JP3136918B2 - Multifunctional material having antibacterial properties and method for producing the same - Google Patents
Multifunctional material having antibacterial properties and method for producing the sameInfo
- Publication number
- JP3136918B2 JP3136918B2 JP06235435A JP23543594A JP3136918B2 JP 3136918 B2 JP3136918 B2 JP 3136918B2 JP 06235435 A JP06235435 A JP 06235435A JP 23543594 A JP23543594 A JP 23543594A JP 3136918 B2 JP3136918 B2 JP 3136918B2
- Authority
- JP
- Japan
- Prior art keywords
- glaze
- powder
- glaze layer
- antibacterial properties
- specific gravity
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 239000007777 multifunctional material Substances 0.000 title claims description 41
- 230000000844 anti-bacterial effect Effects 0.000 title claims description 39
- 238000004519 manufacturing process Methods 0.000 title claims description 20
- 239000000843 powder Substances 0.000 claims description 85
- 230000005484 gravity Effects 0.000 claims description 40
- 239000003242 anti bacterial agent Substances 0.000 claims description 37
- 239000000463 material Substances 0.000 claims description 35
- 238000000034 method Methods 0.000 claims description 31
- 238000010438 heat treatment Methods 0.000 claims description 27
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 23
- 238000007540 photo-reduction reaction Methods 0.000 claims description 13
- 239000000758 substrate Substances 0.000 claims description 12
- 238000010304 firing Methods 0.000 claims description 11
- 239000000919 ceramic Substances 0.000 claims description 10
- 239000011787 zinc oxide Substances 0.000 claims description 10
- 229910004298 SiO 2 Inorganic materials 0.000 claims description 9
- 239000007864 aqueous solution Substances 0.000 claims description 9
- 239000001506 calcium phosphate Substances 0.000 claims description 9
- 229910000389 calcium phosphate Inorganic materials 0.000 claims description 9
- 235000011010 calcium phosphates Nutrition 0.000 claims description 9
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 9
- 238000005342 ion exchange Methods 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 6
- 239000002184 metal Substances 0.000 claims description 6
- 239000004254 Ammonium phosphate Substances 0.000 claims description 4
- 229910000148 ammonium phosphate Inorganic materials 0.000 claims description 4
- 235000019289 ammonium phosphates Nutrition 0.000 claims description 4
- MNNHAPBLZZVQHP-UHFFFAOYSA-N diammonium hydrogen phosphate Chemical compound [NH4+].[NH4+].OP([O-])([O-])=O MNNHAPBLZZVQHP-UHFFFAOYSA-N 0.000 claims description 4
- 229910000166 zirconium phosphate Inorganic materials 0.000 claims description 4
- LEHFSLREWWMLPU-UHFFFAOYSA-B zirconium(4+);tetraphosphate Chemical compound [Zr+4].[Zr+4].[Zr+4].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O LEHFSLREWWMLPU-UHFFFAOYSA-B 0.000 claims description 4
- 229910019142 PO4 Inorganic materials 0.000 claims description 3
- 239000004599 antimicrobial Substances 0.000 claims description 3
- 238000005266 casting Methods 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- 239000010452 phosphate Substances 0.000 claims description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- 238000013459 approach Methods 0.000 claims description 2
- 239000010802 sludge Substances 0.000 claims description 2
- 239000011248 coating agent Substances 0.000 claims 1
- 238000000576 coating method Methods 0.000 claims 1
- 229910010272 inorganic material Inorganic materials 0.000 claims 1
- 239000011147 inorganic material Substances 0.000 claims 1
- SQGYOTSLMSWVJD-UHFFFAOYSA-N silver(1+) nitrate Chemical compound [Ag+].[O-]N(=O)=O SQGYOTSLMSWVJD-UHFFFAOYSA-N 0.000 description 16
- 238000005507 spraying Methods 0.000 description 15
- 239000002245 particle Substances 0.000 description 13
- 241000894006 Bacteria Species 0.000 description 10
- 238000005299 abrasion Methods 0.000 description 9
- 229910001961 silver nitrate Inorganic materials 0.000 description 8
- 239000002131 composite material Substances 0.000 description 7
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 230000004083 survival effect Effects 0.000 description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 5
- 230000008859 change Effects 0.000 description 4
- 229910052802 copper Inorganic materials 0.000 description 4
- 239000010949 copper Substances 0.000 description 4
- 150000002500 ions Chemical class 0.000 description 4
- 230000001678 irradiating effect Effects 0.000 description 4
- 229910052709 silver Inorganic materials 0.000 description 4
- ONDPHDOFVYQSGI-UHFFFAOYSA-N zinc nitrate Chemical compound [Zn+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O ONDPHDOFVYQSGI-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 3
- 238000005245 sintering Methods 0.000 description 3
- 239000000725 suspension Substances 0.000 description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229910021536 Zeolite Inorganic materials 0.000 description 2
- PTFCDOFLOPIGGS-UHFFFAOYSA-N Zinc dication Chemical compound [Zn+2] PTFCDOFLOPIGGS-UHFFFAOYSA-N 0.000 description 2
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 2
- 230000001580 bacterial effect Effects 0.000 description 2
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 2
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 2
- 239000012153 distilled water Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 230000035899 viability Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 239000010457 zeolite Substances 0.000 description 2
- 241000588724 Escherichia coli Species 0.000 description 1
- 241001302584 Escherichia coli str. K-12 substr. W3110 Species 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 230000000845 anti-microbial effect Effects 0.000 description 1
- 229910052586 apatite Inorganic materials 0.000 description 1
- 239000004566 building material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 229940023064 escherichia coli Drugs 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- VSQYNPJPULBZKU-UHFFFAOYSA-N mercury xenon Chemical compound [Xe].[Hg] VSQYNPJPULBZKU-UHFFFAOYSA-N 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- VSIIXMUUUJUKCM-UHFFFAOYSA-D pentacalcium;fluoride;triphosphate Chemical compound [F-].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O VSIIXMUUUJUKCM-UHFFFAOYSA-D 0.000 description 1
- 230000001699 photocatalysis Effects 0.000 description 1
- 239000011941 photocatalyst Substances 0.000 description 1
- 239000002504 physiological saline solution Substances 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000010944 silver (metal) Substances 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は抗(殺)菌性を発揮する
多機能材とその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a multifunctional material exhibiting antibacterial activity and a method for producing the same.
【0002】[0002]
【従来の技術】AgやCuが抗菌性を有することは従来か
ら知られており、これらAg等をアパタイトやゼオライ
ト等の担体に担持させ、この担体を釉薬中に含有せしめ
て陶磁器等に塗布し、1100〜1300℃で焼成する
ようにした技術が特開平5−201747号公報に開示
されている。2. Description of the Related Art It has been known that Ag and Cu have antibacterial properties. Such Ag is supported on a carrier such as apatite or zeolite, and the carrier is contained in a glaze and applied to a ceramic or the like. Japanese Patent Application Laid-Open No. Hei 5-201747 discloses a technique of firing at 1100 to 1300 ° C.
【0003】[0003]
【発明が解決しようとする課題】抗菌性金属を担持した
粉体を釉薬に混練して焼成する場合には、空気中の菌体
と抗菌性金属とが接触しないことになり、抗菌機能を充
分に発揮することができない。また、担持担体としてゼ
オライトは耐熱性に劣り、陶磁器等に強固に固定するこ
とができない。When the powder carrying the antibacterial metal is kneaded with the glaze and calcined, the bacteria in the air do not come into contact with the antibacterial metal, and the antibacterial function is sufficiently improved. Can not be demonstrated. In addition, zeolite as a carrier is inferior in heat resistance and cannot be firmly fixed to ceramics or the like.
【0004】[0004]
【課題を解決するための手段】上記課題を解決すべく本
発明に係る多機能材は、基材の上に形成された釉薬層
に、リン酸カルシウム、リン酸ジルコニウム、リン酸ア
ンモニウム等のリン酸系セラミックスまたは酸化亜鉛等
の担持粉体の比重をδt、釉薬の比重をδbとした場合、
0≦δt−δb≦3.0を満足する担持粉体をその一部を
埋設し、且つ担持粉体の少なくとも釉薬層から露出する
表面には抗菌剤を固定した。In order to solve the above-mentioned problems, a multifunctional material according to the present invention comprises a glaze layer formed on a base material and a phosphoric acid-based material such as calcium phosphate, zirconium phosphate, and ammonium phosphate. When the specific gravity of the supported powder such as ceramics or zinc oxide is δt and the specific gravity of the glaze is δb,
A part of the supported powder satisfying 0 ≦ δt−δb ≦ 3.0 was embedded, and an antibacterial agent was fixed on at least the surface of the supported powder exposed from the glaze layer.
【0005】ここで、抗菌剤としてはAgまたはCuを含
む金属もしくはこれらの酸化物が挙げられ、抗菌剤は微
粒な程、比表面積が大きく、抗菌性が高くなり、光還元
法によって固定する場合には、熱処理によって固定する
よりも微粒の抗菌剤を担持粉体に固定することができ
る。好ましい抗菌剤の粒径は数10nm〜100nmで
ある。また、リン酸カルシウム等のイオン交換可能な粉
体は、抗菌剤をイオン交換によって担持させることもで
きる。尚、微粒な抗菌剤を担持粉体を介さずに直接釉薬
に固定しようとすると、釉薬中で凝集し、或いは釉薬中
に埋没したり、釉薬中に固溶し、十分な抗菌性を発揮で
きない。Here, the antibacterial agent includes metals containing Ag or Cu or oxides thereof. The finer the antibacterial agent, the larger the specific surface area and the higher the antibacterial property. In this method, finer antibacterial agents can be fixed to the carrier powder than fixed by heat treatment. The preferred antimicrobial agent has a particle size of several tens to 100 nm. An ion-exchangeable powder such as calcium phosphate can carry an antibacterial agent by ion exchange. If a fine antibacterial agent is directly fixed to the glaze without passing through the supporting powder, the antimicrobial agent does not exhibit sufficient antibacterial properties due to aggregation in the glaze, burying in the glaze, or solid solution in the glaze. .
【0006】また、0≦δt−δb≦3.0を満足するよ
うにするのは、担持粉体の比重がこの範囲に規定される
数値より大きいと、熱処理の際に担持粉体が局所的に釉
薬層に完全に埋没し、その部分の多機能材表面に菌が滞
留しやすくなって抗菌性が悪くなり、逆に担持粉体の比
重が上記の範囲に規定される数値より小さいと、熱処理
を行っても担持粉体が強固に釉薬層に保持されないから
である。したがって、後述する抗菌剤を予め担持させた
担持粉体を利用する際には、その抗菌剤を担持させた担
持粉体の比重を上記範囲に収める必要がある。The reason for satisfying 0 ≦ δt−δb ≦ 3.0 is that when the specific gravity of the supported powder is larger than the value specified in this range, the supported powder is locally localized during heat treatment. When buried completely in the glaze layer, bacteria easily accumulate on the surface of the multifunctional material in that part and the antibacterial property is deteriorated, and when the specific gravity of the supported powder is smaller than the value specified in the above range, This is because the carried powder is not firmly held in the glaze layer even if heat treatment is performed. Therefore, when using a supported powder on which an antibacterial agent described later is supported in advance, it is necessary to keep the specific gravity of the supported powder on which the antibacterial agent is supported within the above range.
【0007】また、前記釉薬層としては、基材表面に近
くなる程その比重が大きくなるように比重が連続的又は
段階的に変化し、しかも基材表面に近い下層部分の比重
は前記担持粉体の比重よりも大となるようにしてもよ
い。このようにすることで、担持粉体の釉薬層に対する
埋没量を容易に制御することができる。The specific gravity of the glaze layer is changed continuously or stepwise so that the specific gravity increases as it approaches the surface of the base material. You may make it larger than the specific gravity of a body. This makes it possible to easily control the buried amount of the supported powder in the glaze layer.
【0008】また、担持粉体としてのリン酸カルシウ
ム、リン酸ジルコニウム、リン酸アンモニウム等のリン
酸系セラミックスまたは酸化亜鉛粒子は0.1〜3μm
程度のものを選定する。また担持粉体は多孔質体であっ
てもよいし、製造方法によっては多孔質体でなくともよ
い。[0008] Phosphate ceramics such as calcium phosphate, zirconium phosphate and ammonium phosphate or zinc oxide particles as a carrier powder are 0.1 to 3 µm.
Choose something of the order. Further, the supported powder may be a porous body, or may not be a porous body depending on the manufacturing method.
【0009】また、担持粉体としてリン酸カルシウム、
リン酸ジルコニウム、リン酸アンモニウム等のリン酸系
セラミックスまたは酸化亜鉛粒子とAg、Cuまたはこれ
らの酸化物とは白色または透明の層(厚みによる)を形
成するが、抗菌剤として酸化チタンを用いた場合には黄
色に、酸化錫を用いた場合には赤色になるので好ましく
ない。更に担持粉体としての酸化亜鉛は、亜鉛自体に抗
菌力があり、且つ、酸化亜鉛は光触媒作用を有するた
め、より優れた効果を発揮し得ることが考えられる。Further, calcium phosphate as a supporting powder,
Phosphate ceramics such as zirconium phosphate and ammonium phosphate or zinc oxide particles and Ag, Cu or their oxides form a white or transparent layer (depending on thickness), but titanium oxide is used as an antibacterial agent. In this case, the color becomes yellow, and when tin oxide is used, the color becomes red, which is not preferable. Further, it is considered that zinc oxide as a supported powder can exert more excellent effects because zinc itself has antibacterial activity and zinc oxide has a photocatalytic action.
【0010】一方、上記した多機能材を製造する方法を
以下に列挙する。未焼成の基材の上に釉薬を塗布し、次
いで釉薬の軟化温度よりも高い温度で基材を焼成し、こ
の後、釉薬層の上に担持粉体を塗布し、次いで釉薬の軟
化温度よりも20℃以上320℃未満高い温度での熱処
理によって担持粉体の一部を釉薬層に埋設せしめ、この
後、光還元法または熱処理によって抗菌剤を担持粉体表
面に固定するOn the other hand, a method for producing the above-mentioned multifunctional material is enumerated below. The glaze is applied on the unbaked base material, and then the base material is fired at a temperature higher than the softening temperature of the glaze. A part of the carrier powder is buried in the glaze layer by heat treatment at a temperature higher than 20 ° C. and lower than 320 ° C., and then the antibacterial agent is fixed to the surface of the carrier powder by photoreduction or heat treatment.
【0011】未焼成の基材の上に釉薬を塗布し、次いで
釉薬の軟化温度よりも高い温度で基材を焼成し、この
後、釉薬層の上に光還元法または熱処理によって抗菌剤
を表面に固定した担持粉体を塗布し、次いで釉薬の軟化
温度よりも20℃以上320℃未満高い温度での熱処理
によって担持粉体の一部を釉薬層に埋設せしめる。A glaze is applied on the unfired base material, and then the base material is fired at a temperature higher than the softening temperature of the glaze. After that, the antibacterial agent is applied to the surface of the glaze layer by photoreduction or heat treatment. Then, a part of the supported powder is embedded in the glaze layer by heat treatment at a temperature higher than the softening temperature of the glaze by 20 ° C. or more and less than 320 ° C.
【0012】未焼成の基材の上に釉薬を塗布し、この釉
薬層の上に担持粉体を塗布し、この担持粉体表面に光還
元法または熱処理によって抗菌剤を固定し、次いで釉薬
の軟化温度よりも20℃以上320℃未満高い温度で基
材を焼成するとともに担持粉体の一部を釉薬層に埋設せ
しめる。A glaze is applied on the unfired base material, a supporting powder is applied on the glaze layer, and an antibacterial agent is fixed on the surface of the supporting powder by a photoreduction method or a heat treatment. The base material is fired at a temperature higher than the softening temperature by 20 ° C. or more and less than 320 ° C., and a part of the supported powder is buried in the glaze layer.
【0013】未焼成の基材の上に釉薬を塗布し、この釉
薬層の上に表面に光還元法または熱処理によって抗菌剤
を固定した担持粉体を塗布し、次いで釉薬の軟化温度よ
りも20℃以上320℃未満高い温度で基材を焼成する
とともに担持粉体の一部を釉薬層に埋設せしめる。[0013] A glaze is applied on the unfired base material, and a support powder having an antibacterial agent fixed thereon is applied on the surface of the glaze layer by a photoreduction method or a heat treatment. The base material is baked at a temperature higher than or equal to ° C and lower than 320 ° C, and a part of the supported powder is embedded in the glaze layer.
【0014】未焼成の基材の上に釉薬を塗布し、この釉
薬層の上に担持粉体を塗布し、次いで釉薬の軟化温度よ
りも20℃以上320℃未満高い温度で基材を焼成する
とともに担持粉体の一部を釉薬層に埋設せしめ、この
後、釉薬層から露出する担持粉体表面に光還元法または
熱処理によって抗菌剤を固定する。A glaze is applied on the unfired base material, a supporting powder is applied on the glaze layer, and the base material is fired at a temperature higher than the softening temperature of the glaze by 20 ° C. or more and less than 320 ° C. At the same time, a part of the carrier powder is buried in the glaze layer, and thereafter, the antibacterial agent is fixed to the surface of the carrier powder exposed from the glaze layer by a photoreduction method or a heat treatment.
【0015】ここで、前記釉薬層は、少なくともSiO2
を主体とする比重2〜4の無機物質からなる第1成分
と、比重の大きな第2成分を含む釉薬を排泥鋳込みによ
り比重の分布が厚み方向に傾斜するように形成してもよ
い。Here, the glaze layer is made of at least SiO 2
A glaze containing a first component composed of an inorganic substance having a specific gravity of 2 to 4 and a second component having a large specific gravity may be formed such that the distribution of the specific gravity is inclined in the thickness direction by casting with sludge.
【0016】また、前記釉薬層を形成する代りに、Si
とIa族またはIIa族元素を含む金属塩水溶液を塗布
することで釉薬層に相当するアモルファス層を形成して
もよい。Also, instead of forming the glaze layer, Si
An amorphous layer corresponding to a glaze layer may be formed by applying an aqueous solution of a metal salt containing a group Ia or IIa element.
【0017】また、光還元による方法は、硝酸銀、硝酸
銅、硝酸亜鉛等の水溶液に、担持担体(多孔質でなくと
もよい)を添加攪拌しながら、紫外線を含む光を照射し
た後、担持粉体を蒸留水で洗浄後乾燥して得る。紫外線
を含む光としては紫外線ランプ、BLBランプ、キセノ
ン水銀灯、蛍光灯等がある。また紫外線を含む光を照射
する光源から前記水溶液までの距離は適当な光強度とす
る上で5cm以上20cm以下が好ましい。更に照射する時
間は10分以上60分以下が好ましい。これは10分未
満だと担持される抗菌剤の量が不足し、60分を越える
と担持される抗菌剤の量が必要以上に多くなるからであ
る。尚、このとき担持粉体に酸化亜鉛を用いると光触媒
により、より強固に抗菌剤が固定される。In the photoreduction method, a carrier (not necessarily porous) is added to an aqueous solution of silver nitrate, copper nitrate, zinc nitrate or the like, and the mixture is irradiated with light containing ultraviolet rays while stirring. The body is obtained by washing with distilled water and then drying. Examples of light containing ultraviolet light include an ultraviolet lamp, a BLB lamp, a xenon mercury lamp, and a fluorescent lamp. Further, the distance from the light source that emits light including ultraviolet rays to the aqueous solution is preferably 5 cm or more and 20 cm or less in order to obtain appropriate light intensity. Further, the irradiation time is preferably from 10 minutes to 60 minutes. This is because if the time is less than 10 minutes, the amount of the carried antibacterial agent is insufficient, and if the time exceeds 60 minutes, the amount of the carried antibacterial agent becomes unnecessarily large. In this case, when zinc oxide is used as the supported powder, the antibacterial agent is more firmly fixed by the photocatalyst.
【0018】一方、熱処理による方法は、硝酸銀、硝酸
銅、硝酸亜鉛等の水溶液に、担持粉体を添加攪拌し、こ
の溶液を2〜3時間程度80〜120℃で加熱処理し、
生成する沈殿を採取し、蒸留水で洗浄後乾燥し、所定の
粒径に粉砕して得る。On the other hand, in the method by heat treatment, the supported powder is added to an aqueous solution of silver nitrate, copper nitrate, zinc nitrate or the like and stirred, and this solution is heated at 80 to 120 ° C. for about 2 to 3 hours.
The resulting precipitate is collected, washed with distilled water, dried, and pulverized to a predetermined particle size.
【0019】[0019]
【作用】抗菌剤が表面に固定された担持粉体は釉薬層或
いはアモルファス層からその一部が外部に露出した状態
となり、抗菌剤が外気に接触するため、抗菌効果が充分
に発揮される。The loaded powder having the antibacterial agent fixed on its surface is partially exposed to the outside from the glaze layer or the amorphous layer, and the antibacterial agent comes into contact with the outside air, so that the antibacterial effect is sufficiently exhibited.
【0020】[0020]
【実施例】以下に本発明の実施例を添付図面に基づいて
説明する。図1乃至図3はそれぞれ本発明に係る抗菌性
を有する多機能材の断面図であり、本発明に係る多機能
材はいずれも、基材1の表面に釉薬層2を形成し、この
釉薬層2に当該釉薬の軟化温度以上の耐熱性を有する担
持粉体4aにAgやCu等の抗菌剤4bを吸着させた複合
粉体4からなる抗菌層3を保持している。Embodiments of the present invention will be described below with reference to the accompanying drawings. FIGS. 1 to 3 are cross-sectional views of a multifunctional material having antibacterial properties according to the present invention. In each of the multifunctional materials according to the present invention, a glaze layer 2 is formed on the surface of a base material 1, The layer 2 holds an antibacterial layer 3 composed of a composite powder 4 in which an antibacterial agent 4b such as Ag or Cu is adsorbed on a carrier powder 4a having heat resistance higher than the softening temperature of the glaze.
【0021】特に図1に示す多機能材にあっては、担持
粉体4aの釉薬層2から露出する表面に抗菌剤4bが固
定され、図2に示す多機能材にあっては、釉薬層2内に
埋没した担持粉体4aの表面にも抗菌剤4bが固定され
ている。これは製造方法の相違による。In particular, in the multifunctional material shown in FIG. 1, the antibacterial agent 4b is fixed on the surface of the carrier powder 4a exposed from the glaze layer 2, and in the multifunctional material shown in FIG. The antibacterial agent 4b is also fixed on the surface of the carrier powder 4a buried in 2. This is due to the difference in the manufacturing method.
【0022】また、図3に示す多機能材にあっては、基
材1表面に近くなる程、釉薬層2はその比重が大きくな
るように比重の配分が連続的又は段階的に変化し、しか
も基材1の表面に近い下層部分2aの比重は担持粉体4
aの比重よりも大となるようにしている。このようにす
ることで、担持粉体4aの釉薬層2に対する埋没量を容
易に制御することができ、担持粉体4aの一部を確実に
釉薬層2から露出せしめることができる。In the multifunctional material shown in FIG. 3, the distribution of the specific gravity of the glaze layer 2 changes continuously or stepwise so that the closer to the surface of the substrate 1, the larger the specific gravity of the glaze layer 2 becomes. Moreover, the specific gravity of the lower layer portion 2a close to the surface of the substrate 1 is
The specific gravity is set to be larger than the specific gravity of a. This makes it possible to easily control the amount of the buried powder 4a buried in the glaze layer 2, and to reliably expose a part of the supported powder 4a from the glaze layer 2.
【0023】このような構造の釉薬層2を形成する方法
としては、SiO2を主体とする比重2〜4の無機物質か
らなる第1成分と、比重の大きな第2成分を含む釉薬を
排泥鋳込みすることが考えられる。As a method of forming the glaze layer 2 having such a structure, a glaze containing an inorganic substance mainly composed of SiO 2 having a specific gravity of 2 to 4 and a second component having a large specific gravity is discharged. Casting is conceivable.
【0024】また、図示はしていないが、釉薬層2を形
成する代りに、SiとIa族またはIIa族元素を含む
金属塩水溶液を塗布することで釉薬層に相当するアモル
ファス層を形成してもよい。この構成によれば、基材が
釉薬層を有さない建材等にも本発明を適用できる。Although not shown, instead of forming the glaze layer 2, an amorphous layer corresponding to the glaze layer is formed by applying a metal salt aqueous solution containing Si and a group Ia or IIa element. Is also good. According to this configuration, the present invention can be applied to a building material or the like whose base material does not have a glaze layer.
【0025】次に図4〜図8に基づいて本発明に係る抗
菌性を有する多機能材の製造方法を説明する。図4に示
す方法にあっては、先ず、同図(a)に示すように未焼
成の基材1の上に釉薬2を塗布し、次いで同図(b)に
示すように釉薬の軟化温度よりも高い温度で基材を焼成
し、この後同図(c)に示すように、釉薬層2の上に担
持粉体4aを塗布し、次いで同図(d)に示すように釉
薬の軟化温度よりも20℃以上320℃未満高い温度で
の熱処理によって担持粉体4aの一部を釉薬層2に埋設
せしめ、この後、同図(e)に示すように抗菌剤4bを
担持粉体4a表面に固定する。Next, a method for producing a multifunctional material having antibacterial properties according to the present invention will be described with reference to FIGS. In the method shown in FIG. 4, first, a glaze 2 is applied on an unfired base material 1 as shown in FIG. 4A, and then the softening temperature of the glaze as shown in FIG. The base material is baked at a higher temperature, and thereafter, the supporting powder 4a is applied on the glaze layer 2 as shown in FIG. 3C, and then the glaze is softened as shown in FIG. A part of the carrier powder 4a is buried in the glaze layer 2 by a heat treatment at a temperature higher than the temperature by 20 ° C. or more and less than 320 ° C. Thereafter, as shown in FIG. Fix to the surface.
【0026】抗菌剤4bを担持粉体4a表面に固定する
方法として、光還元法を用いた場合には、担持粉体4a
を多孔質とする必要がなくなり、プロセスの自由度が高
くなる。また抗菌剤4bが担持粉体4a間の隙間を埋め
るので、表面のうねりや凹凸が減少するので、汚れが付
着しにくい。When the photoreduction method is used as a method for fixing the antibacterial agent 4b to the surface of the carrier powder 4a, the carrier powder 4a
Need not be made porous, and the degree of freedom of the process is increased. In addition, since the antibacterial agent 4b fills the gap between the supporting powders 4a, undulation and unevenness on the surface are reduced, so that dirt does not easily adhere.
【0027】担持粉体4aの一部を釉薬層2に埋設する
熱処理の温度を釉薬の軟化温度よりも20℃以上320
℃未満高い温度で行うのは、この範囲よりも温度を低く
すると、釉薬層2の粘性が低くならず担持粉体4aの埋
設量が少なく保持力が不充分となり、逆にこの範囲より
も温度を高くすると、釉薬層2の粘性が低くなりすぎ
て、担持粉体4aが釉薬層2中に完全に埋設されてしま
うからである。The temperature of the heat treatment for embedding a part of the supporting powder 4a in the glaze layer 2 is set to be at least 20 ° C. higher than the softening temperature of the glaze.
When the temperature is lower than this range, if the temperature is lower than this range, the viscosity of the glaze layer 2 does not decrease, the burying amount of the supporting powder 4a is small, and the holding power is insufficient, and conversely, the temperature is lower than this range. This is because if the value of is increased, the viscosity of the glaze layer 2 becomes too low, and the carrier powder 4a is completely buried in the glaze layer 2.
【0028】図5に示す方法にあっては、先ず、同図
(a)に示すように未焼成の基材1の上に釉薬2を塗布
し、次いで同図(b)に示すように、釉薬の軟化温度よ
りも高い温度で基材1を焼成し、この後、同図(c)に
示すように釉薬層2の上に抗菌剤4bを表面に固定した
担持粉体4aからなる複合粉体4を塗布し、次いで同図
(d)に示すように釉薬の軟化温度よりも20℃以上3
20℃未満高い温度での熱処理によって複合粉体4の一
部を釉薬層2に埋設せしめる。In the method shown in FIG. 5, first, as shown in FIG. 5A, a glaze 2 is applied on an unfired base material 1, and then, as shown in FIG. The base material 1 is fired at a temperature higher than the softening temperature of the glaze, and thereafter, as shown in FIG. 3C, a composite powder composed of a carrier powder 4a having an antibacterial agent 4b fixed on the surface of the glaze layer 2 The body 4 is applied and then, as shown in FIG.
A part of the composite powder 4 is buried in the glaze layer 2 by heat treatment at a temperature higher than 20 ° C.
【0029】図5に示した方法では、抗菌剤4bとして
Agを用いると、Agは酸化され、Ag2Oとなるが、光還
元法によって固定すれば、せいぜい10wt%しか付着し
ないので、付着の仕方は離散的であり、粒成長は生じな
いので、活性は失われず抗菌性は減少しなかった。In the method shown in FIG. 5, when Ag is used as the antibacterial agent 4b, the Ag is oxidized to become Ag 2 O. However, if fixed by the photoreduction method, only 10% by weight adheres at most. Since the method was discrete and no grain growth occurred, no activity was lost and no antimicrobial activity was reduced.
【0030】図6に示す方法にあっては、先ず、同図
(a)に示すように未焼成の基材1の上に釉薬2を塗布
し、同図(b)に示すようにこの釉薬層2の上に担持粉
体4aを塗布し、次いで同図(c)に示すようにこの担
持粉体4a表面に抗菌剤4bを固定し、次いで釉薬の軟
化温度よりも20℃以上320℃未満高い温度で基材を
焼成する。これによって同図(d)に示すように担持粉
体4aの一部を釉薬層2に埋設せしめる。この方法によ
れば、焼成を一度で済ますことができるので、生産性が
向上する。In the method shown in FIG. 6, first, as shown in FIG. 6A, a glaze 2 is applied on an unfired base material 1, and as shown in FIG. The carrier powder 4a is applied on the layer 2 and then the antibacterial agent 4b is fixed on the surface of the carrier powder 4a as shown in FIG. 4C, and then 20 ° C. or more and less than 320 ° C. below the softening temperature of the glaze. Firing the substrate at a high temperature. As a result, a part of the carrier powder 4a is embedded in the glaze layer 2 as shown in FIG. According to this method, the sintering can be completed only once, so that the productivity is improved.
【0031】図7に示す方法にあっては、先ず、同図
(a)に示すように未焼成の基材1の上に釉薬2を塗布
し、次いで、同図(b)に示すように釉薬層2の上に、
図示しない別工程によって表面に抗菌剤4bを固定した
担持粉体4aからなる複合粉体4を塗布し、次いで同図
(c)に示すように釉薬の軟化温度よりも20℃以上3
20℃未満高い温度で基材を焼成し、担持粉体4aの一
部を釉薬層2に埋設せしめる。この方法によっても、前
記同様焼成を一度で済ますことができるので、生産性が
向上する。In the method shown in FIG. 7, first, as shown in FIG. 7A, a glaze 2 is applied on an unfired base material 1, and then, as shown in FIG. On the glaze layer 2,
The composite powder 4 composed of the carrier powder 4a having the antibacterial agent 4b fixed on the surface is applied by a separate process (not shown), and then, as shown in FIG.
The base material is fired at a temperature higher than 20 ° C., and a part of the carrier powder 4 a is embedded in the glaze layer 2. According to this method, the sintering can be performed only once, as described above, so that the productivity is improved.
【0032】図8に示す方法にあっては、先ず、同図
(a)に示すように未焼成の基材1の上に釉薬2を塗布
し、次いで同図(b)に示すように釉薬層2の上に担持
粉体4aを塗布し、次いで同図(c)に示すように釉薬
の軟化温度よりも20℃以上320℃未満高い温度で基
材を焼成するとともに担持粉体4aの一部を釉薬層2に
埋設せしめ、この後、同図(d)に示すように釉薬層2
から露出する担持粉体4a表面に抗菌剤4bを固定す
る。この方法によっても、前記同様焼成を一度で済ます
ことができるので、生産性が向上する。In the method shown in FIG. 8, first, glaze 2 is applied on unfired substrate 1 as shown in FIG. 8A, and then glaze 2 is applied as shown in FIG. The carrier powder 4a is applied on the layer 2, and then the base material is baked at a temperature higher than the softening temperature of the glaze by 20 ° C. or more and less than 320 ° C. as shown in FIG. Part is buried in the glaze layer 2 and thereafter, as shown in FIG.
The antibacterial agent 4b is fixed on the surface of the carrier powder 4a exposed from the surface. According to this method, the sintering can be performed only once, as described above, so that the productivity is improved.
【0033】次に具体的な実施例を述べる (実施例1)陶磁器の鋳込み成形体(未焼成)にSiO2
−Al2O3−Na2Oフリット(軟化温度950℃、比重
2.8)を主成分とする釉薬をスプレー・コーティング
法にて塗布し、その上に釉薬固形分に対し、6〜15wt
%の酸化亜鉛粉末懸濁液(粒径0.1〜1μm、比重
5.7)をスプレー・コーティング法にて塗布し、更に
1wt%硝酸銀水溶液を1〜6回スプレー・コーティング
法にて塗布後、紫外線を含む光を照射してAgイオンを
還元しつつ酸化亜鉛に固定し、1100〜1200℃で
焼成することにより多機能材を得た。紫外線を含む光を
照射する光源にはBLBランプを用い、表面のAgのあ
る位置が光源から約10cmになるように設定して5〜1
0分間照射した。また、鋳込み成形体に固定されたAg
の粒径は数10nm〜100nmであり、そのときの成
形体はAgの塗布により茶黒色に変化した。この色は焼
成とともに白色へと変化した。したがって、焼成によっ
てAgはAg2Oに変化したと考えられる。焼成体の観察
により、この生成したAg2Oの粒径は数10nm〜10
0nmであり、酸化亜鉛層に対して約1〜10wt%であ
った。Next, a specific example will be described. (Example 1) SiO 2 is applied to a cast body (unfired) of ceramics.
A glaze mainly composed of -Al 2 O 3 -Na 2 O frit (softening temperature: 950 ° C., specific gravity: 2.8) is applied by a spray coating method, and 6 to 15 wt.
% Zinc oxide powder suspension (particle size: 0.1-1 μm, specific gravity: 5.7) is applied by spray coating, and then 1 wt% silver nitrate aqueous solution is applied 1-6 times by spray coating. A multifunctional material was obtained by irradiating light containing ultraviolet rays to fix the zinc ions while reducing the Ag ions, and firing at 1100 to 1200 ° C. A BLB lamp is used as a light source for irradiating light including ultraviolet rays, and a position where Ag on the surface is set to about 10 cm from the light source is set to 5 to 1
Irradiated for 0 minutes. In addition, Ag fixed to the cast molding
Has a particle size of several tens nm to 100 nm, and the molded body at that time turns brownish black by the application of Ag. This color changed to white with firing. Therefore, it is considered that Ag was changed to Ag 2 O by firing. According to the observation of the fired body, the particle size of the produced Ag 2 O is several tens nm to 10 nm.
0 nm and about 1 to 10% by weight based on the zinc oxide layer.
【0034】抗菌性の評価については、大腸菌(Escher
ichia coli W3110株)に対する殺菌効果を試験した。即
ち、予め70%エタノールで殺菌した多機能材の最表面
に菌液0.15ml(1〜50000CFU)を滴下
し、ガラス板(10×10cm)に載せて基材最表面に密
着させ、3時間保持し試料とした。その後、試料の菌液
を滅菌ガーゼで拭いて生理食塩水10mlに回収し、菌
の生存率を求め、評価の指標とした。上記サンプルにつ
いての菌の生存率は10%以上30%未満であった。For evaluation of antibacterial activity, Escherichia coli (Escher
ichia coli strain W3110). That is, 0.15 ml (1 to 50,000 CFU) of a bacterial solution is dropped on the outermost surface of the multifunctional material previously sterilized with 70% ethanol, placed on a glass plate (10 × 10 cm), and brought into close contact with the outermost surface of the base material, and then left for 3 hours The sample was held. Thereafter, the bacterial solution of the sample was wiped with sterile gauze and collected in 10 ml of physiological saline, and the survival rate of the bacteria was determined and used as an index for evaluation. The viability of the bacterium in the sample was 10% or more and less than 30%.
【0035】また、耐摩耗試験については、プラスチッ
ク消しゴムを用いた摺動摩耗試験を行って外観の変化を
観察した。上記サンプルについての耐摩耗試験では40
回の往復摺動に対し変化は認められなかった。Regarding the abrasion resistance test, a change in appearance was observed by performing a sliding abrasion test using a plastic eraser. In the abrasion resistance test for the above sample, 40
No change was observed for the reciprocating sliding of one time.
【0036】(比較例1)陶磁器の鋳込み成形体(未焼
成)にSiO2−Al2O3−Na2Oフリット(軟化温度9
50℃、比重2.8)を主成分とする透明釉薬をスプレ
ー・コーティング法にて塗布し、その上に釉薬固形分に
対し、10wt%の酸化チタニアゾル(平均粒径0.01
〜0.02μm)をスプレー・コーティング法にて塗布
し、更に1wt%硝酸銀水溶液を1〜6回スプレー・コー
ティング法にて塗布後、紫外線を含む光を照射してAg
イオンを還元しつつ酸化チタンに固定し、1100〜1
200℃で焼成することにより多機能材を得た。(Comparative Example 1) An SiO 2 -Al 2 O 3 -Na 2 O frit (softening temperature 9) was applied to a ceramic molded body (unfired).
A transparent glaze having a main component of 50 ° C. and a specific gravity of 2.8) is applied by a spray coating method, and 10 wt% of titania oxide sol (average particle size: 0.01 wt.
To 0.02 μm) by a spray coating method, and further apply a 1 wt% aqueous solution of silver nitrate 1 to 6 times by a spray coating method, and then irradiate with light including ultraviolet rays to obtain Ag.
Immobilized on titanium oxide while reducing ions, 1100-1
By firing at 200 ° C., a multifunctional material was obtained.
【0037】得られた多機能材は黄色に変色た。この傾
向は酸化チタン粉末(P25、日本エアロゾル社製)を
用いた時も同様であった。更に。酸化スズゾル(平均粒
径0.003〜0.008μm)を用いた場合には赤色
に変色した。The obtained multifunctional material turned yellow. This tendency was the same when titanium oxide powder (P25, manufactured by Nippon Aerosol Co., Ltd.) was used. Further. When tin oxide sol (average particle size 0.003 to 0.008 μm) was used, the color changed to red.
【0038】(実施例2)1〜10wt%の硝酸銀水溶液
リン酸カルシウム(平均粒径0.3〜2μm、比重3.
3)を浸漬し、紫外線を含む光を照射することでAgを
リン酸カルシウムに固定し担持粉体を得た。これを陶磁
器の鋳込み成形体にSiO2−Al2O3−Na2Oフリット
(軟化温度950℃、比重2.8)を主成分とする釉薬
をスプレー・コーティング法にて塗布した複合部材上
に、釉薬に対して5%スプレー・コーティング法により
添加し、1100〜1200℃で焼成することにより多
機能材を得た。このサンプルについての菌の生存率は1
0%未満であった。また、耐摩耗試験では40回の往復
摺動に対し変化は認められなかった。Example 2 1-10 wt% aqueous silver nitrate solution calcium phosphate (average particle size 0.3-2 μm, specific gravity 3.
3) was immersed and irradiated with light including ultraviolet rays to fix Ag on calcium phosphate to obtain a supported powder. This is applied on a composite member obtained by applying a glaze mainly composed of SiO 2 —Al 2 O 3 —Na 2 O frit (softening temperature: 950 ° C., specific gravity: 2.8) to a ceramic molded body by spray coating. A multifunctional material was obtained by adding 5% to the glaze by a spray coating method and firing at 1100 to 1200 ° C. The viability of the bacteria for this sample is 1
It was less than 0%. In the abrasion resistance test, no change was observed after 40 reciprocal slidings.
【0039】(比較例2)陶磁器タイル基材の表面に、
SiO2−Al2O3−Na/K2Oフリットからなる釉薬層
(軟化温度680℃、比重2.4)をスプレー・コーテ
ィング法にて形成し、その上に6〜15wt%の酸化亜鉛
粉末懸濁液(粒径0.1〜1μm、比重5.7)をスプ
レー・コーティング法にて塗布し、更に1wt%硝酸銀水
溶液を1〜6回スプレー・コーティング法にて塗布後、
紫外線を含む光を照射してAgイオンを還元しつつ酸化
亜鉛に固定し、900℃で熱処理することで多機能材を
得た。このサンプルについては、耐摩耗試験では40回
の往復摺動に対し変化は認められなかったものの菌の生
存率は70%以上であった。したがって、担持粉体と釉
薬の比重差が3を越えると抗菌性が劣化することが分
る。(Comparative Example 2) On the surface of a ceramic tile base material,
A glaze layer (softening temperature: 680 ° C., specific gravity: 2.4) made of SiO 2 —Al 2 O 3 —Na / K 2 O frit is formed by a spray coating method, and 6 to 15 wt% zinc oxide powder is formed thereon. The suspension (particle diameter: 0.1 to 1 μm, specific gravity: 5.7) is applied by a spray coating method, and a 1 wt% aqueous silver nitrate solution is applied by a spray coating method 1 to 6 times.
The multifunctional material was obtained by irradiating light including ultraviolet rays to fix the zinc ions while reducing the Ag ions, and then performing a heat treatment at 900 ° C. In this sample, no change was observed in 40 reciprocal slidings in the wear resistance test, but the survival rate of the bacteria was 70% or more. Therefore, when the specific gravity difference between the supported powder and the glaze exceeds 3, the antibacterial properties are deteriorated.
【0040】(比較例3)1〜10wt%の硝酸銀水溶液
リン酸カルシウム(平均粒径0.3〜2μm、比重3.
3)を浸漬し、紫外線を含む光を照射することでAgを
リン酸カルシウムに固定し担持粉体を得た。これをアル
ミナの基材表面にSiO2−Al2O3−PbOフリットから
なる釉薬層(軟化温度535℃、比重4,1)をスプレ
ー・コーティング法にて塗布した複合部材上に、釉薬に
対して5%スプレー・コーティング法により添加し、8
00℃で焼成することにより多機能材を得た。このサン
プルについての菌の生存率は10%以上30%未満であ
ったが、耐摩耗試験では5回以下の往復摺動で傷が入っ
てしまった。したがって担持粉体と釉薬の比重差が0よ
り小さいと耐摩耗性が劣化することが分る。Comparative Example 3 1-10 wt% aqueous silver nitrate solution calcium phosphate (average particle size 0.3-2 μm, specific gravity 3.
3) was immersed and irradiated with light including ultraviolet rays to fix Ag on calcium phosphate to obtain a supported powder. This was applied to a composite member obtained by applying a glaze layer (softening temperature: 535 ° C., specific gravity: 4.1) made of SiO 2 —Al 2 O 3 —PbO frit to the surface of an alumina base material by a spray coating method. 5% by spray coating method, 8
By firing at 00 ° C., a multifunctional material was obtained. Although the survival rate of the bacterium in this sample was 10% or more and less than 30%, in the abrasion resistance test, scratches were formed in five or less reciprocal sliding operations. Therefore, it can be seen that when the difference in specific gravity between the supported powder and the glaze is smaller than 0, the wear resistance deteriorates.
【0041】(実施例3)アルミナ基材の表面にSiO2
−Al2O3−PbOフリットからなる釉薬層(軟化温度5
35℃、比重4,1)をスプレー・コーティング法にて
塗布し、その上に6〜15wt%の酸化亜鉛粉末懸濁液
(粒径0.1〜1μm、比重5.7)をスプレー・コー
ティング法にて塗布し、更に1wt%硝酸銀水溶液を1〜
6回スプレー・コーティング法にて塗布後、紫外線を含
む光を照射してAgイオンを還元しつつ酸化亜鉛に固定
し、この後550℃、700℃、850℃の各温度でで
熱処理することで多機能材を得た。Example 3 An SiO 2 substrate was coated on the surface of an alumina substrate.
-Al 2 O 3 glaze layer consisting -PbO frit (softening temperature 5
35 ° C, specific gravity 4,1) is applied by the spray coating method, and a 6-15 wt% zinc oxide powder suspension (particle size 0.1-1 μm, specific gravity 5.7) is spray-coated thereon. And then apply 1 wt% silver nitrate aqueous solution
After applying by spray coating method six times, fixation to zinc oxide while irradiating light including ultraviolet rays to reduce Ag ions, and then heat treatment at each of 550 ° C, 700 ° C and 850 ° C. Multifunctional material was obtained.
【0042】550℃の熱処理だと、菌の生存率(抗菌
性)は10%以上30%未満、耐摩耗性は5〜10回の
摺動で傷が入った。700℃の熱処理だと、菌の生存率
(抗菌性)は10%以上30%未満、耐摩耗性は10〜
40回の摺動で傷が入った。850℃の熱処理だと、菌
の生存率(抗菌性)は70%以上、耐摩耗性は40回の
摺動でも傷が入らなかった。したがって、熱処理温度が
釉薬の軟化温度よりも20℃未満しか高くないと担持粉
体である酸化亜鉛と基材との結合が十分でなく、したが
って耐摩耗性が悪く320℃以上であると抗菌性が劣化
することが分る。When the heat treatment was carried out at 550 ° C., the survival rate (antibacterial property) of the bacterium was 10% or more and less than 30%, and the abrasion resistance was damaged by sliding 5 to 10 times. When the heat treatment is performed at 700 ° C., the survival rate (antibacterial property) of the bacteria is 10% or more and less than 30%, and the abrasion resistance is 10%.
Scratches were obtained after 40 slides. When the heat treatment was performed at 850 ° C., the survival rate (antibacterial property) of the bacteria was 70% or more, and the abrasion resistance was not damaged even after 40 times of sliding. Therefore, if the heat treatment temperature is lower than the softening temperature of the glaze by less than 20 ° C., the bonding between the zinc oxide as the supporting powder and the base material is not sufficient, so that the abrasion resistance is poor and the antibacterial property is higher than 320 ° C. It can be seen that is deteriorated.
【0043】[0043]
【発明の効果】以上に説明した如く本発明によれば、抗
菌剤が表面に固定された担持粉体は釉薬層或いはアモル
ファス層からその一部が外部に露出した状態となり、抗
菌剤が外気に接触するため、抗菌効果を充分に発揮する
ことができる。また、担持粉体はその一部が釉薬層或い
はアモルファス層に埋設されるので、保持力が大幅に向
上し、剥離等が生じにくくなり、抗菌効果を長期に亘っ
て維持できる。As described above, according to the present invention, the carrier powder having the antibacterial agent fixed on its surface is partially exposed to the outside from the glaze layer or the amorphous layer, and the antibacterial agent is exposed to the outside air. Because of the contact, the antibacterial effect can be sufficiently exhibited. In addition, since a part of the supported powder is buried in the glaze layer or the amorphous layer, the holding power is greatly improved, peeling or the like hardly occurs, and the antibacterial effect can be maintained for a long period of time.
【図1】本発明に係る抗菌性を有する多機能材の断面図FIG. 1 is a cross-sectional view of an antibacterial multifunctional material according to the present invention.
【図2】同多機能材の別実施例を示す断面図FIG. 2 is a sectional view showing another embodiment of the multifunctional material.
【図3】同多機能材の別実施例を示す断面図FIG. 3 is a sectional view showing another embodiment of the multifunctional material.
【図4】本発明に係る抗菌性を有する多機能材の製造方
法を説明する図FIG. 4 is a diagram illustrating a method for producing a multifunctional material having antibacterial properties according to the present invention.
【図5】同多機能材の製造方法の別実施例を説明する図FIG. 5 is a view for explaining another embodiment of the method for producing the multifunctional material.
【図6】同多機能材の製造方法の別実施例を説明する図FIG. 6 is a view for explaining another embodiment of the method for producing the multifunctional material.
【図7】同多機能材の製造方法の別実施例を説明する図FIG. 7 is a view for explaining another embodiment of the method for producing the multifunctional material.
【図8】同多機能材の製造方法の別実施例を説明する図FIG. 8 is a view for explaining another embodiment of the method for producing the multifunctional material.
【符号の説明】 1…基材、2…釉薬層、3…抗菌層、4…複合粉体、4
a…担持粉体、4b…抗菌剤。[Explanation of Signs] 1 ... base material, 2 ... glaze layer, 3 ... antibacterial layer, 4 ... composite powder, 4
a: supported powder, 4b: antibacterial agent.
フロントページの続き (51)Int.Cl.7 識別記号 FI C04B 33/34 C04B 33/34 (56)参考文献 特開 平8−90699(JP,A) 特開 平5−201747(JP,A) 特開 平2−243159(JP,A) 特開 平2−241738(JP,A) 特開 平5−253544(JP,A) (58)調査した分野(Int.Cl.7,DB名) B32B 1/00 - 35/00 C04B 33/34 Continuation of the front page (51) Int.Cl. 7 Identification code FI C04B 33/34 C04B 33/34 (56) References JP-A-8-90699 (JP, A) JP-A-5-201747 (JP, A) JP-A-2-243159 (JP, A) JP-A-2-24738 (JP, A) JP-A-5-253544 (JP, A) (58) Fields investigated (Int. Cl. 7 , DB name) B32B 1/00-35/00 C04B 33/34
Claims (10)
層に担持粉体の比重をδt、釉薬の比重をδbとした場
合、0≦δt−δb≦3.0を満足する担持粉体がその一
部を埋設するように設けられ、また前記担持粉体の少な
くとも釉薬層から露出する表面には抗菌剤が固定されて
いることを特徴とする抗菌性を有する多機能材。1. A glaze layer is formed on a base material. When the specific gravity of the powder to be supported is δt and the specific gravity of the glaze is δb, the support satisfies 0 ≦ δt−δb ≦ 3.0. A multifunctional material having antibacterial properties, wherein a powder is provided so as to partially bury the powder, and an antibacterial agent is fixed on at least a surface of the carrier powder exposed from the glaze layer.
材において、前記担持粉体はリン酸カルシウム、リン酸
ジルコニウム、リン酸アンモニウム等のリン酸系セラミ
ックスまたは酸化亜鉛の少なくとも1種を含むことを特
徴とする抗菌性を有する多機能材。2. The multifunctional material having antibacterial properties according to claim 1, wherein the carrier powder contains at least one of phosphate ceramics such as calcium phosphate, zirconium phosphate and ammonium phosphate or zinc oxide. Multifunctional material with antibacterial properties characterized by the following.
材において、前記釉薬層は基材表面に近くなる程その比
重が大きくなるように比重が連続的又は段階的に変化
し、しかも基材表面に近い下層部分の比重は前記担持粉
体の比重よりも大であることを特徴とする抗菌性を有す
る多機能材。3. The multifunctional material having antibacterial properties according to claim 1, wherein the specific gravity of the glaze layer changes continuously or stepwise so that the specific gravity increases as it approaches the substrate surface. A multifunctional material having antibacterial properties, wherein the specific gravity of the lower layer portion close to the substrate surface is higher than the specific gravity of the supported powder.
で釉薬の軟化温度よりも高い温度で基材を焼成し、この
後、釉薬層の上に担持粉体を塗布し、次いで釉薬の軟化
温度よりも20℃以上320℃未満高い温度での熱処理
によって担持粉体の一部を釉薬層に埋設せしめ、この
後、光還元法、熱処理またはイオン交換法によって抗菌
剤を担持粉体表面に固定するようにしたことを特徴とす
る抗菌性を有する多機能材の製造方法。4. Applying the glaze on the unfired substrate, then firing the substrate at a temperature higher than the softening temperature of the glaze, thereafter applying the carrier powder on the glaze layer, A part of the supported powder is buried in the glaze layer by heat treatment at a temperature higher than the softening temperature of the glaze by 20 ° C. or more and less than 320 ° C. Then, the anti-bacterial agent is loaded by the photoreduction method, heat treatment or ion exchange method A method for producing a multifunctional material having antibacterial properties, characterized in that it is fixed to a surface.
で釉薬の軟化温度よりも高い温度で基材を焼成し、この
後、釉薬層の上に光還元法、熱処理またはイオン交換法
によって抗菌剤を表面に固定した担持粉体を塗布し、次
いで釉薬の軟化温度よりも20℃以上320℃未満高い
温度での熱処理によって担持粉体の一部を釉薬層に埋設
せしめるようにしたことを特徴とする抗菌性を有する多
機能材の製造方法。5. Applying a glaze on an unfired substrate, then firing the substrate at a temperature higher than the softening temperature of the glaze, and then applying a photoreduction method, heat treatment or ion exchange on the glaze layer. A supported powder having an antibacterial agent fixed on the surface is applied by the method, and then a part of the supported powder is embedded in the glaze layer by a heat treatment at a temperature higher than the softening temperature of the glaze by 20 ° C. or more and less than 320 ° C. A method for producing a multifunctional material having antibacterial properties.
釉薬層の上に担持粉体を塗布し、この担持粉体表面に光
還元法、熱処理またはイオン交換法によって抗菌剤を固
定し、次いで釉薬の軟化温度よりも20℃以上320℃
未満高い温度で基材を焼成するとともに担持粉体の一部
を釉薬層に埋設せしめるようにしたことを特徴とする抗
菌性を有する多機能材の製造方法。6. An unglazed base material is coated with a glaze, a supporting powder is coated on the glaze layer, and an antimicrobial agent is applied to the surface of the supporting powder by a photoreduction method, a heat treatment or an ion exchange method. Fix, then 20 ° C or more and 320 ° C above the softening temperature of the glaze
A method for producing a multifunctional material having antibacterial properties, wherein a base material is baked at a temperature lower than a high temperature and a part of a supported powder is buried in a glaze layer.
釉薬層の上に表面に光還元法、熱処理またはイオン交換
法によって抗菌剤を固定した担持粉体を塗布し、次いで
釉薬の軟化温度よりも20℃以上320℃未満高い温度
で基材を焼成するとともに担持粉体の一部を釉薬層に埋
設せしめるようにしたことを特徴とする抗菌性を有する
多機能材の製造方法。7. A glaze is applied on an unfired base material, and a support powder having an antibacterial agent fixed thereon by a photoreduction method, a heat treatment or an ion exchange method is applied on the glaze layer, and then the glaze is applied. A method for producing a multifunctional material having antibacterial properties, characterized in that the base material is baked at a temperature higher than the softening temperature of at least 20 ° C and less than 320 ° C and a part of the supported powder is buried in the glaze layer. .
釉薬層の上に担持粉体を塗布し、次いで釉薬の軟化温度
よりも20℃以上320℃未満高い温度で基材を焼成す
るとともに担持粉体の一部を釉薬層に埋設せしめ、この
後、釉薬層から露出する担持粉体表面に光還元法、熱処
理またはイオン交換法によって抗菌剤を固定するように
したことを特徴とする抗菌性を有する多機能材の製造方
法。8. Applying a glaze on the unfired base material, applying a supporting powder on the glaze layer, and then applying the base material at a temperature 20 ° C. or more and less than 320 ° C. higher than the softening temperature of the glaze. During firing, a part of the carrier powder is embedded in the glaze layer, and then the antibacterial agent is fixed to the surface of the carrier powder exposed from the glaze layer by photoreduction, heat treatment or ion exchange. A method for producing a multifunctional material having antibacterial properties.
有する多機能材の製造方法において、前記釉薬層は、少
なくともSiO2を主体とする比重2〜4の無機物質から
なる第1成分と、比重の大きな第2成分を含む釉薬を排
泥鋳込みにより比重の分布が厚み方向に傾斜するように
形成されることを特徴とする抗菌性を有する多機能材の
製造方法。9. The method for producing a multifunctional material having antibacterial properties according to claim 4, wherein the glaze layer is made of an inorganic material mainly composed of at least SiO 2 and having a specific gravity of 2 to 4. A method for producing a multifunctional material having antibacterial properties, characterized in that a glaze containing a component and a second component having a large specific gravity is formed by sludge casting to form a distribution of specific gravity inclined in the thickness direction.
を有する多機能材の製造方法において、前記釉薬層を形
成する代りに、SiとIa族またはIIa族元素を含む
金属塩水溶液を塗布することで釉薬層に相当するアモル
ファス層を形成することを特徴とする抗菌性を有する多
機能材の製造方法。10. The method for producing a multifunctional material having antibacterial properties according to claim 4, wherein an aqueous solution of a metal salt containing Si and a Group Ia or IIa element is used instead of forming the glaze layer. A method for producing a multifunctional material having antibacterial properties, wherein an amorphous layer corresponding to a glaze layer is formed by coating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06235435A JP3136918B2 (en) | 1994-09-29 | 1994-09-29 | Multifunctional material having antibacterial properties and method for producing the same |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP06235435A JP3136918B2 (en) | 1994-09-29 | 1994-09-29 | Multifunctional material having antibacterial properties and method for producing the same |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0898876A JPH0898876A (en) | 1996-04-16 |
| JP3136918B2 true JP3136918B2 (en) | 2001-02-19 |
Family
ID=16986073
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP06235435A Expired - Fee Related JP3136918B2 (en) | 1994-09-29 | 1994-09-29 | Multifunctional material having antibacterial properties and method for producing the same |
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| Country | Link |
|---|---|
| JP (1) | JP3136918B2 (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3008827B2 (en) * | 1994-10-17 | 2000-02-14 | 松下電器産業株式会社 | Molded products, molding methods and molding equipment |
| JP3035663U (en) * | 1996-09-11 | 1997-03-28 | 有限会社ボンジャパン | Equipment such as playground equipment and vending machines |
| JP3486588B2 (en) * | 1999-11-19 | 2004-01-13 | Jfe建材株式会社 | Laminate, method for manufacturing the same, and equipment for manufacturing the same |
| JP2001180978A (en) * | 1999-12-20 | 2001-07-03 | Asahi Optical Co Ltd | Powder immobilization method and immobilized product thereof |
| KR101405092B1 (en) * | 2012-09-21 | 2014-06-10 | (주)에이씨티 | Method for preparing zirconium phosphate particles coated by antibiotic, and zirconium phosphate particles prepared thereby |
| JP6352707B2 (en) * | 2014-07-10 | 2018-07-04 | イビデン株式会社 | Substrate |
| JP6313147B2 (en) * | 2014-07-10 | 2018-04-18 | イビデン株式会社 | Decorative plate manufacturing method |
| JP6298513B2 (en) * | 2015-10-19 | 2018-03-20 | イビデン株式会社 | Toilet booth decorative board and toilet booth |
| JP6200477B2 (en) * | 2015-11-09 | 2017-09-20 | イビデン株式会社 | Antiviral decorative board, method for restoring function of antiviral decorative board, and antiviral imparting composition |
| JP6200563B2 (en) * | 2015-11-09 | 2017-09-20 | イビデン株式会社 | Veneer |
| JP6200567B2 (en) * | 2015-11-09 | 2017-09-20 | イビデン株式会社 | Veneer |
| CN110698227B (en) * | 2019-12-13 | 2020-04-28 | 佛山欧神诺陶瓷有限公司 | Antibacterial ceramic tile and preparation method thereof |
| US20250051221A1 (en) * | 2021-08-30 | 2025-02-13 | Noritake Co., Limited | Ceramic product and decorative composition |
| CN113860734B (en) * | 2021-09-30 | 2023-03-28 | 广东松发陶瓷股份有限公司 | Ceramic glaze with antibacterial function and preparation method and application thereof |
| CN113788616A (en) * | 2021-10-14 | 2021-12-14 | 山东鑫晟嘉卫浴有限公司 | Nano antibacterial enamel bathtub |
-
1994
- 1994-09-29 JP JP06235435A patent/JP3136918B2/en not_active Expired - Fee Related
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| Publication number | Publication date |
|---|---|
| JPH0898876A (en) | 1996-04-16 |
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