JP3366752B2 - Doctor blade plating method and apparatus - Google Patents
Doctor blade plating method and apparatusInfo
- Publication number
- JP3366752B2 JP3366752B2 JP28154294A JP28154294A JP3366752B2 JP 3366752 B2 JP3366752 B2 JP 3366752B2 JP 28154294 A JP28154294 A JP 28154294A JP 28154294 A JP28154294 A JP 28154294A JP 3366752 B2 JP3366752 B2 JP 3366752B2
- Authority
- JP
- Japan
- Prior art keywords
- plating
- tank
- blade
- doctor blade
- base material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 238000007747 plating Methods 0.000 title claims description 70
- 238000000034 method Methods 0.000 title claims description 31
- 239000000463 material Substances 0.000 claims description 25
- 238000005406 washing Methods 0.000 claims description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 22
- 239000002585 base Substances 0.000 claims description 21
- 238000001035 drying Methods 0.000 claims description 17
- 239000002131 composite material Substances 0.000 claims description 16
- 238000005238 degreasing Methods 0.000 claims description 10
- 239000002253 acid Substances 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 238000005498 polishing Methods 0.000 claims description 8
- 238000004804 winding Methods 0.000 claims description 8
- 238000009713 electroplating Methods 0.000 claims description 7
- 238000007654 immersion Methods 0.000 claims description 7
- 238000007772 electroless plating Methods 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 5
- 239000003513 alkali Substances 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 2
- 239000007788 liquid Substances 0.000 description 12
- 239000000243 solution Substances 0.000 description 8
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 125000006850 spacer group Chemical group 0.000 description 5
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 4
- 238000011084 recovery Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 3
- 229910010271 silicon carbide Inorganic materials 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 241000080590 Niso Species 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 2
- 239000012670 alkaline solution Substances 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910052759 nickel Inorganic materials 0.000 description 2
- 238000007517 polishing process Methods 0.000 description 2
- 235000011121 sodium hydroxide Nutrition 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- QGQFOJGMPGJJGG-UHFFFAOYSA-K [B+3].[O-]N=O.[O-]N=O.[O-]N=O Chemical compound [B+3].[O-]N=O.[O-]N=O.[O-]N=O QGQFOJGMPGJJGG-UHFFFAOYSA-K 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- BJEPYKJPYRNKOW-UHFFFAOYSA-N malic acid Chemical compound OC(=O)C(O)CC(O)=O BJEPYKJPYRNKOW-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- ACVYVLVWPXVTIT-UHFFFAOYSA-N phosphinic acid Chemical compound O[PH2]=O ACVYVLVWPXVTIT-UHFFFAOYSA-N 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Rotary Presses (AREA)
- Chemically Coating (AREA)
- Electroplating And Plating Baths Therefor (AREA)
Description
【０００１】[0001]
【産業上の利用分野】本発明はドクターブレードのメッ
キ方法に関する。さらに詳しく言えば、耐磨耗性に優れ
た被膜を有する、特にグラビア（凹版）印刷用のドクタ
ーブレードの連続メッキ方法に関する。FIELD OF THE INVENTION The present invention relates to a method for plating a doctor blade. More specifically, it relates to a method for continuously plating a doctor blade having a coating having excellent wear resistance, particularly for gravure (intaglio) printing.
【０００２】[0002]
【従来の技術およびその課題】グラビア（凹版）印刷に
おいては、版胴の円周面にドクターブレードを一定の圧
力で押圧しておいて、版胴の非画像部に付着しているイ
ンキを掻き落として除去している。ドクターブレードは
非画像部のインキを完全に除去すると共に、画像部に所
定量のインキを残す機能を有するものであるから、版胴
とドクターブレードとの接触は常に一定の状態に維持さ
れなければならず、その先端部には耐磨耗性が要求され
る。2. Description of the Related Art In gravure (intaglio) printing, a doctor blade is pressed against the circumferential surface of a plate cylinder with a constant pressure to scrape ink adhering to the non-image area of the plate cylinder. Dropped and removed. Since the doctor blade has the function of completely removing the ink in the non-image area and leaving a predetermined amount of ink in the image area, the contact between the plate cylinder and the doctor blade must always be maintained in a constant state. Of course, the tip end portion is required to have abrasion resistance.
【０００３】ドクターブレード先端部に耐磨耗性を付与
する方法としてセラメッキ層を施す方法がある。これは
無電解ニッケル浴、電気ニッケル浴中に、炭化珪素、窒
素化ホウ素等の各種セラミックスの微粉を適当量添加
し、撹拌下にメッキ処理を行ない、メッキと同時にこれ
ら微粉をメッキ被膜内に析出複合させ、必要により焼き
付け処理を施してドクターブレードの表面に硬質層を形
成するものである。As a method of imparting abrasion resistance to the tip of the doctor blade, there is a method of applying a ceraplating layer. This is done by adding an appropriate amount of fine powder of various ceramics such as silicon carbide and boron nitrite to an electroless nickel bath or electric nickel bath and performing plating treatment with stirring, and depositing these fine powder in the plating film simultaneously with plating. The hard layer is formed on the surface of the doctor blade by combining them and baking treatment if necessary.
【０００４】印刷機に設置されるドクターブレードの大
きさは、版胴のロール幅（例えば５０、９０、１２０、
４００ｃｍ）に整合するものであり、ブレード自体の幅
としては、例えば４５、５０あるいは６０ｍｍのものが
使用されている。このようなブレードに効率的に複合メ
ッキ処理を行なうため、従来、帯状の鋼製母材を、刃先
部分には影響を与えないスペーサ（網材など）を介して
ロール状に巻いた状態にして、そのままメッキ処理し、
その後平面状に巻き解いて所定の長さに切断してドクタ
ーブレードとしている（特開平 4-70343号）。The size of the doctor blade installed in the printing machine depends on the roll width of the plate cylinder (for example, 50, 90, 120,
The width of the blade itself is, for example, 45, 50 or 60 mm. In order to efficiently perform composite plating on such a blade, conventionally, a strip-shaped steel base material is wound into a roll shape via a spacer (net material, etc.) that does not affect the cutting edge. , Plated as it is,
Then, it is unwound in a plane and cut into a predetermined length to obtain a doctor blade (Japanese Patent Laid-Open No. 4-70343).
【０００５】この方法では、スペーサを使用するため
に、メッキが行なわれないスペーサ部分の網目模様跡が
残り、製品の外観が損なわれるという問題がある。ま
た、ドクターブレードの刃先には精密な均一性が要求さ
れるため、製品出荷前にセラミックス微粉付着物を刃先
から確実に除去するための検査と、刃先の研磨処理を行
なっているが、この検査・研磨工程はメッキ処理とは独
立した工程として行なわなければならず、製造工程のよ
り一層の効率化が求められている。従って、本発明の課
題は、ドクターブレードのセラメッキ処理における、上
記の問題点を解消することにある。In this method, since a spacer is used, there is a problem that a mesh pattern mark on the spacer portion which is not plated remains and the appearance of the product is impaired. In addition, since the blade edge of the doctor blade is required to have a precise uniformity, before the product is shipped, the inspection to remove the ceramic fine powder deposits from the blade is performed and the blade edge is polished. -The polishing process must be performed as a process independent of the plating process, and it is required to further improve the efficiency of the manufacturing process. Therefore, an object of the present invention is to eliminate the above-mentioned problems in the ceraplating process of a doctor blade.
【０００６】[0006]
【課題を解決するための手段】本発明者は、従来のドク
ターブレードのセラメッキ処理における問題を解消すべ
く、メッキを連続的に行なう方法について鋭意検討し、
その結果本発明を完成するに至った。すなわち、本発明
は
１）原料リール１に渦巻状に保持された長尺のドクター
ブレード母材２を連続的に送り出す第１の工程と、ブレ
ード母材２を複数のピンチロール２０で挟持しつつ巻取
リール３０で連続的に巻き取る最終工程の間に、アルカ
リ脱脂工程、水洗工程、酸浸漬工程、水洗工程、複合メ
ッキ工程、メッキ液回収工程、水洗工程及び乾燥工程が
設けられており、アルカリ脱脂工程から乾燥工程に至る
までブレード母材が直線状に保持されてメッキが行なわ
れることを特徴とするドクターブレードのメッキ方法、
２）乾燥槽工程の前にブレードの研磨工程が設けられて
いる前記１に記載のドクターブレードのメッキ方法、Means for Solving the Problems The present inventor has diligently studied a method for continuously performing plating in order to solve the problem in the conventional ceraplating treatment of a doctor blade,
As a result, the present invention has been completed. That is, the present invention includes 1) a first step of continuously sending out a long doctor blade base material 2 held in a spiral shape to a raw material reel 1 and nipping the blade base material 2 with a plurality of pinch rolls 20. An alkaline degreasing step, a water washing step, an acid dipping step, a water washing step, a composite plating step, a plating solution collecting step, a water washing step and a drying step are provided between the final step of continuously winding the take-up reel 30. A method of plating a doctor blade, characterized in that the blade base material is linearly held and plated from the alkali degreasing step to the drying step, and 2) a blade polishing step is provided before the drying tank step. The method of plating the doctor blade as described in 1 above,
【０００７】３）複合メッキ工程で無電解メッキが行な
われる前記１に記載のドクターブレードのメッキ方法、
４）ブレード母材に通電しつつ、複合メッキ工程で電気
メッキが行なわれる前記１に記載のドクターブレードの
メッキ方法、
５）長尺のブレード母材２を渦巻状に保持する原料リー
ル１、前記ブレード母材を挟持し連続的に前方へ送り出
す複数のピンチロール２０及び前記のブレードを連続的
に巻取る巻取リール３０を具備し、前記原料リール１と
巻取リール３０の間にアルカリ脱脂槽３、水洗槽４、酸
浸漬槽５、水洗槽６、複合メッキ槽７、メッキ液回収槽
８、水洗槽９および乾燥槽１０を備え、アルカリ脱脂か
ら乾燥に至るまでブレード母材が直線状に保持され得る
ように各槽が配設されていることを特徴とするドクター
ブレードのメッキ装置、3) The doctor blade plating method described in 1 above, in which electroless plating is performed in the composite plating step; 4) The electroplating is performed in the composite plating step while the blade base material is energized. Doctor blade plating method, 5) Raw material reel 1 for holding a long blade base material 2 in a spiral shape, a plurality of pinch rolls 20 that sandwich the blade base material and continuously feed it forward, and the blades described above continuously. And a take-up reel 30 for taking up the film, and an alkaline degreasing tank 3, a water washing tank 4, an acid immersion tank 5, a water washing tank 6, a composite plating tank 7, and a plating solution recovery tank between the raw material reel 1 and the winding reel 30. 8, a washing tank 9 and a drying tank 10, and each tank is arranged so that the blade base material can be held linearly from alkali degreasing to drying. Over de of the plating apparatus,
【０００８】６）各処理槽の間に空間槽１２が設置さ
れ、前記処理工程槽と空間層とは、ブレードが通過し得
るスリット部１４を有する仕切板により区画されている
前記５に記載のドクターブレードのメッキ装置、
７）乾燥槽工程の前にブレード研磨装置が設けられてい
る前記５に記載のドクターブレードのメッキ装置、８）
複合メッキ槽７に無電解メッキ液が収容されている前記
５に記載のドクターブレードのメッキ装置、および
９）ブレード母材に通電する機構を備えており、複合メ
ッキ槽７に電気メッキ液が収容されている前記５に記載
のドクターブレードのメッキ装置を提供する。6) A space tank 12 is installed between the respective processing tanks, and the processing step tank and the space layer are partitioned by a partition plate having a slit portion 14 through which a blade can pass. Doctor blade plating device, 7) Doctor blade plating device according to the above 5, wherein a blade polishing device is provided before the drying tank process, 8)
The electroless plating solution is contained in the composite plating tank 7, and the electroplating solution is contained in the composite plating tank 7. A doctor blade plating apparatus as described in 5 above is provided.
【０００９】以下、本発明を添付図面を参照しながら詳
しく説明する。図１は本発明に係るドクターブレードの
メッキ方法を実施するメッキ装置の１例の概要を示す平
面図であり、図２は同じく側面断面図である。図中、１
は長尺のドクターブレード母材２を渦巻状に保持する原
料リールであり、ドクターブレード母材２は、後述の各
処理工程槽の間に複数設けられているピンチロール２０
に挟持されて前方へ送られ、メッキ槽７でメッキ処理さ
れて巻取リール３０に巻き取られる。ドクターブレード
母材の進行速度（処理速度）は巻取リール３０の巻取速
度により調整される。The present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is a plan view showing an outline of an example of a plating apparatus for carrying out a doctor blade plating method according to the present invention, and FIG. 2 is a side sectional view of the same. 1 in the figure
Is a raw material reel for holding the long doctor blade base material 2 in a spiral shape, and the doctor blade base material 2 is provided in a plurality between pinching rolls 20 which will be described later.
The sheet is sandwiched by and sent to the front, plated in the plating tank 7, and wound on the take-up reel 30. The advancing speed (processing speed) of the doctor blade base material is adjusted by the winding speed of the winding reel 30.
【００１０】原料リール１と複合メッキ槽７との間には
前処理層としてのアルカリ脱脂槽３、水洗槽４、酸浸漬
槽５および水洗槽６があり、複合メッキ槽７と巻取りリ
ール３０との間に、後処理槽としてメッキ液回収槽８、
水洗槽９および乾燥槽１０の各処理工程槽が配設されて
いる。また、各処理工程槽の間に空間槽１２が設けられ
ている。処理工程槽と空間層とは、斜視図を図３に示す
ようにブレードが通過し得るスリット部１４を有する仕
切板１６で区画されている。空間槽にはスリットの間隙
から少量の前処理工程液（アルカリ液、酸性液、メッキ
液）及び後処理液（水洗液）が流れ込むが、これらは各
空間槽の下部出口（図示せず）から取り出され、必要に
より前処理工程槽へ循環して再使用する。各槽及び仕切
り板を構成する材料は、処理液に耐性を有するものであ
り、従来この分野で公知の材料（硬質塩ビ、アクリル樹
脂等）が特に制限なく使用できる。Between the raw material reel 1 and the composite plating tank 7, there are an alkaline degreasing tank 3 as a pretreatment layer, a water washing tank 4, an acid immersion tank 5 and a water washing tank 6, and the composite plating tank 7 and the winding reel 30. , And a plating liquid recovery tank 8 as a post-treatment tank,
Each treatment process tank such as a water washing tank 9 and a drying tank 10 is provided. A space tank 12 is provided between the processing process tanks. The processing step tank and the space layer are partitioned by a partition plate 16 having a slit portion 14 through which a blade can pass, as shown in a perspective view of FIG. A small amount of pretreatment process liquid (alkaline liquid, acidic liquid, plating liquid) and post-treatment liquid (washing liquid) flow into the space tanks through the gaps between the slits, and these flow from the lower outlets (not shown) of each space tank. It is taken out and, if necessary, recycled to the pretreatment process tank for reuse. The material constituting each tank and the partition plate has resistance to the processing liquid, and materials conventionally known in this field (hard vinyl chloride, acrylic resin, etc.) can be used without particular limitation.
【００１１】前処理としてのアルカリ液処理槽では、市
販のアルカリ液（例えば、ユケン工業（株）のパクナＲ
Ｔ−２３）が使用され、例えば５０℃前後で５分間この
槽を通すことにより母材表面に付着している脂分等が除
去される。水洗後の酸浸漬液槽では、例えば１０％塩酸
が使用され、常温で５分程度処理される。酸浸漬液処理
の後、水洗槽で洗浄された母材ブレードは複合メッキ槽
でメッキ処理される。メッキ処理は無電解メッキ及び電
気メッキのいずれでも行なうことができる。電気メッキ
の場合には、ピンチロール等を介して通電を行なう。In the alkaline solution treatment tank as the pretreatment, a commercially available alkaline solution (for example, Pakuna R manufactured by Yuken Industry Co., Ltd.) is used.
T-23) is used, for example, by passing this tank at about 50 ° C. for 5 minutes, the fat and the like adhering to the surface of the base material is removed. In the acid immersion liquid tank after washing with water, for example, 10% hydrochloric acid is used and treated at room temperature for about 5 minutes. After the acid immersion liquid treatment, the base material blade washed in the water washing tank is plated in the composite plating tank. The plating treatment can be performed by either electroless plating or electroplating. In the case of electroplating, electricity is supplied through a pinch roll or the like.
【００１２】本発明では無電解メッキ液として、例えば
以下の組成
ＮｉＳＯ4 ・６Ｈ2 Ｏ ２４ ｇ／リットル
ＤＬリンゴ酸 ２０ ｇ／リットル
コハク酸ソーダ ４０ ｇ／リットル
酢酸鉛 0.002 ｇ／リットル
次亜リン酸ソーダ ２５ ｇ／リットル
ＳｉＣ（平均径 0.5μ） １０ ｇ／リットル
苛性ソーダ ｐＨ 5.0となる量
のものが使用される。In the present invention, as the electroless plating solution, for example, the following composition NiSO 4 .6H 2 O 24 g / liter DL malic acid 20 g / liter sodium succinate 40 g / liter lead acetate 0.002 g / liter hypophosphorous acid Soda 25 g / liter SiC (average diameter 0.5 μ) 10 g / liter caustic soda pH 5.0 is used.
【００１３】また、電気メッキは、例えば、以下の組成
ＮｉＳＯ4 ・６Ｈ2 Ｏ ２４０ ｇ／リットル
ＮｉＣｌ2 ・６Ｈ2 Ｏ ４０ ｇ／リットル
Ｈ3 ＢＯ3 ４０ ｇ／リットル
Ｈ3 ＰＯ3 １０ ｇ／リットル
ＳｉＣ（平均径 0.5μ） ２０ ｇ／リットル
苛性ソーダ ｐＨ 2.0 となる量
のメッキ液を用い、撹拌（空気の吹き込み）しながら、
電流密度１Ａ／ｄｍ2 にて６０℃で１時間程度行なわれ
る。Further, electroplating is carried out by, for example, the following composition NiSO 4 .6H 2 O 240 g / liter NiCl 2 .6H 2 O 40 g / liter H 3 BO 3 40 g / liter H 3 PO 3 10 g / liter SiC (average diameter 0.5μ) 20 g / liter caustic soda Using an amount of plating solution of pH 2.0, while stirring (blowing air),
It is carried out at a current density of 1 A / dm 2 at 60 ° C. for about 1 hour.
【００１４】メッキ液槽７の直後にはメッキ液回収槽８
が設けられ、その下部から回収したメッキ液をメッキ槽
に戻して再使用される。水洗槽で洗浄されたメッキブレ
ードは乾燥槽１０で熱風（８０℃）で乾燥される。乾燥
槽１０と製品巻取リール３０との間には、ブレード先端
部を研磨する研磨処理機を設けて、連続的に刃先を研磨
してもよい。なお、この研磨処理は後述の焼付け処理後
に行ってもよい。本発明により連続メッキ処理された渦
巻き状の製品は、その状態で、例えば４００℃で２時間
程度焼付け処理を施した後、さらに所望によっては目盛
り付け機によってブレード長さ方向に所定の間隔（例え
ば５ｃｍ毎）に目盛りをつけたあと、そのままあるいは
裁断されて出荷される。Immediately after the plating solution tank 7, a plating solution recovery tank 8 is provided.
Is provided and the plating liquid recovered from the lower part is returned to the plating tank for reuse. The plating blade washed in the water washing tank is dried with hot air (80 ° C.) in the drying tank 10. A polishing processor for polishing the tip of the blade may be provided between the drying tank 10 and the product take-up reel 30 to continuously polish the blade edge. The polishing process may be performed after the baking process described below. The spiral product subjected to the continuous plating treatment according to the present invention is subjected to a baking treatment in that state, for example, at 400 ° C. for about 2 hours, and further, if desired, a predetermined interval in the blade length direction by a grading machine (for example, After graduation (every 5 cm), it is shipped as is or cut.
【００１５】[0015]
【発明の効果】本発明のドクターブレードメッキ方法に
よれば、メッキ前処理（アルカリ脱脂、水洗、酸浸漬、
水洗工程）、メッキ処理、およびメッキ後処理（水洗、
乾燥、表面研磨）の各工程を連続的に行なうことがで
き、さらに、従来別個の工程としていた刃先の検査・研
磨処理をも組み入れることが可能であり、メッキ処理効
率が格段に向上する。本発明により得られる製品は、従
来のメッキ処理法の場合のようにスペーサを使用しない
ため製品表面にスペーサ跡が残らない。According to the doctor blade plating method of the present invention, pretreatment for plating (alkali degreasing, water washing, acid immersion,
Water washing process), plating treatment, and post-plating treatment (water washing,
Each step of (drying and surface polishing) can be continuously performed, and further, it is possible to incorporate a blade edge inspection / polishing treatment, which has been conventionally performed as a separate process, and the plating treatment efficiency is remarkably improved. The product obtained by the present invention does not use spacers as in the case of the conventional plating method, so that no spacer marks are left on the product surface.
【図１】 本発明のメッキ処理に係る装置の概要を示す
平面図である。FIG. 1 is a plan view showing an outline of an apparatus relating to a plating process of the present invention.
【図２】 本発明のメッキ処理に係る装置の概要を示す
側面図である。FIG. 2 is a side view showing an outline of an apparatus relating to a plating process of the present invention.
【図３】 本発明のメッキ処理装置における各工程槽と
空間槽を区画するスリット部分の斜視図である。FIG. 3 is a perspective view of a slit portion that divides each process tank and a space tank in the plating apparatus of the present invention.
１ 原料リール ２ ブレード材 ３ 脱脂槽 ４ 水洗槽 ５ 酸浸漬槽 ６ 水洗槽 ７ メッキ槽 ８ メッキ液回収槽 ９ 水洗槽 １０ 乾燥槽 １２ 空間槽 １４ スリット部 １６ 仕切板 ２０ ピンチロール ３０ 巻取リール 1 Raw material reel 2 blade material 3 degreasing tank 4 water washing tank 5 Acid immersion tank 6 water washing tank 7 plating tank 8 Plating liquid recovery tank 9 water washing tank 10 drying tank 12 space tanks 14 Slit part 16 partition boards 20 pinch rolls 30 take-up reel
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特開 平２−104696（ＪＰ，Ａ) 特開 昭50−105517（ＪＰ，Ａ) 特開 平５−86481（ＪＰ，Ａ) 特開 平１−290776（ＪＰ，Ａ) 特公 昭47−42368（ＪＰ，Ｂ１) 特公 昭49−9942（ＪＰ，Ｂ１) (58)調査した分野(Int.Cl.7，ＤＢ名) B41F 9/08 C23C 18/36 C25D 3/12 C25D 15/00 ─────────────────────────────────────────────────── ─── Continuation of the front page (56) Reference JP-A-2-104696 (JP, A) JP-A-50-105517 (JP, A) JP-A-5-86481 (JP, A) JP-A-1- 290776 (JP, A) JP-B 47-42368 (JP, B1) JP-B 49-9942 (JP, B1) (58) Fields investigated (Int.Cl. 7 , DB name) B41F 9/08 C23C 18 / 36 C25D 3/12 C25D 15/00
Claims (9)
のドクターブレード母材２を連続的に送り出す第１の工
程と、ブレード母材２を複数のピンチロール２０で挟持
しつつ巻取リール３０で連続的に巻き取る最終工程の間
に、アルカリ脱脂工程、水洗工程、酸浸漬工程、水洗工
程、複合メッキ工程、メッキ液回収工程、水洗工程及び
乾燥工程が設けられており、アルカリ脱脂工程から乾燥
工程に至るまでブレード母材が直線状に保持されてメッ
キが行なわれることを特徴とするドクターブレードのメ
ッキ方法。1. A first step of continuously sending out a long doctor blade base material 2 held in a spiral shape on a raw material reel 1, and winding while holding the blade base material 2 by a plurality of pinch rolls 20. An alkaline degreasing step, a water washing step, an acid dipping step, a water washing step, a composite plating step, a plating solution collecting step, a water washing step and a drying step are provided between the final steps of winding the reel 30 continuously. A method for plating a doctor blade, characterized in that the blade base material is held in a straight line from the step to the drying step for plating.
設けられている請求項１に記載のドクターブレードのメ
ッキ方法。2. The doctor blade plating method according to claim 1, wherein a blade polishing step is provided before the drying tank step.
れる請求項１に記載のドクターブレードのメッキ方法。3. The doctor blade plating method according to claim 1, wherein electroless plating is performed in the composite plating step.
キ工程で電気メッキが行なわれる請求項１に記載のドク
ターブレードのメッキ方法。4. The doctor blade plating method according to claim 1, wherein electroplating is performed in a composite plating step while energizing the blade base material 2.
る原料リール１、前記ブレード母材を挟持し前方へ送り
出す複数のピンチロール２０及び前記のブレードを連続
的に巻取る巻取リール３０を具備し、前記原料リール１
と巻取リール３０の間にアルカリ脱脂槽３、水洗槽４、
酸浸漬槽５、水洗槽６、複合メッキ槽７、メッキ液回収
槽８、水洗槽９および乾燥槽１０を備え、アルカリ脱脂
から乾燥に至るまでブレード母材が直線状に保持され得
るように各槽が配設されていることを特徴とするドクタ
ーブレードのメッキ装置。5. A raw material reel 1 for holding a long blade base material 2 in a spiral shape, a plurality of pinch rolls 20 for holding the blade base material and sending it forward, and a take-up reel for continuously winding the blades. 30 including the raw material reel 1
Between the take-up reel 30 and the take-up reel 30, an alkaline degreasing tank 3, a washing tank 4,
An acid immersion tank 5, a water washing tank 6, a composite plating tank 7, a plating solution collecting tank 8, a water washing tank 9 and a drying tank 10 are provided so that the blade base material can be linearly held from alkali degreasing to drying. A doctor blade plating apparatus characterized in that a bath is provided.
前記処理工程槽と空間層とは、ブレードが通過し得るス
リット部１４を有する仕切板により区画されている請求
項５に記載のドクターブレードのメッキ装置。6. A space tank 12 is installed between each processing tank,
The doctor blade plating apparatus according to claim 5, wherein the processing step tank and the space layer are partitioned by a partition plate having a slit portion 14 through which the blade can pass.
けられている請求項５に記載のドクターブレードのメッ
キ装置。7. The doctor blade plating apparatus according to claim 5, wherein a blade polishing apparatus is provided before the drying tank step.
されている請求項５に記載のドクターブレードのメッキ
装置。8. The doctor blade plating apparatus according to claim 5, wherein the electroless plating solution is contained in the composite plating tank 7.
り、複合メッキ槽７に電気メッキ液が収容されている請
求項５に記載のドクターブレードのメッキ装置。9. The doctor blade plating apparatus according to claim 5, further comprising a mechanism for energizing the blade base material, wherein the electroplating solution is contained in the composite plating tank 7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28154294A JP3366752B2 (en) | 1994-10-21 | 1994-10-21 | Doctor blade plating method and apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP28154294A JP3366752B2 (en) | 1994-10-21 | 1994-10-21 | Doctor blade plating method and apparatus |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08118586A JPH08118586A (en) | 1996-05-14 |
| JP3366752B2 true JP3366752B2 (en) | 2003-01-14 |
Family
ID=17640636
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP28154294A Expired - Lifetime JP3366752B2 (en) | 1994-10-21 | 1994-10-21 | Doctor blade plating method and apparatus |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3366752B2 (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3699241B2 (en) * | 1997-04-02 | 2005-09-28 | 日本ニュークローム株式会社 | Method and apparatus for continuous ceramic composite plating of long doctor base material |
| JP2004107731A (en) * | 2002-09-19 | 2004-04-08 | Nippon New Chrome Kk | Surface treated doctor blade |
| JP2006336082A (en) * | 2005-06-03 | 2006-12-14 | Dowa Holdings Co Ltd | Production method and production apparatus for composite plating material |
-
1994
- 1994-10-21 JP JP28154294A patent/JP3366752B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH08118586A (en) | 1996-05-14 |
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