JP3186742B2 - Electronic component mounting apparatus and electronic component mounting method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

[0001] 1. Field of the Invention [0002] The present invention relates to an electronic component mounting apparatus and an electronic component mounting method for transferring and mounting electronic components provided in a parts feeder to a substrate by a transfer head.

[0002]

2. Description of the Related Art As an electronic component mounting apparatus for mounting an electronic component (hereinafter referred to as a "chip") on a substrate, an electronic component provided in a parts feeder is picked up by a transfer head, and the transfer head is moved in the X direction or Y direction. Move horizontally in the direction
A method of transferring and mounting the substrate at a predetermined coordinate position on a substrate is known (for example, JP-A-2-36599).

FIG. 8 is a plan view of a conventional electronic component mounting apparatus, which will be described below. 1 is a main body of the electronic component mounting apparatus, and 2 is a guide rail provided on the main body 1. A substrate 3 is conveyed to the guide rail 2 and is positioned at a predetermined position. A table 4 placed on a base 9 is provided on the side of the substrate 3, and a large number of parts feeders 5 are arranged on the table 4.

Reference numeral 6 denotes a transfer head, which is horizontally moved in the X and Y directions by a moving table (not shown), vacuum-adsorbs a chip 8 provided in a parts feeder 5 to a nozzle 7 and picks up the chip. It is mounted at the coordinate position of.
In the figure, arrows indicate the trajectory of the transfer head 6. A-A
Is a pickup position of the chip 8, and the tip of the parts feeder 4 is positioned on the line of the positioning section AA. The nozzle 7 of the transfer head 6 picks up the chip 8 of the parts feeder 5 at the pickup position AA. Examples of the part feeder 4 include a tape feeder, a tube feeder, and a tray feeder.

When the chip 8 of any of the parts feeders 5 is out of stock or when the type of the substrate 3 to be produced is changed, the parts feeder 5 is replaced.
Conventionally, the replacement of the parts feeder 5 has been performed, for example, as follows. That is, if the transfer head 6 repeats the pick-up mistake of the chip 8 for the same parts feeder 5 continuously plural times (for example, three times), it is determined that the chip 8 of the parts feeder 5 is out of stock. The device (not shown) makes a determination and sounds a buzzer to notify the operator to that effect. Then, the operator moves to the table 4, removes the out-of-stock parts feeder 5 from the table 4, and replenishes the table 4 with a new parts feeder 5.

[0008] In FIG. 8, the replacement of the parts feeder 5 is performed by an operator sliding in the direction of arrow N and pulling it into and out of the table 4. While the replacement by the attachment / detachment is being performed, the transfer head 6 is moved from the parts feeder 5 to the chip 8.
Is stopped, and when the exchange is completed, the pickup is restarted.

[0007]

The replacement of the parts feeder 5 described above must be performed promptly so that the pick-up of the chip 8 by the transfer head 6 is restarted promptly. Also, the parts feeder 5 newly replenished on the table 4 must be correctly mounted at a predetermined position, and if there is a misalignment in the direction of arrow N, the pickup position AA
Cannot be picked up by the nozzle 7 from the chip 8 of the parts feeder 5.

From the above, when the operator senses that the chips 8 are out of stock by the buzzer, the operator immediately moves to the table 4 to quickly replace the parts feeder 5 and to pay close attention. The user must pay the parts feeder 5 correctly on the table 4. As described above, in the conventional electronic component mounting apparatus, the labor burden on the operator for exchanging the parts feeder due to the shortage of chips has been extremely large.

SUMMARY OF THE INVENTION It is an object of the present invention to provide an electronic component mounting apparatus and an electronic component mounting method capable of exchanging a part feeder when a chip is out of stock.

[0010]

SUMMARY OF THE INVENTION The present invention To this end, body and a guide rail of the substrate provided on the body, the electronic component supply unit double <br/> several parts feeder is arranged When,
An electronic component mounting apparatus comprising: a transfer head that moves between the electronic component supply unit and the substrate and transfers and mounts the electronic component of the electronic component supply unit on the substrate.
The rod of the cylinder is connected to the electronic component supply device.
The electronic component supply section is movably disposed in a direction perpendicular to the guide rail by the rod protruding and retracting, and a guide rod perpendicular to the guide rail is provided to supply the electronic component. The part is guided by this guide rod so as to move in the orthogonal direction,
When the electronic components of the parts feeder are mounted on the substrate by the transfer head, the electronic component supply unit is brought close to the guide rail, and when the parts feeder is replaced, the electronic component supply unit is connected to the guide rail. From the back.

According to another aspect of the present invention, there is provided an electronic component supply unit having a parts feeder automatically guided by a guide rod provided in a direction orthogonal to a guide rail of a substrate,
An electronic component mounting method using an electronic component mounting apparatus in which an electronic component of a parts feeder is mounted on a substrate by a transfer head, wherein the electronic component of the parts feeder is mounted on the substrate by the transfer head. Sometimes the electronic part
The cylinder rod connected to the product supply section
The electronic component supply unit is guided by the guide rod is closer to the guide rail, also when the replacement of the parts feeder is coupled to the electronic component supply unit by
The electronic component supply section is retracted from the guide rail by projecting a rod of the cylinder .

In the above configuration, the electronic component of the parts feeder is mounted on the substrate by the transfer head with the electronic component supply unit approaching the guide rail. The parts feeder is replaced while the electronic component supply unit is retracted from the guide rail. Further, by providing the table positioning means, the parts feeder is correctly positioned at the chip pickup position by the transfer head. Further, by providing the auxiliary table section, the exchange and replenishment of the table can be performed in a good manner.

[0013]

Next, an embodiment of the present invention will be described with reference to the drawings. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention, FIGS. 2 and 3 are plan views, FIGS. 3 and 4 are side views, and FIGS. 5A and 5B are perspective views of the auxiliary table section. FIGS. 6 (a) and 6 (b) and FIGS. 7 (a) and 7 (b)
FIG. 4 is an explanatory diagram of a method of replacing the table.

In FIGS. 1 and 2, reference numeral 10 denotes a main body of the electronic component mounting apparatus.
A guide rail 12 is provided as a positioning portion for transporting the substrate 3 in a predetermined direction and positioning the substrate 3 at a predetermined position. As shown in FIG. 2, electronic component (chip) supply units 20 are provided on both sides of the guide rail 12. In FIG. 1, reference numeral 14 denotes a transfer head provided with a nozzle 15. The transfer head 14 is held on a moving table 16, and the moving table 16 is driven to
The chip 8 provided in the electronic component supply unit 20 is vacuum-adsorbed to the nozzle 15 to be picked up and transferred to a predetermined coordinate position on the substrate 3. On both sides of the main body 10, a space 11 into which the electronic component supply unit 20 is put in and out is secured in a concave shape. FIG. 3 shows a state in which the electronic component supply unit 20 is stored in the space 11.
FIG. 4 shows a state where the main body 10 is pulled out of the space 11.

Next, the electronic component supply section 20 will be described. 1 and 2, reference numeral 21 denotes an electronic component supply unit 2.
0 is a long box-shaped base portion which is a main component of the base. Base part 21
Guide portions 22 having a U-shaped cross section are provided on both side portions of the upper surface of the. As will be described later, a table on which a number of parts feeders are arranged side by side is arranged in the guide section 22. Stops 23 are mounted on both side surfaces of the base portion 21. A guide rod 24 and a rod 26 of a cylinder 25 are connected to the stopper 23. Guide rod 2
4 is slidably inserted into a guide 27 provided on the side of the main body 10. The cylinder 25 is provided on the side of the main body 10. Guide rod 24 and rod 26
Are parallel.

Accordingly, when the rod 26 of the cylinder 25 protrudes and retracts, the base portion 21 is guided by the guide rod 24 and moves in the direction of arrow N2. The direction of the arrow N2 is a direction orthogonal to the guide rail 12, and the base portion 21 approaches the guide rail 12 by moving in the direction of the arrow N2, and moves back and forth into and out of the space 11.

The lower base 21 in FIGS. 1 and 2 is in a state where the rod 26 of the cylinder 25 projects and is pulled out of the space 11 (a state in which it is retracted from the guide rail 12).
Is shown. In addition, in FIG.
Is the space 1 when the rod 26 of the cylinder 25 is retracted.
1 shows a state of being housed in the storage unit 1 (a state of approaching the guide rail 12). The N1 direction is the X direction, and the N2 direction is the Y direction.

In FIG. 1, clamp portions 31 are provided on both sides of the main body 10. The clamp unit 31 includes a cylinder 32 attached to the main body 10 and a moving element 33 connected to a rod (not shown) of the cylinder 32. Two projections 34 that fit into the formed holes 53 are provided. When the rod 26 of the cylinder 25 is retracted, the base portion 21 enters the space 11 and the guide rail 12
Approach.

When the rod of the cylinder 32 protrudes, the moving member 33 advances to the table 50 side on the base portion 21, the projection 34 fits into the hole 53, and the table 50 is clamped from both sides to move in the horizontal direction. And the vertical position. That is, the hole 53 and the clamp 31
Are positioning means for positioning the table 50 at the pickup position of the chip 8 by the nozzle 15 of the transfer head 14. The protrusion 34 is a tapered pin, and even if the position of the table 50 of the base portion 21 drawn into the space 11 is slightly misaligned, the protrusion 3
4 fits into the hole 53 so that the table 50 can be positioned at a correct position.

The significance of the positioning means of the table 50 is as follows. That is, the floor of a factory where the electronic component mounting apparatus is installed has irregularities, and when the base 21 is moved on the floor in the direction of the arrow N2 as in the present invention, the base 21 must be positioned at a correct position. It is difficult. On the other hand, if the parts feeder 60 is not positioned at the correct position and is displaced from the pickup position AA or the height in the vertical direction is out of order, the nozzle 15 of the transfer head 14 will I can't pick it up. Therefore, the parts feeder 60 must be accurately positioned at the correct position.

Therefore, the table 50 is clamped from both sides by the clamp portion 31, so that the parts feeder 60 on the table 50 can be correctly positioned even if the base portion 21 is slightly misaligned.
In FIG. 3, the table 50 slides along the guide portion 22 when the rollers 51 protruding from both side surfaces of the table 50 are fitted into the guide portion 22, but between the roller 51 and the guide portion 22. The table 50 can move slightly on the base 21 when the pins 34 of the clamp portion 31 fit into the holes 53 of the table 50 with slight backlash.

In FIG. 3, reference numeral 35 denotes a caster provided on the lower surface of the base 21, which rolls on the floor. A dust box 36 is provided inside the base 21. The dust box 36 includes a parts feeder 60.
Collect the empty tape discharged from.

In FIG. 1, two auxiliary table sections 40 are provided on both sides of the electronic component supply section 20. In FIG. 1, for convenience of drawing, only the right auxiliary table unit 40 is shown in the figure, and the left auxiliary table device 40 is omitted. The auxiliary table section 40 has a parts feeder 60 on the base section 21 of the electronic component supply section 20.
Are transferred and received from the table 50 in which the juxtapositions are provided, and the detailed structure thereof will be described below with reference to FIGS.

The auxiliary table section 40 includes the electronic component supply section 20
It has the same structure as that described above, and is configured by providing guide portions 42 on both sides of the upper surface of a long box-shaped base portion 41. The auxiliary table section 40 is for freely moving in the factory, and for that purpose, a caster 43 and a handle 44 are provided.

A table 50 is mounted on the base 41. Rollers 51 on both sides of table 50
(See FIG. 3).
The table 50 is slidably mounted on the base portion 41 by fitting into the guide portion 42 of the base portion 41. 52 are handles provided on both sides of the table 50. On the table 50, a number of parts feeders 60 such as a tape feeder are arranged in parallel. A hole 53 is formed on the side surface of the table 50. As shown in FIG. 1, with the base part 21 of the electronic component supply part 20 and the base part 41 of the auxiliary table part 40 arranged in series, the guide part 22 and the guide part 42 are located on the same straight line, Can be freely transferred from one guide portion 42 to the other guide portion 22 and vice versa.

Stoppers 54 and 55 are provided on both sides of the upper surface of the base 41 so as to be vertically movable. The stoppers 54 and 55 are connected to a cylinder (FIG. 3) 56 provided inside the base portion 41, move up and down by the operation of the cylinder 56, and project above the upper surface of the base portion 41. It descends below the top. In FIG. 1,
Similar stoppers 37 and 38 are provided on the base 21 of the electronic component supply unit 20 so as to be vertically movable.

In FIG. 1, when the table 50 on the base portion 41 is transferred onto the base portion 21, the stopper 5
The table 50 is slid from the guide portion 42 to the guide portion 22 after lowering the 4, 4. At this time, the stopper 37 of the base 21 protrudes upward, and the end face of the table 50 hits the stopper 37 to stop the table 50 and then raise the stoppers 38 and 54 again, so that the table 50 is moved in the horizontal direction. (X direction) positioning. Although not shown in FIG. 1, the base 41 of the auxiliary table 40 is also provided on the left side of the base 21.
Is installed. After lowering the stopper 37 of the base 21, the table 50 is slid from the guide 22 to the guide 42 of the base 41. That is, the stoppers 37, 38, 54, 55
When the table is transferred between the base portions 21 and 41, the table 50 is lowered so as not to obstruct the slide of the table 50, and the end face of the table 50 is abutted to perform positioning in the X direction.

FIGS. 6 and 7 show a plurality of parts feeders 6.
0 shows a series of operations of the replacement method of 0. Next, FIG.
A method of replacing the parts feeder 60 will be described with reference to FIG. In FIG. 6A, auxiliary table units 40 are provided on both sides of the lower electronic component supply unit 20. On the right auxiliary table section 40, there is provided a table 50 in which replenishment parts feeders 60 are juxtaposed. Here, on the table 50 of the electronic component supply unit 20 and the table 50 of the auxiliary table unit 40, the parts feeders 60 are placed in the same arrangement so that the parts feeders 60 for each table 50 can be replaced. . The table 50 is vacant so that the left auxiliary table section 40 can collect the table 50 from the base section 21.

As shown in FIG. 6A, when the electronic component supply unit 20 is approaching the guide rail 12, the transfer head 14 repeatedly reciprocates between the parts feeder 60 and the substrate 3, and Chip 8 of feeder 60
Are mounted on the substrate 3 at predetermined coordinate positions. Table 5
When the chips 8 of the parts feeder 60 on the table 0 are out of stock, the table 50 is replaced as follows. That is, after the projection 34 of the clamp portion (FIG. 1) 31 is pulled in to release the clamped state of the table 50, the rod 26 (FIG. 1) of the cylinder 25 projects, as shown in FIG. 6B. The base part 21 of the electronic component supply part 20 retreats from the guide rail 12 and
(See also FIG. 4). In this state, the base portion 21, the base portion 41 of the auxiliary table portion 40 on both sides thereof, and the respective guide portions 22, 42 are arranged on the same straight line in the X direction as shown in the figure. Therefore, FIG.
As shown in the figure, the table 50 on the base 21 is slid to the left and transferred to the left base 41.

Next, the table 50 on the right base portion 41
Is slid to the left and transferred to the base 21.
In this case, as described above, the stoppers 54 and 38 are lowered so as not to hinder the slide of the table 50.
The stopper 37 is made to protrude, and is slid until the end face of the table 50 hits the stopper 37. Next, the rod 26 of the cylinder 25 is retracted, and the base portion 21 is retracted into the space 11 to approach the guide rail 22 (FIG. 7B). Next, the projections 34 of the clamp portion 31 are protruded and fitted into the holes 53 of the table 50, and the table 50 is clamped and positioned from both sides. When the replacement of the table 50 is completed in this way, the mounting of the chip 8 on the substrate 3 is restarted.

Thereafter, the operator operates the auxiliary table section 40.
Side, and the parts feeder 60 in which the chips 8 on the table 50 collected in the left auxiliary table section 40 are out of stock is taken out from the table 50, and a new parts feeder 60 is replaced with the table in place of the part feeder 60. Replenish on top of 50.

FIG. 7B shows this state. The table 5 is placed on the base portion 41 of the auxiliary table portion 40 on the right side.
0 is not present and is vacant, and in this state, it stands by for replacement of the next table 50. When the chips 8 of the parts feeder 60 of the electronic component supply unit 20 are out of stock again, the table 50 is replaced again by the same method as described above. In this case, after the base portion 21 is pulled out of the space 11, the table 50 is collected on the right base portion 41, and the table 50 on the left base portion 41 with the replenished new parts feeder 60 is transferred to the base portion 21. Hand over. As described above, the left and right base portions 41 are alternately used for supplying and collecting the table 50.

In the present embodiment, the auxiliary table 40 is provided only on both sides of the lower electronic component supply unit 20 in FIGS. 6 and 7, but also on both sides of the upper electronic component supply unit 20. An auxiliary table section 40 may be provided. In the present embodiment, the base 21 and the base 4
1 is manually performed by the operator, but by providing a power means such as a cylinder to slide the table 50, the table 50 is automatically moved without manual operation of the operator. May be slid.

Further, in this embodiment, one auxiliary table section 40 is provided on each side of the electronic component supply section 20. However, two or more auxiliary table sections 40 are respectively formed on a straight line in the X direction. And the table 50 may be slid between the base portions 41 of the auxiliary table portion 40, so that two or more tables 50 can be kept on standby for replacement. Moreover,
The length of the base part of the auxiliary table part 40 is made longer than the length of the base part 21 of the electronic component supply part 20, and two or more tables 50 are placed on this base part and made to stand by for replacement. Is also good. As described above, the present invention is not limited to the above embodiment, and various design changes are possible.

[0035]

As described above, according to the present invention, the electronic component of the parts feeder is mounted on the substrate by the transfer head with the electronic component supply unit approaching the guide rail of the substrate. The part feeder can be easily replaced by retracting the part from the guide rail.
Further, by providing the table positioning means, the parts feeder can be correctly positioned at the chip pickup position by the transfer head. Further, by providing the auxiliary table section, the exchange and replenishment of the table can be performed in a good manner.

[Brief description of the drawings]

FIG. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention.

FIG. 2 is a plan view of the electronic component mounting apparatus according to the embodiment of the present invention;

FIG. 3 is a side view of the electronic component mounting apparatus according to the embodiment of the present invention;

FIG. 4 is a side view of the electronic component mounting apparatus according to the embodiment of the present invention;

5A is a perspective view of an auxiliary table of the electronic component mounting apparatus according to one embodiment of the present invention; FIG. 5B is a perspective view of an auxiliary table of the electronic component mounting apparatus according to one embodiment of the present invention;

FIG. 6A is a diagram illustrating a method of replacing a table in the electronic component mounting apparatus according to one embodiment of the present invention; and FIG. 6B is a diagram illustrating a table replacing method in the electronic component mounting device according to one embodiment of the present invention.

FIG. 7A is an explanatory diagram of a table replacement method of the electronic component mounting apparatus according to one embodiment of the present invention; and FIG. 7B is an explanatory diagram of a table replacement method of the electronic component mounting device according to one embodiment of the present invention.

FIG. 8 is a plan view of a conventional electronic component mounting apparatus.

[Explanation of symbols]

 Reference Signs List 3 substrate 8 chip (electronic component) 10 main body 11 space 12 guide rail 14 transfer head 16 moving table 20 electronic component supply section 21 base section 22 guide section 25 cylinder 31 clamp section 34 protrusion 40 auxiliary table section 41 base section 42 guide section 50 Table 53 Hole 60 Parts feeder

────────────────────────────────────────────────── ─── Continuation of the front page (56) References JP-A-6-151554 (JP, A) JP-A-7-212091 (JP, A) JP-A-7-336094 (JP, A) JP-A-5-205 299887 (JP, A) JP-A-61-127512 (JP, A) JP-A-5-36900 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) H05K 3/30 H05K 13 / 00-13/04

Claims (7)

(57) [Claims] And 1. A body, a board guide rail provided in the body, moving the electronic component feeding unit in which several parts feeder double is arranged, between the electronic component supply unit and the substrate An electronic component mounting apparatus comprising: a transfer head for transferring and mounting an electronic component of an electronic component supply unit to a substrate;
A cylinder is provided on the electronic part.
The rod is connected to the
The electronic component supply unit is disposed so as to be movable in a direction orthogonal to the guide rail, and a guide rod orthogonal to the guide rail is provided. To move the electronic component of the parts feeder to the guide rail when the electronic component of the parts feeder is mounted on the substrate with the transfer head, and when replacing the parts feeder, An electronic component mounting apparatus wherein an electronic component supply unit is retracted from the guide rail. 2. A method according to claim 1, wherein the state in which the electronic component supply unit is brought close to said guide rail, which is provided with positioning means for positioning according to prior Symbol transfer head to the pickup position of the electronic component Electronic component mounting equipment. 3. An electronic component mounting apparatus according to claim 2, wherein said positioning means is a clamp portion provided on said main body to clamp both side portions of said electronic component supply portion . 4. An auxiliary table arranged side by side with the electronic component supply unit in a state where the electronic component supply unit is retracted from the guide rail, and provided on a side of the electronic component supply unit. A plurality of parts feeders provided on a base portion of the electronic component supply portion are arranged side by side on a table portion.
Is provided with a guide portion continuous to the guide portion of the table, the table is slid along the guide portion, that it has freely passing said table between said electronic component supplying unit and the auxiliary table portion The electronic component mounting apparatus according to claim 1, wherein: 5. An electronic component supply section provided with a parts feeder is guided by a guide rod provided in a direction orthogonal to a guide rail of a substrate, and is automatically arranged. An electronic component mounting method using an electronic component mounting apparatus configured to mount an electronic component on a substrate, wherein when the electronic component of the parts feeder is mounted on the substrate by the transfer head, the electronic component is coupled to the electronic component supply unit.
The electronic component supply unit is guided by the guide rod by approaching the guide rail by pulling in the rod of the cylinder, and when replacing the parts feeder, the cylinder connected to the electronic component supply unit is replaced . B
Wherein the electronic component supply section is retracted from the guide rail by projecting a pad. 6. An auxiliary table is provided on a side portion of said electronic component supply section, and said parts feeder is arranged on a table which slides a guide section provided on said electronic component supply section and said auxiliary table. In the state where the electronic component supply unit is retracted from the guide rail, the guide unit of the electronic component supply unit and the guide unit of the auxiliary table are linearly arranged, and the table is slid over these guide units. 6. The electronic component mounting method according to claim 5, wherein the parts feeder on the table is exchanged. 7. A method according to claim 7, wherein the table is clamped by a clamp unit with the electronic component supply unit approaching the guide rail, and the parts feeder is positioned at a pickup position of the electronic component by the transfer head. 7. The electronic component mounting method according to claim 5, wherein: