GB2117249A

GB2117249A - Hypodermic syringe cartridge

Info

Publication number: GB2117249A
Application number: GB08308493A
Authority: GB
Inventors: Ida May Butterfield
Original assignee: BUTTERFIELD GROUP
Current assignee: BUTTERFIELD GROUP
Priority date: 1982-03-31
Filing date: 1983-03-28
Publication date: 1983-10-12
Also published as: GB2117249B; GB8308493D0; CA1195895A; JPS58173562A

Abstract

The drive piston (34) of the syringe is rendered non-retractable by including on it a resilient disc-like element 32 whose free diameter is slightly larger than the diameter of the glass tubular body 12 of the syringe. The drive piston is inserted into the glass tubular body from the rear end, thereby causing the resilient disc-like element to become dished with its concave side facing rearward. The element 32 is integral with a metal insert 30 having a head 24 and flange 28 engageable by an actuator rod 26 to push, but not pull, the piston. Element 32 may alternatively be formed directly on the piston body 34. <IMAGE>

Description

SPECIFICATION Hypodermic syringe cartridge The present invention is in the field of medical equipment, and more specifically relates to a cartridge for a hypodermic syringe.

Unless fluid medicament are to be mixed in the syringe, there is no reason why the drive piston should be retractable. That is, since fluid is only removed from the syringe it is necessary only that the drive piston be advanceable, but there is no need for the drive piston to be retractable.

Cartridges for syringes known in the prior art include a tubular glass member within which a drive piston of soft rubber slides in sealing engagement. Motion is transmitted by the user to the drive piston by means of an actuator rod which is removably attached to a metal screw that is embedded in the rubber drive piston and that extends from the back side of the rubber drive piston. It is generally desirable that the resistance of the drive piston to advancement be substantially constant as opposed to intermittent.

The use of a pawl in devices other than hypodermic syringes to prevent motion in one direction while permitting motion in the opposite direction is well known. However, the problems attendant to adapting a pawl for use in a hypodermic syringe seem to be insurmountable because a pawl must be associated with a toothed surface, and such a surface would seem to have no place inside the tubular member of the cartridge.

The principle of a continuous ratchet can be demonstrated by the use of a pencil having an eraser on one end. The eraser of the pencil should touch the top of the desk and the shaft of the pencil should be inclined to the desk at an angle of approximately 600 or greater. It will then be found difficult to push the eraser across the desk, but easy to draw the eraser in the direction indicated by the point of the pencil. This principle is applied in a well-known type of doorstop, but it was by no means apparent how this physical principle could be put to use in the cartridge of a hypodermic syringe.

The present invention has succeeded in applying the above-described physical principle of a continuous ratchet to produce a drive piston that can be moved in only one direction within the tubular member of the cartridge of a hypodermic syringe. This is accomplished by affixing to the drive piston a resilient member that has a diameter slightly greater than the diameter of the bore of the tubular member, so that when the drive piston is inserted into the tubular member, the element is forced to assume a dished shape, which is convex in the direction of intended motion.

The present inventor recognized that the holding power of such a dished element could conceivably be overpowered by brute force, or, alternatively, a lubricant could be applied to the inside wall of the tubular member to reduce the holding power of the element. These potential problems were overcome by combining the dished element with an actuator rod that is not attached to the drive piston and that therefore can push the drive piston but cannot retract it.

The novel features which are believed to be characteristic of the invention, both as to organization and method of operation, together with further objects and advantages thereof, will be better understood from the following description considered in connection with the accompanying drawings in which several embodiments of the invention are illustrated by way of example. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention.

Brief Description of the Drawings Figure 1 is a fractional cross-sectional view of a first preferred embodiment of the hypodermic syringe cartridge of the present invention; Figure 2 is a fractional cross-sectional view of a second preferred embodiment of the cartridge in accordance with the present invention; and Figure 3 is a fractional cross-sectional view of a third preferred embodiment of the cartridge of the present invention.

Detailed Description of the Preferred Embodiments Figure 1 shows a first preferred embodiment of the invention in which a drive piston 16 forms a slidable seal within the tubular member 12 so that as the drive piston 16 is advanced to the left in Figure 1, some of the fluid 14 will be expelled from the hypodermic syringe. The drive piston 16 differs from drive pistons known in the prior art by the presence of an integral disc 20 whose central portion joins the remainder of the drive piston 1 6.

In the preferred embodiment, the disc 20 is composed of the same material as the resilient portion of the drive piston 16, preferably a soft rubber. The diameter of the disc 20 is slightly larger than the diameter of the bore of the tubular member 12 so that the disc 20 is forced into a dish-like shape that it convex toward the leading end 1 7 of the drive piston, i.e., in the direction of the intended motion.

The drive piston 16 includes an insert 18 which is useful for distributing the force applied by the actuator rod 22. The actuator rod 22 is not normally a part of the cartridge and includes a threaded hole at its front end, which normally engages a threaded shank of an insert of a type known in the prior art. Unlike the prior art insert, the insert of the present invention has an unthreaded shank 24 small enough in diameter to pass freely into the threaded hole 26 in the actuator rod 22. The inset 18 also includes a circular flange 28 against which the end of the actuator rod 22 bears. The ogival shape of the unthreaded shank 24 deters tampering because it is difficult to grip.

In operation, the actuator rod is slipped over the unthreaded shank 24 by the user and is pushed to the left in Figure 1 thereby forcing the drive piston 16 to move towards the left. The disc 20 produces a smooth drag force of relatively small magnitude as the drive piston 16 moves to the left. Because the threaded hole 26 in the actuator rod 22 slips loosely over the unthreaded shank 24 of the insert 18, the actuator rod 22 will disengage from the insert 18 when the actuator rod is pulled to the right in Figure 1. If an attempt is made to defeat this feature by putting a sticky material in the threaded hole 26, it will be found that the disc 20 jams against the inside walls of the tubular member 12 and thus produces a substantial force opposing motion of the drive piston 16 to the right in Figure 1.This force is sufficiently great that it causes the sticky material introduced into the threaded hole 26 to yield, thereby releasing the actuator rod 22. The unthreaded shank 24 serves to center and to steady the actuator rod in normal usage.

Figure 2 shows a second preferred embodiment of the present invention in which the insert 30 includes a disc 32 that not only serves the same purpose as the disc 20 of Figure 1, but which also form an impenetrable barrier to prevent penetration of the drive piston 34 by a hypodermic needle for the purpose of pilfering the fluid 14 in the cartridge. In the second preferred embodiment shown in Figure 2, the disc 32 is an integral part of the insert 30 and preferably is made of a resilient metal. The resilient portion of the drive piston 34 is substantially the same as a drive piston used in the prior art.

in operation, when an attempt is made to pull the drive piston 34 of Figure 2 to the right, the disc 32 jams against the inside wall of the tubular member 12 thereby strongly resisting any further motion of the drive piston toward the right.

Figure 3 shows a third preferred embodiment of the invention which is similar to that of Figure 2, but in which the inside surface of the tubular member 12 includes a number of longitudinallyspaced ratchet teeth of which the teeth 38 are typical.

As the drive piston 34 is moved to the left, the disc-like element 36 flexes to permit the motion.

However, if an attempt is made to move the drive piston 34 to the right, the disc-like element 36 will engage one of the faces 40 of the ratchet teeth 38 thereby preventing motion of the drive piston to the right.

The embodiment of Figure 3 has a more positive ratchet action than the embodiments of Figures 1 and 2, but it is believed that such a strong ratchet action is not required unless the actuator rod 22 is attached to the insert 30. It is believed that the embodiment of Figure 3 would be more difficult to manufacture than the embodiments of Figures 1 and 2, and to that extent, the embodiment of Figure 3 would be less preferred. The embodiment of Figure 3, like the embodiment of Figure 2, does provide an impenetrable disc to prevent pilferage of the fluid 14 by insertion of a hypodermic needle through the drive piston 34.

It is recognized that the element described as a disc 20 of Figure 1 could be replaced by one or more finger-like projections; similar considerations apply to the disc 32 of Figure 2 and the disc-like element 36 of Figure 3. The use of a disc, as opposed to fingers, is preferable for preventing pilferage, as discussed above.

The disc-like element 20 of Figure 1,32 of Figure 2 and 36 of Figure 3 could probably be overpowered by the application of brute force pushing the piston to the right in all of the figures, but this is prevented by use of the unthreaded shank 24 which prevents the actuator rod from being attached to the insert.

When the drive piston 34 of the embodiment of Figure 3 is moved to the left, the user can feel varying degrees of resistance, and this may be helpful to the user as an indicator of the amount of fluid injected.

Thus, there has been described a cartridge for a hypodermic syringe, which cartridge has a drive piston that can be moved only in one direction.

Several embodiments and variations of the invention have been disclosed, and it is to be understood that additional embodiments and variations will be obvious to those skilled in the art. The embodiments described herein together with those additional variations are considered to be within the scope of the invention.

Claims

1. A hypodermic syringe cartridge having a drive piston disposed within a tubular member, wherein a resilient element is affixed to the drive piston and extends when free of the tubular member a distance from the axis of the drive piston greater than that radius of the tubular member so that said resilient element is forced to bow toward the rear of the tubular member after the drive piston has been inserted into the tubular member, whereby an attempt is made to pull the drive piston toward the rear of the tubular member, said resilient element jams against the inside wall of the tubular member to brake rearward movement of the drive piston.

2. A syringe cartridge as claimed in claim 1 wherein said inside wall of the tubular member includes ratchet-like steps.

3. A syringe cartridge as claimed in claim 1 or 2 wherein said drive piston includes an insert with a shank engageable by an actuator rod and wherein said resilient element is a unitary portion of said insert.

4. A syringe cartridge as claimed in claim 1 or 2 wherein said resilient element is a unitary portion of said drive piston.

5. A syringe cartridge as claimed in any of the preceding claims including an actuator rod to advance the drive piston forward within a tubular member, and seating means for coupling the actuator rod to the drive piston for pushing the drive piston forward but disengaging the actuator rod from the drive piston when a rearwardly-directed force greater than a predetermined force is applied by the actuator rod to pull the drive piston rearward.

6. A syringe cartridge as claimed in claim 3 in which said resilient element forms an impenetrable barrier to prevent passage of a hypodermic needle through the piston.

7. A syringe cartridge as claimed in any of the preceding claims in which the resilient element is affixed to the rear face of the piston.