JP2756191B2 - Wire drawing method and wire drawing machine - Google Patents
Wire drawing method and wire drawing machineInfo
- Publication number
- JP2756191B2 JP2756191B2 JP4107191A JP4107191A JP2756191B2 JP 2756191 B2 JP2756191 B2 JP 2756191B2 JP 4107191 A JP4107191 A JP 4107191A JP 4107191 A JP4107191 A JP 4107191A JP 2756191 B2 JP2756191 B2 JP 2756191B2
- Authority
- JP
- Japan
- Prior art keywords
- wire
- wire drawing
- capstan
- lubricating oil
- capstans
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Metal Extraction Processes (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、伸線方法および伸線機
に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire drawing method and a wire drawing machine.
【0002】[0002]
【従来の技術とその課題】一般に伸線機は、複数のキャ
プスタンと複数の伸線ダイスとを交互に配置し、伸線す
べき線材をこれらに順次通して所望径に仕上げられた線
材に伸線するものである。このような伸線機は通常伸線
ダイスに潤滑液を供給して通過する線材の滑りを良くし
ているが、伸線機にはキャプスタンにも同じように潤滑
液を供給して線材の滑りを良くする湿式タイプとキャプ
スタンには潤滑液を使わない乾式タイプの2種類があ
る。一般に潤滑液は、母線側と仕上り側で同濃度であ
る。つまり、1つの潤滑油タンクから分けられている
が、伸線条件としては、一般的に線径が細くなるにつれ
潤滑油濃度は低い方が良い。したがって、主に太径の線
材で母線側(太い方)に潤滑油濃度を合わせると、仕上
り側では引抜力が小さいため濃度が高すぎかえって引抜
力の増加をまねく。また高速のため、仕上り側ダイスで
の潤滑油引き込みが高くなりすぎ、線材表面状態が悪く
なる。一方、仕上り側に濃度を合わせると母線側ダイス
で潤滑の不足になるばかりか、引抜力が大きいためキャ
プスタンの摩耗が問題となる。また、細線では、湿式タ
イプ伸線機の場合、母線側に潤滑油濃度を合わせると仕
上り側には濃度が高すぎ、線材のキャプスタンへの絡み
付きを生じやすく断線の原因となる。そして、濃度が高
すぎ、かえって引抜力の増加をまねく。一方、仕上り側
に濃度を合わせると、母線側では潤滑性の不足をまね
き、断線や引抜力の増加をもたらす。2. Description of the Related Art Generally, a wire drawing machine arranges a plurality of capstans and a plurality of drawing dies alternately, and sequentially passes a wire to be drawn into a wire finished to a desired diameter. The wire is drawn. Such a wire drawing machine usually supplies a lubricating liquid to a wire drawing die to improve the slip of a wire passing therethrough. There are two types of capstans: a wet type that improves sliding and a dry type that does not use a lubricant. Generally, the lubricating liquid has the same concentration on the bus side and on the finished side. That is, although the lubricating oil tank is divided from one lubricating oil tank, the drawing conditions are generally such that the lubricating oil concentration is preferably lower as the wire diameter becomes smaller. Therefore, when the lubricating oil concentration is adjusted to the busbar side (thick side) mainly with a large diameter wire rod, the drawing force is small on the finished side, so the concentration is too high and the drawing force is increased. Also, because of the high speed, the lubricating oil drawing in the finished die becomes too high, and the surface condition of the wire becomes poor. On the other hand, if the density is adjusted to the finished side, not only the lubrication is insufficient in the bus-side die but also the capstan wear becomes a problem due to the large drawing force. In the case of a thin wire, in the case of a wet-type wire drawing machine, if the lubricating oil concentration is adjusted to the bus bar side, the concentration is too high on the finished side, and the wire is likely to be entangled with the capstan, causing wire breakage. And the concentration is too high, which leads to an increase in the pulling force. On the other hand, if the density is adjusted to the finish side, the lubrication is insufficient on the bus side, which leads to disconnection and an increase in pulling force.
【0003】[0003]
【発明が解決しようとする課題】本発明は上記の問題に
ついて検討の結果、伸線性が良好な伸線方法および伸線
機を開発したものである。The present invention, as a result of studying the above problems, has developed a wire drawing method and a wire drawing machine having good wire drawability.
【0004】[0004]
【実施例】以下に本発明の一実施例について説明する。 実施例1 図1および図2は、本発明の一例を示す伸線方法および
伸線機の概略図であり、1は伸線機、2は母線である。
伸線機1内には、4軸のキャプスタン3、4、5、6が
配置されている。これらのキャプスタン3、4、5、6
は複数の径が異なるキャプスタンを同軸にかつ多段に設
け、母線側の送りキャプスタン3と引取りキャプスタン
4とで対を成し、また仕上線側の送りキャプスタン5と
引取りキャプスタン6とで対を成し、これらの対を成す
キャプスタン3、4および5、6間には各々複数の伸線
ダイス7が配置されている。そして線材は先ず母線側の
送りキャプスタン3の最小径のキャプスタンから伸線ダ
イス7を通って引取りキャプスタン4の最小径のキャプ
スタンを回り、次いで送りキャプスタン3の次段のキャ
プスタンを回り、次の伸線ダイス7を通り引取りキャプ
スタンの次段のキャプスタンを回り、次に送りキャプス
タン4の最大径のキャプスタンを回って次の伸線ダイス
7を通って引取りキャプスタン4の最大径のキャプスタ
ンから仕上線側の送りキャプスタン5へ送られる。そし
て、仕上線側の送りキャプスタン5と引取りキャプスタ
ン6間でも同様に伸線ダイス7を順次通って伸線され、
所望径の仕上線の線材となって巻き取られる。8は母線
側の送りキャプスタン3及び引取りキャプスタン4、仕
上げ線側の送りキャプスタン5、及び引取りキャプスタ
ン6の上方に設けられたノズルであり、キャプスタン
3、4、5、6に向けて潤滑液を噴射してキャプスタン
3、4、5、6における線材の滑りをスムーズにさせる
ものである。9は伸線機1内を母線側と仕上線側に仕切
るように引取りキャプスタン4と送りキャプスタン5と
の間に設けられた隔壁であり、線材が通過可能な穴10
を有し、母線側の潤滑液と仕上線側の潤滑液とが混入し
ないようにしたものであり、12は母線側と仕上線側へ
潤滑油を供給する別個に設けられた潤滑油タンクであ
る。尚、図示しないが伸線ダイス7にも潤滑液を供給す
るノズル等が設けられている。以上のように構成された
伸線機1を使用し、純銅線を0.4mmφから0.05
mmφへ伸線した。伸線速度は、2000m/分とし、
潤滑油の濃度は、母線側1.5%、仕上側0.7%とし
た。このようにして伸線中のダイス摩耗、発生銅粉量の
測定および伸線材表面の観察をした。また従来方法の母
線側と仕上側の潤滑油の濃度を同じとし、同様の条件に
より伸線した。これらの結果を表1に示す。An embodiment of the present invention will be described below. Embodiment 1 FIGS. 1 and 2 are schematic diagrams of a wire drawing method and a wire drawing machine showing an example of the present invention, wherein 1 is a wire drawing machine, and 2 is a bus bar.
In the wire drawing machine 1, four-axis capstans 3, 4, 5, and 6 are arranged. These capstans 3, 4, 5, 6
Are provided with a plurality of capstans having different diameters coaxially and in multiple stages, forming a pair with the feed capstan 3 on the bus side and the take-up capstan 4 and with the feed capstan 5 on the finish line and the take-up capstan. 6, a plurality of drawing dies 7 are arranged between the pair of capstans 3, 4, 5 and 6, respectively. Then, the wire material first passes through the wire drawing die 7 from the capstan having the smallest diameter of the feed capstan 3 on the busbar side, turns around the capstan having the smallest diameter of the capstan 4, and then the next-stage capstan of the feed capstan 3. , Passing through the next wire drawing die 7, going around the capstan next to the take-up capstan, and then going around the capstan having the maximum diameter of the feed capstan 4 and taking it through the next wire drawing die 7. The capstan 4 is fed from the capstan having the largest diameter to the feed capstan 5 on the finishing line side. Similarly, between the feed capstan 5 and the take-up capstan 6 on the finishing line side, the wire is similarly drawn sequentially through the wire drawing die 7,
The wire is wound as a wire having a desired diameter. Numeral 8 is a nozzle provided above the feed capstan 3 and take-up capstan 4 on the bus line side, the feed capstan 5 on the finish line side, and the take-up capstan 6, and capstans 3, 4, 5, 6. The lubricating liquid is sprayed toward the capstans 3, 4, 5, and 6 to smoothly slide the wire. Reference numeral 9 denotes a partition wall provided between the take-up capstan 4 and the feed capstan 5 so as to partition the inside of the wire drawing machine 1 into a busbar side and a finishing line side.
And a lubricating oil tank 12 provided separately to supply lubricating oil to the busbar side and the finishing line side. is there. Although not shown, the wire drawing die 7 is also provided with a nozzle for supplying a lubricating liquid. Using the wire drawing machine 1 configured as described above, pure copper wire was cut from 0.4 mmφ to 0.05 mm.
It was drawn to mmφ. The drawing speed is 2000 m / min,
The lubricating oil concentration was 1.5% on the bus side and 0.7% on the finish. In this way, the die wear during the drawing, the amount of generated copper powder was measured, and the surface of the drawn material was observed. Further, the concentration of the lubricating oil on the busbar side and the finish was made the same in the conventional method, and the wire was drawn under the same conditions. Table 1 shows the results.
【0006】[0006]
【表1】 [Table 1]
【0007】表1から明らかなように本発明例No1は従
来例No2より伸線中の銅粉発生が少なく、仕上った線表
面の状態も優れていることがわかる。また、従来例No3
よりダイス摩耗、発生銅粉および線の表面状態が優れて
いることがわかる。 実施例2 図2に示す伸線機によりキャプスタン3、4、5、6に
は潤滑油を噴射せず乾式とし、ダイス7のみに潤滑油を
供給して、純銅線を0.05mmφから0.030mm
φへ伸線した。伸線速度は1000m/分、潤滑油の濃
度は母線側0.7%、仕上側0.3%とした。そして、
伸線中のダイス摩耗、発生銅粉量、表面観察および1断
線当りの伸線量を測定し、従来の方法と比較した。結果
を表2に示す。銅粉量は、ダイス7と引取りキャプスタ
ン4、6の間に設置したフェルト11への付着量を観察
した。As is clear from Table 1, the inventive sample No. 1 produces less copper powder during wire drawing than the conventional example No. 2, and the finished wire surface condition is excellent. Conventional example No. 3
It can be seen that the die condition, the generated copper powder and the surface condition of the wire are more excellent. Example 2 The wire drawing machine shown in FIG. 2 was used to dry the capstans 3, 4, 5, and 6 without spraying lubricating oil, supplying lubricating oil only to the die 7, and reducing the pure copper wire from 0.05 mmφ to 0 mm. 0.030mm
Wire drawn to φ. The drawing speed was 1000 m / min, and the lubricating oil concentration was 0.7% on the busbar side and 0.3% on the finish. And
The die wear during wire drawing, the amount of generated copper powder, the surface observation, and the amount of wire drawn per wire break were measured and compared with the conventional method. Table 2 shows the results. For the amount of copper powder, the amount of copper powder adhered to the felt 11 installed between the die 7 and the take-off capstans 4 and 6 was observed.
【0008】[0008]
【表2】 [Table 2]
【0009】表2から明らかなように本発明例No1は従
来例No2より伸線中の銅粉発生が少なく、仕上った線表
面の状態も良く、1断線当りの伸線量も優れていること
がわかる。また、従来例No3よりダイス摩耗、発生銅
粉、線の表面状態および1断線当りの伸線量が優れてい
ることがわかる。以上、本発明の実施例について記述し
たが、本発明の趣旨の範囲内で適宜変形できる。例えば
伸線機のキャプスタンは6軸、8軸などその数は任意で
横に並んでいても、縦に並んでいても良い。また軸の対
ごとに潤滑油の濃度を決めれば良く、また、潤滑油の濃
度も線径によって適宜選べば良い。また、キャプスタン
への潤滑油供給とダイスへの潤滑油供給との組合せも線
径、伸線速度などに応じて選択できる。伸線材料は、銅
合金線、鋼線、ステンレス線、メッキ線、複合線などで
も効果は変わらない。As is clear from Table 2, Example No. 1 of the present invention produced less copper powder during wire drawing than the conventional example No. 2, had a good finished wire surface condition, and had an excellent wire drawing amount per disconnection. Recognize. In addition, it can be seen that the die wear, the generated copper powder, the surface condition of the wire, and the amount of elongation per disconnection are superior to Conventional Example No. 3. Although the embodiments of the present invention have been described above, the embodiments can be appropriately modified within the scope of the present invention. For example, the number of capstans of a wire drawing machine may be arbitrarily arranged horizontally or vertically, such as 6 axes or 8 axes. The concentration of the lubricating oil may be determined for each pair of shafts, and the concentration of the lubricating oil may be appropriately selected according to the wire diameter. Further, the combination of the lubricating oil supply to the capstan and the lubricating oil supply to the die can be selected according to the wire diameter, the drawing speed, and the like. The effect does not change even if the wire drawing material is a copper alloy wire, a steel wire, a stainless steel wire, a plated wire, a composite wire, or the like.
【0010】[0010]
【効果】以上、説明したように本発明によれば伸線性が
良好でかつ品質に優れた伸線が行えるもので工業上顕著
な効果を奏するものである。As described above, according to the present invention, it is possible to perform wire drawing with good drawability and excellent quality, and it has an industrially remarkable effect.
【図1】本発明の一実施例に係る伸線方法および伸線機
の概略図。FIG. 1 is a schematic diagram of a wire drawing method and a wire drawing machine according to one embodiment of the present invention.
【図2】本発明の一実施例にかかる他の伸線方法および
伸線機の概略図。FIG. 2 is a schematic diagram of another drawing method and a drawing machine according to an embodiment of the present invention.
1 伸線機 2 母線 3、4、5、6 キャプスタン 7 ダイス DESCRIPTION OF SYMBOLS 1 Wire drawing machine 2 Busbar 3, 4, 5, 6 Capstan 7 Dice
フロントページの続き (56)参考文献 特開 昭58−25811(JP,A) 特開 昭60−9865(JP,A) 特開 平3−90211(JP,A) (58)調査した分野(Int.Cl.6,DB名) B21C 9/00 B21C 1/00Continuation of the front page (56) References JP-A-58-25811 (JP, A) JP-A-60-9865 (JP, A) JP-A-3-90211 (JP, A) (58) Fields investigated (Int .Cl. 6 , DB name) B21C 9/00 B21C 1/00
Claims (2)
に線材を順次通して伸線する伸線方法において、前記線
材の仕上線側の潤滑液の濃度を母線側の潤滑液の濃度よ
り低くしたことを特徴とする伸線方法。1. A wire drawing method in which a wire is sequentially passed through a plurality of drawing dies and a plurality of capstans to draw wire, wherein the concentration of the lubricating fluid on the finishing wire side of the wire is lower than the concentration of the lubricating fluid on the busbar side. A wire drawing method characterized by doing.
に線材を順次通して伸線する伸線機において、母線側の
キャプスタンまたは/および伸線ダイスへ潤滑油を供給
するタンクと仕上線側のキャプスタンまたは/および伸
線ダイスへ潤滑油を供給するタンクとを別々に設けたこ
とを特徴とする伸線機。2. A drawing machine for sequentially drawing a wire through a plurality of drawing dies and a plurality of capstans, and a tank for supplying lubricating oil to the capstan and / or the drawing dies on the busbar side and a finishing line. And a tank for supplying lubricating oil to a side capstan and / or a drawing die.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4107191A JP2756191B2 (en) | 1991-02-13 | 1991-02-13 | Wire drawing method and wire drawing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP4107191A JP2756191B2 (en) | 1991-02-13 | 1991-02-13 | Wire drawing method and wire drawing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH04258311A JPH04258311A (en) | 1992-09-14 |
| JP2756191B2 true JP2756191B2 (en) | 1998-05-25 |
Family
ID=12598215
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP4107191A Expired - Lifetime JP2756191B2 (en) | 1991-02-13 | 1991-02-13 | Wire drawing method and wire drawing machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2756191B2 (en) |
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-
1991
- 1991-02-13 JP JP4107191A patent/JP2756191B2/en not_active Expired - Lifetime
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Also Published As
| Publication number | Publication date |
|---|---|
| JPH04258311A (en) | 1992-09-14 |
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