JP2885474B2 - Stereoregular acrylonitrile polymer and composition for molding stereoregular acrylonitrile polymer - Google Patents
Stereoregular acrylonitrile polymer and composition for molding stereoregular acrylonitrile polymerInfo
- Publication number
- JP2885474B2 JP2885474B2 JP11525290A JP11525290A JP2885474B2 JP 2885474 B2 JP2885474 B2 JP 2885474B2 JP 11525290 A JP11525290 A JP 11525290A JP 11525290 A JP11525290 A JP 11525290A JP 2885474 B2 JP2885474 B2 JP 2885474B2
- Authority
- JP
- Japan
- Prior art keywords
- polymer
- acrylonitrile polymer
- stereoregular
- acrylonitrile
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 229920002239 polyacrylonitrile Polymers 0.000 title claims description 62
- 239000000203 mixture Substances 0.000 title claims description 16
- 238000000465 moulding Methods 0.000 title claims description 6
- 229920000642 polymer Polymers 0.000 claims description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 29
- 239000002904 solvent Substances 0.000 claims description 25
- 239000007864 aqueous solution Substances 0.000 claims description 17
- 239000002253 acid Substances 0.000 claims description 12
- 239000003960 organic solvent Substances 0.000 claims description 9
- 229910017053 inorganic salt Inorganic materials 0.000 claims description 8
- 239000004014 plasticizer Substances 0.000 claims description 5
- 239000000835 fiber Substances 0.000 description 29
- 238000006116 polymerization reaction Methods 0.000 description 23
- 238000000034 method Methods 0.000 description 19
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 12
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 8
- 229910017604 nitric acid Inorganic materials 0.000 description 8
- 239000003505 polymerization initiator Substances 0.000 description 8
- 238000009987 spinning Methods 0.000 description 8
- 230000000052 comparative effect Effects 0.000 description 7
- 230000005251 gamma ray Effects 0.000 description 7
- 239000011777 magnesium Substances 0.000 description 7
- 229910052751 metal Inorganic materials 0.000 description 7
- 239000002184 metal Substances 0.000 description 7
- 150000003839 salts Chemical class 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 6
- WQAQPCDUOCURKW-UHFFFAOYSA-N butanethiol Chemical compound CCCCS WQAQPCDUOCURKW-UHFFFAOYSA-N 0.000 description 6
- 229910052740 iodine Inorganic materials 0.000 description 6
- 229910052749 magnesium Inorganic materials 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 150000002902 organometallic compounds Chemical class 0.000 description 6
- 229910052717 sulfur Inorganic materials 0.000 description 6
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 5
- 238000005481 NMR spectroscopy Methods 0.000 description 5
- 238000010521 absorption reaction Methods 0.000 description 5
- -1 alkali metal amide compound Chemical class 0.000 description 5
- 239000003999 initiator Substances 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 238000001644 13C nuclear magnetic resonance spectroscopy Methods 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 229910052790 beryllium Inorganic materials 0.000 description 4
- 230000003197 catalytic effect Effects 0.000 description 4
- 230000015271 coagulation Effects 0.000 description 4
- 238000005345 coagulation Methods 0.000 description 4
- 150000002430 hydrocarbons Chemical group 0.000 description 4
- 229910052739 hydrogen Inorganic materials 0.000 description 4
- KWGKDLIKAYFUFQ-UHFFFAOYSA-M lithium chloride Chemical compound [Li+].[Cl-] KWGKDLIKAYFUFQ-UHFFFAOYSA-M 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 3
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 3
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 3
- 150000001342 alkaline earth metals Chemical class 0.000 description 3
- 239000011575 calcium Substances 0.000 description 3
- 125000004093 cyano group Chemical group *C#N 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 150000002739 metals Chemical class 0.000 description 3
- 150000002901 organomagnesium compounds Chemical class 0.000 description 3
- VLTRZXGMWDSKGL-UHFFFAOYSA-N perchloric acid Chemical compound OCl(=O)(=O)=O VLTRZXGMWDSKGL-UHFFFAOYSA-N 0.000 description 3
- 230000000704 physical effect Effects 0.000 description 3
- 230000000379 polymerizing effect Effects 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- VGTPCRGMBIAPIM-UHFFFAOYSA-M sodium thiocyanate Chemical compound [Na+].[S-]C#N VGTPCRGMBIAPIM-UHFFFAOYSA-M 0.000 description 3
- 150000003623 transition metal compounds Chemical class 0.000 description 3
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 2
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 2
- URLKBWYHVLBVBO-UHFFFAOYSA-N Para-Xylene Chemical group CC1=CC=C(C)C=C1 URLKBWYHVLBVBO-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- DTQVDTLACAAQTR-UHFFFAOYSA-N Trifluoroacetic acid Chemical compound OC(=O)C(F)(F)F DTQVDTLACAAQTR-UHFFFAOYSA-N 0.000 description 2
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 2
- ATBAMAFKBVZNFJ-UHFFFAOYSA-N beryllium atom Chemical compound [Be] ATBAMAFKBVZNFJ-UHFFFAOYSA-N 0.000 description 2
- LWBPNIJBHRISSS-UHFFFAOYSA-L beryllium dichloride Chemical compound Cl[Be]Cl LWBPNIJBHRISSS-UHFFFAOYSA-L 0.000 description 2
- VRWRYXRXVZEJKF-UHFFFAOYSA-N beryllium;ethane Chemical compound [Be+2].[CH2-]C.[CH2-]C VRWRYXRXVZEJKF-UHFFFAOYSA-N 0.000 description 2
- 230000015572 biosynthetic process Effects 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 239000000460 chlorine Chemical group 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- JXTHNDFMNIQAHM-UHFFFAOYSA-N dichloroacetic acid Chemical compound OC(=O)C(Cl)Cl JXTHNDFMNIQAHM-UHFFFAOYSA-N 0.000 description 2
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 2
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Chemical compound C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052736 halogen Inorganic materials 0.000 description 2
- 150000002367 halogens Chemical group 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- PQXKHYXIUOZZFA-UHFFFAOYSA-M lithium fluoride Chemical compound [Li+].[F-] PQXKHYXIUOZZFA-UHFFFAOYSA-M 0.000 description 2
- IVSZLXZYQVIEFR-UHFFFAOYSA-N m-xylene Chemical group CC1=CC=CC(C)=C1 IVSZLXZYQVIEFR-UHFFFAOYSA-N 0.000 description 2
- YHNWUQFTJNJVNU-UHFFFAOYSA-N magnesium;butane;ethane Chemical compound [Mg+2].[CH2-]C.CCC[CH2-] YHNWUQFTJNJVNU-UHFFFAOYSA-N 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 150000002736 metal compounds Chemical class 0.000 description 2
- 230000000737 periodic effect Effects 0.000 description 2
- 150000002989 phenols Chemical class 0.000 description 2
- UOHMMEJUHBCKEE-UHFFFAOYSA-N prehnitene Chemical compound CC1=CC=C(C)C(C)=C1C UOHMMEJUHBCKEE-UHFFFAOYSA-N 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 2
- BHHYHSUAOQUXJK-UHFFFAOYSA-L zinc fluoride Chemical compound F[Zn]F BHHYHSUAOQUXJK-UHFFFAOYSA-L 0.000 description 2
- WHQOKFZWSDOTQP-UHFFFAOYSA-N 2,3-dihydroxypropyl 4-aminobenzoate Chemical compound NC1=CC=C(C(=O)OCC(O)CO)C=C1 WHQOKFZWSDOTQP-UHFFFAOYSA-N 0.000 description 1
- BMYNFMYTOJXKLE-UHFFFAOYSA-N 3-azaniumyl-2-hydroxypropanoate Chemical compound NCC(O)C(O)=O BMYNFMYTOJXKLE-UHFFFAOYSA-N 0.000 description 1
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 1
- WGZPYSVPKIZOMF-UHFFFAOYSA-N C(C)[Mg]N(CC)CC Chemical compound C(C)[Mg]N(CC)CC WGZPYSVPKIZOMF-UHFFFAOYSA-N 0.000 description 1
- XCJSMVWLIJARNQ-UHFFFAOYSA-N C(CC)[Ba] Chemical compound C(CC)[Ba] XCJSMVWLIJARNQ-UHFFFAOYSA-N 0.000 description 1
- HQQXFHCBRUIMSD-UHFFFAOYSA-N C1(=CC=CC=C1)CC[Ca] Chemical compound C1(=CC=CC=C1)CC[Ca] HQQXFHCBRUIMSD-UHFFFAOYSA-N 0.000 description 1
- ODGBKQVZBVEVAX-UHFFFAOYSA-N C=1C=CC=CC=1N([Mg])C1=CC=CC=C1 Chemical compound C=1C=CC=CC=1N([Mg])C1=CC=CC=C1 ODGBKQVZBVEVAX-UHFFFAOYSA-N 0.000 description 1
- YMTKZUROOGUACT-UHFFFAOYSA-N CC(C)CC[Mg]CCC(C)C Chemical compound CC(C)CC[Mg]CCC(C)C YMTKZUROOGUACT-UHFFFAOYSA-N 0.000 description 1
- KKUZFMJIXIFTND-UHFFFAOYSA-N CCCCCC[Mg] Chemical compound CCCCCC[Mg] KKUZFMJIXIFTND-UHFFFAOYSA-N 0.000 description 1
- RCZPHVPIOWNERS-UHFFFAOYSA-N CCCO[Ti] Chemical compound CCCO[Ti] RCZPHVPIOWNERS-UHFFFAOYSA-N 0.000 description 1
- VLPNUWNKSJVFJY-UHFFFAOYSA-N CC[Mg]C Chemical compound CC[Mg]C VLPNUWNKSJVFJY-UHFFFAOYSA-N 0.000 description 1
- BYKOWANXVGYJCA-UHFFFAOYSA-N CC[Sr]CC Chemical compound CC[Sr]CC BYKOWANXVGYJCA-UHFFFAOYSA-N 0.000 description 1
- OBBRHJBMQXGEEK-UHFFFAOYSA-N COCC[Mg] Chemical compound COCC[Mg] OBBRHJBMQXGEEK-UHFFFAOYSA-N 0.000 description 1
- TXAYJIFDCYDAFU-UHFFFAOYSA-N CSCC[Mg] Chemical compound CSCC[Mg] TXAYJIFDCYDAFU-UHFFFAOYSA-N 0.000 description 1
- ZASAJMJGPSLNJZ-UHFFFAOYSA-N C[Si](C)(C)CC[Mg] Chemical compound C[Si](C)(C)CC[Mg] ZASAJMJGPSLNJZ-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 1
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical group [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- QQWBXRUCDIOFDM-UHFFFAOYSA-M F[Mg]Cc1ccccc1 Chemical compound F[Mg]Cc1ccccc1 QQWBXRUCDIOFDM-UHFFFAOYSA-M 0.000 description 1
- 239000007818 Grignard reagent Substances 0.000 description 1
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 1
- 239000011954 Ziegler–Natta catalyst Substances 0.000 description 1
- HXEMAHFTVFVYMX-UHFFFAOYSA-M [Br-].CC[Ca+] Chemical compound [Br-].CC[Ca+] HXEMAHFTVFVYMX-UHFFFAOYSA-M 0.000 description 1
- UFCYHWOSKZSNMJ-UHFFFAOYSA-M [I-].C(CCC)[Ca+] Chemical compound [I-].C(CCC)[Ca+] UFCYHWOSKZSNMJ-UHFFFAOYSA-M 0.000 description 1
- SNIYGPDAYLBEMK-UHFFFAOYSA-M [I-].[Mg+]C1=CC=CC=C1 Chemical compound [I-].[Mg+]C1=CC=CC=C1 SNIYGPDAYLBEMK-UHFFFAOYSA-M 0.000 description 1
- BRRORWOTKMALRA-UHFFFAOYSA-N [Mg+2].C[Si](C)(C)[NH-].C[Si](C)(C)[NH-] Chemical compound [Mg+2].C[Si](C)(C)[NH-].C[Si](C)(C)[NH-] BRRORWOTKMALRA-UHFFFAOYSA-N 0.000 description 1
- AOAJSDIIVLNNBM-UHFFFAOYSA-N [Mg]CCC1=CC=CC=C1 Chemical compound [Mg]CCC1=CC=CC=C1 AOAJSDIIVLNNBM-UHFFFAOYSA-N 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000004703 alkoxides Chemical class 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 125000005103 alkyl silyl group Chemical group 0.000 description 1
- 125000004414 alkyl thio group Chemical group 0.000 description 1
- ZRGUXTGDSGGHLR-UHFFFAOYSA-K aluminum;triperchlorate Chemical compound [Al+3].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O ZRGUXTGDSGGHLR-UHFFFAOYSA-K 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 238000010539 anionic addition polymerization reaction Methods 0.000 description 1
- 125000002029 aromatic hydrocarbon group Chemical group 0.000 description 1
- 125000003118 aryl group Chemical group 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 150000001553 barium compounds Chemical class 0.000 description 1
- OOULUYZFLXDWDQ-UHFFFAOYSA-L barium perchlorate Chemical compound [Ba+2].[O-]Cl(=O)(=O)=O.[O-]Cl(=O)(=O)=O OOULUYZFLXDWDQ-UHFFFAOYSA-L 0.000 description 1
- 229910001621 beryllium bromide Inorganic materials 0.000 description 1
- 229910001627 beryllium chloride Inorganic materials 0.000 description 1
- 150000001573 beryllium compounds Chemical class 0.000 description 1
- 239000004305 biphenyl Substances 0.000 description 1
- 235000010290 biphenyl Nutrition 0.000 description 1
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Chemical group BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 description 1
- 229910052794 bromium Inorganic materials 0.000 description 1
- 229910052793 cadmium Inorganic materials 0.000 description 1
- BDOSMKKIYDKNTQ-UHFFFAOYSA-N cadmium atom Chemical compound [Cd] BDOSMKKIYDKNTQ-UHFFFAOYSA-N 0.000 description 1
- 229940043430 calcium compound Drugs 0.000 description 1
- 150000001674 calcium compounds Chemical class 0.000 description 1
- VZDMFNJJUXFAIU-UHFFFAOYSA-N calcium;benzene Chemical compound [Ca+2].C1=CC=[C-]C=C1.C1=CC=[C-]C=C1 VZDMFNJJUXFAIU-UHFFFAOYSA-N 0.000 description 1
- RLDQYSHDFVSAPL-UHFFFAOYSA-L calcium;dithiocyanate Chemical compound [Ca+2].[S-]C#N.[S-]C#N RLDQYSHDFVSAPL-UHFFFAOYSA-L 0.000 description 1
- 239000004202 carbamide Substances 0.000 description 1
- 235000011089 carbon dioxide Nutrition 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- QSWDMMVNRMROPK-UHFFFAOYSA-K chromium(3+) trichloride Chemical compound [Cl-].[Cl-].[Cl-].[Cr+3] QSWDMMVNRMROPK-UHFFFAOYSA-K 0.000 description 1
- 230000001112 coagulating effect Effects 0.000 description 1
- 239000003086 colorant Substances 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 229920001940 conductive polymer Polymers 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 229960005215 dichloroacetic acid Drugs 0.000 description 1
- KZLUHGRPVSRSHI-UHFFFAOYSA-N dimethylmagnesium Chemical compound C[Mg]C KZLUHGRPVSRSHI-UHFFFAOYSA-N 0.000 description 1
- 238000004090 dissolution Methods 0.000 description 1
- 238000000578 dry spinning Methods 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
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- 239000004744 fabric Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011737 fluorine Substances 0.000 description 1
- 229910052731 fluorine Inorganic materials 0.000 description 1
- 125000001153 fluoro group Chemical group F* 0.000 description 1
- LTYRAPJYLUPLCI-UHFFFAOYSA-N glycolonitrile Chemical compound OCC#N LTYRAPJYLUPLCI-UHFFFAOYSA-N 0.000 description 1
- 150000004795 grignard reagents Chemical class 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 125000000623 heterocyclic group Chemical group 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- XMBWDFGMSWQBCA-UHFFFAOYSA-N hydrogen iodide Chemical compound I XMBWDFGMSWQBCA-UHFFFAOYSA-N 0.000 description 1
- 229940071870 hydroiodic acid Drugs 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 229910001867 inorganic solvent Inorganic materials 0.000 description 1
- 239000003049 inorganic solvent Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- PNDPGZBMCMUPRI-UHFFFAOYSA-N iodine Chemical compound II PNDPGZBMCMUPRI-UHFFFAOYSA-N 0.000 description 1
- 230000001678 irradiating effect Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229940057995 liquid paraffin Drugs 0.000 description 1
- DLEDOFVPSDKWEF-UHFFFAOYSA-N lithium butane Chemical compound [Li+].CCC[CH2-] DLEDOFVPSDKWEF-UHFFFAOYSA-N 0.000 description 1
- 150000002681 magnesium compounds Chemical class 0.000 description 1
- WRYKIHMRDIOPSI-UHFFFAOYSA-N magnesium;benzene Chemical group [Mg+2].C1=CC=[C-]C=C1.C1=CC=[C-]C=C1 WRYKIHMRDIOPSI-UHFFFAOYSA-N 0.000 description 1
- LWLPYZUDBNFNAH-UHFFFAOYSA-M magnesium;butane;bromide Chemical compound [Mg+2].[Br-].CCC[CH2-] LWLPYZUDBNFNAH-UHFFFAOYSA-M 0.000 description 1
- TUPQEGQHLZFSAP-UHFFFAOYSA-N magnesium;diethylazanide Chemical compound [Mg+2].CC[N-]CC.CC[N-]CC TUPQEGQHLZFSAP-UHFFFAOYSA-N 0.000 description 1
- DLPASUVGCQPFFO-UHFFFAOYSA-N magnesium;ethane Chemical compound [Mg+2].[CH2-]C.[CH2-]C DLPASUVGCQPFFO-UHFFFAOYSA-N 0.000 description 1
- YCCXQARVHOPWFJ-UHFFFAOYSA-M magnesium;ethane;chloride Chemical compound [Mg+2].[Cl-].[CH2-]C YCCXQARVHOPWFJ-UHFFFAOYSA-M 0.000 description 1
- XDKQUSKHRIUJEO-UHFFFAOYSA-N magnesium;ethanolate Chemical compound [Mg+2].CC[O-].CC[O-] XDKQUSKHRIUJEO-UHFFFAOYSA-N 0.000 description 1
- WSEUPCCOBFOBOA-UHFFFAOYSA-L magnesium;methanethiolate Chemical compound [Mg+2].[S-]C.[S-]C WSEUPCCOBFOBOA-UHFFFAOYSA-L 0.000 description 1
- CRGZYKWWYNQGEC-UHFFFAOYSA-N magnesium;methanolate Chemical compound [Mg+2].[O-]C.[O-]C CRGZYKWWYNQGEC-UHFFFAOYSA-N 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 150000007522 mineralic acids Chemical class 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 125000004433 nitrogen atom Chemical group N* 0.000 description 1
- 238000001225 nuclear magnetic resonance method Methods 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- MJKYCJBIICJHRD-UHFFFAOYSA-N pentane-2,4-dione;vanadium Chemical compound [V].CC(=O)CC(C)=O MJKYCJBIICJHRD-UHFFFAOYSA-N 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 235000011007 phosphoric acid Nutrition 0.000 description 1
- 150000003016 phosphoric acids Chemical class 0.000 description 1
- 239000003495 polar organic solvent Substances 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 150000003438 strontium compounds Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- IAHFWCOBPZCAEA-UHFFFAOYSA-N succinonitrile Chemical compound N#CCCC#N IAHFWCOBPZCAEA-UHFFFAOYSA-N 0.000 description 1
- 229920000576 tactic polymer Polymers 0.000 description 1
- CZDYPVPMEAXLPK-UHFFFAOYSA-N tetramethylsilane Chemical compound C[Si](C)(C)C CZDYPVPMEAXLPK-UHFFFAOYSA-N 0.000 description 1
- LLZRNZOLAXHGLL-UHFFFAOYSA-J titanic acid Chemical compound O[Ti](O)(O)O LLZRNZOLAXHGLL-UHFFFAOYSA-J 0.000 description 1
- 150000003609 titanium compounds Chemical class 0.000 description 1
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 description 1
- ZWYDDDAMNQQZHD-UHFFFAOYSA-L titanium(ii) chloride Chemical compound [Cl-].[Cl-].[Ti+2] ZWYDDDAMNQQZHD-UHFFFAOYSA-L 0.000 description 1
- YONPGGFAJWQGJC-UHFFFAOYSA-K titanium(iii) chloride Chemical compound Cl[Ti](Cl)Cl YONPGGFAJWQGJC-UHFFFAOYSA-K 0.000 description 1
- YNJBWRMUSHSURL-UHFFFAOYSA-N trichloroacetic acid Chemical compound OC(=O)C(Cl)(Cl)Cl YNJBWRMUSHSURL-UHFFFAOYSA-N 0.000 description 1
- 125000000026 trimethylsilyl group Chemical group [H]C([H])([H])[Si]([*])(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 150000003682 vanadium compounds Chemical class 0.000 description 1
- JTJFQBNJBPPZRI-UHFFFAOYSA-J vanadium tetrachloride Chemical compound Cl[V](Cl)(Cl)Cl JTJFQBNJBPPZRI-UHFFFAOYSA-J 0.000 description 1
- HQYCOEXWFMFWLR-UHFFFAOYSA-K vanadium(iii) chloride Chemical compound [Cl-].[Cl-].[Cl-].[V+3] HQYCOEXWFMFWLR-UHFFFAOYSA-K 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
- 239000011592 zinc chloride Substances 0.000 description 1
- 235000005074 zinc chloride Nutrition 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)
- Artificial Filaments (AREA)
- Inorganic Fibers (AREA)
Description
【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、繊維化あるいは成膜などの成形加工性に優
れた立体規則性アクリロニトリル重合体およびその組成
物に関する。Description: TECHNICAL FIELD The present invention relates to a stereoregular acrylonitrile polymer excellent in moldability such as fiberization or film formation, and a composition thereof.
この立体規則性アクリロニトリル重合体は、機械的強
度および湿潤状態における耐熱性などに優れた繊維素材
や、金属の選択吸着素材、導電性ポリマーあるいは高強
力炭素繊維原料用などとして期待されている物質であ
る。This stereoregular acrylonitrile polymer is a material that is expected to be used as a fiber material with excellent mechanical strength and heat resistance in wet conditions, as a material for selective adsorption of metals, as a conductive polymer, or as a raw material for high-strength carbon fibers. is there.
従来、アクリロニトリル重合体は、繊維に成形した際
のかさ高さや、風合い、保温性などに優れるうえに、共
重合成分を導入すると鮮やかな色調に染色することがで
き、かつ染色耐候性にも優れるなどの物性を有すること
から、衣料用として広く用いられている。Conventionally, acrylonitrile polymers are excellent in bulkiness, texture, heat retention, etc. when molded into fibers, and can be dyed in vivid colors by introducing a copolymer component, and also excellent in dyeing weather resistance It is widely used for clothing because it has such physical properties.
このアクリロニトリル重合体は通常ラジカル重合開始
剤またはアニオン重合開始剤を用いてアクリロニトリル
を重合させることにより製造されている。しかしなが
ら、このような方法によって得られるアクリロニトリル
重合体においては、核磁気共鳴の方法(以下、NMRと略
記する)による測定によれば化学構造の規則性は存在し
ない。この重合体を溶媒に溶解して繊維やフィルム等に
成形した場合、結晶性が低くし、機械的特性に関しては
十分に満足しうるものではなく、また、耐熱性、中でも
湿潤状態における耐熱性に劣る。特に繊維に成形した場
合には、寸法安定性、引張強度、弾性率などが不足して
いるため、高品位織物などの高級衣料分野への展開が制
限されているのみならず、産業資材・宇宙工学分野等へ
の用途展開も制約されているのが現状である。The acrylonitrile polymer is usually produced by polymerizing acrylonitrile using a radical polymerization initiator or an anionic polymerization initiator. However, the acrylonitrile polymer obtained by such a method has no regularity of the chemical structure according to the measurement by the nuclear magnetic resonance method (hereinafter abbreviated as NMR). When this polymer is dissolved in a solvent and formed into a fiber or film, the crystallinity is lowered, and the mechanical properties are not sufficiently satisfactory. Inferior. In particular, when formed into fibers, the dimensional stability, tensile strength, elastic modulus, etc. are insufficient, which limits the application to high-grade garments such as high-grade fabrics, as well as industrial materials and space. At present, development of applications in the engineering field and the like is also restricted.
一方、尿素−アクリロニトリルの包接化合物にγ線な
どの活性線を照射すると、立体規則性を有するアクリロ
ニトリル重合体、いわゆる高立体規則性アクリロニトリ
ル重合体が得られることが知られている。この方法によ
って得られるアイソタクチック・トリアッド分率I(後
述)が0.4以上のアクリロニトリル重合体は、水存在下
での融点の向上が認められており、またその繊維は熱水
中のヤング率が従来のポリアクリロニトリル繊維に比し
て著しく向上し、かつ湿潤状態における耐熱性が改善さ
れるという特徴を有している。また、このアクリロニト
リル重合体の溶液に硫酸銅などの金属塩を添加すると、
金属イオンがアクリロニトリル重合体分子のシアノ基に
対してメソ位に選択的に配位するため〔「ポリマー・ジ
ャーナル」第18巻、277ページ(1986年)〕、金属の選
択的吸着素材や導電性ポリマーの材料としても好適であ
る。更に、その結晶性の高さから高強力炭素繊維の原料
として期待されている材料でもある。On the other hand, it is known that when an urea-acrylonitrile inclusion compound is irradiated with an actinic ray such as γ-ray, an acrylonitrile polymer having stereoregularity, that is, a so-called highly stereoregular acrylonitrile polymer is obtained. An acrylonitrile polymer having an isotactic triad fraction I (described later) of 0.4 or more obtained by this method has been found to have an improved melting point in the presence of water, and its fiber has a Young's modulus in hot water. Compared to conventional polyacrylonitrile fibers, they have the characteristics of being significantly improved and having improved heat resistance in a wet state. Also, when a metal salt such as copper sulfate is added to the acrylonitrile polymer solution,
Since metal ions are selectively coordinated at the meso position with respect to the cyano group of the acrylonitrile polymer molecule [“Polymer Journal”, Vol. 18, p. 277 (1986)], the material for selective adsorption of metal and conductivity It is also suitable as a polymer material. Further, it is a material expected as a raw material for high-strength carbon fiber due to its high crystallinity.
前記の尿素−アクリロニトリル包接化合物にγ線を照
射して、高立体規則性アクリロニトリル重合体を得る方
法(以下、γ線法と呼ぶ)においては、アイソタクチッ
ク・トリアッド分率Iにおいて0.4から0.8程度に至るま
での高い値が得られ、上述した各種の特性が十分に得ら
れる。しかしながら、この重合体をフィルムや繊維に成
形する場合にその成形特性、とくに延伸性の悪さから十
分に高性能のフィルムや繊維を製作することは困難であ
った。In the above method of irradiating the urea-acrylonitrile clathrate compound with γ-rays to obtain a highly stereoregular acrylonitrile polymer (hereinafter referred to as γ-ray method), the isotactic triad fraction I is 0.4 to 0.8. High values up to the extent are obtained, and the various characteristics described above are sufficiently obtained. However, when this polymer is formed into a film or fiber, it has been difficult to produce a film or fiber having a sufficiently high performance due to poor molding characteristics, particularly poor stretchability.
本発明の目的は、このような従来の高立体規則性アク
リロニトリル重合体が有する成形性を改善し、延伸性の
良好な高アイソタクチックなアクリロニトリル重合体、
およびそのようなアクリロニトリル重合体を含む成形用
組成物を提供するにある。An object of the present invention is to improve the moldability of such a conventional high stereoregularity acrylonitrile polymer, and to provide a highly isotactic acrylonitrile polymer having good stretchability.
And a molding composition containing such an acrylonitrile polymer.
〔課題を解決するための手段(1)〕 本発明者らは、前述のγ線法にこだわらず、アクリロ
ニトリルの触媒法重合に関する研究を重ね、果敢にもア
クリロニトリルの大気圧における沸点(即ち77℃)より
も高い温度にてアクリロニトリルの重合実験を行った。
その結果、驚くべきことに、このような特殊な条件下に
おいて、アイソタクチック分率が0.4より高いアクリロ
ニトリル重合体が得られ、かつ適切な溶剤または可塑剤
を用いてこの重合体から得られる組成物は紡糸またはフ
ィルム化するに際し良好な延伸性等の成形性を示すこと
を見いだした〔特開平1−203406〕。[Means for Solving the Problem (1)] The present inventors have repeated studies on catalyzed polymerization of acrylonitrile regardless of the above-mentioned γ-ray method, and have boldly studied the boiling point of acrylonitrile at atmospheric pressure (that is, 77 ° C.). ) Was carried out at a higher temperature than that of acrylonitrile.
As a result, surprisingly, under these special conditions, an acrylonitrile polymer having an isotactic fraction higher than 0.4 is obtained, and the composition obtained from this polymer using a suitable solvent or plasticizer. The product was found to exhibit good moldability such as good stretchability when spun or formed into a film [JP-A-1-203406].
更に、本発明者らは、従来のγ線法で得られた立体規
則性アクリロニトリル重合体と例えば上記のような触媒
法で製造した立体規則性アクリロニトリル重合体との物
性の差異について詳細に検討した結果、延伸性等の成形
性の良いアクリロニトリル重合体はトリアッド分率Iお
よびS(後述)との間に I+3S>0.95 という関係が成立していることを見出した。Furthermore, the present inventors have studied in detail the difference in physical properties between a stereoregular acrylonitrile polymer obtained by a conventional γ-ray method and a stereoregular acrylonitrile polymer produced by, for example, the above-described catalytic method. As a result, it was found that the acrylonitrile polymer having good moldability such as stretchability had a relation of I + 3S> 0.95 between the triad fractions I and S (described later).
さらに、本発明者らは、γ線法で得られた立体規則性
アクリロニトリル重合体には I+3S<0.95 という関係が成立しており、触媒法にて得られた重合体
とはIとSに関する領域を異にしていることを見出し、
本発明を完成するに至った。Further, the present inventors have established a relationship of I + 3S <0.95 for the stereoregular acrylonitrile polymer obtained by the γ-ray method, and the polymer obtained by the catalytic method is in a region related to I and S. And found that
The present invention has been completed.
すなわち、本発明は、粘度平均分子量50,000以上の直
鎖状アクリロニトリル重合体であって、そのアイソタク
チック・トリアッド分率Iおよびシンジオタクチック・
トリアッド分率Sが次式 I>0.4 および I+3S>0.95 を満足することを特徴とする立体規則性アクリロニトリ
ル重合体を提供する。That is, the present invention relates to a linear acrylonitrile polymer having a viscosity average molecular weight of 50,000 or more, and its isotactic triad fraction I and syndiotactic
A stereoregular acrylonitrile polymer is provided, wherein the triad fraction S satisfies the following formulas: I> 0.4 and I + 3S> 0.95.
本発明の立体規則性アクリロニトリル重合体は、溶剤
または可塑剤として、水、後に定義するプロトン酸もし
くはその水溶液、無機塩類水溶液、または、有機溶剤と
無機塩類との混合物を含有する組成物として成形に供さ
れる。The stereoregular acrylonitrile polymer of the present invention is formed into a composition containing water, a protic acid or an aqueous solution thereof as defined below, an aqueous solution of an inorganic salt, or a mixture of an organic solvent and an inorganic salt as a solvent or a plasticizer. Provided.
過去には本発明のように(I+3S)の値が0.95より大
きいアクリロニトリル重合体を研究した例は少なく、わ
ずかに〔「ヨーロピアン・ポリマー・ジャーナル」第22
巻、559ページ(1986年)〕に有極性あるいは無機性溶
媒中においてアルコキシド類とアルカリ金属のアミド化
合物類とのコンプレックスを重合開始剤として、アクリ
ロニトリルを重合する方法が知られている程度である。
しかしながら、そのアクリロニトリル重合体は(I+3
S)の値が0.95より大なるものの、Iの値が0.2〜0.4と
小さく立体規則性アクリロニトリル重合体の有する機械
的強度や湿潤状態における耐熱性などの優れた特性を有
しないものであった。In the past, there have been few studies on acrylonitrile polymers having a value of (I + 3S) of more than 0.95 as in the present invention, and they have been reported only slightly [[European Polymer Journal, No. 22].
Vol., P. 559 (1986)] to the extent known is a method of polymerizing acrylonitrile in a polar or inorganic solvent using a complex of an alkoxide and an alkali metal amide compound as a polymerization initiator.
However, the acrylonitrile polymer is (I + 3
Although the value of S) was larger than 0.95, the value of I was as small as 0.2 to 0.4, and did not have excellent properties such as mechanical strength and heat resistance in a wet state of the stereoregular acrylonitrile polymer.
上記の式中に表われる(I+3S)の値を境にして成形
性の差異が生じる理由は必ずしもさだかではないが、立
体規則性重合体のトリアッド分率I,H,S(後述)を表現
する三角線図(第1図)において完全にアイソタクチッ
クな点iと完全に立体規則性の無い点qとを結ぶ直線qi
が I+3S=1 で表わされることと何等かの関係があるものと推測され
る。Although the reason why the difference in moldability occurs at the value of (I + 3S) shown in the above formula is not limited, the triad fraction I, H, S (described later) of the stereoregular polymer is expressed. A straight line qi connecting a completely isotactic point i and a completely stereoregular point q in the triangular diagram (FIG. 1).
It is presumed that there is some relation with that is expressed by I + 3S = 1.
第1図を簡単に説明すると、iは完全にアイソタクチ
ックな点、sは完全にシンジオタクチックな点、hはヘ
テロタクチックの極限の点である。また、qは立体規則
性が全く無くなって完全に立体配置がランダムになった
ときの位置である。xは三角図内の任意の一点であっ
て、その点に対応するI(すなわち、アイソタクチック
・トリアッド分率mm)、H(すなわち、ヘテロタクチッ
ク・トリアッド分率mr)、S(すなわち、シンジオタク
チック・トリアッド分率rr)の大きさはそれぞれxi,xh,
xsで示された長さとなる。Briefly explaining FIG. 1, i is a completely isotactic point, s is a completely syndiotactic point, and h is a heterotactic limit. Further, q is a position when the stereoregularity is completely lost and the stereoscopic configuration is completely random. x is any point in the triangular diagram, and corresponding to that point I (ie, isotactic triad fraction mm), H (ie, heterotactic triad fraction mr), S (ie, The magnitude of the syndiotactic triad fraction rr) is xi, xh,
It has the length indicated by xs.
ここで言うアイソタクチック・トリアッド分率Iはい
わゆるトリアッド分率の一であって、重水素化ジメチル
スルフォキシド中に溶解した溶液の13C−NMR(質量数13
の炭素同位体を利用した核磁気共鳴測定装置)のシアノ
基の炭素のピーク強度から算定される。さらに具体的に
は、ポリマー・ジャーナル17巻1291ページ(1985)に記
載されている上出らの方法で、帰属したペンタッド・タ
クティシティーに基づくピーク同定によって求められ
る。すなわち、13C−NMRの核磁気共鳴吸収の立体規則性
に基づくピーク分裂チャートにおいてこの全ピーク強度
に対するmmmm,mmmr,rmmrの3つのピークの強度の合計の
割合がアイソタクチック分率である。The isotactic triad fraction I mentioned here is one of the so-called triad fractions, and is a 13 C-NMR (mass number 13) of a solution dissolved in deuterated dimethyl sulfoxide.
Nuclear Magnetic Resonance Measurement Apparatus using a carbon isotope) of the cyano group. More specifically, it is determined by peak identification based on the assigned pentad tacticity according to the method described above described in Polymer Journal Vol. 17, p. 1291 (1985). That is, in the peak splitting chart based on the stereoregularity of nuclear magnetic resonance absorption of 13 C-NMR, the ratio of the sum of the intensities of the three peaks of mmmm, mmmr, and rmmr to the total peak intensity is the isotactic fraction.
他のトリアッド分率についても同様に、ヘテロタクチ
ック・トリアッド分率Hをmmrm,mmrr,rmrm,rmrrの4つ
のピークの強度の合計の割合で定義し、またシンジオタ
クチック・トリアッド分率Sはmrrm,mrrr,rrrrの3つの
ピークの強度の合計の割合で定義する。従って、次式が
成り立つ。Similarly, for other triad fractions, the heterotactic triad fraction H is defined as the ratio of the sum of the intensities of the four peaks of mmrm, mmrr, rmrm, rmrr, and the syndiotactic triad fraction S is It is defined as the ratio of the sum of the intensities of the three peaks of mrrm, mrr, and rrrr. Therefore, the following equation holds.
I+H+S=1 この測定に際しては、分解能を上げ定量性をもたせる
ために、とくにシアノ基中炭素の吸収ピーク領域(119
〜121ppm;テトラメチルシラン基準)のみに着目し、そ
のピークを中心に±500Hzを観測する。装置としては日
本電子製フーリエ変換NMR(FX−200)を使用し、溶媒と
しては重水素化ジメチルスルフォキシドを用い、試料濃
度を3〜20重量パーセントに調整する。測定条件として
は、温度80℃、観測周波数幅1000Hz、データ・ポイント
16k、照射時間6.5μs(45゜パルス)、パルス遅延時間
2.5s、サンプリング時間8.1s、積算回数64×10〜64×10
0に設定する。I + H + S = 1 In this measurement, in order to increase the resolution and to give a quantitative property, in particular, the absorption peak region of carbon in the cyano group (119
121121 ppm; based on tetramethylsilane), and observe ± 500 Hz around the peak. A Fourier transform NMR (FX-200) manufactured by JEOL Ltd. is used as an apparatus, deuterated dimethyl sulfoxide is used as a solvent, and the sample concentration is adjusted to 3 to 20% by weight. Measurement conditions are as follows: temperature 80 ° C, observation frequency width 1000 Hz, data point
16k, irradiation time 6.5μs (45 ° pulse), pulse delay time
2.5s, sampling time 8.1s, total number of times 64 × 10 to 64 × 10
Set to 0.
〔課題を解決するための手段(2)〕 本発明の立体規則性アクリロニトリル重合体の分子量
は一般的には特に限定されないが、繊維化あるいは成膜
を十分満足に行うためには分子が直鎖状であっで粘度平
均分子量が50,000以上でなければならない。[Means for Solving the Problem (2)] The molecular weight of the stereoregular acrylonitrile polymer of the present invention is not particularly limited in general. And have a viscosity average molecular weight of 50,000 or more.
本発明の立体規則性アクリロニトリル重合体は、アク
リロニトリル・ホモポリマーである。本発明の立体規則
性アクリロニトリル重合体は、以下に述べるような有機
金属化合物を開始剤としてアクリロニトリルを重合する
方法によって製造できる。The stereoregular acrylonitrile polymer of the present invention is an acrylonitrile homopolymer. The stereoregular acrylonitrile polymer of the present invention can be produced by a method of polymerizing acrylonitrile using an organometallic compound as an initiator as described below.
すなわち、アルカリ土類金属を含有する有機金属化合
物、あるいは周期律表第I,IIおよびIII族の金属を二種
以上組み合わせたいわゆるアート・コンプレックスと呼
ばれる有機金属化合物、さらにはアルカリ土類金属を含
有する有機金属化合物と遷移金属化合物とを組合せて用
いるいわゆるチーグラー・ナッタ型の開始剤系が用いら
れる。That is, an organic metal compound containing an alkaline earth metal, an organic metal compound called an art complex in which two or more metals of Groups I, II and III of the periodic table are combined, and further containing an alkaline earth metal A so-called Ziegler-Natta type initiator system using a combination of an organometallic compound and a transition metal compound is used.
以下に、適当な開始剤となりうる有機金属化合物の例
を挙げるが、本発明の重合体は、これらの例によって制
限されるものではない。The following are examples of organometallic compounds that can be suitable initiators, but the polymer of the present invention is not limited by these examples.
まず、アルカリ土類金属を含む有機金属化合物として
はベリリウム、マグネシウム、カルシウム、ストロンチ
ウム、バリウムを含有する有機金属化合物が挙げられ
る。このうち、有機ベリリウム化合物としては式R2Beで
表される形のものとしてジエチルベリリウム、ノルマル
プロピルベリリウム、ノルマルブチルエチルベリリウム
等があり、式RBeXの形で表されるグリニャール・タイプ
のものにフェニルベリリウムクロライドやアリルベリリ
ウムブロマイド等がある。カルシウム化合物には、ジフ
ェニルカルシウム、フェニルエチルカルシウムなどの式
R2Caで表されるものとエチルカルシウムブロマイドやノ
ルマルブチルカルシウムヨーダイドなどの式RCaXで表さ
れるものがある。ストロンチウム化合物としてはジエチ
ルストロンチウムが挙げられ、また、バリウム化合物と
してはジノルマルプロピルバリウムが挙げられる。First, examples of the organometallic compound containing an alkaline earth metal include organometallic compounds containing beryllium, magnesium, calcium, strontium, and barium. Among these, the organic beryllium compounds represented by the formula R 2 Be include diethyl beryllium, normal propyl beryllium, normal butyl ethyl beryllium, and the like, and the Grignard type represented by the formula RBeX includes phenyl. Examples include beryllium chloride and allyl beryllium bromide. Calcium compounds include formulas such as diphenyl calcium and phenylethyl calcium
There are those represented by R 2 Ca and those represented by the formula RCaX such as ethyl calcium bromide and normal butyl calcium iodide. Examples of the strontium compound include diethyl strontium, and examples of the barium compound include dinormal propyl barium.
有機マグネシウム化合物としては、例えば、式R2Mg
(Rは脂肪族もしくは芳香族炭化水素またはそれらの組
合せからなる炭化水素基)で表される、ジメチルマグネ
シウム、ジエチルマグネシウム、ジノルマルプロピルマ
グネシウム、ジノルマルブチルマグネシウム、ジイソア
ミルマグネシウム、ジノルマルヘキシルマグネシウム、
ジアリルマグネシウム、ジフェニルマグネシウムなどの
同一炭化水素基を二個有する有機マグネシウム化合物、
ならびにメチルエチルマグネシウム、ノルマルブチルエ
チルマグネシウム、フェニルエチルマグネシウムなどの
二つの異なる炭化水素基を有する有機マグネシウム化合
物が挙げられる。更に、いわゆるグリニャール試薬RMgX
(Rは前記と同じ、Xはハロゲンである)も開始剤とし
て有効である。これにはエチルマグネシウムクロライ
ド、ノルマルブチルマグネシウムブロマイド、フェニル
マグネシウムヨーダイド、ベンジルマグネシウムフルオ
ライドなどが含まれる。As the organomagnesium compound, for example, the formula R 2 Mg
(R is a hydrocarbon group comprising an aliphatic or aromatic hydrocarbon or a combination thereof), dimethylmagnesium, diethylmagnesium, dinormalpropylmagnesium, dinormalbutylmagnesium, diisoamylmagnesium, dinormalhexylmagnesium,
Organic magnesium compounds having two identical hydrocarbon groups such as diallyl magnesium and diphenyl magnesium,
And organomagnesium compounds having two different hydrocarbon groups, such as methylethylmagnesium, normal butylethylmagnesium, and phenylethylmagnesium. Furthermore, the so-called Grignard reagent RMgX
(R is the same as above and X is a halogen) are also effective as initiators. This includes ethyl magnesium chloride, normal butyl magnesium bromide, phenyl magnesium iodide, benzyl magnesium fluoride and the like.
さらに、これらのアルキル基をアミノ基、アルコキシ
基、アルキルシリル基、アルキルチオ基およびそれらの
複合された置換基にて置き換えた有機マグネシウム化合
物もより高い効果を発揮する。例えば、エチルジエチル
アミノマグネシウムのような式R2NMgRで表される化合
物、およびビス(ジエチルアミノ)マグネシウム、ビス
(ジフェニルアミノ)マグネシウムのような式R2NMgNR2
で表される化合物である(これら2つの式のRは前記と
同様であるが、R2として表される2つのRは互いに結合
しそれらが結合している窒素原子とともに複素環を形成
していてもよい);メトキシエチルマグネシウムのよう
な式ROMgR(Rは前記と同様)で表される化合物;ジメ
トキシマグネシウム、ジエトキシマグネシウム、ジノル
マルプトキシマグネシウムのような式ROMgOR(Rは前記
と同様)で表される化合物;ビス(トリメチルシリル)
マグネシウムのような式R3SiMgSiR3(Rは前記と同様)
で表される化合物;トリメチルシリルエチルマグネシウ
ムのような式R3SiMgR(Rは前記と同様)で表される化
合物;メチルチオエチルマグネシウムのような式RSMgR
(Rは前記と同様)で表される化合物;ビス(メチルチ
オ)マグネシウムのような式RSMgSR(Rは前記と同様)
で表される化合物;ならびにビス〔ビス(トリメチルシ
リルアミノ)〕マグネシウムのような式(R3Si)2NMgN
(SiR3)2で表される化合物および式(R3Si)2NMgR
(両式中のRは前記と同様)で表される化合物などであ
る。Furthermore, organomagnesium compounds in which these alkyl groups are replaced with amino groups, alkoxy groups, alkylsilyl groups, alkylthio groups, and their combined substituents also exhibit higher effects. For example, a compound represented by the formula R 2 NMgr such as ethyl diethylamino magnesium, and bis (diethylamino) magnesium, bis formula R 2 NMgNR 2, such as (diphenylamino) magnesium
(R in these two formulas is the same as described above, except that two Rs represented by R 2 are bonded to each other and form a heterocyclic ring together with the nitrogen atom to which they are bonded. A compound represented by the formula ROMgR such as methoxyethylmagnesium (R is the same as described above); a formula ROMgOR such as dimethoxymagnesium, diethoxymagnesium, dinormal maltoxymagnesium (R is the same as described above) A compound represented by the formula: bis (trimethylsilyl)
Formula R 3 SiMgSiR 3 like magnesium (R is as above)
A compound represented by the formula R 3 SiMgR such as trimethylsilylethylmagnesium (R is as defined above); a formula RSMgR such as methylthioethylmagnesium
(R is the same as described above); a compound represented by the formula RSMgSR such as bis (methylthio) magnesium (R is the same as described above)
And a formula (R 3 Si) 2 NMgN such as bis [bis (trimethylsilylamino)] magnesium
Compound represented by (SiR 3 ) 2 and formula (R 3 Si) 2 NMgR
(Wherein R in both formulas is the same as described above).
また、これらの有機金属化合物に対して遷移金属化合
物を組み合わせて用いることも可能である。その遷移金
属化合物とは通常チーグラー・ナッタ触媒と言われてい
る重合開始剤の原料の一部であり、主なものとしてはジ
クロロチタニウム、トリクロロチタニウム、テトラクロ
ロチタニウム、テトラノルマルプロポキシチタニウム、
テトラヒドロキシチタニウム、ジシクロペンタジエニル
ジクロロチタニウムなどで代表されるチタン化合物やト
リクロロバナジウム、テトラクロロバナジウム、オキシ
トリクロライドバナジウム、アセチルアセトンバナジウ
ムなどのバナジウム化合物、さらにはトリクロロクロミ
ウムなど数多くの化合物がある。It is also possible to use a transition metal compound in combination with these organometallic compounds. The transition metal compound is a part of a raw material of a polymerization initiator usually called a Ziegler-Natta catalyst, and mainly includes dichlorotitanium, trichlorotitanium, tetrachlorotitanium, tetranormal propoxy titanium,
There are titanium compounds represented by tetrahydroxytitanium, dicyclopentadienyldichlorotitanium and the like, vanadium compounds such as trichlorovanadium, tetrachlorovanadium, oxytrichloride vanadium and acetylacetone vanadium, and many other compounds such as trichlorochromium.
周期律表第I,IIおよびIII族の金属を二種以上組み合
わせたいわゆるアート・コンプレックスの例としては、
一般形で表現して次の一般式で表わされるものを挙げる
ことができる。すなわち、M1M2R3-nHn,M1AlR4-nHn,M2Al
R5-nXn,M2(AlR4-nHn)2,M2AlR5-n(NR2)n,LiZnR
3-n(NR2)n、およびLi2ZnR4-n(NR2)nである。Examples of so-called art complexes combining two or more metals of Groups I, II and III of the Periodic Table include:
The following general formulas can be given in a general form. That is, M 1 M 2 R 3-n H n , M 1 AlR 4-n H n , M 2 Al
R 5-n X n , M 2 (AlR 4-n H n ) 2 , M 2 AlR 5-n (NR 2 ) n , LiZnR
3-n (NR 2) n , and Li 2 ZnR 4-n (NR 2) is n.
ここで、式中のRはたがいに同一でも異なっていても
よく、それぞれ脂肪族または芳香族炭化水素もしくはそ
れらの組合せからなる炭化水素である。また、M1はリチ
ウム、ナトリウム、カリウムの中から選ばれた一種の金
属、M2はマグネシウム、ベリリウム、カルシウム、亜
鉛、カドミウムの中から選ばれた一種の金属、Xは弗
素、塩素、臭素、沃素の中から選ばれた一種の元素であ
り、更にnは零または正の整数で同一分子内における5
−n,4−nあるいは3−nの添え字が負にならない範囲
の値をとるものとする。Here, R in the formula may be the same or different, and is a hydrocarbon composed of an aliphatic or aromatic hydrocarbon or a combination thereof. M 1 is a kind of metal selected from lithium, sodium and potassium, M 2 is a kind of metal selected from magnesium, beryllium, calcium, zinc and cadmium, X is fluorine, chlorine, bromine, N is a kind of element selected from iodine, and n is zero or a positive integer and 5 in the same molecule.
It is assumed that the subscript of -n, 4-n or 3-n takes a value in a range where the subscript does not become negative.
これらの化合物の例としては、トリエチルナトリウム
マグネシウム、ビス(テトラエチルアルミニウム)マグ
ネシウム、ジフェニルアミノテトラエチルマグネシウム
アルミニウム、ジフェニルアミノジエチル亜鉛リチウ
ム、ジノルマルブチルジエチル亜鉛ジリチウムなどが挙
げられる。Examples of these compounds include triethylsodium magnesium, bis (tetraethylaluminum) magnesium, diphenylaminotetraethylmagnesiumaluminum, diphenylaminodiethylzinclithium, dinormalbutyldiethylzincdilithium, and the like.
次に、重合条件について述べる。重合温度は110℃以
上であることが必要である。アクリロニトリルの大気圧
における沸点(77℃)未満で重合した場合は式I>0.4
を満足せず、粘度平均分子量も50,000より低くなる。こ
れは実質的な分子量が低いか、または実質的な分子量が
低くない場合でもポリマー鎖中に分岐構造が増加して直
鎖状でなくなっているかのいずれかであって、しかも重
合体の黄色の着色も極めて著しい。77℃以上、110℃未
満で重合した場合には、式I>0.4および式I+3S>0.9
5は満足するが、粘度平均分子量がやはり50,000に満た
ない。Next, the polymerization conditions will be described. The polymerization temperature needs to be 110 ° C. or higher. When acrylonitrile is polymerized below the boiling point at atmospheric pressure (77 ° C.), the formula I> 0.4
Is not satisfied, and the viscosity average molecular weight is also lower than 50,000. This is either a substantial low molecular weight, or even if the molecular weight is not low, the branched structure increases in the polymer chain and is no longer linear, and the yellow color of the polymer The coloring is also extremely marked. When polymerized at 77 ° C or higher and lower than 110 ° C, Formula I> 0.4 and Formula I + 3S> 0.9
5 is satisfactory, but the viscosity average molecular weight is still less than 50,000.
第2図に重合温度85℃で重合して得た重合体(粘度平
均分子量が5,000)〔第2図(a)〕と重合温度130℃で
重合して得た重合体(粘度平均分子量が88,000)〔第2
図(b)〕のNMRチャートを示す。第2図(a)の2つ
のチャートは第2図(b)の2つのチャートに比して吸
収ピークの数が多く(すなわち、矢印で示すピークは第
2図(a)のみにみられ、第2図(b)にはみられな
い。)、低分子の場合の分子未満あるいは分岐に帰因す
るものとされているピークが多数観察される。〔ポリア
クリロニトリルの分岐に関する論文;W.Berger et al.:A
cta Polymerica,33,626,632(1982)等参照〕。いずれ
にしてもこの場合には紡糸性および延伸性が極端に悪
く、また成形品の物性が劣る。FIG. 2 shows a polymer obtained by polymerization at a polymerization temperature of 85 ° C. (viscosity average molecular weight: 5,000) [FIG. 2 (a)] and a polymer obtained by polymerization at a polymerization temperature of 130 ° C. (viscosity average molecular weight: 88,000) ) [Second
2 (b)] shows an NMR chart. The two charts in FIG. 2 (a) have a larger number of absorption peaks than the two charts in FIG. 2 (b) (that is, the peaks indicated by arrows are seen only in FIG. 2 (a), In FIG. 2 (b), a large number of peaks, which are considered to be attributable to less than a molecule or to branching in the case of a small molecule, are observed. [A dissertation on the branching of polyacrylonitrile; W. Berger et al .: A
cta Polymerica, 33 , 626, 632 (1982), etc.]. In any case, in this case, the spinnability and stretchability are extremely poor, and the physical properties of the molded product are inferior.
重合温度の上限については、PANは一般的に200℃より
やや低い温度にて分解着色することが知られており、現
実的には分解着色する温度未満の条件で重合することが
望ましい。Regarding the upper limit of the polymerization temperature, it is generally known that PAN is decomposed and colored at a temperature slightly lower than 200 ° C., and it is practically desirable to carry out the polymerization at a temperature lower than the temperature at which the PAN is decomposed and colored.
重合溶媒は、各種の有機溶媒の中で前述の開始剤の重
合能を阻害しないものであればその選択に困難はない
が、より望ましい溶媒は芳香族炭化水素基を自己の分子
内に含有する有機溶媒である。このような溶媒を用いた
重合機構は未だ十分には明らかではないものの、溶媒分
子内の芳香族系のπ電子がアクリロニトリル重合体の立
体規則性形成に対して何等かの重要な役割を果たしてい
るものと考えられる。使用される溶媒を限定するもので
はないが、例としてこれらの溶媒を列挙するならば、ベ
ンゼン、トルエン、オルトキシレン、メタキシレン、パ
ラキシレン、ナフタレン、ジフェニルエーテル、ビフェ
ニールなどを挙げることができる。The polymerization solvent is not difficult to select as long as it does not inhibit the polymerization ability of the above-mentioned initiator among various organic solvents, but a more preferable solvent contains an aromatic hydrocarbon group in its own molecule. Organic solvent. Although the mechanism of polymerization using such a solvent is not yet fully understood, the aromatic π electrons in the solvent molecule play some important role in the formation of the stereoregularity of the acrylonitrile polymer. It is considered something. The solvent used is not limited, but examples of these solvents include benzene, toluene, ortho-xylene, meta-xylene, para-xylene, naphthalene, diphenyl ether, biphenyl and the like.
本発明の立体規則性アクリロニトリル重合体を成形す
るにあたって用いられる溶剤としては、通常のアクリロ
ニトリル重合体において知られている数多くの溶剤は必
ずしも重合体を溶解しないので用いることはできない。
立体規則性の高いアクリロニトリル重合体に使用しうる
溶媒としては、水;プロトン酸もしくは水溶液、無機塩
類水溶液、あるいは無機塩類を含有する有機溶媒に限ら
れる。酸と言われるものにはブレンステッドの定義した
酸やルイスの意味の酸など様々な立場からの定義及び範
疇があるが、ここでいうプロトン酸とは、分子内にプロ
トンを有する酸のことをいう。プロトン酸の例として
は、硝酸、硫酸、各種リン酸、弗化水素酸、塩化水素
酸、臭化水素酸、沃化水素酸、過塩素酸等の無機酸をは
じめとして、酢酸、ジクロロ酢酸、トリクロロ酢酸、ト
リフルオロ酢酸等各種の有機酸が挙げられる。また、フ
ェノール類、アルコール類も当然プロトン酸に含まれ
る。本発明者らの研究によれば密閉系において、水では
摂氏180度を超える条件で、フェノール類、アルコール
類も各化合物に応じた一定温度以上の条件において本発
明の重合体を溶解せしめることを見いだしている。As the solvent used for molding the stereoregular acrylonitrile polymer of the present invention, many solvents known for ordinary acrylonitrile polymers cannot be used because they do not necessarily dissolve the polymer.
Solvents that can be used for the acrylonitrile polymer having high stereoregularity are limited to water; protonic acids or aqueous solutions, aqueous solutions of inorganic salts, or organic solvents containing inorganic salts. What is called an acid has definitions and categories from various standpoints, such as an acid defined by Bronsted and an acid having the meaning of Lewis, but a protonic acid here refers to an acid having a proton in the molecule. Say. Examples of protic acids include nitric acid, sulfuric acid, various phosphoric acids, hydrofluoric acid, hydrochloric acid, hydrobromic acid, hydroiodic acid, inorganic acids such as perchloric acid, acetic acid, dichloroacetic acid, Various organic acids such as trichloroacetic acid and trifluoroacetic acid are exemplified. In addition, phenols and alcohols are naturally included in the protonic acid. According to the study of the present inventors, in a closed system, phenols and alcohols dissolve the polymer of the present invention under a condition of a certain temperature or higher corresponding to each compound under a condition exceeding 180 degrees Celsius in water. Have found.
また、無機塩類水溶液を本発明の重合体の溶剤または
可塑剤として用いることもできる。用いられる好ましい
無機塩類の例としては、ロダン酸ナトリウム、ロダン酸
リチウム、ロダン酸カルシウム、ロダン酸亜鉛等の各種
ロダン酸塩、塩化亜鉛、弗化亜鉛を初めとする各種のハ
ロゲン含有塩類、過塩素酸ナトリウム、過塩素酸カルシ
ウム、過塩素酸バリウム、過塩素酸アルミニウム等の過
塩素酸塩が挙げられる。Further, an aqueous solution of an inorganic salt can be used as a solvent or a plasticizer for the polymer of the present invention. Examples of the preferred inorganic salts to be used include various rhodanates such as sodium rhodanate, lithium rhodanate, calcium rhodanate, zinc rhodanate, various halogen-containing salts including zinc chloride and zinc fluoride, and perchlorine. And perchlorates such as sodium acid, calcium perchlorate, barium perchlorate, and aluminum perchlorate.
また、無機塩類を含有する有機溶媒も用いられる。無
機塩類を添加しない有機溶剤は該重合体を全く溶解しな
いか、もしくは膨潤する程度できわめて溶解が困難であ
る。使用される有機溶剤としては、例えば、ジメチルフ
ォルムアミド、ジメチルスルフォキシド、ジメチルアセ
トアミド、スクシノニトリル、γ−ブチロラクトン、エ
チレンカーボネート水溶液、ヒドロオキシアセトニトリ
ル等が挙げられる。添加する無機塩としては、例えば、
塩化リチウム、弗化リチウムなどが好ましく用いられ
る。Further, an organic solvent containing inorganic salts is also used. An organic solvent to which no inorganic salts are added does not dissolve the polymer at all, or swells to an extent that dissolution is extremely difficult. Examples of the organic solvent used include dimethylformamide, dimethylsulfoxide, dimethylacetamide, succinonitrile, γ-butyrolactone, an aqueous solution of ethylene carbonate, and hydroxyacetonitrile. As the inorganic salt to be added, for example,
Lithium chloride, lithium fluoride and the like are preferably used.
立体規則性アクリロニトリル重合体と上記各種溶剤と
からなる組成物中の両者の割合は、溶剤の種類および組
成物の成形法等によって変るが、一般に、組成物重量に
基づきアクリロニトリル重合体5〜50重量%、溶剤50〜
95重量%の範囲からそれぞれ選ぶことが好ましい。The proportion of the stereoregular acrylonitrile polymer and the various solvents in the composition comprising the various solvents varies depending on the type of the solvent and the molding method of the composition, but generally, the acrylonitrile polymer is 5 to 50% by weight based on the composition weight. %, Solvent 50 ~
It is preferable to select each from the range of 95% by weight.
本発明の立体規則性アクリロニトリル重合体の繊維化
は、従来のアクリロニトリル重合体の繊維化と同様に前
述の溶剤を用いて紡糸原液とした後、乾式および湿式の
紡糸法にて行うことができる。代表的な一例として、硝
酸水溶液を溶剤とする場合、濃度60〜80重量%の硝酸水
溶液100重量部に対して重合体を10〜40重量部溶解し紡
糸原液とする。この紡糸原液を紡口より20〜50重量%の
硝酸水溶液よりなる凝固浴に押し出し、凝固させて繊維
とする。この繊維を水洗して90℃熱水中で10倍程度に延
伸した後乾燥する。乾燥した繊維はそのままでも使用で
きるが、必要に応じて再延伸や湿潤状態や乾燥状態で熱
処理を行うことができる。The fiberization of the stereoregular acrylonitrile polymer of the present invention can be carried out by a dry and wet spinning method after forming a spinning solution using the above-mentioned solvent in the same manner as in the conventional fiberization of an acrylonitrile polymer. As a typical example, when a nitric acid aqueous solution is used as a solvent, 10 to 40 parts by weight of a polymer is dissolved in 100 parts by weight of a nitric acid aqueous solution having a concentration of 60 to 80% by weight to prepare a spinning solution. The spinning solution is extruded from a spinneret into a coagulation bath composed of a 20 to 50% by weight nitric acid aqueous solution, and coagulated into fibers. The fibers are washed with water, stretched about 10 times in hot water at 90 ° C., and then dried. The dried fiber can be used as it is, but can be subjected to redrawing, heat treatment in a wet state or a dry state as necessary.
本発明の立体規則性アクリロニトリル重合体を繊維化
した繊維は、加工性、特に延伸性にすぐれ、例えば既述
の90℃熱水中における最大延伸倍率の値で通常10倍を超
え、条件によっては11倍を超えるものもある。これに反
し、従来のγ線法によるアクリロニトリル重合体を繊維
化した場合には条件を選んでも90℃熱水中の最大延伸倍
率は高々9倍前後がよいところである。Fibers obtained by fibrillating the stereoregular acrylonitrile polymer of the present invention have excellent workability, particularly excellent stretchability, for example, the value of the maximum stretch ratio in hot water of 90 ° C. which is usually higher than 10 times, depending on the conditions. Some are more than 11 times. On the other hand, when the acrylonitrile polymer is fiberized by the conventional γ-ray method, the maximum draw ratio in hot water at 90 ° C. is preferably at most about 9 times even if the conditions are selected.
上記の熱水中で延伸した繊維をさらに有機熱媒中や乾
式での熱ロール上で120℃以上の温度において延伸する
ことができ、これによって繊維の湿潤状態での機械的物
性を大幅に向上させることができる。湿潤状態での機械
的物性は、普通95℃熱水中でのヤング率によって評価さ
れ、通常のアクリロニトリル系繊維ではこれが1g/d以下
であり、改良されたもので3〜5g/dである。しかし、本
発明の立体規則性アクリロニトリル重合体を用いた繊維
では15g/d以上になる。The fiber drawn in the above hot water can be further drawn at a temperature of 120 ° C or higher in an organic heat medium or on a hot roll in a dry process, thereby significantly improving the mechanical properties of the fiber in a wet state. Can be done. The mechanical properties in the wet state are usually evaluated by Young's modulus in hot water at 95 ° C., which is 1 g / d or less for ordinary acrylonitrile fibers, and 3 to 5 g / d for improved ones. However, the fiber using the stereoregular acrylonitrile polymer of the present invention has a weight of 15 g / d or more.
本発明の立体規則性アクリロニトリル重合体は、既述
のように水存在下で融点が上昇するなど結晶性が高く、
繊維に成形すれば機械的強度および湿潤状態での耐熱性
に優れたものが得られ、かつ繊維化工程における延伸性
その他の加工性にも優れている。The stereoregular acrylonitrile polymer of the present invention has high crystallinity such as an increase in melting point in the presence of water as described above,
When formed into fibers, those having excellent mechanical strength and heat resistance in a wet state can be obtained, and also excellent in stretchability and other workability in a fiberizing step.
また、プロトン酸もしくはその水溶液、無機塩類の水
溶液または有機溶剤と無機塩類との混合物を溶剤または
可塑剤として含む立体規則性アクリロニトリル重合体の
組成物は、該重合体をその優れた性質を十分に発揮した
繊維やフィルムに成形するために有用である。Further, a composition of a stereoregular acrylonitrile polymer containing a protonic acid or an aqueous solution thereof, an aqueous solution of an inorganic salt or a mixture of an organic solvent and an inorganic salt as a solvent or a plasticizer can sufficiently exhibit the excellent properties of the polymer. It is useful for forming fibers and films that have been exhibited.
以下、実施例について本発明をさらに詳細に説明す
る。Hereinafter, the present invention will be described in more detail with reference to Examples.
実施例1 蒸発成分を凝縮しそれを還流できるように組まれた第
3図に示すような装置を用いて重合を行った。まず10
容の三つ口フラスコ5中に窒素供給管8を通じて窒素を
導入して、空気を置換し、これに窒素気流下で1,2,3,5
−テトラメチルベンゼンを8入れた。重合開始剤とし
てジノルマルヘキシルマグネシウムの1.0モル濃度ヘプ
タン溶液120mlを添加して温度を130℃に調節した。次
に、アクリロニトリルを1滴下して60分重合させた。Example 1 Polymerization was carried out by using an apparatus as shown in FIG. 3 which was set up so that evaporated components could be condensed and refluxed. First 10
Nitrogen was introduced into the three-necked flask 5 through a nitrogen supply pipe 8 to replace air, and the nitrogen was introduced under a nitrogen stream to 1,2,3,5.
8 were charged with tetramethylbenzene. The temperature was adjusted to 130 ° C. by adding 120 ml of a 1.0 molar solution of dinormal hexylmagnesium in heptane as a polymerization initiator. Next, one drop of acrylonitrile was polymerized for 60 minutes.
これに、適当量の塩酸メタノール混合溶液を加えて重
合反応を終了させ、以下濾過と水洗を繰り返し、乾燥秤
量した結果、238グラムの重合体を得た。To this, an appropriate amount of a mixed solution of methanol and hydrochloric acid was added to terminate the polymerization reaction. Thereafter, filtration and washing were repeated, followed by drying and weighing. As a result, 238 g of a polymer was obtained.
この重合体を重水素化ジメチルスルフォキシドに5重
量%溶解して、13C−NMR測定を行ったところ、I,H,Sは
それぞれ0.576,0.282,0.142であった。従って、(I+3
S)は1.002となる。またその粘度平均分子量は95,000で
あった。When this polymer was dissolved in deuterated dimethyl sulfoxide at 5% by weight and 13 C-NMR measurement was performed, I, H and S were 0.576, 0.282 and 0.142, respectively. Therefore, (I + 3
S) becomes 1.002. Its viscosity average molecular weight was 95,000.
ここで粘度平均分子量の測定は25℃ジメチルスルフォ
キサイドに測定すべき重合体を溶解し、常法により固有
粘度〔η〕を求めたのち次式によって粘度平均分子量M
を計算した。Here, the viscosity average molecular weight is measured at 25 ° C. by dissolving the polymer to be measured in dimethyl sulfoxide, determining the intrinsic viscosity [η] by a conventional method, and then calculating the viscosity average molecular weight M by the following formula.
Was calculated.
〔η〕=0.204×M0.58 この重合体200gを0℃に保ったままの環境において、
70重量%硝酸水溶液に16重量%濃度で溶解させたとこ
ろ、この組成物は紡糸に好適な曳糸性を示した。この紡
糸原液を34重量%硝酸水溶液よりなる凝固液中に孔径0.
3mm、孔数100の紡口より吐出し、凝固させ、水洗して未
延伸糸を得た。その後、90℃の熱水中でこの未延伸糸の
最大延伸倍率を測定したところ、10.5倍であった。さら
に、熱水中で最大延伸倍率の95%の延伸を行った延伸糸
を用いて、四個の乾熱ロール上で135℃の温度において
2.0倍の延伸を行った。得られた繊維の強度は18.2g/dで
あり、95℃熱水中で測定したヤング率は17.2g/dであっ
た。[Η] = 0.204 × M 0.58 In an environment where 200 g of this polymer was kept at 0 ° C.,
When dissolved in a 70% by weight aqueous nitric acid solution at a concentration of 16% by weight, the composition exhibited spinnability suitable for spinning. This spinning dope was added to a coagulating liquid consisting of a 34% by weight nitric acid aqueous solution to obtain a pore size of 0.
It was discharged from a 3 mm, 100-hole spinneret, solidified, and washed with water to obtain an undrawn yarn. Then, when the maximum draw ratio of this undrawn yarn was measured in hot water at 90 ° C., it was 10.5 times. Furthermore, at a temperature of 135 ° C. on four dry heat rolls, using a drawn yarn that has been drawn at 95% of the maximum draw ratio in hot water.
Stretching was performed 2.0 times. The strength of the obtained fiber was 18.2 g / d, and the Young's modulus measured in hot water at 95 ° C. was 17.2 g / d.
実施例2 重合開始剤をノルマルブチルエチルマグネシウムとし
た他は、実施例1と同様にして、立体規則性アクリロニ
トリル重合体を得、この重合体をやはり同様に紡糸して
繊維とした。その未延伸糸の最大延伸倍率を測定したと
ころ、11.3倍であった。最大延伸倍率の95%の延伸を行
った後、実施例1と同様の条件での乾熱延伸で得た繊維
の強度は14.5g/dであり、95℃熱水中で測定したヤング
率は16.0g/dであった。Example 2 A stereoregular acrylonitrile polymer was obtained in the same manner as in Example 1 except that normal butylethylmagnesium was used as the polymerization initiator, and this polymer was spun into fibers. When the maximum stretching ratio of the undrawn yarn was measured, it was 11.3 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry drawing under the same conditions as in Example 1 had a strength of 14.5 g / d, and the Young's modulus measured in hot water at 95 ° C was It was 16.0 g / d.
実施例3 重合開始剤をジエチルベリリウムとした他は、実施例
1と同様にして、立体規則性アクリロニトリル重合体を
得、この重合体を塩化リチウム5重量%含有のジメチル
フォルムアミドに溶解して48重量%の凝固浴中に吐出し
て水洗した。これを実施例1と同様に最大延伸倍率を測
定したところ、10.2倍であった。最大延伸倍率の95%の
延伸を行った後、実施例1と同様の条件で乾熱延伸をし
て得た繊維の強度は12.4g/dであり、95℃熱水中ヤング
率は15.4g/dであった。Example 3 A stereoregular acrylonitrile polymer was obtained in the same manner as in Example 1 except that diethyl beryllium was used as a polymerization initiator, and this polymer was dissolved in dimethylformamide containing 5% by weight of lithium chloride. The mixture was discharged into a weight% coagulation bath and washed with water. When the maximum draw ratio was measured in the same manner as in Example 1, it was 10.2 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry heat drawing under the same conditions as in Example 1 had a strength of 12.4 g / d and a Young's modulus of 15.4 g at 95 ° C in hot water. / d.
実施例4 実施例1と同様にして作成した立体規則性アクリロニ
トリル重合体をロダン酸ナトリウム50重量%水溶液に溶
解して、やはりロダン酸ナトリウム12重量%水溶液の凝
固浴中に吐出して水洗した。これを実施例1と同様に最
大延伸倍率を測定したところ、10.2倍であった。最大延
伸倍率の95%の延伸を行った後、実施例1と同様の条件
で乾熱延伸をして得た繊維の強度は12.4g/dであり、95
℃熱水中ヤング率は15.4g/dであった。Example 4 A stereoregular acrylonitrile polymer prepared in the same manner as in Example 1 was dissolved in a 50% by weight aqueous solution of sodium rhodanate and discharged into a coagulation bath of a 12% by weight aqueous solution of sodium rhodanate, followed by washing with water. When the maximum draw ratio was measured in the same manner as in Example 1, it was 10.2 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry drawing under the same conditions as in Example 1 had a strength of 12.4 g / d.
The Young's modulus of the hot water at 1 ° C was 15.4 g / d.
比較例1 アクリロニトリル56gにノルマルブチルメルカプタン
をアクリロニトリル対比1,000分の2モル添加して、予
めメタノール/水系で再結晶して精製した尿素とをモル
比で1:1.5の割合で2容のジュワー瓶に入れ、混合し
密閉したものを全部で10個用意し、−78℃にドライアイ
スを用いて冷却しつつ6日間静置した。次に、−78℃で
10,000キューリーのγ線を照射線量率1.6×105レントゲ
ン/時間で170分照射した。次いで、反応物を温水およ
びメタノールで洗浄し、尿素を完全に除去した。得られ
たアクリロニトリル重合体は全部で550gであり、その立
体規則性および分子量を実施例1と同様に測定したとこ
ろ、I,H,Sはそれぞれ0.553,0.334,0.113であった。従っ
て(I+3S)は0.892となる。また、この粘度平均分子
量は203,000であった。Comparative Example 1 Normal butyl mercaptan was added to 56 g of acrylonitrile at a molar ratio of 1: 1.5 by adding 2 / 1,000 mol of normal butyl mercaptan to acrylonitrile at a molar ratio of 1: 1.5 to a 2-volume dewar bottle. A total of ten pieces were placed, mixed and sealed, and allowed to stand for 6 days while cooling to −78 ° C. using dry ice. Next, at -78 ° C
Gamma rays of 10,000 Curie were irradiated for 170 minutes at an irradiation dose rate of 1.6 × 10 5 x-rays / hour. The reaction was then washed with warm water and methanol to completely remove urea. The total weight of the obtained acrylonitrile polymer was 550 g, and its stereoregularity and molecular weight were measured in the same manner as in Example 1. As a result, I, H, and S were 0.553, 0.334, and 0.113, respectively. Therefore, (I + 3S) is 0.892. The viscosity average molecular weight was 203,000.
この重合体の200gを実施例1と全く同様に、70重量%
硝酸水溶液に16重量%濃度で溶解させ、その紡糸原液を
34重量%硝酸水溶液よりなる凝固液中に同様の仕様の紡
口を用いて紡糸して未延伸糸を得た。この未延伸糸の90
℃熱水中での最大延伸倍率は8.1倍であった。最大延伸
倍率の95%の延伸を行った後、実施例1と同様の条件で
乾熱延伸して得た繊維の強度は6.6g/dであり、95℃熱水
中で測定したヤング率は13.7g/dであった。200 g of this polymer was added to 70% by weight
Dissolve in a nitric acid aqueous solution at a concentration of 16% by weight, and spin the undiluted spinning solution
An undrawn yarn was obtained by spinning in a coagulation solution composed of a 34% by weight aqueous nitric acid solution using a spinneret having the same specifications. 90 of this undrawn yarn
The maximum stretching ratio in hot water at ℃ was 8.1 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry drawing under the same conditions as in Example 1 has a strength of 6.6 g / d, and the Young's modulus measured in hot water at 95 ° C is It was 13.7 g / d.
比較例2 ノルマルブチルメルカプタンをアクリロニトリル対比
1,000分の4モル添加した他は比較例1と全く同様にし
て立体規則性アクリロニトリル重合体を得、この重合体
を実施例3と同様の紡糸方法によって繊維化したとこ
ろ、その未延伸糸の90℃熱水中での最大延伸倍率は9.5
倍であった。最大延伸倍率の95%の延伸を行ったのち、
実施例1と同様の条件で乾熱延伸して得た繊維の強度は
7.8g/dであり、95℃熱水中で測定したヤング率は14.5g/
dであった。Comparative Example 2 Normal butyl mercaptan compared to acrylonitrile
A stereoregular acrylonitrile polymer was obtained in exactly the same manner as in Comparative Example 1 except that 4 / 1,000 mol was added, and this polymer was converted into a fiber by the same spinning method as in Example 3. Maximum draw ratio in hot water at 9.5 ℃
It was twice. After stretching 95% of the maximum stretching ratio,
The strength of the fiber obtained by dry drawing under the same conditions as in Example 1 was
7.8 g / d, and the Young's modulus measured in hot water at 95 ° C is 14.5 g / d.
d.
比較例3 重合溶媒としてキシレンを用いて、重合温度を100℃
とした以外は、実施例1と同様にして立体規則性アクリ
ロニトリル重合体を得、この重合体をやはり同様に紡糸
して繊維とした。重合体の粘度平均分子量は26,000であ
った。その未延伸糸の最大延伸倍率を測定したところ、
4.7倍であった。最大延伸倍率の95%の延伸を行った
後、実施例1と同様の条件で乾熱延伸して得た繊維の強
度は1.5g/dであり、95℃熱水中で測定したヤング率は2.
9g/dであった。Comparative Example 3 Using xylene as a polymerization solvent, the polymerization temperature was set to 100 ° C.
A stereoregular acrylonitrile polymer was obtained in the same manner as in Example 1, except that the polymer was spun into fibers. The viscosity average molecular weight of the polymer was 26,000. When the maximum draw ratio of the undrawn yarn was measured,
It was 4.7 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry drawing under the same conditions as in Example 1 had a strength of 1.5 g / d, and the Young's modulus measured in hot water at 95 ° C was 1.5 g / d. 2.
It was 9 g / d.
比較例4 重合溶媒としてトルエンを、重合開始剤としてノルマ
ルブチルリチウムを用いて、重合温度0℃で重合を行っ
た。得られた重合体の粘度平均分子量は53,000であっ
た。その重合体を実施例1と同様の条件で紡糸して繊維
とした。その未延伸糸の最大延伸倍率を測定したとこ
ろ、10.7倍であった。最大延伸倍率の95%の延伸を行っ
た後、実施例1と同様の条件で乾熱延伸して得た繊維の
強度は2.3g/dであり、95℃熱水中で測定したヤング率は
4.8g/dであった。Comparative Example 4 Polymerization was carried out at a polymerization temperature of 0 ° C. using toluene as a polymerization solvent and normal butyl lithium as a polymerization initiator. The viscosity average molecular weight of the obtained polymer was 53,000. The polymer was spun under the same conditions as in Example 1 to obtain fibers. When the maximum drawing ratio of the undrawn yarn was measured, it was 10.7 times. After drawing at 95% of the maximum draw ratio, the fiber obtained by dry drawing under the same conditions as in Example 1 has a strength of 2.3 g / d, and the Young's modulus measured in hot water at 95 ° C is 2.3 g / d.
It was 4.8 g / d.
実施例5〜7 重合開始剤、重合溶媒および重合温度を表1に示すよ
うに変更した他は、実施例1と同様にして重合および繊
維化を行った。Examples 5 to 7 Polymerization and fiberization were carried out in the same manner as in Example 1 except that the polymerization initiator, the polymerization solvent and the polymerization temperature were changed as shown in Table 1.
以上の実施例および比較例を含めての詳細な結果を表
1にまとめる。ここで、各実施例は全て触媒法による立
体規則性アクリロニトリル重合体に関し、比較例はγ線
法および本発明の範囲外の触媒法によるアクリロニトリ
ル重合体に関する。Table 1 summarizes the detailed results including the above Examples and Comparative Examples. Here, all the examples relate to a stereoregular acrylonitrile polymer obtained by a catalytic method, and comparative examples relate to an acrylonitrile polymer obtained by a γ-ray method and a catalytic method outside the scope of the present invention.
第1図は立体規則性アクリロニトリル重合体のトリアッ
ド分率I,H,Sを表現する三角線図である。 第2図は13C−NMRのチャートであり、第2図(a)は粘
度平均分子量が5,000の重合体の吸収であり、第2図
(b)は粘度平均分子量が88,000の吸収を示す。 第3図は立体規則性アクリロニトリル重合体の製造に用
いる重合装置の一例である。第3図における参照数字は
以下の通りである。 1……磁気回転器、2……断熱材、 3……磁気回転子、4……温度調節可能な油浴、 5……三つ口フラスコ、6……滴下ロート、 7……冷却管、8……窒素供給管、 9……排気管、10……流動パラフィン浴。FIG. 1 is a triangular diagram expressing the triad fractions I, H, S of a stereoregular acrylonitrile polymer. FIG. 2 is a chart of 13 C-NMR. FIG. 2 (a) shows absorption of a polymer having a viscosity average molecular weight of 5,000, and FIG. 2 (b) shows absorption of a polymer having a viscosity average molecular weight of 88,000. FIG. 3 shows an example of a polymerization apparatus used for producing a stereoregular acrylonitrile polymer. The reference numerals in FIG. 3 are as follows. DESCRIPTION OF SYMBOLS 1 ... Magnetic rotator, 2 ... Insulation material, 3 ... Magnetic rotator, 4 ... Temperature adjustable oil bath, 5 ... Three-necked flask, 6 ... Drip funnel, 7 ... Cooling tube, 8 ... nitrogen supply pipe, 9 ... exhaust pipe, 10 ... liquid paraffin bath.
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 昭62−277413(JP,A) 特開 昭62−282016(JP,A) 特開 昭63−304029(JP,A) 特開 昭64−79206(JP,A) 特開 平1−203406(JP,A) (58)調査した分野(Int.Cl.6,DB名) C08F 20/44,120/44,220/44 C08L 33/22 D01F 6/18,9/22 ──────────────────────────────────────────────────続 き Continuation of the front page (56) References JP-A-62-277413 (JP, A) JP-A-62-282016 (JP, A) JP-A-63-304029 (JP, A) JP-A 64-64 79206 (JP, A) JP-A-1-203406 (JP, A) (58) Fields investigated (Int. Cl. 6 , DB name) C08F 20 / 44,120 / 44,220 / 44 C08L 33/22 D01F 6/18, 9/22
Claims (2)
ロニトリル重合体であって、そのアイソタクチック・ト
リアッド分率Iおよびシンジオタクチック・トリアッド
分率Sが次式を満足することを特徴とする立体規則性ア
クリロニトリル重合体。 1>0.4 かつ I+3S>0.951. A linear acrylonitrile polymer having a viscosity-average molecular weight of 50,000 or more, characterized in that its isotactic triad fraction I and syndiotactic triad fraction S satisfy the following formula: Stereoregular acrylonitrile polymer. 1> 0.4 and I + 3S> 0.95
ル重合体と、溶剤または可塑剤としての、水、プロトン
酸もしくはその水溶液、無機塩類水溶液、または有機溶
媒と無機塩類との混合物とからなり、前記重合体が5重
量パーセント以上、50重量パーセント以下含まれている
ことを特徴とする立体規則性アクリロニトリル重合体成
形用組成物。2. The composition according to claim 1, comprising a stereoregular acrylonitrile polymer according to claim 1 and water, a protonic acid or an aqueous solution thereof, an aqueous solution of an inorganic salt, or a mixture of an organic solvent and an inorganic salt as a solvent or a plasticizer. A stereoregular acrylonitrile polymer molding composition, wherein the polymer is contained in an amount of 5% by weight or more and 50% by weight or less.
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| JP11525290A JP2885474B2 (en) | 1989-05-06 | 1990-05-02 | Stereoregular acrylonitrile polymer and composition for molding stereoregular acrylonitrile polymer |
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| JP11525290A JP2885474B2 (en) | 1989-05-06 | 1990-05-02 | Stereoregular acrylonitrile polymer and composition for molding stereoregular acrylonitrile polymer |
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-
1990
- 1990-05-02 JP JP11525290A patent/JP2885474B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0372508A (en) | 1991-03-27 |
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|---|---|---|---|
| LAPS | Cancellation because of no payment of annual fees |