JP3322766B2 - Method for producing granulated brown sugar - Google Patents
Method for producing granulated brown sugarInfo
- Publication number
- JP3322766B2 JP3322766B2 JP29787194A JP29787194A JP3322766B2 JP 3322766 B2 JP3322766 B2 JP 3322766B2 JP 29787194 A JP29787194 A JP 29787194A JP 29787194 A JP29787194 A JP 29787194A JP 3322766 B2 JP3322766 B2 JP 3322766B2
- Authority
- JP
- Japan
- Prior art keywords
- brown sugar
- sugar
- powdered
- dryer
- granulation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 235000000346 sugar Nutrition 0.000 title claims description 67
- 238000004519 manufacturing process Methods 0.000 title claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 16
- 238000005469 granulation Methods 0.000 claims description 14
- 230000003179 granulation Effects 0.000 claims description 13
- 238000001035 drying Methods 0.000 claims description 10
- 239000002245 particle Substances 0.000 claims description 8
- 239000008187 granular material Substances 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 2
- 235000021552 granulated sugar Nutrition 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 238000000034 method Methods 0.000 description 9
- 239000002994 raw material Substances 0.000 description 6
- 239000013078 crystal Substances 0.000 description 5
- 238000001816 cooling Methods 0.000 description 4
- 239000000428 dust Substances 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 235000013305 food Nutrition 0.000 description 3
- 235000011389 fruit/vegetable juice Nutrition 0.000 description 3
- 229910052500 inorganic mineral Inorganic materials 0.000 description 3
- 239000011707 mineral Substances 0.000 description 3
- 235000013379 molasses Nutrition 0.000 description 3
- 238000007873 sieving Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 235000007201 Saccharum officinarum Nutrition 0.000 description 2
- 240000000111 Saccharum officinarum Species 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 235000012907 honey Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 150000008163 sugars Chemical class 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 241000257303 Hymenoptera Species 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 102220346658 c.38G>T Human genes 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 235000013312 flour Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 235000013336 milk Nutrition 0.000 description 1
- 239000008267 milk Substances 0.000 description 1
- 210000004080 milk Anatomy 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009423 ventilation Methods 0.000 description 1
Landscapes
- Confectionery (AREA)
- Seasonings (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は顆粒状黒砂糖の製造方法
に関する。The present invention relates to a method for producing granular brown sugar .
【0002】[0002]
【従来の技術とその問題点】黒砂糖等の含蜜糖はミネラ
ル等の天然の有用微量成分を含み、風味がよいという特
長を有している反面、糖蜜による特有の粘性があるた
め、べたついて水に溶けにくく、素材としての使い易さ
に難点があった。2. Description of the Related Art Conventional sugars such as brown sugar contain natural useful trace components such as minerals and have a good taste. On the other hand, they have a characteristic viscosity of molasses, so they are sticky. slightly soluble in water Te, there was a difficulty in ease of use as a raw material.
【0003】特に、食品工業原料として使用する場合に
は含蜜糖を手作業でもみほぐさなければならず、作業工
程の自動化を妨げていた。[0003] In particular, when used as a raw material for the food industry, it is necessary to remove honey sugar by hand, which hinders automation of the working process.
【0004】[0004]
【発明の目的】本発明の目的は流動性が良くてべたつか
ず、水に溶け易い顆粒黒砂糖を提供することにある。OBJECTS OF THE INVENTION It is an object of the present invention to provide granular brown sugar which has good flowability, is not sticky and is easily soluble in water.
【0005】[0005]
【課題を解決するための手段】本発明を実施するための
手段および実施態様は次のとおりである。Means and embodiments for carrying out the present invention are as follows.
【0006】<手段> 含蜜糖である黒砂糖を粗粉砕し、粗篩によって粒径を一
定の大きさ以下に揃えた粉状黒砂糖を造粒乾燥機に入
れ、造粒乾燥機内で粉状黒砂糖に水を噴霧して初期水分
を一定に保つよう調整しながら粉状黒砂糖を浮遊させて
加熱乾燥し、顆粒化する。[0006] <Unit> brown sugar is molasses sugar coarsely pulverized, put powdered brown sugar having uniform particle size below a certain size by the rough sieve granulator, the powder granulating dryer The powdered brown sugar is suspended , heated and dried, and granulated while spraying water on the brown sugar to adjust so as to keep the initial moisture constant.
【0007】<実施態様1> 上記手段における造粒乾燥機内での粉状黒砂糖の初期水
分3〜5%に調整する。<Embodiment 1> The initial water content of powdered brown sugar in the granulating dryer in the above means is adjusted to 3 to 5%.
【0008】<実施態様2> 上記手段における加熱乾燥は80〜120℃の温風を吹
き付け、粉状黒砂糖を遊動させながら50〜70℃に加
熱することにより行う。<Embodiment 2> The heating and drying in the above means is performed by blowing hot air of 80 to 120 ° C and heating the powdered brown sugar to 50 to 70 ° C while floating .
【0009】[0009]
【実施例】以下、本発明に係る製造方法によって顆粒黒
砂糖を製造する具体例を添付図面に基づいて製造工程順
に説明する。図1は顆粒黒砂糖の製造工程を流れ図で示
したもので、図中左列(S1〜S7)は原料たる砂糖き
びから粉状黒砂糖を得る工程、右列(S8〜S12)は
粉状黒砂糖から顆粒黒砂糖を得るまでの工程を示してい
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, specific examples of producing granular brown sugar by the production method according to the present invention will be described in the order of production steps with reference to the accompanying drawings. FIG. 1 is a flow chart showing the production process of granulated brown sugar. In the figure, the left column (S1 to S7) is a process for obtaining powdered brown sugar from raw sugar cane, and the right column (S8 to S12) is a powdered black. Fig. 2 shows a process of obtaining granular brown sugar from sugar.
【0010】まず、原料となる砂糖きびを細かく切断
し、圧搾ローラで砂糖汁を搾り出す(S1)。圧搾工程
で得られた砂糖汁を加熱し(S2)、石灰乳と混和して
砂糖汁中の不純物を沈殿、分離させて清澄液を得る(S
3)。First, sugar cane as a raw material is finely cut, and sugar juice is squeezed out with a squeeze roller (S1). The sugar juice obtained in the pressing step is heated (S2) and mixed with lime milk to precipitate and separate impurities in the sugar juice to obtain a clear liquid (S2).
3).
【0011】清浄工程(S3)で得た清澄液を真空蒸発
缶に入れて余分な水分を蒸発させて濃縮し(S4)、オ
ーブンパンで煮詰める(S5)。煮詰めて得た濃縮液を
攪拌冷却機に入れ、砂糖結晶を析出させ(S6)、粗篩
にかけて大きな塊を除き(S7)、含蜜糖である粉状黒
砂糖を得る。The clarified liquid obtained in the cleaning step (S3) is placed in a vacuum evaporator to evaporate excess water and concentrated (S4), and boiled down in an oven pan (S5). The concentrated solution obtained by boiling is put into a stirring and cooling machine to precipitate sugar crystals (S6), and it is sieved through a coarse sieve to remove large lumps (S7) to obtain powdered brown sugar, which is a bee sugar .
【0012】次に、上述した工程(S1〜S7)で得ら
れた粉状黒砂糖を本発明の方法により顆粒黒砂糖にする
工程を説明する。Next, the step of converting the powdered brown sugar obtained in the above steps (S1 to S7) into granular brown sugar by the method of the present invention will be described.
【0013】黒砂糖は蜜玉と呼ばれる大小の糖塊を多数
含んでいる。この糖塊は粘着性が大で乾燥だけでは分離
粉砕が困難なので、予め黒砂糖を粗粉砕し(S8)、粗
篩して粒径を8mm以下程度に揃える(S9)。なお、
粗篩(S9)で残された粒径の大なる黒砂糖の塊は粗粉
砕工程(S8)に戻して再度粉砕する。[0013] Brown sugar contains a large number of large and small sugar lumps called bees. Since the sugar lumps have high tackiness and are difficult to separate and pulverize only by drying, brown sugar is coarsely pulverized in advance (S8) and coarsely sieved to uniform the particle size to about 8 mm or less (S9). In addition,
The lump of brown sugar having a large particle size left in the coarse sieve (S9) is returned to the coarse grinding step (S8) and ground again.
【0014】粗篩工程(S9)で粒径を揃えられた粉状
黒砂糖を後述する流動式造粒乾燥機に入れて流動造粒乾
燥する(S10)。この流動造粒乾燥工程では、まず粉
状黒砂糖に80〜120℃の温風を吹き付けることによ
り遊動させながら粉状黒砂糖を50〜70℃に加熱して
粉状黒砂糖の結晶表面における蜜膜の粘着性を大にし、
この粘着性により結晶どうしを粘着結合させて粉状黒砂
糖を顆粒状にする。The powdered brown sugar having a uniform particle size in the coarse sieving step (S9) is put into a fluidized granulating dryer described below and fluidized and granulated and dried (S10). In this fluidized granulation drying step, first flour
The powdered brown sugar is heated to 50 to 70 ° C. while floating by blowing hot air of 80 to 120 ° C. on the brown sugar.
Increase the adhesiveness of the honey film on the crystal surface of powdered brown sugar,
Due to this adhesiveness, the crystals are adhesively bonded to each other to make the powdery brown sugar into granules.
【0015】この際、水分が少な過ぎたり多過ぎたりす
ると顆粒が充分に成長しないので、乾燥機内の粉状黒砂
糖に水を噴霧して水分が3〜5%となるよう湿潤度を一
定に調整する。At this time, if the water content is too low or too high, the granules will not grow sufficiently. Therefore, water is sprayed on the powdered brown sugar in the dryer to keep the moisture constant at 3-5%. adjust.
【0016】顆粒が充分成長した後、水の噴霧を止めて
さらに温風を吹き付けることにより水分が1%以下とな
るまで加熱乾燥(最高110℃)して顆粒を安定させ、
次に冷風を吹き付けて室温程度まで冷却する。After the granules have sufficiently grown, the spraying of water is stopped, and hot air is further blown to heat and dry (up to 110 ° C.) until the water content becomes 1% or less, thereby stabilizing the granules.
Next, it is cooled to about room temperature by blowing cold air.
【0017】流動造粒乾燥工程(S10)で顆粒状にし
た黒砂糖を20〜24mesh程度の篩で篩分けする
(S11)。なお、所定の粒径以上に成長した顆粒はこ
の篩分け工程(S11)で分別され、粉砕工程(S8
A)で微粒化されて粗篩済の粉状黒砂糖とともに再び流
動造粒乾燥機に入れられて顆粒状にされる。The brown sugar granulated in the fluidized granulation and drying step (S10) is sieved with a sieve of about 20 to 24 mesh (S11). Note that the granules that have grown to a predetermined particle size or more are separated in this sieving step (S11), and the granulation step (S8
In A), the mixture is again put into a fluidized-granulation dryer together with the coarsely sieved powdered brown sugar and granulated.
【0018】篩分け工程(S11)で粒径を揃えられた
顆粒状黒砂糖は強力磁石格子を通過させられることによ
り鉄片等の磁性体よりなる異物が除去され(S12)、
製品たる顆粒黒砂糖となる。[0018] The granular brown sugar having a uniform particle size in the sieving step (S11) is passed through a strong magnet lattice to remove foreign substances made of a magnetic material such as iron pieces (S12).
The product is granulated brown sugar.
【0019】次に、流動造粒乾燥工程(S10)で使用
する流動式造粒乾燥機の構成の一例を図2に基づいて説
明する。図中の符号1は造粒乾燥機、2は粉状黒砂糖の
供給口、3は製品たる顆粒黒砂糖の出口、4は乾燥用温
風および冷却用冷風の給気口、5は同温風および冷風の
排気口、6は噴霧用の給水管、7は多孔板よりなるエア
デッキ、8は砂糖粉塵回収装置を示す。Next, an example of the configuration of the fluidized granulation dryer used in the fluidized granulation drying step (S10) will be described with reference to FIG. In the drawing, reference numeral 1 denotes a granulating dryer, 2 denotes a supply port of powdered brown sugar, 3 denotes an outlet of granular brown sugar as a product, 4 denotes a supply port of hot air for drying and cool air for cooling, and 5 denotes the same temperature. Air and cold air outlets, 6 is a water supply pipe for spraying, 7 is an air deck made of a perforated plate, and 8 is a sugar dust collecting device.
【0020】エアデッキ7には多数の通気孔があけられ
ていて、この孔は下方から供給される乾燥用温風や冷却
用冷風を造粒乾燥機の内壁に沿って斜め上方に吹き出す
よう方向性が付されており、エアデッキ7の孔を通過し
た温風や冷風は乾燥機内を螺旋状に上昇するようにして
ある。The air deck 7 is provided with a large number of ventilation holes, and the holes are directional so that hot air for drying or cold air for cooling supplied from below is blown obliquely upward along the inner wall of the granulation dryer. The hot air or the cold air that has passed through the holes of the air deck 7 spirally rises in the dryer.
【0021】粉状黒砂糖は原料供給口2から乾燥機1内
に入れられるとエアデッキ7の孔から吹き出す温風で吹
き上げられて遊動しながら加熱される。When the powdered brown sugar is put into the dryer 1 through the raw material supply port 2, it is blown up by the warm air blown out from the hole of the air deck 7 and heated while floating .
【0022】この際、粉状黒砂糖は給水管6のノズルか
ら噴霧される水により水分を一定に保たれ、温風の熱に
よって粉状黒砂糖の結晶表面における蜜膜の粘性が大と
なり、結晶どうしが粘着結合されて造粒される。At this time, the water content of the powdered sugar is kept constant by the water sprayed from the nozzle of the water supply pipe 6, and the viscosity of the nectar film on the crystal surface of the powdered sugar is increased by the heat of the warm air. The crystals are adhesively bonded and granulated.
【0023】顆粒状にされた黒砂糖は、さらに温風によ
って加熱乾燥された後、冷風で吹き上げられて室温程度
まで冷却される。The granulated brown sugar is further dried by heating with hot air, then blown up with cold air and cooled to about room temperature.
【0024】乾燥用温風および冷却用冷風は乾燥機1内
上部に設けられた砂糖粉塵回収装置8を通過して排気口
5から排出される。この際、温風や冷風中の砂糖粉塵
(黒砂糖の微細粉)はこの回収装置8で回収される。The warm air for drying and the cool air for cooling pass through a sugar dust collecting device 8 provided in the upper part of the dryer 1, and are discharged from the exhaust port 5. At this time, sugar dust (fine powder of brown sugar) in the hot air or the cold air is collected by the collecting device 8.
【0025】上述した方法によって得た顆粒黒砂糖の分
析試験結果は次の表1に示すとおりである。The analytical test results of the granulated brown sugar obtained by the above method are shown in Table 1 below.
【0026】[0026]
【表1】 上掲の分析試験結果から上述した方法により得た顆粒黒
砂糖には表1中に示す灰分からマグネシウムまでのミネ
ラル分が豊富に含まれていることがわかる。[Table 1] From the above analytical test results, it can be seen that the granular brown sugar obtained by the above-mentioned method is rich in minerals from ash to magnesium shown in Table 1.
【0027】なお、上記実施例においては造粒乾燥工程
に流動式の造粒乾燥機を使用しているが、その他に例え
ば真空回転式乾燥機を使用することもできる。In the above embodiment, a fluidized granulation dryer is used in the granulation and drying step, but a vacuum rotary dryer may be used instead.
【0028】[0028]
【発明の効果】上述した本発明で得られた顆粒状黒砂糖
は次の利点がある。顆粒状にされた黒砂糖は含蜜糖本来
のミネラル等の有用微量成分を残したままでありなが
ら、流動性が良くてべたつかず、しかも溶解性に優れて
いるので、食品素材としての使い易さが向上し、また、
食品工業原料としては作業工程の自動化を妨げることが
なく幅広く使用できる。The granular brown sugar obtained by the present invention described above.
It has the following advantages. While granules to have been brown sugar remains leaving a useful minor components, such as molasses sugars original minerals, greasy and good fluidity, and since has excellent solubility, ease of use as a food material but it improved, also,
As a raw material for the food industry, it can be used widely without hindering the automation of work processes.
【図1】本発明方法の製造工程を示す流れ図。FIG. 1 is a flowchart showing a manufacturing process of the method of the present invention.
【図2】本発明方法に使用する造粒乾燥機の一例を示す
断面図。FIG. 2 is a cross-sectional view showing an example of a granulation dryer used in the method of the present invention.
1 造粒乾燥機 2 原料供給口 3 製品出口 4 温風給気口 5 排気口 6 給水管 7 エアデッキ 8 砂糖粉塵回収装置 DESCRIPTION OF SYMBOLS 1 Granulation dryer 2 Raw material supply port 3 Product outlet 4 Hot air supply port 5 Exhaust port 6 Water supply pipe 7 Air deck 8 Sugar dust collection device
フロントページの続き (58)調査した分野(Int.Cl.7,DB名) C13F 3/00 - 5/00 JICSTファイル(JOIS) JAFICファイル(JOIS)Continuation of the front page (58) Field surveyed (Int. Cl. 7 , DB name) C13F 3/00-5/00 JICST file (JOIS) JAFIC file (JOIS)
Claims (2)
て粒径を一定の大きさ以下に揃えた粉状黒砂糖を造粒乾
燥機に入れ、造粒乾燥機内で粉状黒砂糖に水を噴霧して
初期水分3〜5%に保つよう調整しながら粉状黒砂糖を
遊動させて加熱乾燥し、顆粒化することを特徴とする顆
粒黒砂糖の製造方法。[Claim 1] A mixture solid sugar serving brown sugar coarsely pulverized, put powdered brown sugar having uniform particle size below a certain size by the rough sieve granulator, powdery black granulation dryer Sprinkle water on the sugar and adjust the powdered brown sugar while adjusting it to keep the initial moisture at 3-5%.
A method for producing granulated brown sugar , which comprises causing the granulated sugar to float, heat dry, and granulate.
きさ以下に揃えられた粉状黒砂糖を造粒乾燥機に入れ、
造粒乾燥機内で粉状黒砂糖に水を噴霧して初期水分3〜
5%に保つよう調整しながら粉状黒砂糖を温風により遊
動させて50〜70℃に加熱乾燥することにより顆粒化
することを特徴とする顆粒黒砂糖の製造方法。2. A powdery brown sugar which has been coarsely pulverized and whose particle size has been adjusted to a certain size or less by a coarse sieve is put into a granulating dryer,
Water is sprayed on the powdered brown sugar in a granulation dryer to obtain an initial moisture of 3 to
Play powdered brown sugar with warm air while adjusting to 5%.
Granulation by heating and drying at 50-70 ° C
A method for producing granular brown sugar .
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29787194A JP3322766B2 (en) | 1994-11-07 | 1994-11-07 | Method for producing granulated brown sugar |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29787194A JP3322766B2 (en) | 1994-11-07 | 1994-11-07 | Method for producing granulated brown sugar |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08131200A JPH08131200A (en) | 1996-05-28 |
| JP3322766B2 true JP3322766B2 (en) | 2002-09-09 |
Family
ID=17852210
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29787194A Expired - Fee Related JP3322766B2 (en) | 1994-11-07 | 1994-11-07 | Method for producing granulated brown sugar |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3322766B2 (en) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3702984B2 (en) * | 1996-07-31 | 2005-10-05 | 三井製糖株式会社 | Sugar-containing sugar composition |
| JP4688641B2 (en) * | 2005-11-08 | 2011-05-25 | 上野砂糖株式会社 | Fine powdered brown sugar and method for producing the same |
| JP5527509B2 (en) * | 2009-08-07 | 2014-06-18 | 株式会社鴻商店 | Coarse sugar with brown sugar flavor and method for producing the same |
| JP5859229B2 (en) * | 2011-06-23 | 2016-02-10 | 株式会社鴻商店 | Brown sugar processed ice sugar |
| CN118743472A (en) * | 2024-08-08 | 2024-10-08 | 上海敏杰制药机械有限公司 | A solid molasses production process and production device |
-
1994
- 1994-11-07 JP JP29787194A patent/JP3322766B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08131200A (en) | 1996-05-28 |
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