JP3186743B2 - Electronic component mounting apparatus and electronic component mounting method - Google Patents

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

[0001] 1. Field of the Invention [0002] The present invention relates to an electronic component mounting apparatus and an electronic component mounting method for transferring and mounting electronic components provided in a parts feeder to a substrate by a transfer head.

[0002]

2. Description of the Related Art As an electronic component mounting apparatus for mounting an electronic component (hereinafter referred to as a "chip") on a substrate, an electronic component provided in a parts feeder is picked up by a transfer head, and the transfer head is moved in the X direction or Y direction. Move horizontally in the direction
A method of transferring and mounting the substrate at a predetermined coordinate position on a substrate is known (for example, JP-A-2-36599).

FIG. 8 is a plan view of a conventional electronic component mounting apparatus, which will be described below. 1 is a main body of the electronic component mounting apparatus, and 2 is a guide rail provided on the main body 1. A substrate 3 is conveyed to the guide rail 2 and is positioned at a predetermined position. A table 4 placed on a base 9 is provided on the side of the substrate 3, and a large number of parts feeders 5 are arranged on the table 4.

Reference numeral 6 denotes a transfer head, which is horizontally moved in the X and Y directions by a moving table (not shown), vacuum-adsorbs a chip 8 provided in a parts feeder 5 to a nozzle 7 and picks up the chip. It is mounted at the coordinate position of.
In the figure, arrows indicate the trajectory of the transfer head 6. A-A
Is a pickup position of the chip 8, and the tip of the parts feeder 4 is positioned on the line of the positioning section AA. The nozzle 7 of the transfer head 6 picks up the chip 8 of the parts feeder 5 at the pickup position AA. Examples of the part feeder 4 include a tape feeder, a tube feeder, and a tray feeder.

When the chip 8 of any of the parts feeders 5 is out of stock or when the type of the substrate 3 to be produced is changed, the parts feeder 5 is replaced.
Conventionally, the replacement of the parts feeder 5 has been performed, for example, as follows. That is, if the transfer head 6 repeats the pick-up mistake of the chip 8 for the same parts feeder 5 continuously plural times (for example, three times), it is determined that the chip 8 of the parts feeder 5 is out of stock. The device (not shown) makes a determination and sounds a buzzer to notify the operator to that effect. Then, the operator moves to the table 4, removes the out-of-stock parts feeder 5 from the table 4, and replenishes the table 4 with a new parts feeder 5.

[0008] In FIG. 8, the replacement of the parts feeder 5 is performed by an operator sliding in the direction of arrow N and pulling it into and out of the table 4. While the replacement by the attachment / detachment is being performed, the transfer head 6 is moved from the parts feeder 5 to the chip 8.
Is stopped, and when the exchange is completed, the pickup is restarted.

[0007]

The replacement of the parts feeder 5 described above must be performed promptly so that the pick-up of the chip 8 by the transfer head 6 is restarted promptly. Also, the parts feeder 5 newly replenished on the table 4 must be correctly mounted at a predetermined position, and if there is a misalignment in the direction of arrow N, the pickup position AA
Cannot be picked up by the nozzle 7 from the chip 8 of the parts feeder 5.

From the above, when the operator senses that the chips 8 are out of stock by the buzzer, the operator immediately moves to the table 4 to quickly replace the parts feeder 5 and to pay close attention. The user must pay the parts feeder 5 correctly on the table 4. As described above, in the conventional electronic component mounting apparatus, the labor burden on the operator for exchanging the parts feeder due to the shortage of chips has been extremely large.

SUMMARY OF THE INVENTION It is an object of the present invention to provide an electronic component mounting apparatus and an electronic component mounting method capable of exchanging a part feeder when a chip is out of stock.

[0010]

Means for Solving the Problems For this purpose, the present invention provides
A main body, a guide rail of a substrate provided on the main body,
An electronic component supply unit including a base unit and a table on which a plurality of parts feeders are arranged and placed on the base unit; An electronic component mounting apparatus comprising: a transfer head for transferring and mounting a component on a substrate, wherein a space is provided in a concave portion on a side portion of a main body, and an electronic component supply portion is orthogonal to the guide rail in this space. When the electronic components of the parts feeder are mounted on the substrate by the transfer head, the parts are connected to the electronic component supply unit.
By retracting the rod of the feeder, the electronic component supply unit is housed in the space and approached to the guide rail, and when replacing the parts feeder, the electronic component supply unit
By protruding the rod of the connected cylinder, the electronic component supply portion is drawn out of the space.

Further, a guide rod orthogonal to the guide rail is provided, and the electronic component supply section is guided by the guide rod and put in and out of the space.

In addition, a plurality of electronic parts are provided on the base part of the electronic part supply part.
And a guide section for guiding the table in which the parts feeders are arranged side by side in the same direction as the direction in which the substrate is conveyed by the guide rails.

According to the present invention, a space is provided in the side of a main body having a guide rail of a substrate in a concave shape, and an electronic component supply unit having a parts feeder is inserted into and taken out of this space in a direction orthogonal to the guide rail. An electronic component mounting method using an electronic component mounting apparatus, wherein an electronic component of a parts feeder is mounted on a substrate by a transfer head. When mounting on a board, supply the electronic components
To retract the rod of the cylinder connected to the
The guide rail is approaching, and the cylinder coupled to the electronic component supply unit when the replacement of the parts feeder and more accommodating the electronic component supply unit to said space
The electronic component supply section is drawn out of the space by projecting a rod .

[0014] In the above configuration, the electronic component supply unit may be a substrate.
By moving it in the direction perpendicular to the guide rails
Then, the electronic components of the parts feeder are mounted on the board by the transfer head in a state of being housed in the space on the side of the main body and approaching the guide rail. Also, the electronic component supply unit is pulled out of the space, and the parts feeder is replaced. Further, by providing the table positioning means, the parts feeder is correctly positioned at the chip pickup position by the transfer head. Further, by providing the auxiliary table section, the exchange and replenishment of the table can be performed in a good manner.

[0015]

Next, an embodiment of the present invention will be described with reference to the drawings. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention, FIGS. 2 and 3 are plan views, FIGS. 3 and 4 are side views, and FIGS. 5A and 5B are perspective views of the auxiliary table section. FIGS. 6 (a) and 6 (b) and FIGS. 7 (a) and 7 (b)
FIG. 4 is an explanatory diagram of a method of replacing the table.

1 and 2, reference numeral 10 denotes a main body of the electronic component mounting apparatus, in which a substrate 3 is provided with an arrow N1.
A guide rail 12 is provided as a positioning portion for transporting the substrate 3 in a predetermined direction and positioning the substrate 3 at a predetermined position. As shown in FIG. 2, electronic component (chip) supply units 20 are provided on both sides of the guide rail 12. In FIG. 1, reference numeral 14 denotes a transfer head provided with a nozzle 15. The transfer head 14 is held on a moving table 16, and the moving table 16 is driven to
The chip 8 provided in the electronic component supply unit 20 is vacuum-adsorbed to the nozzle 15 to be picked up and transferred to a predetermined coordinate position on the substrate 3. On both sides of the main body 10, a space 11 into which the electronic component supply unit 20 is put in and out is secured in a concave shape. FIG. 3 shows a state in which the electronic component supply unit 20 is stored in the space 11.
FIG. 4 shows a state where the main body 10 is pulled out of the space 11.

Next, the electronic component supply section 20 will be described. 1 and 2, reference numeral 21 denotes an electronic component supply unit 2.
0 is a long box-shaped base portion which is a main component of the base. Base part 21
Guide portions 22 having a U-shaped cross section are provided on both side portions of the upper surface of the. As will be described later, a table on which a number of parts feeders are arranged side by side is arranged in the guide section 22. Stops 23 are mounted on both side surfaces of the base portion 21. A guide rod 24 and a rod 26 of a cylinder 25 are connected to the stopper 23. Guide rod 2
4 is slidably inserted into a guide 27 provided on the side of the main body 10. The cylinder 25 is provided on the side of the main body 10. Guide rod 24 and rod 26
Are parallel. Therefore, when the rod 26 of the cylinder 25 protrudes and retracts, the base portion 21 is guided by the guide rod 24 and moves in the arrow N2 direction. The direction of the arrow N2 is a direction orthogonal to the guide rail 12, and the base portion 21 is moved in the direction of the arrow N2, whereby the guide rail 12 is moved.
, And then retreats into and out of the space 11.

1 and 2, the lower base portion 21 is in a state where the rod 26 of the cylinder 25 is protruded and pulled out of the space 11 (in a state of being retracted from the guide rail 12).
Is shown. In addition, in FIG.
Is the space 1 when the rod 26 of the cylinder 25 is retracted.
1 shows a state of being housed in the storage unit 1 (a state of approaching the guide rail 12). The N1 direction is the X direction, and the N2 direction is the Y direction.

In FIG. 1, clamp portions 31 are provided on both sides of the main body 10. The clamp unit 31 includes a cylinder 32 attached to the main body 10 and a moving element 33 connected to a rod (not shown) of the cylinder 32. Two projections 34 that fit into the formed holes 53 are provided. When the rod 26 of the cylinder 25 is retracted, the base portion 21 enters the space 11 and the guide rail 12
Approach.

When the rod of the cylinder 32 protrudes, the moving member 33 advances to the table 50 side on the base portion 21, the projection 34 fits into the hole 53, and the table 50 is clamped from both sides to be moved in the horizontal direction. And in the vertical direction. That is, the hole 53 and the clamp 31
Are positioning means for positioning the table 50 at the pickup position of the chip 8 by the nozzle 15 of the transfer head 14. The protrusion 34 is a tapered pin, and even if the position of the table 50 of the base portion 21 drawn into the space 11 is slightly misaligned, the protrusion 3
4 fits into the hole 53 so that the table 50 can be positioned at a correct position.

The significance of the positioning means of the table 50 is as follows. That is, the floor of a factory where the electronic component mounting apparatus is installed has irregularities, and when the base 21 is moved on the floor in the direction of the arrow N2 as in the present invention, the base 21 must be positioned at a correct position. It is difficult. On the other hand, if the parts feeder 60 is not positioned at the correct position and is displaced from the pickup position AA or the height in the vertical direction is out of order, the nozzle 15 of the transfer head 14 will I can't pick it up.

Therefore, the parts feeder 60 must be accurately positioned at a correct position. Therefore, by clamping the table 50 from both sides with the clamp portion 31, even if the base portion 21 is slightly misaligned,
The parts feeder 60 on the table 50 can be correctly positioned. In FIG. 3, rollers 51 projecting from both sides of the table 50
2, the table 50 is moved to the guide portion 22.
, There is a slight play between the roller 51 and the guide portion 22, and therefore, when the pin 34 of the clamp portion 31 fits into the hole 53 of the table 50,
The table 50 can move slightly on the base 21.

In FIG. 3, reference numeral 35 denotes a caster provided on the lower surface of the base 21, which rolls on the floor. A dust box 36 is provided inside the base 21. The dust box 36 includes a parts feeder 60.
Collect the empty tape discharged from.

In FIG. 1, two auxiliary table sections 40 are provided on both sides of the electronic component supply section 20. In FIG. 1, for convenience of drawing, only the right auxiliary table unit 40 is shown in the figure, and the left auxiliary table device 40 is omitted. The auxiliary table section 40 has a parts feeder 60 on the base section 21 of the electronic component supply section 20.
Are transferred and received from the table 50 in which the juxtapositions are provided, and the detailed structure thereof will be described below with reference to FIGS.

The auxiliary table section 40 includes the electronic component supply section 20
It has the same structure as that described above, and is configured by providing guide portions 42 on both sides of the upper surface of a long box-shaped base portion 41. The auxiliary table section 40 is for freely moving in the factory, and for that purpose, a caster 43 and a handle 44 are provided.

Reference numeral 50 denotes a table, which is placed on the base 41. Rollers 51 on both sides of table 50
(See FIG. 3).
The table 50 is slidably mounted on the base portion 41 by fitting into the guide portion 42 of the base portion 41. 52 are handles provided on both sides of the table 50. On the table 50, a number of parts feeders 60 such as a tape feeder are arranged in parallel. A hole 53 is formed on the side surface of the table 50. As shown in FIG. 1, with the base part 21 of the electronic component supply part 20 and the base part 41 of the auxiliary table part 40 arranged in series, the guide part 22 and the guide part 42 are located on the same straight line, Can be freely transferred from one guide portion 42 to the other guide portion 22 and vice versa.

On both sides of the upper surface of the base portion 41, stoppers 54 and 55 are provided so as to be vertically movable. The stoppers 54 and 55 are connected to a cylinder (FIG. 3) 56 provided inside the base portion 41, move up and down by the operation of the cylinder 56, and project above the upper surface of the base portion 41. It descends below the top. In FIG. 1,
Similar stoppers 37 and 38 are provided on the base 21 of the electronic component supply unit 20 so as to be vertically movable.

In FIG. 1, when the table 50 on the base portion 41 is transferred to the base portion 21, the stopper 5
The table 50 is slid from the guide portion 42 to the guide portion 22 after lowering the 4, 4. At this time, the stopper 37 of the base 21 protrudes upward, and the end face of the table 50 hits the stopper 37 to stop the table 50 and then raise the stoppers 38 and 54 again, so that the table 50 is moved in the horizontal direction. (X direction) positioning. Although not shown in FIG. 1, the base 41 of the auxiliary table 40 is also provided on the left side of the base 21.
Is installed. After lowering the stopper 37 of the base 21, the table 50 is slid from the guide 22 to the guide 42 of the base 41. That is, the stoppers 37, 38, 54, 55
When the table is transferred between the base portions 21 and 41, the table 50 is lowered so as not to obstruct the slide of the table 50, and the end face of the table 50 is abutted to perform positioning in the X direction.

FIGS. 6 and 7 show a plurality of parts feeders 6.
0 shows a series of operations of the replacement method of 0. Next, FIG.
A method of replacing the parts feeder 60 will be described with reference to FIG. In FIG. 6A, auxiliary table units 40 are provided on both sides of the lower electronic component supply unit 20. On the right auxiliary table section 40, there is provided a table 50 in which replenishment parts feeders 60 are juxtaposed. Here, on the table 50 of the electronic component supply unit 20 and the table 50 of the auxiliary table unit 40, the parts feeders 60 are placed in the same arrangement so that the parts feeders 60 for each table 50 can be replaced. . The table 50 is vacant so that the left auxiliary table section 40 can collect the table 50 from the base section 21.

As shown in FIG. 6A, in a state where the electronic component supply unit 20 is approaching the guide rail 12, the transfer head 14 repeatedly reciprocates between the parts feeder 60 and the substrate 3, and Chip 8 of feeder 60
Are mounted on the substrate 3 at predetermined coordinate positions. Table 5
When the chips 8 of the parts feeder 60 on the table 0 are out of stock, the table 50 is replaced as follows. That is, after the projection 34 of the clamp portion (FIG. 1) 31 is pulled in to release the clamped state of the table 50, the rod 26 (FIG. 1) of the cylinder 25 projects, as shown in FIG. 6B. The base part 21 of the electronic component supply part 20 retreats from the guide rail 12 and
(See also FIG. 4). In this state, the base portion 21, the base portion 41 of the auxiliary table portion 40 on both sides thereof, and the respective guide portions 22, 42 are arranged on the same straight line in the X direction as shown in the figure. Therefore, FIG.
As shown in the figure, the table 50 on the base 21 is slid to the left and transferred to the left base 41.

Next, the table 50 on the right base portion 41
Is slid to the left and transferred to the base 21.
In this case, as described above, the stoppers 54 and 38 are lowered so as not to hinder the slide of the table 50.
The stopper 37 is made to protrude, and is slid until the end face of the table 50 hits the stopper 37. Next, the rod 26 of the cylinder 25 is retracted, and the base portion 21 is retracted into the space 11 to approach the guide rail 22 (FIG. 7B). Next, the projections 34 of the clamp portion 31 are protruded and fitted into the holes 53 of the table 50, and the table 50 is clamped and positioned from both sides. When the replacement of the table 50 is completed in this way, the mounting of the chip 8 on the substrate 3 is restarted.

Thereafter, the operator operates the auxiliary table section 40.
Side, and the parts feeder 60 in which the chips 8 on the table 50 collected in the left auxiliary table section 40 are out of stock is taken out from the table 50, and a new parts feeder 60 is replaced with the table in place of the part feeder 60. Replenish on top of 50.

FIG. 7B shows this state. The table 5 is placed on the base 41 of the auxiliary table 40 on the right side.
0 is not present and is vacant, and in this state, it stands by for replacement of the next table 50. When the chips 8 of the parts feeder 60 of the electronic component supply unit 20 are out of stock again, the table 50 is replaced again by the same method as described above. In this case, after the base portion 21 is pulled out of the space 11, the table 50 is collected on the right base portion 41, and the table 50 on the left base portion 41 with the replenished new parts feeder 60 is transferred to the base portion 21. Hand over. As described above, the left and right base portions 41 are alternately used for supplying and collecting the table 50.

In this embodiment, the auxiliary table section 40 is provided only on both sides of the lower electronic component supply section 20 in FIGS. 6 and 7, but also on both sides of the upper electronic component supply section 20. An auxiliary table section 40 may be provided. In the present embodiment, the base 21 and the base 4
1 is manually performed by the operator, but by providing a power means such as a cylinder to slide the table 50, the table 50 is automatically moved without manual operation of the operator. May be slid.

Further, in the present embodiment, one auxiliary table section 40 is provided on each side of the electronic component supply section 20. However, two or more auxiliary table sections 40 are each formed on a straight line in the X direction. And the table 50 may be slid between the base portions 41 of the auxiliary table portion 40, so that two or more tables 50 can be kept on standby for replacement. Moreover,
The length of the base part of the auxiliary table part 40 is made longer than the length of the base part 21 of the electronic component supply part 20, and two or more tables 50 are placed on this base part and made to stand by for replacement. Is also good. As described above, the present invention is not limited to the above embodiment, and various design changes are possible.

[0036]

As described above, according to the present invention, the electronic component supply section is moved in the direction orthogonal to the guide rail of the board.
The electronic components of the parts feeder are mounted on the board by the transfer head in the state of being stored in the space of the main body by moving it , and the electronic parts supply unit is retracted from the space and pulled out, so that the parts are removed. The feeder can be easily replaced. Also, by providing table positioning means,
The parts feeder can be correctly positioned at the chip pickup position by the transfer head. Further, by providing the auxiliary table section, the exchange and replenishment of the table can be performed in a good manner.

[Brief description of the drawings]

FIG. 1 is a perspective view of an electronic component mounting apparatus according to an embodiment of the present invention.

FIG. 2 is a plan view of the electronic component mounting apparatus according to the embodiment of the present invention;

FIG. 3 is a side view of the electronic component mounting apparatus according to the embodiment of the present invention;

FIG. 4 is a side view of the electronic component mounting apparatus according to the embodiment of the present invention;

5A is a perspective view of an auxiliary table of the electronic component mounting apparatus according to one embodiment of the present invention; FIG. 5B is a perspective view of an auxiliary table of the electronic component mounting apparatus according to one embodiment of the present invention;

FIG. 6A is a diagram illustrating a method of replacing a table in the electronic component mounting apparatus according to one embodiment of the present invention; and FIG. 6B is a diagram illustrating a table replacing method in the electronic component mounting device according to one embodiment of the present invention.

FIG. 7A is an explanatory diagram of a table replacement method of the electronic component mounting apparatus according to one embodiment of the present invention; and FIG. 7B is an explanatory diagram of a table replacement method of the electronic component mounting device according to one embodiment of the present invention.

FIG. 8 is a plan view of a conventional electronic component mounting apparatus.

[Explanation of symbols]

 Reference Signs List 3 substrate 8 chip (electronic component) 10 main body 11 space 12 guide rail 14 transfer head 16 moving table 20 electronic component supply section 21 base section 22 guide section 25 cylinder 31 clamp section 34 protrusion 40 auxiliary table section 41 base section 42 guide section 50 Table 53 Hole 60 Parts feeder

Continuation of the front page (56) References JP-A-6-151554 (JP, A) JP-A-7-212091 (JP, A) JP-A-7-336094 (JP, A) JP-A-5-299887 (JP) JP-A-61-127512 (JP, A) JP-A-5-36900 (JP, U) (58) Fields investigated (Int. Cl. ⁷ , DB name) H05K 3/30 H05K 13/00- 13/04

Claims (8)

(57) [Claims] And 1. A body, a board guide rail provided in the body, moving the electronic component feeding unit in which several parts feeder double is arranged, between the electronic component supply unit and the substrate An electronic component mounting apparatus comprising: a transfer head for transferring and mounting an electronic component of an electronic component supply unit onto a substrate, wherein a space is provided in a recessed shape on a side portion of the main body, and the electronic component is provided in this space. wherein when the supply unit is disposed freely out in the direction perpendicular to the guide rail, mounting the electronic components of the parts feeder to the substrate by the transfer head
Pull in the cylinder rod connected to the electronic component supply section
The electronic component supply unit is housed in the space to approach the guide rail, and when the parts feeder is replaced, the electronic component supply unit is connected to the electronic component supply unit.
An electronic component mounting device, wherein the electronic component supply section is retracted from the space and pulled out by projecting a rod of the cylinder . 2. The electronic component mounting as claimed in claim 1, wherein a guide rod orthogonal to the guide rail is provided, and the electronic component supply section is guided by the guide rod and put in and out of the space. apparatus. Wherein positioning means for positioning said electronic component supply unit to the pickup position of the electronic component by the transfer head is the electronic component supply provided in the body
2. The electronic component mounting device according to claim 1, wherein the electronic component mounting device is a clamp unit that clamps both sides of the unit. 4. A base part of said electronic component supply part, wherein a plurality of
4. The electronic component mounting apparatus according to claim 3, further comprising a guide section for guiding a table on which the parts feeders are arranged in the same direction as the direction in which the substrate is transported by the guide rails. 5. An auxiliary table section, which is arranged side by side with the electronic component supply section in a state where the electronic component supply section is pulled out of the space, is provided on a side portion of the electronic component supply section. A guide portion that is continuous with the guide portion provided on the base portion, and slides the table between the guide portion and the guide portion to transfer the table between the electronic component supply portion and the auxiliary table portion. The electronic component mounting apparatus according to claim 1, wherein the electronic component mounting apparatus is free. 6. A space is provided in the side of the main body provided with the guide rail of the substrate so as to be recessed, so that the electronic component supply unit provided with the parts feeder can be inserted into and taken out of the space in a direction orthogonal to the guide rail. An electronic component mounting method using an electronic component mounting apparatus that mounts an electronic component of a parts feeder on a substrate by a transfer head, wherein the electronic component of the parts feeder is mounted on the substrate by the transfer head. When mounting, it is connected to the electronic component supply section.
When the electronic component supply unit is housed in the space by approaching the guide rail by retracting the rod of the set cylinder, and when replacing the parts feeder,
Push the rod of the cylinder connected to the electronic component supply section.
The electronic component mounting method, wherein the electronic component supply unit is retracted from the space and pulled out by pulling out. 7. An auxiliary table is provided on a side portion of the electronic component supply section, and the parts feeder is arranged on a table that slides a guide section provided on the electronic component supply section and the auxiliary table. The guide part of the electronic part supply part and the guide part of the auxiliary table are linearly arranged in a state where the electronic part supply part is pulled out of the space and retracted from the guide rail. 7. The electronic component mounting method according to claim 6, wherein the table is slid up to replace a parts feeder on the table. 8. A state in which the electronic component supply section is brought close to the guide rail, and the table is clamped by a clamp section to position the parts feeder at a pickup position of the electronic component by the transfer head. 8. The electronic component mounting method according to claim 6, wherein: