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JP2879658B2 - Manufacturing method of nonwoven skin material - Google Patents
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JP2879658B2 - Manufacturing method of nonwoven skin material - Google Patents

Manufacturing method of nonwoven skin material

Info

Publication number
JP2879658B2
JP2879658B2 JP2171396A JP2171396A JP2879658B2 JP 2879658 B2 JP2879658 B2 JP 2879658B2 JP 2171396 A JP2171396 A JP 2171396A JP 2171396 A JP2171396 A JP 2171396A JP 2879658 B2 JP2879658 B2 JP 2879658B2
Authority
JP
Japan
Prior art keywords
nonwoven fabric
heat
skin material
fibers
pile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2171396A
Other languages
Japanese (ja)
Other versions
JPH09193269A (en
Inventor
賢次 疋田
大輔 須佐
貴志 山口
文和 青木
豊 内田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Honda Motor Co Ltd
Original Assignee
Honda Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Honda Motor Co Ltd filed Critical Honda Motor Co Ltd
Priority to JP2171396A priority Critical patent/JP2879658B2/en
Publication of JPH09193269A publication Critical patent/JPH09193269A/en
Application granted granted Critical
Publication of JP2879658B2 publication Critical patent/JP2879658B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

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  • Laminated Bodies (AREA)
  • Nonwoven Fabrics (AREA)

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、車両の内装部品等
に使用され、天井,ドア,ピラー等の凹凸形状に合わせ
て成形加工される内装部品の表面の表皮材の製造方法に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a surface material for a surface of an interior part which is used for an interior part of a vehicle or the like and which is formed in accordance with an uneven shape of a ceiling, a door, a pillar or the like.

【0002】[0002]

【従来の技術】車両用内装部品の多くは、剛性,形状を
保つための熱可塑性樹脂,ウッドストック,ダンボー
ル,ウレタン等の基材に、意匠性を向上させるためのP
VCシート,ファブリック,不織布等の表皮材を貼着し
た構造(特公平2−32390号公報,特公平1−60
576号公報等)になっている。
2. Description of the Related Art Most of interior parts for vehicles are made of a thermoplastic resin for maintaining rigidity and shape, and a base material such as woodstock, cardboard, urethane, etc. for improving design.
A structure in which a skin material such as a VC sheet, a fabric, and a nonwoven fabric is adhered (Japanese Patent Publication No. 2-32390, Japanese Patent Publication No. 1-60)
576 publication).

【0003】基材に表皮材を貼着する方法としては、熱
可塑性樹脂のアンカー効果により成形と同時に貼着する
方法や、予め基材を成形した後ホットメルトやエマルジ
ョン系接着剤等を表皮または基材に塗布して接着する方
法等が考えられ、スタンピング成形,真空成形,射出成
形等で加工しているが、いずれも表皮材の伸びが要求さ
れる。
[0003] As a method of attaching a skin material to a base material, a method of applying the skin material simultaneously with molding by an anchor effect of a thermoplastic resin, or a method of forming a base material in advance and then applying a hot melt or an emulsion adhesive to the skin or the like. A method of applying and bonding to a substrate is considered, and stamping molding, vacuum molding, injection molding, and the like are used, but all require the elongation of the skin material.

【0004】車両用不織布は、ポリエステル,ポリプロ
ピレン等のフィラメント繊維を50〜80mmの長さにカ
ッティングした混綿を一定の厚みに積層し、多数の針で
ニードリングして突き固めた物であり、近年のニードリ
ング技術の進歩により意匠性も向上し、モケットやトリ
コット等と比べて生産性が高く安価であるために、自動
車の天井内装材やトランク内装材の表皮材として従来よ
り多く使用されてきた。
[0004] Nonwoven fabrics for vehicles are made by laminating a certain thickness of a blended cotton obtained by cutting filament fibers of polyester, polypropylene or the like to a length of 50 to 80 mm, and needling with a number of needles to squeeze. Due to the advancement of needling technology, the design has also been improved, and since it is more productive and inexpensive than moquettes and tricots, it has been used more often as a skin material for automobile ceiling interior materials and trunk interior materials than before. .

【0005】[0005]

【発明が解決しようとする課題】しかし従来の不織布の
破断時の伸び率は、1軸方向に対して最大でも80%程
度であり、例えばドアトリムのアームレスト部のように
絞りが深く、局所的に100〜160%も伸張されるよ
うな用途に対しては、成形時に破れが生じて実用化は困
難であった。
However, the elongation at break of a conventional nonwoven fabric is at most about 80% in the uniaxial direction. For applications in which the film is stretched by as much as 100 to 160%, breakage occurs at the time of molding, and practical use has been difficult.

【0006】また不織布は、ニードリングにより繊維を
絡ませてシート状に形成しているため、伸張により繊維
の絡みが解かれて、繊維密度が小さくなり、所謂スケが
発生する。したがって表皮材のように柄や色調など高度
の意匠性が要求される用途については、最大60%以下
の伸張率で使用されており、使用できる内装部品は限ら
れていた。
[0006] Further, since the nonwoven fabric is formed into a sheet shape by entanglement of the fibers by needling, the entanglement of the fibers is released by elongation, the fiber density decreases, and a so-called scale is generated. Therefore, for applications requiring a high degree of design, such as a pattern or color tone, such as a skin material, it is used at a maximum elongation of 60% or less, and the interior parts that can be used are limited.

【0007】本発明は、かかる点に鑑みなされたもの
で、その目的とする処は、破断時の伸び率が大きく、繊
維密度が高くてスケが防止され、意匠性も向上する不織
布表皮材の製造方法を供する点にある。
[0007] The present invention has been made in view of the above-mentioned points, and an object thereof is to provide a nonwoven fabric skin material which has a large elongation at break, a high fiber density, prevents scum, and has improved design. The point is to provide a manufacturing method.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するため
に、本発明は、不織布にニードリングを施して表面にパ
イルを形成し、同不織布を表層にしてその裏面に裏層と
して熱けん縮繊維を使用した熱けん縮性不織布を重ね合
わせ、同裏層の熱けん縮性不織布側からニードリングを
行い両層の繊維を互いに絡合し、加熱して前記熱けん縮
繊維をけん縮させる不織布表皮材の製造方法とした。
In order to achieve the above-mentioned object, the present invention provides a non-woven fabric which is subjected to needling to form a pile on the surface, and heat-crimps the non-woven fabric as a surface layer as a back layer on the back surface. The heat-crimpable nonwoven fabric using fibers is overlapped, needling is performed from the heat-crimpable nonwoven fabric side of the same backing layer, the fibers of both layers are entangled with each other, and heated to crimp the heat-crimpable fiber. A method for producing a nonwoven fabric skin material was used.

【0009】熱けん縮繊維とは、異種成分からなり熱特
性の異なる2種類の合成繊維を紡糸直後に貼り合わせて
2層構造としたコンジュゲート繊維であり、このコンジ
ュゲート繊維に熱処理を施すと、貼り合わされた両繊維
の間に収縮差が生じてけん縮を発現する。
[0009] The heat crimped fiber is a conjugate fiber having a two-layer structure obtained by bonding two types of synthetic fibers having different thermal properties and composed of different components immediately after spinning, and when the conjugate fiber is subjected to a heat treatment. Then, a difference in shrinkage occurs between the bonded fibers, and crimps are developed.

【0010】かかる熱けん縮繊維を使用した不織布を裏
層として表層の不織布に重ねてニードリングすること
で、熱けん縮繊維が表層の不織布の繊維とも絡まり合
い、かかる状態で加熱され熱けん縮繊維がけん縮される
と、結合が高まり熱収縮して繊維密度が高くなるととも
に伸張率の優れた不織布表皮材が製造される。したがっ
て該不織布表皮材は、繊維密度が高く意匠性に優れ、破
断時の伸びが高く、スケの生じるのを極力防止するとが
できる。
The non-woven fabric using such heat crimped fibers is used as a backing layer and superposed on the surface non-woven fabric and needling is performed, whereby the heat crimped fibers are entangled with the fibers of the surface non-woven fabric, and heated in such a state to obtain heat crimp. When the fibers are crimped, the bonding is increased and the fibers shrink due to heat shrinkage, and a nonwoven fabric skin material having an excellent elongation is produced. Therefore, the nonwoven fabric skin material has a high fiber density, is excellent in designability, has high elongation at break, and can minimize the occurrence of invisibility.

【0011】前記裏層の熱けん縮性不織布側からのニー
ドリングに際し、表層の不織布に形成されたパイルに熱
けん縮性不織布の繊維によるパイルを混合して形成する
請求項1記載の不織布表皮材の製造方法とすることで、
異なる材質または色彩のパイルの混合により各種模様を
形成することができる。
2. The nonwoven fabric skin according to claim 1, wherein the needling from the heat crimpable nonwoven fabric side of the backing layer comprises mixing a pile formed of the surface crimped nonwoven fabric with a pile made of fibers of the heat crimpable nonwoven fabric. By adopting a method for manufacturing materials,
Various patterns can be formed by mixing piles of different materials or colors.

【0012】[0012]

【発明の実施の形態】以下本発明に係る一実施の形態に
ついて図1ないし図4に図示し説明する。図1は、本不
織布表皮材を製造する工程を示す説明図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS One embodiment according to the present invention will be described with reference to FIGS. FIG. 1 is an explanatory view showing a process for producing the present nonwoven fabric skin material.

【0013】まず2層構造をなす各層の不織布を形成す
る工程は、まず所定重量に計量された原料綿8をベルト
コンベア10等により搬送して(図1)、ミキシング機
11に送り該ミキシング機11により均一に分散混合し(図
1のミキシング工程)、次いでカーディング機12によ
って繊維を引き延ばし繊維の方向性が揃ったウェブ9を
形成し(図1のカーディング工程)、こうして形成さ
れた複数のウェブ9を重ねて(図1のラッピング工
程)、ニードルパンチ機13により針で突き固めて(図1
のニードルパンチング工程)不織布を形成する。
First, in the step of forming the nonwoven fabric of each layer having a two-layer structure, first, a raw cotton 8 weighed to a predetermined weight is conveyed by a belt conveyor 10 or the like (FIG. 1), and a mixing machine is used.
The mixture is uniformly dispersed and mixed by the mixing machine 11 (mixing step in FIG. 1), and then the fibers are stretched by the carding machine 12 to form a web 9 with uniform fiber orientation (carding step in FIG. 1). A plurality of webs 9 thus formed are stacked (lapping step in FIG. 1) and tamped with a needle by a needle punching machine 13 (FIG. 1).
Needle punching step): Form a nonwoven fabric.

【0014】本実施の形態では、表層と裏層の2種類の
不織布1,2を形成する。表層不織布1の繊維ウェブと
しては、繊維長が50〜80mmのポリエステル系樹脂繊
維を用いる。
In the present embodiment, two types of nonwoven fabrics 1 and 2 of a surface layer and a back layer are formed. As the fiber web of the surface nonwoven fabric 1, a polyester resin fiber having a fiber length of 50 to 80 mm is used.

【0015】裏層の不織布2は、熱けん縮繊維3を使用
した熱けん縮性不織布であり、該熱けん縮繊維3は、図
2に模式的に断面図で示すように熱特性の異なる異種成
分のポリエステル系樹脂繊維4,5を紡糸直後に貼り合
わせて2層構造としたコンジュゲート繊維である。
The nonwoven fabric 2 of the back layer is a heat crimpable nonwoven fabric using the heat crimped fiber 3, and the heat crimped fiber 3 has different thermal characteristics as schematically shown in a sectional view of FIG. It is a conjugate fiber having a two-layer structure by bonding polyester resin fibers 4 and 5 of different components immediately after spinning.

【0016】この熱けん縮繊維3は、適当な温度で加熱
されることにより、コンジュゲート繊維の貼り合わせた
両ポリエステル系樹脂繊維4,5間に収縮差が生じてけ
ん縮を起こす。なお裏層の不織布2は、この熱けん縮繊
維3のみから構成されるものでもよく、また熱けん縮繊
維3と通常の樹脂繊維とを混合した構成でもよい。
When the heat crimped fiber 3 is heated at an appropriate temperature, a difference in shrinkage occurs between the polyester resin fibers 4 and 5 to which the conjugate fiber is bonded, causing crimping. In addition, the nonwoven fabric 2 of the back layer may be composed of only the heat crimped fiber 3 or may be composed of a mixture of the heat crimped fiber 3 and a normal resin fiber.

【0017】以上の表層の不織布1と裏層の熱けん縮性
不織布2とを図1に示すパイル出し機14に供給する。
パイル出し機14は、表面に剛毛15を植設した無端状ブラ
シベルト16を回動させ、上側を回動するブラシベルト16
の上流側と下流側にそれぞれパイルパンチ機17,18が配
設されている。
The above-described nonwoven fabric 1 of the surface layer and the heat-crimpable nonwoven fabric 2 of the back layer are supplied to a pile unloading machine 14 shown in FIG.
The pile machine 14 rotates an endless brush belt 16 having bristles 15 implanted on the surface thereof, and the brush belt 16 rotating upward.
Pile punching machines 17 and 18 are arranged on the upstream side and the downstream side, respectively.

【0018】パイルパンチ機17,18は、針板に所定の針
密度で植設された複数の特殊針を、前記ブラシベルト16
上を搬送される不織布に所定の深さで突き刺して、ブラ
シベルト16側にループ状にパイルを突出形成する。
The pile punching machines 17 and 18 carry a plurality of special needles implanted on a needle plate at a predetermined needle density to the brush belt 16.
The pile is pierced at a predetermined depth into the non-woven fabric conveyed above, and a pile is formed to protrude in a loop shape on the brush belt 16 side.

【0019】図1に示すように、まず表層不織布1が
上流側のパイルパンチ機17に搬入されてニードリングが
行われ、表層不織布1の表面にベースパイル1aが形成
される。
As shown in FIG. 1, first, the surface nonwoven fabric 1 is carried into the pile punching machine 17 on the upstream side and needling is performed, and the base pile 1a is formed on the surface of the surface nonwoven fabric 1.

【0020】このベースパイル1aが形成された表層不
織布1は、そのままブラシベルト16上に載って次の下流
側のパイルパンチ機18に搬入されるが、その間に裏層不
織布2が表層不織布1上に重ねられる。
The surface nonwoven fabric 1 on which the base pile 1a is formed is placed on the brush belt 16 as it is and carried into the next downstream pile punching machine 18, during which the back layer nonwoven fabric 2 is placed on the surface nonwoven fabric 1. Layered on.

【0021】このように表層不織布1と裏層不織布2の
2層に重ねられた不織布に、パイルパンチ機18により所
定深さでニードリングが行われると、裏層不織布2の熱
けん縮繊維3が表層不織布1の繊維に絡合して結合する
とともに、裏層不織布2の繊維の一部を表層不織布1の
表面に突出してパイル2aを形成し、既に形成されてい
るベースパイル1aに混合し模様を形成する。
When the piled nonwoven fabric is subjected to needling at a predetermined depth by the pile punching machine 18, the heat crimped fibers 3 of the backed nonwoven fabric 2 are formed. Are entangled with and bonded to the fibers of the surface non-woven fabric 1, and a part of the fibers of the back layer non-woven fabric 2 is projected to the surface of the surface non-woven fabric 1 to form a pile 2 a, which is mixed with the base pile 1 a already formed. Form a pattern.

【0022】このニードリングにより表層不織布1への
裏層不織布2の繊維の突き出し量は、裏層不織布2の繊
維全体の20%以上とする。この状態を拡大して断面を
模式的に示すと図3に示すようであり、2層の不織布
1,2が結合され表層不織布1の表面に表層不織布1の
繊維によるパイル1aに混ざって裏層不織布2の繊維に
よるパイル2aが突出している。
The amount of protrusion of the fibers of the backing nonwoven fabric 2 to the surface nonwoven fabric 1 by this needling is set to 20% or more of the entire fibers of the backing nonwoven fabric 2. This state is enlarged and the cross section is schematically shown in FIG. 3, in which two layers of nonwoven fabrics 1 and 2 are combined and mixed with the pile 1a of the fibers of the surface nonwoven fabric 1 on the surface of the surface nonwoven fabric 1 to form a back layer. A pile 2a of fibers of the nonwoven fabric 2 protrudes.

【0023】こうしてパイルパンチング工程を終えた不
織布は、次に加熱炉19に送られる。加熱炉19では、所定
温度にヒータの温度調節がなされて加熱処理が施される
(図1)。
The nonwoven fabric after the pile punching process is sent to the heating furnace 19 next. In the heating furnace 19, a heating process is performed by adjusting the temperature of the heater to a predetermined temperature (FIG. 1).

【0024】この熱処理により熱けん縮繊維3にけん縮
が生じて他の繊維に絡みつき、表裏の不織布1,2の結
合が強固になるとともに収縮して繊維密度が高くなる。
The heat treatment causes the heat crimped fiber 3 to crimp and entangle with other fibers, thereby strengthening the bond between the nonwoven fabrics 1 and 2 on the front and back sides and shrinking the fiber density.

【0025】前記ニードリングにより表層不織布1への
裏層不織布2の繊維の突き出し量を、裏層不織布2の繊
維全体の20%以上としているので、表層不織布1と裏
層不織布2の熱収縮の差が波打ち状を形成することは回
避できる。なお熱収縮率は、表層不織布1の150g/
m2,裏層不織布2の150g/m2の目付比率で20%であ
る。
Since the amount of protrusion of the fibers of the backing nonwoven fabric 2 to the surface nonwoven fabric 1 by the needling is set to 20% or more of the whole fibers of the backing nonwoven fabric 2, the heat shrinkage of the surface nonwoven fabric 1 and the backing nonwoven fabric 2 is reduced. It can be avoided that the difference forms a wavy shape. The heat shrinkage was 150 g /
m 2 , the basis weight ratio of the back layer nonwoven fabric 2 to 150 g / m 2 is 20%.

【0026】こうして製造された不織布表皮材6の引張
強度について試験した結果を、従来のものと対比して図
4に示す。試験方法としては、不織布表皮材の50mm×
300mmの試験片についてチャック間距離200mm,引
張スピード50mm/minにて実施した。
FIG. 4 shows the results of a test on the tensile strength of the thus produced nonwoven fabric skin material 6 in comparison with the conventional one. As a test method, the nonwoven fabric skin material 50mm ×
The test was performed on a 300 mm test piece at a distance between chucks of 200 mm and a pulling speed of 50 mm / min.

【0027】図4は、横軸を引張伸び率(%)とし、縦
軸を引張強度(kgf )とした図であり、本不織布表皮材
6は実線で示し、従来の不織布表皮材の結果は破線で示
している。従来品が約75%の引張伸び率で破断に達し
ているのに対し、本不織布表皮材6の破断時の引張伸び
率は約120%を示している。
FIG. 4 is a graph in which the horizontal axis represents the tensile elongation (%) and the vertical axis represents the tensile strength (kgf). The nonwoven skin material 6 is shown by a solid line, and the results of the conventional nonwoven skin material are as follows. This is indicated by a broken line. While the conventional product has reached a break at a tensile elongation of about 75%, the tensile elongation at break of the nonwoven skin material 6 is about 120%.

【0028】このように本不織布表皮材6は、伸張率に
優れ、破断時の引張伸び率が高いので、成形時に破断し
にくく、また繊維密度が高いので伸張によりスケが生じ
ることが少ない。したがって絞りが深い車両用内装部品
にも使用することができる。
As described above, the nonwoven skin material 6 is excellent in elongation and high in tensile elongation at break, so that it is difficult to be broken at the time of molding. In addition, since the fiber density is high, there is little occurrence of scar due to elongation. Therefore, it can be used also for interior parts for vehicles having a deep aperture.

【0029】さらに表皮密度が高められていることによ
り意匠性も向上し、表面のパイルは、立体感や風合いを
演出し、かつ表層不織布1の繊維のベースパイル1aに
裏層不織布2の繊維のパイル2aが混合して模様を形成
して意匠性を一層高めている。
Further, the design density is improved by increasing the skin density, and the pile on the surface produces a three-dimensional appearance and texture, and the base pile 1a of the fibers of the surface nonwoven fabric 1 is used to form The piles 2a are mixed to form a pattern to further enhance the design.

【0030】[0030]

【発明の効果】本発明は、熱けん縮繊維を使用した不織
布を裏層として表層の不織布に重ねてニードリングする
ことで、熱けん縮繊維が表層の不織布の繊維とも絡まり
合い、かかる状態で加熱され熱けん縮繊維がけん縮され
ると、繊維密度が高くなるとともに伸張率の優れた不織
布表皮材が製造され、したがって該不織布表皮材は、繊
維密度が高く意匠性に優れ、破断時の伸びが高く、スケ
の生じるのを極力防止するとができ、絞りの深い車両用
内装部品にも使用することができる。
According to the present invention, the heat-crimped fiber is entangled with the fiber of the surface non-woven fabric by superimposing the non-woven fabric using the heat-crimped fiber as a back layer on the non-woven fabric of the surface layer and performing needling. When the heat-crimped fiber is crimped by heating, a nonwoven fabric material having a high fiber density and an excellent elongation is produced.Therefore, the nonwoven fabric material has a high fiber density and an excellent design, and has a high degree of design. It has high elongation and can prevent the occurrence of scalability as much as possible, and can be used for interior parts for vehicles with a deep aperture.

【0031】裏層の熱けん縮性不織布側からのニードリ
ングに際し、表層の不織布に形成されたパイルに熱けん
縮性不織布の繊維によるパイルを混合して形成すること
で、異なる材質または色彩のパイルの混合により各種模
様を形成することができる。
When needling from the side of the heat-crimpable nonwoven fabric of the back layer, the pile formed of the fibers of the heat-crimpable nonwoven fabric is mixed with the pile formed on the surface nonwoven fabric to form different materials or colors. Various patterns can be formed by mixing piles.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施の形態に係る不織布表皮材を製
造する工程を示す説明図である。
FIG. 1 is an explanatory view showing a step of manufacturing a nonwoven fabric skin material according to one embodiment of the present invention.

【図2】熱けん縮繊維の断面を模式的に示した図であ
る。
FIG. 2 is a diagram schematically showing a cross section of a heat crimped fiber.

【図3】不織布表皮材の断面を模式的に示した図であ
る。
FIG. 3 is a diagram schematically showing a cross section of a nonwoven fabric skin material.

【図4】不織布表皮材の引張伸び率に対する引張強度を
示す図である。
FIG. 4 is a graph showing tensile strength versus tensile elongation of a nonwoven skin material.

【符号の説明】[Explanation of symbols]

1…表層不織布、2…裏層不織布、3…熱けん縮繊維、
4,5…ポリエステル系樹脂繊維、6…不織布表皮材、
8…原料綿、9…ウェブ、10…ベルトコンベア、11…ミ
キシング機、12…カーディング機、13…ニードルパンチ
機、14…パイル出し機、15…剛毛、16…ブラシベルト、
17,18…パイルパンチ機、19…加熱炉。
1: Surface nonwoven fabric, 2: Back layer nonwoven fabric, 3: Heat crimped fiber,
4, 5: polyester resin fiber, 6: non-woven fabric skin material,
8 ... raw cotton, 9 ... web, 10 ... belt conveyor, 11 ... mixing machine, 12 ... carding machine, 13 ... needle punch machine, 14 ... pile out machine, 15 ... bristle, 16 ... brush belt,
17, 18: pile punch machine, 19: heating furnace.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 山口 貴志 埼玉県和光市中央1丁目4番1号 株式 会社本田技術研究所内 (72)発明者 青木 文和 愛知県豊田市亀首町町屋洞100−2 林 テレンプ株式会社豊田工場内 (72)発明者 内田 豊 愛知県豊田市亀首町町屋洞100−2 林 テレンプ株式会社豊田工場内 (56)参考文献 特開 平2−154048(JP,A) 特開 昭62−256646(JP,A) (58)調査した分野(Int.Cl.6,DB名) B32B 1/00 - 35/00 D04H 1/00 - 1/74 ──────────────────────────────────────────────────続 き Continuing on the front page (72) Inventor Takashi Yamaguchi 1-4-1 Chuo, Wako-shi, Saitama Pref. Honda Technical Research Institute Co., Ltd. (72) Inventor Fumikazu Aoki 100-kamemachi-cho, Kameju-cho, Toyota-shi, Aichi Prefecture (2) Inside the Toyota Plant of Hayashi Teremp Co., Ltd. (72) Inventor Yutaka Uchida 100-2, Machiya-cho, Kamesumachi, Toyota City, Aichi Prefecture Inside of the Toyota Plant of Hayashi Telemp Co., Ltd. (56) References JP-A-2-154048 (JP, A) JP-A-62-256646 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) B32B 1/00-35/00 D04H 1/00-1/74

Claims (2)

(57)【特許請求の範囲】(57) [Claims] 【請求項1】 不織布にニードリングを施して表面にパ
イルを形成し、 同不織布を表層にしてその裏面に裏層として熱けん縮繊
維を使用した熱けん縮性不織布を重ね合わせ、 同裏層の熱けん縮性不織布側からニードリングを行い両
層の繊維を互いに絡合し、 加熱して前記熱けん縮繊維をけん縮させることを特徴と
する不織布表皮材の製造方法。
1. A needling is applied to a nonwoven fabric to form a pile on the surface, and the nonwoven fabric is superimposed on a heat crimping nonwoven fabric using a heat crimped fiber as a back layer on the back surface. A method for producing a nonwoven fabric skin material, characterized in that needling is performed from the heat-crimpable nonwoven fabric side, the fibers of both layers are entangled with each other, and heated to crimp the heat-crimpable fiber.
【請求項2】 前記裏層の熱けん縮性不織布側からのニ
ードリングに際し、表層の不織布に形成されたパイルに
熱けん縮性不織布の繊維によるパイルを混合して形成す
ることを特徴とする請求項1記載の不織布表皮材の製造
方法。
2. The method according to claim 1, wherein the needling of the back layer from the side of the heat-crimpable nonwoven fabric is performed by mixing a pile formed of a heat-crimpable nonwoven fabric with a pile formed on the surface nonwoven fabric. A method for producing the nonwoven fabric skin material according to claim 1.
JP2171396A 1996-01-12 1996-01-12 Manufacturing method of nonwoven skin material Expired - Fee Related JP2879658B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2171396A JP2879658B2 (en) 1996-01-12 1996-01-12 Manufacturing method of nonwoven skin material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2171396A JP2879658B2 (en) 1996-01-12 1996-01-12 Manufacturing method of nonwoven skin material

Publications (2)

Publication Number Publication Date
JPH09193269A JPH09193269A (en) 1997-07-29
JP2879658B2 true JP2879658B2 (en) 1999-04-05

Family

ID=12062713

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2171396A Expired - Fee Related JP2879658B2 (en) 1996-01-12 1996-01-12 Manufacturing method of nonwoven skin material

Country Status (1)

Country Link
JP (1) JP2879658B2 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3344398B2 (en) * 2000-01-19 2002-11-11 村田機械株式会社 Preform stitching method

Also Published As

Publication number Publication date
JPH09193269A (en) 1997-07-29

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