JP3374151B2 - Housing unit assembly equipment - Google Patents

Description

Detailed Description of the Invention

[0001]

TECHNICAL FIELD The present invention relates to a set of housing units.
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a standing device , and more particularly, to a housing unit assembling device that can perform work in a small area, does not require large-scale equipment, and can realize productivity faithful to a plan.

[0002]

2. Description of the Related Art In recent years, a building to be constructed is unitized into several parts to form a housing unit, and a work relating to the housing unit including interior finishing and the like is preliminarily carried out in a factory. A so-called unit construction method is used in which the items are brought into the field and assembled. According to this unit construction method, many operations can be performed in a factory in advance, quality control is easy, and production cost can be reduced by standardization.

Conventionally, when manufacturing such a housing unit, as shown in Japanese Patent Laid-Open No. 51-102273, floor panels, wall panels, ceiling panels, etc., which compose the housing unit, are sequentially put into a manufacturing line. However, a so-called line production system in which a housing unit is assembled on the production line has been general.

[0004]

However, according to such a line production system, a large-scale production line for moving the housing units is required, which requires a large installation area and a large equipment cost. was there.
In addition, when work is delayed in a certain process, it is necessary to take measures such as stopping the manufacturing line, so the work of the entire line is stopped or the work contents in each process are unified, There is also a problem that the work tendencies of workers tend to be reduced.

Therefore, an object of the present invention is to provide a housing unit assembling apparatus which can perform work in a small area, does not require large-scale equipment, and can realize productivity faithful to a plan. .

[0006]

According to a first aspect of the present invention, a floor panel is manufactured, and a wall panel and a ceiling are provided on the floor panel.
Mounting stand to assemble well panel, wall panel and ceiling panel
A wall / ceiling pedestal and a transportation means will be installed.
It consists of a space part and a structural frame structure containing these parts.
Using the pre-cut material that has been processed,
Is a residential unit consisting of floor panels, wall panels, and ceiling panels.
With a housing unit assembly device that assembles knits and carries them out
So, the space part is the assembly base and the wall / ceiling production.
It is located between the base and the elevator, and is moved to the upper part of the above structural frame.
It is movably mounted and a floor panel is manufactured on the above mounting table.
However, a wall installed with a space between it and the mounting table
The wall panel manufactured by manufacturing the wall panel on the ceiling manufacturing table
Was transferred to the above assembly table and then transferred to the above assembly table.
Assemble the wall panel on the floor panel,
The ceiling panel was manufactured by producing the ceiling panel on the well production stand.
The flannel is conveyed to the above-mentioned mounting table and is conveyed to the above-mentioned mounting table.
Assemble the ceiling panel above the wall panel and
Move the raised housing unit from the above mounting base to the above space
Assembly of a residential unit characterized by being carried out through
The above object is achieved by providing a device .

[0007]

[0008]

[0009]

[0010] The invention described in claim 2 is the invention according to claim 1, in the assembly stage, landing for with the ceiling panel assembly is installed, which provides an apparatus for assembling a housing unit Is.

The invention according to claim 3 is the invention according to claim 1 or 2.
In the invention described in (1) above, the wall
An apparatus for assembling a housing unit, in which the wall panel manufactured on a ceiling manufacturing table and an inversion machine for inclining the ceiling panel are installed.

[0012]

BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described below with reference to the drawings. 1 to 3 show an embodiment of a housing unit assembling apparatus according to the present invention. FIG. 1 is a plan view, FIG. 2 is a front view, and FIG. 3 is a right side view.

First, an embodiment of a housing unit assembling apparatus of the present invention, which is capable of suitably implementing the housing unit assembling method of the present invention, will be described. The housing unit assembling apparatus according to the present embodiment includes a floor panel F, a wall panel W, and a ceiling panel C. In the housing unit assembling apparatus for assembling a housing unit U that is a component of a unit housing, the floor panel F is manufactured. Then, the assembly panel 1 for assembling the wall panel W and the ceiling panel C on the floor panel F is installed with a space 3 between the assembly table 1 and the wall panel W and the ceiling. A wall / ceiling manufacturing table 2 for manufacturing the panel C, a structural frame 4 including the assembly table 1, the wall / ceiling manufacturing table 2, and the space 3 and a movable structure above the structural frame 4. It is equipped with an attached elevator 5 and moving means 6 capable of moving the assembled housing unit U to the outside of the structural frame 4 through the space 3. Further, the assembling apparatus according to the present embodiment has
The landing 11 for assembling the ceiling panel C is installed, and the wall / ceiling production table 2 is upside down for inclining the wall panel W and the ceiling panel C produced on the wall / ceiling production table 2. The machine 21 is installed.

The assembling apparatus of this embodiment will be described in more detail. The assembling table 1 is for manufacturing the floor panel F on its upper surface and for assembling the wall panel W and the ceiling panel C on the manufactured floor panel F. As shown in FIG. 3, it comprises a fixed base 1a, a first movable base 1b, a second movable base 1c and a rail 1d. The fixed base 1a, the first movable base 1b, and the second base
The movable bases 1c each have a length longer than the width of the floor panel F to be assembled, and the fixed base 1a is
It is fixed to the floor near one corner of the structural frame 4. On the floor surface on the side of the fixed base 1a, the fixed base 1a
Two or three of the rails 1d are arranged at right angles to the rail 1d, and the first moving base 1b and the second moving base 1c are slidably installed on the rails 1d.
Since the first movable table 1b and the second movable table 1c are slidable (see the first movable table 1b and the second movable table 1c shown by the dotted line in FIG. 3), These positions can be adjusted according to the side length of the floor panel F to be manufactured, so that the floor panel F can be easily manufactured.

The fixed base 1a and the first movable base 1 are also provided.
On the upper surface of each of the b and the second moving table 1c, there are marked scales for measuring the intervals of the floor joists and the like of the floor panel F to be manufactured, and for the alignment of the joists, a pin should be set on the upper surface. And the floor panel F can be easily manufactured. The fixed base 1
a, the first moving table 1b and the second moving table 1c are 70 cm
It has a certain height so that it is possible to easily perform work without crouching, and to dig under the floor panel F to be manufactured and perform nailing for joisting or intermediate joisting. is there. Further, the landing site 11 having a plane L-shape is installed on the assembly table 1. Above landing 11
A fall prevention fence is attached to the, and a raising and lowering trap 12 is continuously provided near one end of the fence.

The wall / ceiling manufacturing table 2 is installed on the side opposite to the assembly table 1 in the structural frame 4, as shown in FIG.
Further, as shown in FIG. 2, the main portion 2a, the sub portion 2b, and a pair of connecting portions 2c for connecting the main portion 2a and the sub portion 2b are provided. The main portion 2a is fixed to a floor surface, and the sub portion 2b has a wheel attached to a lower portion thereof so that the sub portion 2b can slide with respect to the main portion 2a via a pair of the connecting portions 2c. It has been done. Since the sub-portion 2b is slidable with respect to the main portion 2a, the sub-portion 2b can be moved according to the floor height of the wall panel W or the width of the ceiling panel C to be manufactured. The position of the wall panel W and the ceiling panel C can be easily adjusted.

Further, the main portion 2a has the built-in inversion device 21 for facilitating the lifting operation when the wall panel W (or the ceiling panel C) to be manufactured is lifted by the elevator 5. Has been done. As the above-mentioned inversion machine 21, one having a mechanism which is usually used is used, and the wall panel W (or the ceiling panel C) is
Can be raised up to ° ~ 45 °. In addition, the above-mentioned inverted machine 21
Is the wall panel W (or the ceiling panel C) 30
It goes without saying that a reversing machine that can not only raise the angle of 45 ° to 45 ° but also can be reversed on the wall / ceiling making table 2 is also acceptable. The upper surface of each of the main portion 2a and the sub portion 2b is provided with a scale for measuring the interval of the edge of the wall panel W or the ceiling panel C to be manufactured, and the position of the edge or the like. The alignment can be easily performed by raising pins on the upper surface, and the work of manufacturing the wall panel W and the ceiling panel C can be easily performed.

The space portion 3 includes the mounting base 1 and the wall
As shown in FIGS. 1 and 2, the housing unit U is located between the ceiling manufacturing table 2 and the assembled housing unit U and is used to carry out the housing unit U from the assembly table 1 to the outside of the structural frame 4. The moving means 6 is installed. As shown in FIGS. 1 and 2, the moving means 6 comprises a carrier truck 61 and four pallet trays 62, and the carrier truck 61 includes:
The upper surface is capable of being lifted and lowered, and the entire movement and the lifting operation of the upper surface are remotely controlled. Further, the pallet pedestal 62 has the pallet P placed over the upper surfaces thereof,
The carriage 61 whose upper surface is lowered can be inserted below the carriage.

As shown in FIGS. 1 to 3, the structural frame 4 has a structure in which a square frame is joined to the upper ends of four steel columns fixed to the floor. The table 1, the wall / ceiling production table 2 and the space 3 are installed inside thereof. Triangular ribs for reinforcement are formed on the upper portion of the pillar. The size of the structural frame structure 4 is 12 m in consideration of the manufacturing work of the housing unit U in the structural frame structure 4 and the movement of the housing unit U from the structural frame structure 4 to the outside. The size is preferably about 6 m in height and 9 m in depth.

The elevator 5 is installed above the structural frame 4. As shown in FIG. 2 and FIG. 3, the elevator 5 moves in the horizontal frame 51, and a horizontal frame 51 that bridges in the depth direction and moves in the width direction on the upper part of the structural frame 4. The moving portion 52, the hook portion 53 that is hung down from the moving portion 52 and can be moved up and down, and the holding portion 54 that holds the suspended ceiling panel C or the housing unit U. The movement of the moving portion 52, the raising and lowering of the hook portion 53, and the holding operation of the holding portion 54 can be remotely operated from below the assembly apparatus.

Next, an embodiment of a method for assembling a housing unit according to the present invention, in which the above-mentioned assembling apparatus is preferably used, will be described. The housing unit assembling method of the present embodiment includes a precut step, a floor panel manufacturing step, a wall panel manufacturing step,
A method of assembling a housing unit in which a housing unit U is assembled through a wall panel assembling step, a ceiling panel manufacturing step, and a ceiling panel assembling step, wherein the floor panel is mounted on the assembling table 1 in the floor panel manufacturing step. F is manufactured, and in the wall panel manufacturing process, a wall panel W is manufactured on a wall / ceiling manufacturing table 2 installed with a space 3 between the assembly table 1 and the assembly table 1, and the manufactured wall is manufactured. The number of the wall panels W is determined by transferring the panels W onto the mounting table 1 and, in the wall panel mounting step, mounting the wall panels W transferred onto the mounting table 1 onto the floor panels F. According to the above, after repeating the wall panel manufacturing process and the wall panel assembling process, in the ceiling panel manufacturing process, the ceiling panel C is manufactured on the wall / ceiling manufacturing table 2 and the manufactured ceiling panel is manufactured. Transport C onto the above-mentioned assembly table 1 In the ceiling panel assembling step, the ceiling panel C transferred onto the assembling table 1 is assembled on the upper portion of the wall panel W, and the assembled housing unit U is moved from the assembling table 1 to the space 3 Carry out via.

The assembly method of this embodiment will be described in more detail. In the pre-cut step, the pre-cut material that is the basis of the floor panel F, the wall panel W, and the ceiling panel C to be manufactured is processed into a predetermined shape in advance (cutting, edge processing, blackening, etc.), Each panel is supplied to each work area (the assembly table 1 or the wall / ceiling production table 2) by a trolley.

In the floor panel manufacturing process, the floor panel F is assembled on the assembly table 1 using the material processed in the precutting process. At this time, the positions of the fixed base 1a, the first movable base 1b, and the second movable first c can be adjusted, and a scale and a positioning pin are provided on these bases for each material. The floor panel F can be easily manufactured because the positioning can be performed easily. When mounting a face material that serves as a floor base on the floor panel F, the work can be performed using the elevator 5.

In the wall panel manufacturing process, as in the floor panel manufacturing process, the wall panel W is assembled on the wall / ceiling manufacturing table 2 using the processed material. At this time, the positions of the main portion 2a and the sub portion 2b can be adjusted, and scales and alignment pins are provided on these bases to easily position each material. Therefore, the point that the wall panel W is easily manufactured is the same as the floor panel manufacturing process. The wall panel W thus manufactured is raised by 30 ° to 45 ° by the inversion machine 21, lifted by the elevator 5, and conveyed onto the assembly table 1.

In the wall panel assembling step, the conveyed wall panel W is lowered on the floor panel F placed on the assembling table 1 and nailed (or a metal fitting). Etc.). After that, the wall panel manufacturing process and the wall panel assembling process are repeated for the required number of the wall panels W.

In the ceiling panel manufacturing process, the ceiling panel C is manufactured in the same manner as the wall panel manufacturing process. The manufactured ceiling panel C is hoisted by the elevator 5 and conveyed to the assembly table 1.
At this time, since the ceiling panel C is held by the holding portion 54 of the elevator 5, it is easy to position the ceiling panel C when it is lowered and placed on the housing unit U being assembled.

In the ceiling panel assembling step, the conveyed wall panel W is lowered and placed on the upper portion of the wall panel W on the assembling table 1 by nailing (or using a metal fitting or the like). ) Fix it. At this time, since the work can be performed on the landing 11, it is possible to perform the work stably at a position near the ceiling panel C above the housing unit U which is being assembled. It can be done easily.

The thus-fabricated housing unit U is lifted by the elevator 5 and held by the holding portion 54, and conveyed to the moving means 6 in the space 3. In the moving means 6, the pallets P are spread over the upper surfaces of the four pallet receiving bases 62.
Is placed, and the carriage 61 whose upper surface is lowered is set below the carriage. Then, the house unit U that has been conveyed is lowered and placed on the pallet P. Then, the upper surface of the carrier truck 61 is lifted to separate the pallet P from the upper surface of the pallet receiving table 62,
The housing unit U is carried out together with the pallet P by the carrying cart 61 to the outside of the structural frame 4 (carrying-out process), and is moved to a next process such as a fitting process for fitting the interior and the like.

The housing unit assembling apparatus of the present embodiment is configured as described above, and according to the housing unit assembling apparatus of the present embodiment and the housing unit assembling method of the present embodiment implemented by the apparatus, Work can be done in a small area, large-scale equipment is not required, and productivity that is true to the plan can be realized.

The housing unit assembling apparatus of the present invention is not limited to the above embodiment, and may be, for example, the elevator 5 described above.
Has the holding portion 54 that holds the suspended ceiling panel C or the housing unit U, and it is preferable that the holding portion 54 is configured in this way. The holding portion 54 may be omitted. Further, as the moving means 6 for carrying out the assembled housing unit U from the assembling table 1, the one having the carrying cart 61 is used, but a belt conveyor or the like may be used. Other points can be appropriately changed without departing from the spirit of the present invention.

[0031]

According to the device of the present invention described in claim 1 ,
Compared with the conventional line production method, the installation area of the assembly device can be reduced and the space can be saved.
Also, the assembling apparatus itself does not become large-scale, and can be introduced in stages according to the production amount (that is, if the production amount increases, one assembling device should be added one by one). It is advantageous from the viewpoint of investment. Furthermore, it is easy to deal with new products (housing units with new specifications), and it is possible to shorten the time required to deal with them. Furthermore, since the work of each worker is not simplified as compared with the line production method, the work (creation) will be motivated by the workers, leading to improvement in morale of the production site. Furthermore, since the work is independent for each manufactured housing unit, even if some work is delayed, the effect on the whole is less than that of the line production method, and productivity that is faithful to the plan is realized. it is Ru can be.

According to the invention of claim 2 , claim 1
In addition to the above effects according to the invention described in (1), when assembling the ceiling panel of the manufactured housing unit, it is possible to work stably at a position close to the ceiling of the housing unit,
The work can be performed safely and easily.

According to the invention described in claim 3, claim 1
Alternatively , in addition to the above effect according to the invention described in 2 , labor for lifting the manufactured wall panel (or ceiling panel) can be saved and can be stably performed, and the work can be performed safely and easily. .

[Brief description of drawings]

FIG. 1 is a plan view showing an embodiment of a housing unit assembling apparatus of the present invention.

FIG. 2 is a front view showing an embodiment of a housing unit assembling apparatus of the present invention.

FIG. 3 is a right side view showing an embodiment of the housing unit assembling apparatus of the present invention.

[Explanation of symbols]

F floor panel W wall panel C ceiling panel 1 assembly stand 11 landing 2 wall / ceiling production table 21 Inverter 3 space 4 structural frame 5 elevator 6 means of transportation

─────────────────────────────────────────────────── ─── Continuation of front page (58) Fields surveyed (Int.Cl. ⁷ , DB name) B23P 21/00 E04B 1/348

Claims (3)

(57) [Claims] 1. A floor panel is manufactured, and a wall panel is mounted on the floor panel.
Panel and ceiling panel, as well as the wall panel and
And the wall / ceiling production base that produces the
The space to be installed and the structural frame structure that contains these
Made of pre-cut material that has been preprocessed
A house consisting of floor panels, wall panels, and ceiling panels within
Housing unit assembling device that assembles units and carries them out
There is, the space portion, between the assembly table and the wall-ceiling production base
And the elevator is movably attached to the upper part of the above structural frame.
Then , make a floor panel on the above-mentioned mounting table, and place it between the above-mentioned mounting table.
Wall panel on the wall / ceiling production stand installed with space
And transfer the manufactured wall panel to the above mounting table.
The wall panel transferred to the assembly table to the floor panel.
Assembled on the flannel, and ceiling panel on the above wall / ceiling production table
And carry the manufactured ceiling panel onto the assembly table.
The ceiling panel that has been sent and transported on the assembly table is
Assembled on top of the wall panel, the assembled housing unit
Transporting the unit from the mounting table through the space.
Assembling device for the characteristic housing unit . 2. The housing unit assembling apparatus according to claim 1 , wherein a landing for assembling the ceiling panel is installed on the assembling table. To wherein the wall-ceiling fabrication stage, an inverted motor for tilting said wall panels and said ceiling panels made of wall-ceiling manufacture bench is installed, according to claim 1 or 2 Housing unit assembly equipment.