JP2804249B2 - Synthetic resin decorative material and method for producing the same - Google Patents
Synthetic resin decorative material and method for producing the sameInfo
- Publication number
- JP2804249B2 JP2804249B2 JP7349445A JP34944595A JP2804249B2 JP 2804249 B2 JP2804249 B2 JP 2804249B2 JP 7349445 A JP7349445 A JP 7349445A JP 34944595 A JP34944595 A JP 34944595A JP 2804249 B2 JP2804249 B2 JP 2804249B2
- Authority
- JP
- Japan
- Prior art keywords
- layer
- synthetic resin
- top coat
- coat layer
- pattern layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 229920003002 synthetic resin Polymers 0.000 title claims description 64
- 239000000057 synthetic resin Substances 0.000 title claims description 64
- 239000000463 material Substances 0.000 title claims description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 229920005989 resin Polymers 0.000 claims description 50
- 239000011347 resin Substances 0.000 claims description 50
- 239000000758 substrate Substances 0.000 claims description 32
- 229920001187 thermosetting polymer Polymers 0.000 claims description 22
- 238000010526 radical polymerization reaction Methods 0.000 claims description 17
- 239000007787 solid Substances 0.000 claims description 11
- -1 polyethylene Polymers 0.000 claims description 6
- 239000002537 cosmetic Substances 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 239000004698 Polyethylene Substances 0.000 claims description 3
- 239000004743 Polypropylene Substances 0.000 claims description 3
- 229920000573 polyethylene Polymers 0.000 claims description 3
- 229920001155 polypropylene Polymers 0.000 claims description 3
- 229920000298 Cellophane Polymers 0.000 claims description 2
- 239000004677 Nylon Substances 0.000 claims description 2
- 239000004793 Polystyrene Substances 0.000 claims description 2
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 2
- 229920001328 Polyvinylidene chloride Polymers 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims description 2
- 229920000515 polycarbonate Polymers 0.000 claims description 2
- 239000004417 polycarbonate Substances 0.000 claims description 2
- 229920000728 polyester Polymers 0.000 claims description 2
- 229920002223 polystyrene Polymers 0.000 claims description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 2
- 239000004800 polyvinyl chloride Substances 0.000 claims description 2
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 2
- 239000005033 polyvinylidene chloride Substances 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 122
- 230000000694 effects Effects 0.000 description 9
- 239000002023 wood Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 239000004575 stone Substances 0.000 description 3
- 239000011247 coating layer Substances 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 238000003851 corona treatment Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920005749 polyurethane resin Polymers 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
Landscapes
- Finishing Walls (AREA)
- Laminated Bodies (AREA)
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、建築物、車両等の
内装のための表面材、または、家具、住宅機器、家電製
品等の外装のための表面材として用いられる化粧材およ
びその製造方法に関し、特に、基材が合成樹脂製のシー
ト又はフィルムからなり、絵柄層とトップコート層との
間の艷すなわち光沢の差により視覚的に凹凸感又は立体
感を与える化粧材およびその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a decorative material used as a surface material for interiors of buildings, vehicles and the like, or as a surface material for exteriors of furniture, housing equipment, home electric appliances and the like, and a method for producing the same. In particular, the present invention relates to a cosmetic material whose base material is made of a sheet or film made of a synthetic resin, and which visually gives an unevenness or a three-dimensional effect by a difference in gloss, that is, a gloss, between a picture layer and a top coat layer, and a method for producing the same. .
【０００２】[0002]
【従来の技術】この種の化粧材およびその製造方法は、
例えば、特開平６−１９８８３０号公報に記載されてい
る。この公報に記載の製造方法によれば、基材上に着色
ベタ層、絵柄印刷層、艶調整トップコート層及び艷消し
絵柄印刷層が順次に設けられる。この方法により製造さ
れた化粧材は、艷のあるトップコート層と艷消しの絵柄
印刷層との間に光沢の差があることによって絵柄に凹凸
感又は立体感を生じさせる。2. Description of the Related Art A cosmetic material of this type and a method for producing the same are disclosed in US Pat.
For example, it is described in JP-A-6-198830. According to the production method described in this publication, a colored solid layer, a pattern printing layer, a gloss adjusting top coat layer, and a matte pattern printing layer are sequentially provided on a substrate. The decorative material produced by this method causes a pattern to have an unevenness or a three-dimensional effect due to a difference in gloss between the glossy top coat layer and the matte pattern print layer.
【０００３】[0003]
【発明が解決しようとする課題】ところで、この凹凸感
又は立体感は、視覚的に光沢のない部位が深く見え、光
沢のある部位が浅く見えることにより生じるものであ
る。しかも、光沢のない部位の表面と光沢のある部位の
表面との間の隔たりが小さければ小さいほど、光沢のな
い部位が深く見えまた光沢のある部位が浅く見え、これ
により凹凸感又は立体感が深まる。これに関して、前記
公報に記載の化粧材は、艷のあるトップコート層の表面
上に艷消し絵柄印刷層が設けられていることから、光沢
のない部位の表面と光沢のある部位の表面との間の隔た
りを小さくして絵柄の凹凸感を深めるためには、艷消し
絵柄印刷層を限りなく薄くすることが求められる。しか
し、それでは絵柄が不鮮明となって所望の化粧効果を失
ってしまうおそれがある。このため、艷のあるトップコ
ート層と該トップコート層の表面上に設けた艷消し絵柄
印刷層とによっては、その間の光沢差が与える凹凸感又
は立体感を深めまたは強くするには限度がある。そこ
で、本発明は、艷のあるトップコート層と艷消し絵柄層
との間の光沢差によって与えられる凹凸感又は立体感を
一層深めることを目的とする。The unevenness or three-dimensional effect is caused by visually observing a dull part deep and a dull part appearing shallow. Moreover, the smaller the distance between the surface of the non-glossy area and the surface of the glossy area, the deeper the non-glossy area and the shallower the glossy area, resulting in unevenness or three-dimensional appearance. Deepen. In this regard, since the decorative material described in the above publication has the glossy pattern print layer provided on the surface of the glossy top coat layer, the surface of the non-glossy portion and the surface of the glossy portion are different from each other. In order to reduce the distance between them and deepen the unevenness of the pattern, it is necessary to make the glossy pattern printing layer as thin as possible. However, there is a possibility that the pattern becomes unclear and the desired cosmetic effect is lost. For this reason, depending on the glossy top coat layer and the matte pattern print layer provided on the surface of the top coat layer, there is a limit in deepening or strengthening the unevenness or three-dimensional effect given by the difference in gloss between them. . Accordingly, an object of the present invention is to further deepen the unevenness or three-dimensional effect given by the gloss difference between the glossy top coat layer and the matte picture layer.
【０００４】[0004]
【課題を解決するための手段】本発明は、前記目的を達
成するために、艷のあるトップコート層及び艷消しの絵
柄層のいずれも化粧材の表面に現わすものの、トップコ
ート層の表面上に艷消し絵柄層を設けないことによっ
て、光沢のない絵柄層の表面と光沢のあるトップコート
層の表面との間の縦の隔たりを小さくする（同一面内に
ある場合のゼロを含む）ことを基本構想とするものであ
り、本発明にかかる合成樹脂化粧材は、熱硬化性樹脂又
はラジカル重合型樹脂を含むマットインキ（艶消しイン
キ）による絵柄印刷層とそのマットインキより光沢度の
高い熱硬化性樹脂又はラジカル重合型樹脂（艶のある樹
脂）によるトップコート層とを有し、これら両層のいず
れもが合成樹脂基材の表面上にあり、かつ、前記両層の
表面は同一面内にあるか又は前記トップコート層の表面
が前記絵柄印刷層の表面より下方にあることを特徴とす
る。According to the present invention, in order to achieve the above object, both the glossy top coat layer and the matte picture layer appear on the surface of the decorative material, but the surface of the top coat layer By not providing a matte picture layer on top, the vertical gap between the surface of the matte picture layer and the surface of the glossy topcoat layer is reduced (including zero when in the same plane) The synthetic resin decorative material according to the present invention has a pattern printing layer made of a mat ink (matte ink) containing a thermosetting resin or a radical polymerization type resin and a glossiness higher than that of the mat ink. A top coat layer of a high thermosetting resin or a radical polymerization type resin (a glossy resin), both of these layers are on the surface of the synthetic resin base material, and the surfaces of both layers are In the same plane Surface or the top coat layer is characterized in that from the lower surface of the picture-printed layer.
【０００５】また、本発明にかかる合成樹脂化粧材の製
造方法は、合成樹脂基材表面に熱硬化性樹脂又はラジカ
ル重合型樹脂を含むマットインキ（艶消しインキ）で絵
柄層を印刷し、次いで前記合成樹脂基材表面にトップコ
ート層を、ドライ状態において前記合成樹脂基材表面か
らトップコート層表面までの距離が該合成樹脂基材表面
から前記絵柄層表面までの距離と等しいか又はこれより
小さいように、前記絵柄層のマットインキより光沢度の
高い熱硬化性樹脂又はラジカル重合型樹脂（艷のある樹
脂）で設け、これにより絵柄層及びトップコート層のい
ずれもが合成樹脂基材表面にあることを特徴とする。Further, according to the method for producing a synthetic resin decorative material of the present invention, a pattern layer is printed on a surface of a synthetic resin substrate with a mat ink (matte ink) containing a thermosetting resin or a radical polymerization type resin, The top coat layer on the synthetic resin substrate surface, the distance from the synthetic resin substrate surface to the top coat layer surface in the dry state is equal to or greater than the distance from the synthetic resin substrate surface to the picture layer surface. It is provided with a thermosetting resin or a radical polymerization type resin (a glossy resin) having a higher gloss than the matte ink of the picture layer so that both the picture layer and the top coat layer are formed on the surface of the synthetic resin substrate. Is characterized in that:
【０００６】前記トップコート層の版深度を調整するこ
とにより、または、前記トップコート層に使用する樹脂
中の固形分の量を調整することにより、前記合成樹脂基
材表面からトップコート層表面までの距離を該合成樹脂
基材表面から前記絵柄層表面までの距離と等しいか又は
これより小さくすることができる。[0006] By adjusting the plate depth of the top coat layer, or by adjusting the amount of solids in the resin used for the top coat layer, the surface of the synthetic resin substrate to the surface of the top coat layer is adjusted. May be equal to or smaller than the distance from the surface of the synthetic resin substrate to the surface of the picture layer.
【０００７】[0007]
【作用効果】本発明によれば、化粧材の表面に現れる絵
柄層の層厚を薄くすることなしに、合成樹脂基材表面か
らトップコート層表面までの距離と該合成樹脂基材表面
から前記絵柄層表面までの距離との差をゼロとし又は小
さくすることができるから、光沢のない絵柄表面が一層
深く見え、これにより凹凸感又は立体感を一層深めるこ
とができる。According to the present invention, the distance from the surface of the synthetic resin substrate to the surface of the top coat layer and the distance from the surface of the synthetic resin substrate can be reduced without reducing the thickness of the picture layer appearing on the surface of the decorative material. Since the difference from the distance to the picture layer surface can be made zero or small, the matte picture surface can be seen more deeply, whereby the unevenness or the three-dimensional appearance can be further deepened.
【０００８】合成樹脂化粧材は、その表面に着色ベタ層
やコート層が設けられる場合、その層に使用されるイン
キや樹脂中の有機溶剤に侵され、その層と共に伸縮を生
じる。その伸縮を生じたとき、特にその層が絵柄印刷層
間にある場合、絵柄印刷層間の位置関係、例えば、木目
の模様と導管模様との間の位置関係に狂いが生じ、その
結果、所望の同調感や凹凸感又は立体感が得られなくな
る。しかし、本発明では、絵柄印刷層及びトップコート
層のいずれも合成樹脂基材表面にあり、複数の絵柄印刷
層を設ける場合でも、第２絵柄印刷層を第１絵柄印刷層
の表面上に設けることによって、絵柄印刷層間に着色ベ
タ層やコート層を介在させない。そのため、この層及び
基材の伸縮による同調感、凹凸感又は立体感への悪影響
を避けることができる。When a colored solid layer or a coat layer is provided on the surface of a synthetic resin decorative material, it is eroded by an ink used in the layer or an organic solvent in the resin, and expands and contracts with the layer. When the expansion and contraction occurs, especially when the layer is between the pattern printing layers, the positional relation between the pattern printing layers, for example, the positional relation between the wood grain pattern and the conduit pattern, is disturbed, and as a result, the desired tuning is performed. A feeling, unevenness, or a three-dimensional feeling cannot be obtained. However, in the present invention, both the pattern print layer and the top coat layer are on the surface of the synthetic resin substrate, and even when a plurality of pattern print layers are provided, the second pattern print layer is provided on the surface of the first pattern print layer. By doing so, no colored solid layer or coat layer is interposed between the picture printing layers. Therefore, it is possible to avoid adverse effects on the sense of synchronization, unevenness or three-dimensional effect due to expansion and contraction of the layer and the substrate.
【０００９】[0009]
【実施の形態】図１及び図２は、合成樹脂化粧材が単一
の絵柄層すなわち木目、石目、布目、抽象柄等の任意の
絵柄や模様の印刷層を有する実施形態を示し、他方、図
３及び図４は、合成樹脂化粧材が複数の絵柄層を有する
実施形態を示す。1 and 2 show an embodiment in which the synthetic resin decorative material has a single pattern layer, that is, a printed layer of an arbitrary pattern or pattern such as wood grain, stone grain, cloth grain, or an abstract pattern. 3 and 4 show an embodiment in which the synthetic resin decorative material has a plurality of picture layers.
【００１０】まず、図１に示す合成樹脂化粧材１０は、
合成樹脂基材１２上に絵柄層１４及びトップコート層１
６をそれぞれ有し、絵柄層１４の表面とトップコート層
１６の表面とは、図示のようにトップコート層１６の表
面が絵柄層１４の表面より下方にある。絵柄層１４の表
面とトップコート層１６の表面とは、同一面内にあって
もよい。絵柄層１４は、合成樹脂化粧材に所要の物性を
与える熱硬化性樹脂又はラジカル重合型樹脂を含むマッ
トインキの印刷層であり、また、トップコート層１６
は、絵柄層とトップコート層との間に光沢差を生じさせ
る、絵柄層１４のマットインキより光沢度の高い熱硬化
性樹脂又はラジカル重合型樹脂の塗布層である。First, the synthetic resin decorative material 10 shown in FIG.
Picture layer 14 and top coat layer 1 on synthetic resin substrate 12
6, the surface of the picture layer 14 and the surface of the top coat layer 16 are such that the surface of the top coat layer 16 is lower than the surface of the picture layer 14 as shown. The surface of the picture layer 14 and the surface of the top coat layer 16 may be in the same plane. The picture layer 14 is a printed layer of a mat ink containing a thermosetting resin or a radical polymerization type resin that gives required properties to the synthetic resin decorative material, and a top coat layer 16.
Is a coating layer of a thermosetting resin or a radical polymerizable resin having a higher gloss than the matte ink of the picture layer 14, which causes a gloss difference between the picture layer and the top coat layer.
【００１１】図１に示した合成樹脂化粧材１０の製造に
際しては、合成樹脂基材１２の表面に熱硬化性樹脂又は
ラジカル重合型樹脂を含むマットインキで絵柄層１４を
印刷し、次いでトップコート層１６を、ドライ状態にお
いて合成樹脂基材１２の表面からトップコート層の表面
までの距離（ｄｔ）が合成樹脂基材１２の表面から絵柄
層１４の表面までの距離（ｄｐ）と等しいか又はこれよ
り小さいように、絵柄層１４のマットインキより光沢度
の高い熱硬化性樹脂又はラジカル重合型樹脂で設ける。
トップコート層１６の版深度を調整することにより、ま
たは、トップコート層に使用する樹脂中の固形分の量を
調整することにより、合成樹脂基材１２の表面からトッ
プコート層表面までの距離（ｄｔ）を合成樹脂基材１２
の表面から絵柄層１４の表面までの距離（ｄｐ）と等し
いか又はこれより小さくすることができる。合成樹脂基
材１２としては、ポリエチレン、ポリプロピレン、ポリ
エステル、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリ
スチレン、ポリカーボネート、ポリビニルアルコール、
ナイロン、セロファン又はＥＶＡのシート又はフルムを
使用することができる。合成樹脂基材１２として、ポリ
エチレン、ポリプロピレンのような極性の低い材料を使
用する場合、材料の表面に、該表面への着色ベタ層１８
の印刷に先立って、コロナ放電処理、オゾン処理又は炎
処理を施し、材料表面を活性化させる。In manufacturing the synthetic resin decorative material 10 shown in FIG. 1, a picture layer 14 is printed on the surface of a synthetic resin base material 12 with a mat ink containing a thermosetting resin or a radical polymerization type resin, and then the top coat is formed. In the dry state, the distance (dt) from the surface of the synthetic resin substrate 12 to the surface of the top coat layer in the dry state is equal to the distance (dp) from the surface of the synthetic resin substrate 12 to the surface of the picture layer 14 or In order to make it smaller, it is provided with a thermosetting resin or a radical polymerization type resin having higher gloss than the matte ink of the picture layer 14.
By adjusting the plate depth of the top coat layer 16 or adjusting the amount of solids in the resin used for the top coat layer, the distance from the surface of the synthetic resin base material 12 to the top coat layer surface ( dt) to the synthetic resin base material 12
Can be equal to or smaller than the distance (dp) from the surface of the pattern layer 14 to the surface of the picture layer 14. As the synthetic resin substrate 12, polyethylene, polypropylene, polyester, polyvinyl chloride, polyvinylidene chloride, polystyrene, polycarbonate, polyvinyl alcohol,
Nylon, cellophane or EVA sheets or films can be used. When a low-polarity material such as polyethylene or polypropylene is used as the synthetic resin base material 12, a colored solid layer 18 is formed on the surface of the material.
Prior to printing, a corona discharge treatment, an ozone treatment or a flame treatment is performed to activate the material surface.
【００１２】次に、図２に示す合成樹脂化粧材１０は、
合成樹脂基材１２上に第１絵柄層２０及び該第１絵柄層
上の第２絵柄層１４を有し、同様に合成樹脂基材１２上
にトップコート層１６を有する。第２絵柄層１４の表面
とマット層１６の表面とは、同一面内にあるか、図示の
ようにトップコート層１６の表面が第２絵柄層１４の表
面より下方にある。第２絵柄層１４は、熱硬化性樹脂又
はラジカル重合型樹脂を含むマットインキの印刷層であ
り、また、マット層１６は絵柄層１４のマットインキよ
り光沢度の高い熱硬化性樹脂又はラジカル重合型樹脂の
塗布層である。Next, the synthetic resin decorative material 10 shown in FIG.
A first pattern layer 20 and a second pattern layer 14 on the first pattern layer are provided on the synthetic resin base material 12, and a top coat layer 16 is similarly provided on the synthetic resin base material 12. The surface of the second pattern layer 14 and the surface of the mat layer 16 are in the same plane, or the surface of the top coat layer 16 is lower than the surface of the second pattern layer 14 as illustrated. The second pattern layer 14 is a printing layer of a mat ink containing a thermosetting resin or a radical polymerization type resin, and the mat layer 16 is a thermosetting resin or a radical polymerization resin having higher gloss than the matting ink of the pattern layer 14. It is a coating layer of a mold resin.
【００１３】図２に示した合成樹脂化粧材１０の製造に
際しては、合成樹脂基材１２表面に第１絵柄層２０を印
刷し、該第１絵柄層上に熱硬化性樹脂又はラジカル重合
型樹脂を含むマットインキで第２絵柄層１４を印刷し、
次いでトップコート層１６を、ドライ状態において合成
樹脂基材１２表面からトップコート層表面までの距離
（ｄｔ）が合成樹脂基材１２表面から第２絵柄層１４表
面までの距離（ｄｐ）と等しいか又はこれより小さいよ
うに、第２絵柄層１４のマットインキより光沢度の高い
熱硬化性樹脂又はラジカル重合型樹脂で設ける。第１絵
柄層２０には、木目、石目、布目、抽象柄等の任意の絵
柄や模様が印刷され、印刷インキとしては、図２の例に
関して説明した着色ベタ層に用いる印刷インキと同じイ
ンキを使用することができる。第２絵柄層１４には、同
様に、木目、石目、布目、抽象柄等の任意の絵柄や模様
が印刷され、印刷インキとして、前記した熱硬化性樹脂
又はラジカル重合型樹脂を含むマットインキを使用する
が、ここにいう熱硬化性樹脂には、フェノール系樹脂、
尿素系樹脂、メラミン系樹脂、エポキシ系樹脂、ポリエ
ステル系樹脂、ポリウレタン系樹脂等が含まれる。In manufacturing the synthetic resin decorative material 10 shown in FIG. 2, a first pattern layer 20 is printed on the surface of the synthetic resin base material 12, and a thermosetting resin or a radical polymerizable resin is formed on the first pattern layer. The second pattern layer 14 is printed with a matte ink containing
Next, in the top coat layer 16, in the dry state, is the distance (dt) from the surface of the synthetic resin base material 12 to the surface of the top coat layer equal to the distance (dp) from the surface of the synthetic resin base material 12 to the surface of the second picture layer 14? Alternatively, the thermosetting resin or the radical polymerizable resin having a higher gloss than the matte ink of the second pattern layer 14 is provided so as to be smaller than the above. Arbitrary patterns and patterns such as wood grain, stone grain, cloth grain, and abstract pattern are printed on the first picture layer 20, and the printing ink is the same ink as the printing ink used for the colored solid layer described with reference to the example of FIG. Can be used. Similarly, on the second pattern layer 14, any pattern or pattern such as wood grain, stone grain, cloth grain, or abstract pattern is printed, and as the printing ink, a matte ink containing the above-described thermosetting resin or radical polymerizable resin. However, the thermosetting resin referred to here is a phenolic resin,
Urea resins, melamine resins, epoxy resins, polyester resins, polyurethane resins and the like are included.
【００１４】図２には、合成樹脂基材又は着色ベタ層上
に２つの絵柄層を有する例が示されているが、２以上の
絵柄層が直接積層するように連続して印刷するかぎり、
絵柄層の数はさらに増すことができ、これにより、ドラ
イ状態において合成樹脂基材又は着色ベタ層の表面から
トップコート層表面までの距離（ｄｔ）が合成樹脂基材
表面又は着色ベタ層表面から最上の絵柄層表面までの距
離（ｄｐ）と等しいか又はこれより小さいようにトップ
コート層を設けるかぎり、本発明の目的を達成し、その
効果を奏することができる。FIG. 2 shows an example in which two pattern layers are provided on a synthetic resin substrate or a colored solid layer, but as long as two or more pattern layers are continuously printed so as to be directly laminated,
The number of the picture layers can be further increased, whereby the distance (dt) from the surface of the synthetic resin substrate or the colored solid layer to the surface of the top coat layer in the dry state is increased from the surface of the synthetic resin substrate or the colored solid layer surface. As long as the top coat layer is provided so as to be equal to or smaller than the distance (dp) to the uppermost pattern layer surface, the object of the present invention can be achieved and the effects can be exerted.
【図１】合成樹脂基材上に単一の絵柄層とトップコート
層とを設けた、本発明の実施例に係る合成樹脂化粧材の
部分横断面図。FIG. 1 is a partial cross-sectional view of a synthetic resin decorative material according to an embodiment of the present invention, in which a single pattern layer and a top coat layer are provided on a synthetic resin substrate.
【図２】合成樹脂基材上に複数の絵柄層とトップコート
層とを設けた、本発明の実施例に係る合成樹脂化粧材の
部分横断面図。FIG. 2 is a partial cross-sectional view of a synthetic resin decorative material according to an embodiment of the present invention, in which a plurality of picture layers and a top coat layer are provided on a synthetic resin base material.
１０ 合成樹脂化粧材 １２ 合成樹脂基材 １４，２０ 絵柄層 １６ トップコート層 DESCRIPTION OF SYMBOLS 10 Synthetic resin decorative material 12 Synthetic resin base material 14, 20 Picture layer 16 Top coat layer
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 ＦＩ Ｂ３２Ｂ 27/30 Ｂ３２Ｂ 27/30 Ｃ １０２ １０２ Ｅ０４Ｆ 13/18 Ｅ０４Ｆ 13/18 Ａ (58)調査した分野(Int.Cl.6，ＤＢ名) B32B 33/00 B32B 23/00 B32B 27/00 B32B 27/16 B32B 27/28 101 B32B 27/30 B32B 27/30 102 E04F 13/18──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI B32B 27/30 B32B 27/30 C 102 102 E04F 13/18 E04F 13/18 A (58) Investigation field (Int. Cl. 6 B32B 33/00 B32B 23/00 B32B 27/00 B32B 27/16 B32B 27/28 101 B32B 27/30 B32B 27/30 102 E04F 13/18
Claims (7)
含むマットインキによる絵柄層と、該絵柄層のマットイ
ンキより光沢度の高い熱硬化性樹脂又はラジカル重合型
樹脂によるトップコート層とを有し、これら両層のいず
れもが合成樹脂基材の表面上にあり、かつ、前記両層の
表面は同一面内にあるか又は前記トップコート層の表面
が前記絵柄層の表面より下方にある、合成樹脂化粧材。1. A pattern layer made of a mat ink containing a thermosetting resin or a radical polymerization type resin, and a top coat layer made of a thermosetting resin or a radical polymerization type resin having higher gloss than the matte ink of the pattern layer. Both of these layers are on the surface of the synthetic resin substrate, and the surfaces of the two layers are in the same plane or the surface of the top coat layer is below the surface of the picture layer. , Synthetic resin cosmetics.
熱硬化性樹脂又はラジカル重合型樹脂を含むマットイン
キによる第２絵柄層と、該第２絵柄層のマットインキよ
り光沢度の高い熱硬化性樹脂又はラジカル重合型樹脂に
よるトップコート層とを有し、第１絵柄層及びトップコ
ート層のいずれもが合成樹脂基材の表面上にあり、か
つ、第２絵柄層及びトップコート層の表面は同一面内に
あるか又は前記トップコート層の表面が第２絵柄層の表
面より下方にある、合成樹脂化粧材。2. The method according to claim 1, wherein the first pattern layer and the surface of the pattern layer
It has a second pattern layer made of a mat ink containing a thermosetting resin or a radical polymerization type resin, and a top coat layer made of a thermosetting resin or a radical polymerization type resin having a higher gloss than the matte ink of the second pattern layer. Both the first pattern layer and the top coat layer are on the surface of the synthetic resin substrate, and the surfaces of the second pattern layer and the top coat layer are in the same plane or the surface of the top coat layer is A synthetic resin decorative material below the surface of the second picture layer.
ジカル重合型樹脂を含むマットインキで絵柄層を印刷
し、次いで前記合成樹脂基材表面にトップコート層を、
ドライ状態において前記合成樹脂基材表面からトップコ
ート層表面までの距離（ｄｔ）が該合成樹脂基材表面か
ら前記絵柄層表面までの距離（ｄｐ）と等しいか又はこ
れより小さいように、前記絵柄層のマットインキより光
沢度の高い熱硬化性樹脂又はラジカル重合型樹脂で設け
ることを含む、絵柄層及びトップコート層のいずれもが
合成樹脂基材表面にある合成樹脂化粧材の製造方法。3. A pattern layer is printed on the surface of the synthetic resin substrate with a mat ink containing a thermosetting resin or a radical polymerization type resin, and then a top coat layer is formed on the surface of the synthetic resin substrate.
In the dry state, the picture is formed such that the distance (dt) from the surface of the synthetic resin base to the surface of the top coat layer is equal to or smaller than the distance (dp) from the surface of the synthetic resin base to the surface of the picture layer. A method for producing a synthetic resin decorative material having both a picture layer and a top coat layer on the surface of a synthetic resin base material, comprising providing with a thermosetting resin or a radical polymerization type resin having higher gloss than the matte ink of the layer.
ことにより、前記合成樹脂基材表面から前記トップコー
ト層表面までの距離（ｄｔ）を該合成樹脂基材表面から
前記絵柄層表面までの距離（ｄｐ）と等しいか又はこれ
より小さくする、請求項３に記載の製造方法。4. The distance (dt) from the surface of the synthetic resin substrate to the surface of the top coat layer is adjusted by adjusting the plate depth of the top coat layer. 4. The method according to claim 3, wherein the distance is equal to or smaller than the distance (dp).
固形分の量を調整することにより、前記合成樹脂基材表
面から前記トップコート層表面までの距離（ｄｔ）を該
合成樹脂基材表面から前記絵柄層表面までの距離（ｄ
ｐ）と等しいか又はこれより小さくする、請求項３に記
載の製造方法。5. The distance (dt) from the surface of the synthetic resin substrate to the surface of the top coat layer by adjusting the amount of solids in the resin used for the top coat layer. To the surface of the pattern layer (d
4. The method according to claim 3, wherein p is equal to or smaller than p).
リプロピレン、ポリエステル、ポリ塩化ビニル、ポリ塩
化ビニリデン、ポリスチレン、ポリカーボネート、ポリ
ビニルアルコール、ナイロン、セロファン又はＥＶＡの
シート又はフルムである、請求項３に記載の製造方法。6. The sheet according to claim 3, wherein the synthetic resin substrate is a sheet or a film of polyethylene, polypropylene, polyester, polyvinyl chloride, polyvinylidene chloride, polystyrene, polycarbonate, polyvinyl alcohol, nylon, cellophane, or EVA. Manufacturing method.
し、該第１絵柄層の表面上に熱硬化性樹脂又はラジカル
重合型樹脂を含むマットインキで第２絵柄層を印刷し、
次いで前記合成樹脂基材表面にトップコート層を、ドラ
イ状態において前記合成樹脂基材表面からトップコート
層表面までの距離（ｄｔ）が該合成樹脂基材表面から前
記絵柄層表面までの距離（ｄｐ）と等しいか又はこれよ
り小さいように、前記第２絵柄層のマットインキより光
沢度の高い熱硬化性樹脂又はラジカル重合型樹脂で設け
ることを含む、第１絵柄層及びトップコート層のいずれ
もが合成樹脂基材表面にある合成樹脂化粧材の製造方
法。7. A first pattern layer is printed on the surface of the synthetic resin substrate, and a second pattern layer is printed on the surface of the first pattern layer with a mat ink containing a thermosetting resin or a radical polymerization type resin.
Next, a top coat layer is formed on the surface of the synthetic resin substrate, and a distance (dt) from the surface of the synthetic resin substrate to the surface of the top coat layer in a dry state is a distance (dp) from the surface of the synthetic resin substrate to the surface of the pattern layer. ), Wherein both the first pattern layer and the top coat layer include a thermosetting resin or a radical polymerization type resin having a higher gloss than the matte ink of the second pattern layer so as to be equal to or smaller than the first pattern layer. Is a method for producing a synthetic resin decorative material on the surface of a synthetic resin substrate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7349445A JP2804249B2 (en) | 1995-12-22 | 1995-12-22 | Synthetic resin decorative material and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7349445A JP2804249B2 (en) | 1995-12-22 | 1995-12-22 | Synthetic resin decorative material and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09174794A JPH09174794A (en) | 1997-07-08 |
| JP2804249B2 true JP2804249B2 (en) | 1998-09-24 |
Family
ID=18403804
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7349445A Expired - Lifetime JP2804249B2 (en) | 1995-12-22 | 1995-12-22 | Synthetic resin decorative material and method for producing the same |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2804249B2 (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52115876A (en) * | 1976-03-26 | 1977-09-28 | Toppan Printing Co Ltd | Process for manufacture of foamed decorative material |
| JP2707651B2 (en) * | 1988-11-10 | 1998-02-04 | 大日本印刷株式会社 | Cosmetic material |
-
1995
- 1995-12-22 JP JP7349445A patent/JP2804249B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH09174794A (en) | 1997-07-08 |
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