JP3243882B2 - Compressed air screw tightening machine - Google Patents
Compressed air screw tightening machineInfo
- Publication number
- JP3243882B2 JP3243882B2 JP10675193A JP10675193A JP3243882B2 JP 3243882 B2 JP3243882 B2 JP 3243882B2 JP 10675193 A JP10675193 A JP 10675193A JP 10675193 A JP10675193 A JP 10675193A JP 3243882 B2 JP3243882 B2 JP 3243882B2
- Authority
- JP
- Japan
- Prior art keywords
- air
- compressed air
- screw
- moving member
- motor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Details Of Spanners, Wrenches, And Screw Drivers And Accessories (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は圧縮空気の消費量を少な
くした圧縮空気ねじ締機に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a compressed air screw tightening machine which consumes less compressed air.
【0002】[0002]
【従来の技術】図5は従来の圧縮空気を動力源とするね
じ締機の一例を示すものである。圧縮空気取入口5を圧
縮空気源に接続し、操作弁2を引けば圧縮空気が入気路
8を通りエアモータ1内に供給されてエアモータ1のロ
ータ1aが回転し、該ロータ1の回転がギア4で減速さ
れドライブビット3を介してねじ13を回し、被締付材
30にねじ13をねじ込む。なおエアモータ1内に供給
された圧縮空気は排気路6を通り大気中に排気される。
操作弁2を放せばエアモータ1への圧縮空気の供給が止
まり、エアモータ1が止まりねじ込みが終わる。2. Description of the Related Art FIG. 5 shows an example of a conventional screw tightening machine using compressed air as a power source. The inlet 5 intake compressed air connected to the compressed air source, b <br/> over data 1 a compressed air is supplied to Nyukiro 8 in street air motor motor 1 air motor 1 is rotated by pulling the operating valve 2 Then, the rotation of the rotor 1 is reduced by the gear 4 and the screw 13 is turned through the drive bit 3, and the screw 13 is screwed into the tightened member 30. The compressed air supplied into the air motor 1 passes through the exhaust path 6 and is exhausted into the atmosphere.
Release the operation valve 2 stops the supply of compressed air to the air motor 1, and ends curled stops the air motor 1.
【0003】[0003]
【発明が解決しようとする課題】上記したように従来の
圧縮空気ねじ締機は、エアモータ1への圧縮空気の供給
停止が操作弁2を作業者が操作することにより行われ
る。従って、作業者はねじ13がねじ込み完了したこと
を確認してから操作弁2を閉じるため、ねじ込み完了後
操作弁2が閉じるまでの間、圧縮空気は無駄に放出され
てしまい、空気消費量が多いという欠点があった。As described above, in the conventional compressed air screw tightening machine, the supply of the compressed air to the air motor 1 is stopped by operating the operation valve 2 by an operator. Therefore, since the operator closes the operation valve 2 after confirming that the screw 13 is completely screwed in, the compressed air is discharged wastefully until the operation valve 2 is closed after the screwing is completed, and the air consumption is reduced. There was a drawback that there were many.
【0004】一方、建設関係において、石膏ボードの使
用量の増大に伴い、それを止めるボード用ねじの使用量
が増えてきており、ボード用ねじを締める軽量なねじ締
機の要求が強くなっている。従来は電動式のねじ締機が
使われているが、重いため軽量な圧縮空気ねじ締機の要
求が強い。しかし、建築関係で圧縮空気ねじ締機を使用
する場合、圧縮空気源となるコンプレッサが可搬式で小
型のものであるため、従来の圧縮空気ねじ締機では空気
消費量が多く使用できない。従って空気消費量の少ない
圧縮空気ねじ締機の開発の要求が強い。本発明の目的
は、空気消費量の少なく構成が簡単な圧縮空気ねじ締機
を提供することである。On the other hand, in the construction field, as the amount of gypsum board used has increased, the amount of board screws used to stop the gypsum board has been increasing, and the demand for lightweight screw tighteners for tightening board screws has increased. I have. Conventionally, an electric screwdriver has been used, but since it is heavy, there is a strong demand for a lightweight compressed air screwdriver. However, in the case of using a compressed air screw tightening machine for construction, since the compressor serving as a compressed air source is portable and small, the conventional compressed air screw tightening machine cannot use a large amount of air. Therefore, there is a strong demand for the development of a compressed air screw tightening machine with low air consumption. SUMMARY OF THE INVENTION An object of the present invention is to provide a compressed air screw tightening machine which consumes less air and has a simple structure.
【0005】[0005]
【課題を解決するための手段】上記目的は、圧縮空気を
動力源として回転するエアモータと、エアモータの回転
をねじに伝達するドライブビットと、エアモータへ圧縮
空気を導く入気路と、入気路への圧縮空気の供給を制御
する操作可能な操作弁とを有する圧縮空気ねじ締機にお
いて、圧縮空気によりドライブビットを被締付材に向け
て移動させる移動部材をシリンダ内に上下動可能に嵌装
し、入気路にはエアモータへの圧縮空気の流入を開放ま
たは遮断する入気弁を設け、移動部材が最下端位置近傍
に下降した時に移動部材の上方を形成するシリンダ内の
圧縮空気を導入する空気通路を、入気弁の一端部に連通
させ、空気通路へ流入した圧縮空気により入気弁を遮断
位置へ移動させて、入気路への圧縮空気の供給を止める
ことにより達成される。SUMMARY OF THE INVENTION The above object is achieved by a air motor motor to rotate the compressed air as a power source, a drive bit for transmitting the rotation of the air motor to the screw, and inlet air passage for guiding the compressed air to the air motor, inlet air A compressed air screwdriver having an operable operation valve for controlling the supply of compressed air to a passage, wherein a moving member for moving a drive bit toward a material to be tightened by compressed air can be vertically moved into a cylinder. An air intake valve that opens or shuts off the inflow of compressed air into the air motor is provided in the air passage, and the compressed air in the cylinder that forms above the moving member when the moving member descends near the lowermost position. Achieved by connecting the air passage for introducing air to one end of the intake valve, moving the intake valve to the shutoff position by the compressed air flowing into the air passage, and stopping the supply of compressed air to the intake passage. Sa That.
【0006】[0006]
【作用】上記のように構成された圧縮空気ねじ締機は次
のように動作する。操作弁を操作すると、圧縮空気が入
気路に供給されてエアモータが回転する。同時に圧縮空
気はシリンダ内へも供給され、移動部材がシリンダ内を
下降するので、ドライブビットは回転しながら被締付材
に向けて移動し、ねじを被締付材にねじ込む。ねじのね
じ込みが完了するとすなわち移動部材が最下端位置近傍
まで下降すると、移動部材の上方を形成するシリンダ内
の圧縮空気が空気通路に流入し、入気弁が入気路を遮断
する位置に移動し、エアモータの回転が停止する。The compressed air screw tightening machine constructed as described above operates as follows. When the operating valve is operated, the compressed air is supplied to the air intake path, and the air motor rotates. At the same time, the compressed air is also supplied into the cylinder, and the moving member moves down in the cylinder, so that the drive bit moves toward the member to be tightened while rotating, and screws the screw into the member to be tightened. When the screwing is completed, that is, when the moving member descends to the vicinity of the lowermost position, the compressed air in the cylinder forming the upper portion of the moving member flows into the air passage, and the intake valve moves to a position where the intake passage is shut off. Then, the rotation of the air motor stops.
【0007】[0007]
【実施例】図1は本発明の実施例である。ハウジング7
には圧縮空気源に連結する圧縮空気取入口5と、圧縮空
気を動力源として回転する如くハウジング7に支持され
たエアモータ1と、ハウジング7に形成され、エアモー
タ1へ圧縮空気を導く入気路8と、入気路8及びシリン
ダ17への圧縮空気の入排気を行う主弁11と、主弁1
1を開閉させる操作可能な操作弁2を有している。前記
シリンダ17内には上部にピストン部を有する移動部材
14が上下動可能に嵌装され、その下端部にはねじ13
と接触しエアモータ1すなわちロータ1aの回転をねじ
13に伝えるドライブビット3が一体に形成されてい
る。該ドライブビット3はロータ1の下端部において例
えばスプラインによりロータ1aに結合されている。前
記シリンダ17の上方外周には円筒状の入気弁10が上
下動可能に嵌合され、スプリング15により常時下方へ
付勢されている。入気弁10の上端部は、入気路8内に
面しており、入気弁10が最上端位置近傍に上昇する
と、入気路壁面9をシールして入気路8を遮断する。一
方、入気弁10の下端部は上端部より広い受圧面積を持
ち、空気通路16を介してシリンダ17内に連通されて
いる。空気通路16のシリンダ17側の開口部16a
は、ねじ13のねじ込みが完了した時、すなわち移動部
材14が最下端位置まで下降した時に、移動部材14の
上方を形成するシリンダ17内の圧縮空気を導入する位
置に設けられている。FIG. 1 shows an embodiment of the present invention. Housing 7
The inlet 5 intake compressed air connected to a compressed air source, the compressed air and the air motor motor 1 supported by the housing 7 as rotating as a power source, formed in the housing 7, air motor
An air passage 8 for guiding compressed air to the air inlet 1, a main valve 11 for feeding and discharging compressed air to the air passage 8 and the cylinder 17, and a main valve 1.
1 has an operable valve 2 that can be operated to open and close. A moving member 14 having a piston portion at an upper portion is fitted in the cylinder 17 so as to be vertically movable, and a screw 13 is provided at a lower end portion thereof.
And the drive bit 3 for transmitting the rotation of the air motor 1, that is, the rotor 1 a to the screw 13, is formed integrally. The drive bit 3 is coupled to the rotor 1 a, for example, by a spline at the lower end of the rotor 1. A cylindrical intake valve 10 is fitted to the upper outer periphery of the cylinder 17 so as to be vertically movable, and is constantly urged downward by a spring 15. The upper end of the intake valve 10 faces the inside of the intake path 8. When the intake valve 10 rises to the vicinity of the uppermost end position, the intake path wall 9 is sealed and the intake path 8 is shut off. On the other hand, the lower end of the intake valve 10 has a larger pressure receiving area than the upper end, and is communicated with the cylinder 17 via the air passage 16. Opening 16a of air passage 16 on cylinder 17 side
Is provided at a position where compressed air in the cylinder 17 forming the upper part of the moving member 14 is introduced when the screwing of the screw 13 is completed, that is, when the moving member 14 is lowered to the lowermost position.
【0008】上記構成における動作を説明する。圧縮空
気源に圧縮空気取入口5を接続し、操作弁2を操作する
と、図2の如く主弁11の上室の空気が排気されて主弁
11が上昇し、圧縮空気がシリンダ17内及び入気路8
へ供給される。圧縮空気は入気路8を通りエアモータ1
へ供給され、ロータ1aが回転する。同時にシリンダ1
7内に嵌装された移動部材14の上部に供給された圧縮
空気により、移動部材14は回転しながら下降し、移動
部材14の下端部に設けたドライブビット3がねじ13
と接触し、ねじ13を回転させ被締付材30にねじ13
をねじ込んでゆく。この時ねじ13がねじ込まれるにつ
れて、移動部材14とドライブビット3がシリンダ17
内を下降していく。The operation of the above configuration will be described. When the compressed air inlet 5 is connected to the compressed air source and the operation valve 2 is operated, the air in the upper chamber of the main valve 11 is exhausted as shown in FIG. Inlet 8
Supplied to The compressed air passes through the air inlet 8 and the air motor 1
It is supplied to the rotor 1 a rotates. At the same time cylinder 1
The compressed air supplied to the upper part of the moving member 14 fitted in the moving member 7 lowers the rotating member 14 while rotating, and the drive bit 3 provided at the lower end of the moving member 14
, The screw 13 is rotated, and the screw 13 is
Screw in. At this time, as the screw 13 is screwed, the moving member 14 and the drive bit 3
Descending inside.
【0009】次に図3の如く、ねじ13のねじ込みが完
了するまで移動部材14が下降すると、移動部材14の
上端がシリンダ17の内壁面に設けられた開口部16a
よりも下方になり、移動部材14の上方のシリンダ17
内の圧縮空気が開口部16aより空気通路16に流入
し、入気弁10の下端部が加圧されていく。やがて入気
弁10の上端部と下端部の受圧面積差により生じる上方
への荷重が、スプリング15の下向きの荷重に打ち勝っ
て入気弁10を上昇させ、上端部によって入気路壁面9
をシールして入気路8を遮断する。こうしてエアモータ
1への圧縮空気の供給が止まり、エアモータ1の回転が
止まる。Next, as shown in FIG. 3, when the moving member 14 is lowered until the screw 13 is completely screwed in, the upper end of the moving member 14 is moved to the opening 16a formed in the inner wall surface of the cylinder 17.
Cylinder 17 above the moving member 14
Compressed air flows into the air passage 16 through the opening 16a, and the lower end of the intake valve 10 is pressurized. Eventually, the upward load caused by the pressure receiving area difference between the upper end and the lower end of the intake valve 10 overcomes the downward load of the spring 15 and raises the intake valve 10.
And shut off the air passage 8. Thus stops the supply of compressed air to the air motor 1, it stops the rotation of the air motor 1.
【0010】本発明の他の実施例を図4に示す。上記し
た図1〜図3の実施例では円筒状の入気弁10をシリン
ダ17の上部外周に嵌合させるとしたが、図4の実施例
は、入気弁10をハウジング7に設け、入気路8とエア
モータ1間を遮断するようにしたものであり、その他の
構造、動作、作用効果等は上記実施例とほぼ同様であ
る。FIG. 4 shows another embodiment of the present invention. In the embodiment of FIGS. 1 to 3 described above, the cylindrical intake valve 10 is fitted to the outer periphery of the upper part of the cylinder 17, but in the embodiment of FIG. Airway 8 and air
The structure is such that the space between the motors 1 is cut off, and other structures, operations, effects, and the like are substantially the same as those in the above-described embodiment.
【0011】[0011]
【発明の効果】本発明によれば、入気路にエアモータへ
の圧縮空気の流入を開放または遮断する入気弁を設け、
入気弁の一端部に移動部材が最下端位置近傍に下降した
時に移動部材の上方を形成するシリンダ内の圧縮空気を
導入する空気通路を連通させ、空気通路へ流入した圧縮
空気により入気弁を遮断位置へ移動させるようにしたの
で、操作弁の操作とは無関係にねじのねじ込み完了と同
時に自動的にエアモータへの圧縮空気の供給を止めるこ
とができるようになり、無駄な圧縮空気の消費がなくな
り空気消費量を大幅に少なくすることができる。According to the present invention, an intake valve for opening or shutting off the flow of compressed air into an air motor is provided in an intake path,
One end of the intake valve communicates with an air passage for introducing compressed air in a cylinder that forms above the moving member when the moving member descends near the lowermost position, and the compressed air that has flowed into the air passage is used as the intake valve. Is moved to the shut-off position, so that the supply of compressed air to the air motor can be automatically stopped at the same time that the screw has been screwed in, regardless of the operation of the operating valve. And the air consumption can be greatly reduced.
【図1】本発明圧縮空気ねじ締機の一実施例を示す側断
面図。FIG. 1 is a side sectional view showing one embodiment of a compressed air screw tightening machine of the present invention.
【図2】図1の動作状態を示す側断面図。FIG. 2 is a side sectional view showing an operation state of FIG. 1;
【図3】図1の動作状態を示す側断面図。FIG. 3 is a side sectional view showing an operation state of FIG. 1;
【図4】本発明圧縮空気ねじ締機の他の実施例を示す側
断面図。FIG. 4 is a side sectional view showing another embodiment of the compressed air screw tightening machine of the present invention.
【図5】従来の圧縮空気ねじ締機の一例を示す側断面
図。FIG. 5 is a side sectional view showing an example of a conventional compressed air screw tightening machine.
1はエアモータ、1aはエアモータ1のロータ、2は操
作弁、3はドライブビット、8は入気路、10は入気
弁、13はねじ、14は移動部材、16は空気通路、1
7はシリンダ、30は被締付材である。1 is an air motor, 1a is a rotor of the air motor 1 , 2 is an operation valve, 3 is a drive bit, 8 is an air intake passage, 10 is an air intake valve, 13 is a screw, 14 is a moving member, 16 is an air passage, 1
7 is a cylinder and 30 is a material to be tightened.
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) B25B 21/00 B25B 23/02 Continuation of front page (58) Field surveyed (Int.Cl. 7 , DB name) B25B 21/00 B25B 23/02
Claims (1)
ータと、該エアモータの回転をねじに伝達するドライブ
ビットと、前記エアモータへ圧縮空気を導く入気路と、
該入気路への圧縮空気の供給を制御する操作可能な操作
弁とを有し、ねじを被締付材にねじ込む圧縮空気ねじ締
機であって、 圧縮空気により前記ドライブビットを被締付材に向けて
移動させる移動部材をシリンダ内に上下動可能に嵌装
し、前記入気路には前記エアモータへの圧縮空気の流入
を開放または遮断する入気弁を設け、該入気弁の一端部
に前記移動部材が最下端位置近傍に下降した時に前記移
動部材の上方を形成する前記シリンダ内の圧縮空気を導
入する空気通路を連通させ、該空気通路へ流入した圧縮
空気により前記入気弁を遮断位置に移動させることを特
徴とした圧縮空気ねじ締機。 And 1. A Eamo <br/> over data for rotating the compressed air as a power source, and inlet air passage for guiding the drive bit, the compressed air to the air motor for transmitting the rotation of the air motor to the screw,
An operating valve for controlling supply of compressed air to the air passage, and a screwdriver for screwing a screw into a member to be tightened, wherein the drive bit is tightened with compressed air. A moving member that moves toward the material is fitted in the cylinder so as to be able to move up and down, and an air intake valve that opens or shuts off the inflow of compressed air to the air motor is provided in the air intake path. One end communicates with an air passage for introducing compressed air in the cylinder, which is formed above the moving member when the moving member is lowered to the vicinity of the lowermost position. A compressed air screw tightening machine characterized by moving a valve to a shut-off position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10675193A JP3243882B2 (en) | 1993-05-07 | 1993-05-07 | Compressed air screw tightening machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10675193A JP3243882B2 (en) | 1993-05-07 | 1993-05-07 | Compressed air screw tightening machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH06315869A JPH06315869A (en) | 1994-11-15 |
| JP3243882B2 true JP3243882B2 (en) | 2002-01-07 |
Family
ID=14441624
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10675193A Expired - Lifetime JP3243882B2 (en) | 1993-05-07 | 1993-05-07 | Compressed air screw tightening machine |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3243882B2 (en) |
-
1993
- 1993-05-07 JP JP10675193A patent/JP3243882B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH06315869A (en) | 1994-11-15 |
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