui contient une solution de résine exempte de formaldéhyde et une dispersion de polymère, caractérisé en ce que le rapport de mélange entre la solution de résine et la dispersion de polymère dans la combinaison d'imprégnation est de 45 : 55 à 30 : 70 (solide : solide), l'humidité résiduelle est de 2 à 3 % en poids et le préimprégné après séchage présente un degré de réticulation d'au moins 10 % et d'au plus 85 %.
- Préimprégné selon la revendication 1, dans lequel la solution de résine contient :a) un polymère susceptible d'être obtenu par polymérisation radicalaire, qui contient moins de 5 % en poids d'un acide monocarboxylique ou dicarboxylique insaturé α,β-éthyléniquement introduit pendant la polymérisation,b) un polymérisat susceptible d'être obtenu par polymérisation radicalaire, qui contient plus de 15 % en poids d'un acide monocarboxylique ou dicarboxylique insaturé α,β-éthyléniquement introduit pendant la polymérisation, etc) une alcanolamine avec au moins deux groupes hydroxy.
- Préimprégné selon l'une des revendications 1 et 2, caractérisé en ce que la dispersion de polymère est formée à base d'acide acrylique, d'ester d'acide acrylique, de styrène, le butadiène, d'acétate de vinyle et d'acrylonitrile.
- Préimprégné selon l'une des revendications 1 à 3, caractérisé en ce que le rapport de mélange entre la solution de résine et la dispersion de polymère dans la combinaison d'imprégnation est de 35 : 65 à 30 : 70.
- Préimprégné selon l'une des revendications 1 à 4, caractérisé en ce que la quantité de composants d'imprégnation dans le papier est entre 5 et 35 % en poids rapporté au grammage du papier de base.
- Préimprégné selon l'une des revendications 1 à 5, caractérisé en ce que le séchage a lieu jusqu'à une humidité résiduelle de 2 à 3 % en poids et ainsi qu'on obtient un degré de réticulation d'au moins 50 %, de préférence au moins 70 %.
- Préimprégné selon les revendications 1 à 6, caractérisé en ce que le préimprégné est un préimprégné décoratif ou un revêtement décoratif.
- Procédé de préparation d'un préimprégné, comprenant les étapes consistant à :a) imprégner un papier de base avec une combinaison d'imprégnation réticulable thermiquement, qui contient une solution de résine exempte d'aldéhyde et une dispersion de polymère, le rapport de mélange entre la solution de résine et la dispersion de polymère dans la combinaison d'imprégnation étant de 45 : 55 à 30 : 70 (solide: solide), etb) sécher le papier de base imprégné, de manière que la combinaison d'imprégnation présente un degré de réticulation d'au moins 10 % et d'au plus 85 % et une humidité résiduelle de 2 à 3 % en poids.
- Procédé selon la revendication 8, caractérisé en ce que la solution de résine contient :a) un polymère susceptible d'être obtenu par polymérisation radicalaire, qui contient moins de 5 % en poids d'un acide monocarboxylique ou dicarboxylique insaturé α,β-éthyléniquement introduit pendant la polymérisation,b) un polymère susceptible d'être obtenu par polymérisation radicalaire, qui contient plus de 15 % en poids d'un acide monocarboxylique ou dicarboxylique insaturé α,β-éthyléniquement introduit pendant la polymérisation, etc) une alcanolamine avec au moins deux groupes hydroxy.
- Procédé selon l'une des revendications 8 à 9, caractérisé en ce qu'on effectue le séchage à au moins 100 °C.
- Procédé selon l'une des revendications 8 à 10, caractérisé en ce que par imprégnation le rapport de mélange entre la solution de résine et la dispersion de polymère dans la combinaison d'imprégnation est de 35 : 65 à 30 : 70.
- Procédé selon l'une des revendications 8 à 11, caractérisé en ce que par imprégnation la quantité des composants imprégnés dans le papier est entre 5 et 35 % en poids rapporté au grammage du papier de base.
- Procédé selon l'une des revendications 8 à 12, caractérisé en ce que le séchage a lieu dans la machine à papier.
- Procédé selon l'une des revendications 8 à 13, caractérisé en ce que la combinaison d'imprégnation, la solution de résine et/ou la dispersion de polymère sont déposées sur le papier de base au moyen d'un dispositif d'application par rouleaux, de préférence une presse à encoller ou à pelliculer.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP06119238A EP1757731A3 (fr) | 2003-02-24 | 2004-02-13 | Pré-imprégné |
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10307966A DE10307966C5 (de) | 2003-02-24 | 2003-02-24 | Vorimprägnat und Verfahren zu seiner Herstellung |
| DE10307966 | 2003-02-24 | ||
| PCT/EP2004/001393 WO2004074577A1 (fr) | 2003-02-24 | 2004-02-13 | Preimpregne |
Related Child Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06119238A Division EP1757731A3 (fr) | 2003-02-24 | 2004-02-13 | Pré-imprégné |
| EP06119238.1 Division-Into | 2006-08-21 |
Publications (3)
| Publication Number | Publication Date |
|---|---|
| EP1518024A1 EP1518024A1 (fr) | 2005-03-30 |
| EP1518024B1 EP1518024B1 (fr) | 2006-08-30 |
| EP1518024B2 true EP1518024B2 (fr) | 2013-08-07 |
Family
ID=32841851
Family Applications (2)
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|---|---|---|---|
| EP04710840.2A Expired - Lifetime EP1518024B2 (fr) | 2003-02-24 | 2004-02-13 | Preimpregne |
| EP06119238A Withdrawn EP1757731A3 (fr) | 2003-02-24 | 2004-02-13 | Pré-imprégné |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP06119238A Withdrawn EP1757731A3 (fr) | 2003-02-24 | 2004-02-13 | Pré-imprégné |
Country Status (7)
| Country | Link |
|---|---|
| EP (2) | EP1518024B2 (fr) |
| AT (1) | ATE338167T1 (fr) |
| BR (1) | BRPI0407760B1 (fr) |
| CA (1) | CA2518942C (fr) |
| DE (2) | DE10307966C5 (fr) |
| ES (1) | ES2271845T5 (fr) |
| WO (1) | WO2004074577A1 (fr) |
Families Citing this family (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US7909397B2 (en) | 2003-05-15 | 2011-03-22 | Audiovox Corporation | In-vehicle docking station for a portable media player |
| EP1942141A1 (fr) | 2006-12-22 | 2008-07-09 | Rohm and Haas France SAS | Composition durcissable |
| PT2222922T (pt) * | 2007-12-17 | 2017-09-11 | Schoeller Technocell Gmbh & Co Kg | Impregnado de papel decorativo passível de compressão, que pode ser impresso pelo processo de jato de tinta |
| DE102008014558A1 (de) | 2008-03-15 | 2009-09-17 | Dracowo Forschungs- Und Entwicklungs Gmbh | Polycarbonsäure modifizierte native Epoxide |
| ES2552695T3 (es) | 2012-08-06 | 2015-12-01 | Unilin Bvba | Método para fabricar paneles con una superficie decorativa |
| DE102013114420A1 (de) | 2012-12-23 | 2014-06-26 | Michael Jokiel | Imprägnierflotte zur Imprägnierung eines Rohpapieres |
| EP2894047B1 (fr) | 2014-01-10 | 2019-08-14 | Unilin, BVBA | Procédé de fabrication des panneaux avec une surface décorative |
| ES2762235T3 (es) | 2014-02-06 | 2020-05-22 | Unilin Bvba | Procedimiento de fabricación de paneles de piso que tienen una superficie decorativa |
| BE1025875B1 (nl) | 2018-01-04 | 2019-08-06 | Unilin Bvba | Werkwijzen voor het vervaardigen van panelen |
| ES3015200T3 (en) | 2020-06-23 | 2025-04-30 | Sappi Papier Holding Gmbh | Barrier paper or board |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2949306A1 (de) † | 1979-12-07 | 1981-06-11 | Letron GmbH, 8750 Aschaffenburg | Kunststoff-furnier sowie verfahren zur herstellung eines kunststoff-furnieres |
| WO1994000523A1 (fr) † | 1992-06-22 | 1994-01-06 | Gebrueder Buhl Papierfabriken Gmbh | Composition aqueuse d'impregnation |
| WO1995017551A1 (fr) † | 1993-12-21 | 1995-06-29 | Arjo Wiggins S.A. | Feuille impregnee utilisee comme base de revetement decoratif |
| DE19728250A1 (de) † | 1997-07-02 | 1999-01-07 | Koehler Decor Gmbh & Co Kg | Verfahren zur Herstellung eines Vorimprägnats und dessen Verwendung zur Herstellung von Dekorverbundgebilden |
| DE19735959A1 (de) † | 1997-08-19 | 1999-02-25 | Basf Ag | Verwendung thermisch härtbarer, wässriger Zusammensetzungen als Bindemittel für Formkörper |
| DE10134302C1 (de) † | 2001-07-14 | 2002-12-12 | Technocell Dekor Gmbh & Co Kg | Vorimprägnat, Verfahren zu dessen Herstellung sowie daraus erhältliche Dekorimprägnate oder dekorative Beschichtungswerkstoffe |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20040039098A1 (en) * | 2002-08-22 | 2004-02-26 | Hector Belmares | Formaldehyde-free coatings and acoustical panel |
-
2003
- 2003-02-24 DE DE10307966A patent/DE10307966C5/de not_active Expired - Fee Related
-
2004
- 2004-02-13 CA CA2518942A patent/CA2518942C/fr not_active Expired - Fee Related
- 2004-02-13 WO PCT/EP2004/001393 patent/WO2004074577A1/fr not_active Ceased
- 2004-02-13 AT AT04710840T patent/ATE338167T1/de not_active IP Right Cessation
- 2004-02-13 ES ES04710840T patent/ES2271845T5/es not_active Expired - Lifetime
- 2004-02-13 EP EP04710840.2A patent/EP1518024B2/fr not_active Expired - Lifetime
- 2004-02-13 BR BRPI0407760-1A patent/BRPI0407760B1/pt not_active IP Right Cessation
- 2004-02-13 EP EP06119238A patent/EP1757731A3/fr not_active Withdrawn
- 2004-02-13 DE DE502004001322T patent/DE502004001322D1/de not_active Expired - Lifetime
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE2949306A1 (de) † | 1979-12-07 | 1981-06-11 | Letron GmbH, 8750 Aschaffenburg | Kunststoff-furnier sowie verfahren zur herstellung eines kunststoff-furnieres |
| WO1994000523A1 (fr) † | 1992-06-22 | 1994-01-06 | Gebrueder Buhl Papierfabriken Gmbh | Composition aqueuse d'impregnation |
| WO1995017551A1 (fr) † | 1993-12-21 | 1995-06-29 | Arjo Wiggins S.A. | Feuille impregnee utilisee comme base de revetement decoratif |
| DE19728250A1 (de) † | 1997-07-02 | 1999-01-07 | Koehler Decor Gmbh & Co Kg | Verfahren zur Herstellung eines Vorimprägnats und dessen Verwendung zur Herstellung von Dekorverbundgebilden |
| DE19735959A1 (de) † | 1997-08-19 | 1999-02-25 | Basf Ag | Verwendung thermisch härtbarer, wässriger Zusammensetzungen als Bindemittel für Formkörper |
| DE10134302C1 (de) † | 2001-07-14 | 2002-12-12 | Technocell Dekor Gmbh & Co Kg | Vorimprägnat, Verfahren zu dessen Herstellung sowie daraus erhältliche Dekorimprägnate oder dekorative Beschichtungswerkstoffe |
Non-Patent Citations (2)
| Title |
|---|
| ARNOLD, H. ET AL: "Herstellung einseitig imprägnierter Druckpapiere mittels Filmpresse", WOCHENBLATT FÜR PARPIERFABRIKATION, June 2000 (2000-06-01), pages 350 - 355 † |
| ARNOLD, H. ET AL: "Individuelles Differential Coating- bessere Bedruckbarkeit", NEUE VORIMPRÄGNATE, HOLZ- U. KUNSTSTOFF - VERARBEITUNG, June 2001 (2001-06-01), pages 36 - 38 † |
Also Published As
| Publication number | Publication date |
|---|---|
| CA2518942C (fr) | 2014-08-05 |
| DE10307966A1 (de) | 2004-09-09 |
| DE10307966B4 (de) | 2005-08-11 |
| CA2518942A1 (fr) | 2004-09-02 |
| DE502004001322D1 (de) | 2006-10-12 |
| BRPI0407760B1 (pt) | 2014-04-22 |
| WO2004074577A1 (fr) | 2004-09-02 |
| EP1518024B1 (fr) | 2006-08-30 |
| BRPI0407760A (pt) | 2006-10-03 |
| ATE338167T1 (de) | 2006-09-15 |
| EP1757731A2 (fr) | 2007-02-28 |
| DE10307966C5 (de) | 2009-05-28 |
| ES2271845T3 (es) | 2007-04-16 |
| ES2271845T5 (es) | 2013-11-22 |
| EP1757731A3 (fr) | 2012-12-05 |
| EP1518024A1 (fr) | 2005-03-30 |
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