JP3465079B2 - Joining method - Google Patents
Joining methodInfo
- Publication number
- JP3465079B2 JP3465079B2 JP2001218706A JP2001218706A JP3465079B2 JP 3465079 B2 JP3465079 B2 JP 3465079B2 JP 2001218706 A JP2001218706 A JP 2001218706A JP 2001218706 A JP2001218706 A JP 2001218706A JP 3465079 B2 JP3465079 B2 JP 3465079B2
- Authority
- JP
- Japan
- Prior art keywords
- metal
- joining
- joint
- deformation
- length
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
- 238000005304 joining Methods 0.000 title claims description 75
- 238000000034 method Methods 0.000 title claims description 31
- 239000002184 metal Substances 0.000 claims description 128
- 229910052751 metal Inorganic materials 0.000 claims description 128
- 238000010438 heat treatment Methods 0.000 claims description 35
- 238000002844 melting Methods 0.000 claims description 16
- 230000008018 melting Effects 0.000 claims description 16
- 238000003825 pressing Methods 0.000 claims description 10
- 230000004323 axial length Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 description 20
- 239000000463 material Substances 0.000 description 19
- 230000007423 decrease Effects 0.000 description 13
- 238000002474 experimental method Methods 0.000 description 8
- 238000003466 welding Methods 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 238000005452 bending Methods 0.000 description 5
- 230000000994 depressogenic effect Effects 0.000 description 5
- 239000007769 metal material Substances 0.000 description 5
- 229910045601 alloy Inorganic materials 0.000 description 4
- 239000000956 alloy Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 238000009792 diffusion process Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 2
- 239000010962 carbon steel Substances 0.000 description 2
- 229910001873 dinitrogen Inorganic materials 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000000630 rising effect Effects 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 239000008186 active pharmaceutical agent Substances 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000881 depressing effect Effects 0.000 description 1
- 229910001039 duplex stainless steel Inorganic materials 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 239000003129 oil well Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Description
【0001】[0001]
【発明の属する技術分野】本発明は、拡散接合方法を用
いた金属管の接合方法に関する。The present invention relates to relates to a bonding how the metal tube using a diffusion bonding method.
【0002】[0002]
【従来の技術】鋼板、鋼管等の金属材を接合する場合、
接合すべき金属材の溶融を伴う従来の溶接方法に比べて
熱変形及び化学組成変化が少ない接合方法として、拡散
接合方法が一般に用いられている。2. Description of the Related Art When joining metal materials such as steel plates and steel pipes,
A diffusion bonding method is generally used as a bonding method that causes less thermal deformation and chemical composition change than a conventional welding method involving melting of metal materials to be bonded.
【0003】図2は、拡散接合方法で金属材を接合する
従来の接合装置の構成を示す模式図である。図中4はチ
ャンバであり、該チャンバ4内には、接合すべき金属管
11,12を夫々挟持するクランプ機構21,22が適
度な距離を隔てて対向配置してあり、該クランプ機構2
1,22は油圧装置2に駆動されて夫々接離方向に移動
し、挟持した金属管11,12を軸方向に突き合わせ
て、接合部を圧縮すべく軸方向に圧力を加えるよう構成
されている。クランプ機構21,22には接合時の圧力
を監視する圧力センサ50が取り付けられており、該圧
力センサ50の計測結果は制御部60に与えられ、制御
部60は前記計測結果をフィードバックして油圧装置2
が出力する加圧力を制御し、接合圧力を所要の圧力値に
維持する。FIG. 2 is a schematic diagram showing the construction of a conventional joining apparatus for joining metal materials by a diffusion joining method. In the figure, reference numeral 4 denotes a chamber. In the chamber 4, clamp mechanisms 21 and 22 for sandwiching the metal pipes 11 and 12 to be joined are arranged facing each other with an appropriate distance.
1 and 22 are driven by the hydraulic device 2 to move in the contact and separation directions, respectively, and the sandwiched metal pipes 11 and 12 are abutted against each other in an axial direction to apply pressure in the axial direction to compress the joint. . A pressure sensor 50 that monitors the pressure at the time of joining is attached to the clamp mechanisms 21 and 22, and the measurement result of the pressure sensor 50 is given to a control unit 60, which feeds back the measurement result to control the hydraulic pressure. Device 2
The welding pressure output by is controlled to maintain the joining pressure at a required pressure value.
【0004】クランプ機構21,22の略中央部に、高
周波電源31に接続された加熱コイル30が配置してあ
り、該加熱コイル30の内側には接合温度を監視するた
めの図示しない温度センサが配置してある。また、温度
センサが計測した金属管11,12の接合部近傍の温度
のデータは制御部60に与えられ、制御部60は前記デ
ータを用いて加熱コイル30に流すべき高周波電流を制
御し、接合温度を所要の温度に維持する。A heating coil 30 connected to a high-frequency power source 31 is arranged substantially in the center of the clamp mechanisms 21 and 22, and a temperature sensor (not shown) for monitoring the junction temperature is provided inside the heating coil 30. It is arranged. Further, the data of the temperature in the vicinity of the joint between the metal tubes 11 and 12 measured by the temperature sensor is given to the controller 60, and the controller 60 controls the high-frequency current to be passed through the heating coil 30 by using the data, and the joint is performed. Maintain the temperature at the required temperature.
【0005】以上のような接合装置を用いる場合、金属
管11,12を軸方向に接合するとき、クランプ機構2
1,22に夫々金属管11,12を挟持し、金属管1
1,12の夫々の接合面を、金属管11,12より低融
点の接合材を介在して、互いに突き合わせる。次に、図
示しないガス導入管を用いてチャンバ4内に酸化防止用
の窒素ガスを導入して雰囲気を調整し、加熱コイル30
に高周波電流を流し、前記接合材が溶融する接合温度ま
で、金属管11,12の接合部近傍を急速に誘導加熱す
る。次に、油圧装置2は所要の加圧力を出力し、該加圧
力はクランプ機構21,22に夫々伝達されて金属管1
1,12を図中の白抜矢符方向に急激に圧縮して、金属
管11,12を接合する。制御部60は油圧装置2及び
高周波電源31を制御して加熱又は加圧の開始、終了、
又は調整等を行なう。また、圧力センサ50が測定した
金属管11,12の接合圧力及び前記温度センサが測定
した接合温度をフィードバックして、接合圧力及び接合
温度が適切な値になるよう油圧装置2及び高周波電源3
1を制御する。When the above-mentioned joining device is used, when the metal pipes 11 and 12 are joined in the axial direction, the clamp mechanism 2 is used.
The metal pipes 1 and 12 are sandwiched between the metal pipes 1 and 12, respectively.
The joining surfaces of 1 and 12 are butted against each other with a joining material having a lower melting point than the metal pipes 11 and 12 interposed. Next, a nitrogen gas for oxidation prevention is introduced into the chamber 4 using a gas introduction pipe (not shown) to adjust the atmosphere, and the heating coil 30
A high-frequency current is passed through to rapidly inductively heat the vicinity of the joints of the metal pipes 11 and 12 to the joint temperature at which the joint material melts. Next, the hydraulic device 2 outputs a required pressing force, and the pressing force is transmitted to the clamp mechanisms 21 and 22, respectively, and the metal pipe 1
The metal pipes 11 and 12 are joined by rapidly compressing the pipes 1 and 12 in the direction of the outline arrow in the figure. The control unit 60 controls the hydraulic device 2 and the high frequency power supply 31 to start or end heating or pressurization,
Or make adjustments. Further, the hydraulic system 2 and the high frequency power source 3 are fed back so that the joining pressure of the metal pipes 11 and 12 measured by the pressure sensor 50 and the joining temperature measured by the temperature sensor are fed back so that the joining pressure and the joining temperature become appropriate values.
Control 1
【0006】図3は金属管の接合部近傍の塑性変形の説
明図、図4は金属管の接合部近傍の拡管変形の説明図、
図5は金属管の接合部近傍の塑性変形及び拡管変形の説
明図である。金属管11,12は熱及び圧力を加えられ
るため、金属管11,12の接合部近傍が塑性変形を起
こし、図3に示すように、接合部の外側及び内側に、膨
らむように突出する突出部10a,10aを生じる。ま
た、本発明者らは、金属管11,12の肉厚/径比が小
さく、そのため金属管11,12の剛性が低い場合は、
接合部近傍が挫屈を起こして拡管変形し、図4に示すよ
うに、金属管11,12夫々の端部が外側に拡がるよう
にして、接合部の外側に突出部10cを生じ、内側にV
溝状の陥没部10bを生じるという知見を得た。FIG. 3 is an explanatory view of plastic deformation near the joint portion of the metal pipe, and FIG. 4 is an explanatory view of pipe expansion deformation near the joint portion of the metal pipe.
FIG. 5 is an explanatory diagram of plastic deformation and pipe expansion deformation in the vicinity of the joint portion of the metal pipe. Since heat and pressure are applied to the metal pipes 11 and 12, plastic deformation occurs in the vicinity of the joint portion of the metal pipes 11 and 12, and as shown in FIG. The parts 10a, 10a are produced. Further, the present inventors have found that when the wall thickness / diameter ratio of the metal pipes 11 and 12 is small and therefore the rigidity of the metal pipes 11 and 12 is low,
As shown in FIG. 4, the vicinity of the joint portion is buckled and deformed so that the ends of each of the metal pipes 11 and 12 expand to the outside to form a protrusion 10c on the outside of the joint portion and to the inside. V
It was found that the groove-shaped depression 10b is formed.
【0007】金属管11,12が挫屈を起こす場合、実
際には、塑性変形及び拡管変形が複合して起きるため、
図5に示すように、接合部の外側では突出部10aと突
出部10cとが重畳して突出部1aを生じ、接合部の内
側では突出部10aと陥没部10bとが重畳して、突出
部1aと陥没部1bとを有する複雑な凹凸が生じる。塑
性変形による突出部10a又は塑性変形及び拡管変形に
よる突出部1aと陥没部1bとが生じた場合、接合部に
発生する応力集中が増大して、金属管11,12の接合
強度が低下し、接合部の疲れ強さが低下する。加圧を行
なわなければ塑性変形又は拡管変形は生じないが、金属
管11,12の接合面の加工精度、又は接合面の突き合
わせ精度が低い場合、接合面同士が密着せず、確実に接
合することが出来ない。また、接合面間に必要以上の接
合材が残留している場合、接合強度が低下する。更に、
接合時間が長くなるという問題もある。接合面同士を密
着し、必要以上の接合材を排出して、短時間で確実に接
合するためには、適宜の加圧を急激に行なう必要があ
る。When the metal pipes 11 and 12 are buckled, in reality, a combination of plastic deformation and pipe expansion deformation occurs.
As shown in FIG. 5, the protrusion 10a and the protrusion 10c overlap each other on the outer side of the joint to generate the protrusion 1a, and the protrusion 10a and the recess 10b overlap each other on the inner side of the joint to form the protrusion 1a. A complex unevenness having 1a and a depressed portion 1b is generated. When the protrusion 10a due to plastic deformation or the protrusion 1a and the depression 1b due to plastic deformation and pipe expansion deformation occur, the stress concentration generated at the joint increases, and the joint strength of the metal pipes 11 and 12 decreases. The fatigue strength of the joint decreases. If the metal pipes 11 and 12 do not have a high processing accuracy of the joining surfaces or the joining accuracy of the joining surfaces is low, the joining surfaces do not come into close contact with each other and are securely joined. I can't. Further, if more bonding material remains between the bonding surfaces, the bonding strength will decrease. Furthermore,
There is also a problem that the bonding time becomes long. In order to bring the joining surfaces into close contact with each other, discharge more joining material than necessary, and perform reliable joining in a short time, it is necessary to rapidly apply appropriate pressure.
【0008】特開平9−262684号公報では、接合
部を加熱する軸方向長さを制限し、塑性変形による突出
部の突出長さ/接合した金属管の半径比を1.0〜1.
1にすることによって、接合強度及び接合部の疲れ強さ
を満足する接合方法を開示している。また、特開平9−
267184号公報では、加圧力の大きさと、該加圧力
を金属管に与えるタイミングとを制御することによっ
て、塑性変形を低減し、接合強度及び接合部の疲れ強さ
を満足する接合方法を開示している。更に、特開平11
−104854号公報では、二相ステンレス鋼を用い、
接合部を加熱する軸方向長さを制限することによって、
塑性変形を低減し、接合強度及び接合部の疲れ強さを満
足する接合方法を開示している。In Japanese Unexamined Patent Publication No. 9-262684, the axial length for heating the joint is limited, and the protrusion length of the protrusion due to plastic deformation / the radius ratio of the joined metal pipe is 1.0 to 1.
By setting the value to 1, the joining method that satisfies the joining strength and the fatigue strength of the joint is disclosed. In addition, JP-A-9-
Japanese Patent No. 267184 discloses a joining method in which the plastic deformation is reduced and the joining strength and the fatigue strength of the joined portion are satisfied by controlling the magnitude of the applied pressure and the timing of applying the applied pressure to the metal pipe. ing. Furthermore, JP-A-11
In JP-A-104854, duplex stainless steel is used,
By limiting the axial length that heats the joint,
Disclosed is a joining method that reduces plastic deformation and satisfies the joining strength and the fatigue strength of the joint.
【0009】[0009]
【発明が解決しようとする課題】従来の接合方法は、接
合部の挫屈による拡管変形が考慮されていないため、塑
性変形及び拡管変形の複合変形を有効に抑制することが
できず、接合強度及び接合部の疲れ強さが低下するとい
う問題があった。また、接合部の外側の突出部1aは、
例えばグラインダを用いて機械的に研削することによっ
て金属管11,12の接合後に修正することができる
が、内側の陥没部1bは接合後に修正することができな
いという問題もあった。また、従来の接合装置は、加圧
力を用いて油圧装置2を制御するため、制御部60及び
圧力センサ50等の設備構成が複雑であるという問題も
あった。斯かる問題を解決するために、発明者らは、金
属管の肉厚/径比が小さく、そのため金属管の剛性が低
い場合、軸方向の長さ(幅)がWである加熱器を用い、
肉厚tの金属管に、軸方向の変形長さがaになるよう圧
力を加えて接合する実験を行ない、その結果、金属管が
挫屈を起こして拡管変形し、接合部の内側に陥没深さd
の陥没部が生じたとき、d/t(%)=(W/t)×
(a/t)/2の関係が成立するという知見を得た。In the conventional joining method, since the pipe expansion deformation due to the buckling of the joint is not taken into consideration, the composite deformation of the plastic deformation and the pipe expansion deformation cannot be effectively suppressed, and the joint strength is increased. Also, there is a problem in that the fatigue strength of the joint is reduced. In addition, the protrusion 1a on the outer side of the joint is
For example, mechanical grinding using a grinder can correct the metal tubes 11 and 12 after joining, but there is also a problem that the inner depressed portion 1b cannot be repaired after joining. Further, since the conventional joining device controls the hydraulic device 2 by using the pressing force, there is also a problem that the equipment configuration such as the control unit 60 and the pressure sensor 50 is complicated. In order to solve such a problem, the inventors have used a heater whose axial length (width) is W when the wall thickness / diameter ratio of the metal tube is small and therefore the rigidity of the metal tube is low. ,
An experiment was conducted in which pressure was applied to a metal tube with a wall thickness t so that the axial deformation length would be a, and as a result, the metal tube buckled and expanded and deformed, causing depression inside the joint. Depth d
When a depressed portion occurs, d / t (%) = (W / t) ×
We have found that the relationship of (a / t) / 2 is established.
【0010】本発明は、斯かる知見に基づいてなされた
ものであり、軸方向の長さWの加熱器を用いて肉圧tの
金属管を接合するとき、金属管の変形長さaをW及びt
を用いて決定することにより、接合部に陥没部が発生す
ることを抑制し、陥没部の陥没深さを低減して、接合強
度及び疲れ強さの低下を防止することができる接合方法
を提供することを目的とする。本発明の他の目的は、加
熱器の幅W及び金属管の変形長さaを肉圧tの5倍以下
に制限することにより、拡管変形を抑制して、実用上充
分な接合強度及び疲れ強さを得ることができる接合方法
を提供することにある。本発明の他の目的は、金属管を
加圧する時間を5秒以下に制限することにより、接合部
の陥没を効率良く低減し、更に、作業時間を短縮するこ
とができる接合方法を提供することにある。 The present invention has been made on the basis of such knowledge, and when a metal pipe having a wall thickness t is joined using a heater having a length W in the axial direction, the deformation length a of the metal pipe is W and t
By providing a joining method, it is possible to suppress the occurrence of a depression in the joint, reduce the depression depth of the depression, and prevent a decrease in joining strength and fatigue strength. The purpose is to do. Another object of the present invention is to limit the expansion W of the heater by limiting the width W of the heater and the deformation length a of the metal tube to 5 times the wall thickness t or less, thereby achieving practically sufficient joint strength and fatigue. It is to provide a joining method capable of obtaining strength. Another object of the present invention is to provide a joining method capable of efficiently reducing the depression of the joining portion and further shortening the working time by limiting the time for pressing the metal pipe to 5 seconds or less. In .
【0011】[0011]
【課題を解決するための手段】第1発明に係る接合方法
は、軸方向に接合すべき2本の金属管を、該金属管の接
合面間に該金属管より低融点の接合材を挟んで突き合わ
せ、該接合材の融点以上の接合温度になるまで加熱器を
用いて前記金属管の接合部を加熱し、前記金属管を軸方
向に加圧して前記接合部を圧縮して接合する接合方法に
おいて、接合した肉厚tの金属管の接合部の内側に挫屈
による陥没深さDの陥没部が生じることが許容される場
合、軸方向の長さがWの加熱器を用いて前記接合部を加
熱し、次いで、(W/t)×(a/t)/2≦D/tの
式を満たすように決定した軸方向の変形長さaとなるま
で前記金属管を加圧することを特徴とする。In the joining method according to the first aspect of the present invention, two metal pipes to be joined in an axial direction are sandwiched by a joining material having a melting point lower than that of the metal pipes. And the joint portion of the metal pipe is heated using a heater until the joint temperature is equal to or higher than the melting point of the joint material, and the metal pipe is axially pressed to compress the joint portion and joint the joint portion. In the method, when it is allowed that a depressed portion having a depressed depth D due to buckling is formed inside the joined portion of the joined metal pipes having a wall thickness t, a heater having an axial length of W is used. Heating the joint and then pressurizing the metal tube until the axial deformation length a determined to satisfy the formula (W / t) × (a / t) / 2 ≦ D / t. Is characterized by.
【0012】第1発明にあっては、金属管の軸方向の加
熱器の長さ(以下、加熱器の幅と言う)Wの加熱器を用
いて肉圧tの金属管を接合する場合、該金属管の材質又
は肉厚/径比等に応じて、接合した金属管に生じる陥没
部が接合部の接合強度及び疲れ強さに大きな影響を及ぼ
さない陥没深さ/肉厚比 D/tをあらかじめ求めてお
き、金属管の軸方向の変形長さaを、(W/t)×(a
/t)/2≦D/tの式を満たすように決定する。次い
で、前記加熱器を用いて接合部を加熱し、接合部が接合
温度まで加熱されたとき、変形長さaになるまで金属管
に圧力を加えることによって、即ち金属管の変形長さを
制限することによって金属管に加えられる圧力を制限し
て、座屈の発生を抑制するため、接合部に陥没部が発生
することを抑制し、陥没部の陥没深さを低減して、接合
強度及び疲れ強さの低下を防止することができる。ま
た、所定の変形長さaになったか否かは肉眼又はゲージ
等を用いて容易に判断できるため、所定の幅Wを有する
加熱器を備え、加圧力を制御して接合を行なう従来の接
合装置を用いて本発明の接合方法を実施することができ
る。According to the first aspect of the invention, when a metal pipe having a wall thickness t is joined by using a heater having a length W of the heater in the axial direction of the metal pipe (hereinafter referred to as the width of the heater), Depression depth / thickness ratio D / t in which the depressions formed in the joined metal pipes do not significantly affect the joining strength and the fatigue strength of the joining portion depending on the material or the thickness / diameter ratio of the metal pipe. Is obtained in advance, and the deformation length a of the metal tube in the axial direction is calculated as (W / t) × (a
/ T) / 2 ≦ D / t. Then, the joint is heated using the heater, and when the joint is heated to the joining temperature, pressure is applied to the metal pipe until the deformation length a is reached, that is, the deformation length of the metal pipe is limited. By restricting the pressure applied to the metal pipe and suppressing the occurrence of buckling, it is possible to suppress the occurrence of a depression in the joint, reduce the depression depth of the depression, and reduce the joint strength and It is possible to prevent a decrease in fatigue strength. Further, since it can be easily judged with the naked eye or a gauge, whether or not the predetermined deformation length a has been achieved, a conventional welding is provided which is provided with a heater having a predetermined width W and which controls welding pressure to perform welding. The apparatus can be used to carry out the joining method of the present invention.
【0013】第2発明に係る接合方法は、前記長さW及
び前記変形長さaの上限は5tであることを特徴とす
る。第2発明にあっては、加熱器の幅W及び金属管の変
形長さaは、理想的には肉圧tの値以下のとき、金属管
が温度上昇する範囲を制限して、加熱によって金属管の
強度低下が生じて挫屈が生じ易くなる範囲を最小にす
る。また、金属管の変形長さを制限して、金属管に対す
る加圧を制限する。このため、金属管に圧力が加えられ
たとき、強度低下を生じた部分を、強度が保たれている
部分で補強することができ、挫屈の発生を防止すること
ができる。しかしながら、金属管の寸法、材質又は接合
条件等によっては、実施が困難である場合、又は充分な
接合強度を得られない場合がある。実験的には夫々が5
t以下、特に変形長さaが0.4t以上2t以下のとき
に、拡管変形を抑制して、実用上充分な接合強度及び疲
れ強さを得ることができる。また、加熱器の幅及び金属
管に加えられる圧力を制限することによって、金属管の
塑性変形を低減できるため、本発明の接合方法を、剛性
が高くて挫屈が起きない金属管又は金属材に用いた場合
であっても、接合強度及び疲れ強さの低下を抑制するこ
とができる。The joining method according to the second aspect of the invention is characterized in that the upper limits of the length W and the deformation length a are 5t. In the second invention, when the width W of the heater and the deformation length a of the metal tube are ideally less than or equal to the value of the wall pressure t, the range in which the temperature of the metal tube rises is limited, and Minimize the range in which the strength of the metal tube is reduced and buckling is likely to occur. Also, the deformation length of the metal tube is limited to limit the pressure applied to the metal tube. Therefore, when pressure is applied to the metal pipe, the portion where the strength is reduced can be reinforced by the portion where the strength is maintained, and buckling can be prevented. However, depending on the size, material, joining conditions, etc. of the metal pipe, it may be difficult to carry out or sufficient joining strength may not be obtained. Experimentally each 5
When the deformation length a is t or less, particularly when the deformation length a is 0.4 t or more and 2 t or less, the pipe expansion deformation can be suppressed and the practically sufficient joint strength and fatigue strength can be obtained. Further, by limiting the width of the heater and the pressure applied to the metal tube, it is possible to reduce the plastic deformation of the metal tube, the bonding method of the present invention, the metal tube or metal material having high rigidity and buckling does not occur. Even when it is used for, it is possible to suppress a decrease in bonding strength and fatigue strength.
【0014】第3発明に係る接合方法は、前記金属管を
加圧する時間を5秒以下とすることを特徴とする。第3
発明にあっては、加熱及び加圧に過度の時間を費やした
場合、金属管が加熱されて強度が低下する範囲が熱伝導
によって広がり、また、長時間の加圧によって金属管の
強度が更に低下して挫屈し易くなるため、加熱及び加圧
は短時間で行なう。接合温度に達するまでの時間は装置
の昇温速度に依存するため、接合温度を保持する時間、
即ち加圧時間が、実験的に5秒、好ましくは3秒以下の
場合に、接合部の陥没を効率良く低減し、更に、作業時
間を短縮することができる。The joining method according to the third aspect of the invention is characterized in that the time for pressurizing the metal tube is set to 5 seconds or less. Third
In the invention, when excessive time is spent on heating and pressurization, the range in which the metal tube is heated and its strength decreases is expanded by heat conduction, and the strength of the metal tube is further increased by pressing for a long time. The heating and pressurization are performed in a short time because the temperature decreases and the buckling easily occurs. Since the time to reach the bonding temperature depends on the heating rate of the equipment, the time to maintain the bonding temperature,
That is, when the pressurizing time is experimentally 5 seconds, preferably 3 seconds or less, the depression of the joint can be efficiently reduced, and the working time can be shortened.
【0015】[0015]
【0016】[0016]
【0017】[0017]
【0018】[0018]
【発明の実施の形態】以下、本発明をその実施の形態を
示す図面に基づいて詳述する。図1は、肉厚t(mm)の
金属管を、陥没部の陥没深さ/肉厚比 D/t(%)以
下で接合する本発明の接合装置の構成を示す模式図であ
る。図中4はチャンバであり、該チャンバ4内には窒素
ガスを導入する図示しないガス導入管を備えている。チ
ャンバ4内には、接合すべき金属管11,12を夫々挟
持するクランプ機構21,22が適度な距離を隔てて対
向配置してあり、該クランプ機構21,22はチャンバ
4外部の油圧装置2に駆動されて夫々接離方向に移動
し、挟持した金属管11,12を突き合わせて、接合部
を圧縮すべく圧力を加えるよう構成されている。BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in detail below with reference to the drawings showing the embodiments thereof. FIG. 1 is a schematic diagram showing the configuration of a joining device of the present invention for joining a metal tube having a wall thickness t (mm) at a recess depth / wall thickness ratio D / t (%) of the recess portion or less. Reference numeral 4 in the drawing denotes a chamber, and a gas introduction pipe (not shown) for introducing nitrogen gas is provided in the chamber 4. In the chamber 4, clamp mechanisms 21 and 22 for sandwiching the metal pipes 11 and 12 to be joined are arranged facing each other with an appropriate distance, and the clamp mechanisms 21 and 22 are located outside the chamber 4 and are located in the hydraulic device 2. It is configured to move in the contacting / separating direction by being driven by each other to bring the sandwiched metal tubes 11 and 12 into contact with each other, and to apply a pressure to compress the joint portion.
【0019】クランプ機構21,22の略中央部に銅製
の1ターンの加熱コイル3が、該加熱コイル3の軸方向
と前記接離方向とを合わせて配置してある。該加熱コイ
ル3の幅(軸長)はW(mm)≦5tであり、直径は前記
金属管11,12よりも大きい。また、加熱コイル3の
内側には接合温度を監視するための図示しない温度セン
サが配置してある。加熱コイル3は、チャンバ4外部の
高周波電源31に接続してある。前記温度センサが計測
した金属管11,12の接合部近傍の温度のデータは制
御部6に与えられ、制御部6は前記データを用いて高周
波電源31を制御し、加熱コイル3に流すべき高周波電
流を増減し、接合温度を所要の温度に維持する。A heating coil 3 made of copper and having one turn is arranged substantially in the center of the clamp mechanisms 21 and 22 so that the axial direction of the heating coil 3 and the contacting / separating direction are aligned with each other. The width (axial length) of the heating coil 3 is W (mm) ≦ 5t, and the diameter thereof is larger than that of the metal tubes 11 and 12. Further, a temperature sensor (not shown) for monitoring the junction temperature is arranged inside the heating coil 3. The heating coil 3 is connected to a high frequency power supply 31 outside the chamber 4. The data of the temperature in the vicinity of the joint between the metal pipes 11 and 12 measured by the temperature sensor is given to the control unit 6, and the control unit 6 controls the high frequency power supply 31 using the data, and the high frequency to be supplied to the heating coil 3. Increase or decrease the current to maintain the junction temperature at the required temperature.
【0020】クランプ機構21(22)と加熱コイル3
との間には、クランプ機構21(22)の移動を防止す
るストッパ51(52)が備えられている。該ストッパ
51(52)は前記接離方向に移動可能であり、接合し
た金属管11,12の接合部の内側に挫屈による陥没深
さD(mm)の陥没部が生じることが許容される場合にD
/t≧(W/t)×(a/t)/2の関係を満たすa
(mm)≦5tを選択し、接合開始時のクランプ機構21
(22)の位置を基準に、該位置からa/2(mm)の距
離を隔ててチャンバ4内部に固定するよう構成してあ
る。Clamping mechanism 21 (22) and heating coil 3
A stopper 51 (52) for preventing the clamp mechanism 21 (22) from moving is provided between and. The stopper 51 (52) is movable in the contacting / separating direction, and a recessed portion having a recessed depth D (mm) due to buckling is allowed to be formed inside the joined portion of the joined metal tubes 11 and 12. If D
A that satisfies the relationship of / t ≧ (W / t) × (a / t) / 2
(Mm) ≤ 5t, clamp mechanism 21 at the start of joining
With reference to the position (22), it is fixed inside the chamber 4 with a distance of a / 2 (mm) from the position.
【0021】以上のような接合装置を用いる場合、肉厚
tの金属管11,12を軸方向に接合するとき、クラン
プ機構21,22に夫々金属管11,12を挟持し、金
属管11,12の夫々の接合面を、金属管11,12よ
り低融点の接合材を介在して互いに突き合わせる。次
に、前記ガス導入管を用いてチャンバ4内をガス置換し
て雰囲気を調整し、加熱コイル3に高周波電流を流し
て、前記接合材の融点以上であって金属管11,12の
融点未満である所要の接合温度まで、加熱コイル3で金
属管11,12の接合部近傍を誘導加熱する。誘導加熱
は、金属管11,12の温度上昇する範囲が加熱コイル
3の幅Wより大幅に拡がらないよう急激に行なう。ま
た、制御部6は加熱の開始、終了、又は調整等を行なう
べく高周波電源31を制御し、前記温度センサが測定し
た接合温度をフィードバックして、接合温度が適切な値
になるよう高周波電源31を制御する。When using the above-described joining device, when joining the metal pipes 11 and 12 having the wall thickness t in the axial direction, the metal pipes 11 and 12 are clamped by the clamp mechanisms 21 and 22, respectively. The respective joining surfaces of 12 are butted against each other with a joining material having a lower melting point than the metal tubes 11 and 12 interposed. Next, the inside of the chamber 4 is gas-replaced using the gas introduction pipe to adjust the atmosphere, a high-frequency current is passed through the heating coil 3, and the melting point of the bonding material is higher than the melting point of the metal tubes 11 and 12 but lower than the melting point. The heating coil 3 induction-heats the vicinity of the joints of the metal tubes 11 and 12 up to the required joint temperature. The induction heating is rapidly performed so that the temperature rising range of the metal tubes 11 and 12 does not significantly expand beyond the width W of the heating coil 3. Further, the control unit 6 controls the high-frequency power source 31 to start, end, or adjust heating, and feeds back the junction temperature measured by the temperature sensor so that the junction temperature becomes an appropriate value. To control.
【0022】接合部が接合温度に達したとき、油圧装置
2は所要の加圧力を出力し、該加圧力はクランプ機構2
1,22に夫々伝達されて金属管11,12を図中の白
抜矢符方向に圧縮する。加圧は、前記範囲が幅Wより大
幅に拡がらないよう急激に行なう。このため、前記白抜
矢符方向に夫々移動したクランプ機構21,22は、5
秒以内の短時間(加圧時間T(s))で夫々a/2(m
m)移動してストッパに突き当たる。このとき金属管1
1,12は夫々がa/2(mm)ずつ圧縮されて変形し、
このため、接合された金属管11,12は、軸方向にa
(mm)の変形長さを有する。制御部6は、加圧開始から
前記加圧時間Tが経過したときに、油圧装置2を制御し
て加圧を終了する。When the joining portion reaches the joining temperature, the hydraulic device 2 outputs a required pressing force, and the pressing force is applied to the clamp mechanism 2.
The metal tubes 11 and 12 are respectively transmitted to 1 and 22 to compress the metal tubes 11 and 12 in the directions of the hollow arrows in the figure. The pressurization is performed rapidly so that the range does not expand significantly beyond the width W. For this reason, the clamp mechanisms 21 and 22 that have moved in the direction of the hollow arrow mark are
Within a short time (pressurizing time T (s)) within a second, a / 2 (m) respectively
m) Move and hit the stopper. At this time, metal tube 1
Each of 1 and 12 is compressed by a / 2 (mm) and deforms,
Therefore, the joined metal tubes 11 and 12 are a
It has a deformation length of (mm). When the pressurization time T has elapsed from the start of pressurization, the control unit 6 controls the hydraulic device 2 to end the pressurization.
【0023】表1は、前記接合装置を用いて接合した金
属管11,12の肉厚t、加熱コイル3の幅W、金属管
11,12の変形長さa、加圧時間T、及び陥没部深さ
の実測値dを示している。Table 1 shows the wall thickness t of the metal tubes 11 and 12 joined by using the joining apparatus, the width W of the heating coil 3, the deformation length a of the metal tubes 11 and 12, the pressing time T, and the depression. The actual measurement value d of the part depth is shown.
【0024】[0024]
【表1】 [Table 1]
【0025】接合には、組成が0.25%C−0.2%
Si−0.45%Mn−1.0%Cr−0.45%Mo
−0.02%Ti−残部実質Fe、外径が60.3mmで
あり、焼入(950℃)−焼戻(620℃)処理された
継目無し鋼管を金属管11及び金属管12として用い、
接合材として、市販のアモルファス箔MBF−20
(7.0%Cr−3.0%Fe−4.5%Si−3.2
%B−残部Ni、融点1024℃)を用いた。接合温度
は1250℃であり、該接合温度まで約30s(平均昇
温速度40℃/s)で加熱し、次いで、該接合温度を1
80s間保持した。また、陥没部深さdは、接合した金
属管11,12の接合部を周方向90°間隔の4ヶ所で
測定し、その平均値を算出した。許容される陥没深さ/
肉厚比 D/tの値は、JIS G3452、G345
4、アメリカ石油協会の油井管規格API 5CT等
に、肉厚4mm以上の金属管の肉厚許容差が12.5%ま
で規格として認められていることから、ここでは10%
以下を良好な値と判断した。実験番号は1〜19まであ
り、実験番号7、8、9、10、18、19は比較実験
である。For joining, the composition is 0.25% C-0.2%.
Si-0.45% Mn-1.0% Cr-0.45% Mo
-0.02% Ti-Remainder real Fe, outer diameter 60.3 mm, and quenched (950 ° C) -tempered (620 ° C) treated seamless steel pipes were used as the metal pipes 11 and 12,
As a bonding material, a commercially available amorphous foil MBF-20
(7.0% Cr-3.0% Fe-4.5% Si-3.2
% B-balance Ni, melting point 1024 ° C.) was used. The bonding temperature was 1250 ° C., the bonding temperature was heated to about 30 s (average heating rate 40 ° C./s), and then the bonding temperature was set to 1
Hold for 80s. Further, the depression depth d was obtained by measuring the joints of the joined metal pipes 11 and 12 at four locations at intervals of 90 ° in the circumferential direction and calculating the average value thereof. Allowable depth of depression /
The value of wall thickness ratio D / t is JIS G3452, G345.
4. The oil well pipe standard API 5CT, etc. of the American Petroleum Institute recognizes that a metal pipe with a wall thickness of 4 mm or more has a wall thickness tolerance of 12.5%.
The following values were judged to be good values. The experiment numbers are from 1 to 19, and the experiment numbers 7, 8, 9, 10, 18, and 19 are comparative experiments.
【0026】表2は、前記金属管11,12の加熱コイ
ル幅/肉厚比 W/t、変形長さ/肉厚比 a/t、陥
没深さ/肉厚比 d/t(%)の理論値及び実験値、並
びに曲げ試験結果を示している。なお、d/tの理論値
は(W/t)×(a/t)/2を用いて算出した。Table 2 shows the heating coil width / thickness ratio W / t, the deformation length / thickness ratio a / t, and the depression depth / thickness ratio d / t (%) of the metal tubes 11 and 12. The theoretical and experimental values and the bending test results are shown. The theoretical value of d / t was calculated using (W / t) × (a / t) / 2.
【0027】[0027]
【表2】 [Table 2]
【0028】曲げ試験は、接合した金属管11,12か
ら、周方向長さ20mm、軸方向長さ200mmの試験片
を、該試験片の軸方向の中央に接合部が位置するよう採
取し、曲げ半径10mmで180°の表曲げ及び裏曲げ試
験を行ない、接合部が開口するか否かで良否を判断し、
開口した場合を×、開口しなかった場合を〇で示した。In the bending test, a test piece having a circumferential length of 20 mm and an axial length of 200 mm was taken from the joined metal pipes 11 and 12 so that the joint portion was located at the center of the axial direction of the test piece. 180 degree front and back bending tests were performed with a bending radius of 10 mm, and it was judged whether the joint was open or not,
When it was opened, it was indicated by x, and when it was not opened, it was indicated by ◯.
【0029】表より、加熱コイル幅/肉厚比 W/tが
5t以下であって変形長さ/肉厚比a/tが5t以下の
場合、陥没深さ/肉厚比は10%未満と良好な値を示し
ていることがわかる。また、W/tが一定のとき、a/
tの減少に伴ってd/tの実験値も減少していることが
わかる。実験番号7は変形長さが5tを超過しており、
実験番号8は加圧時間が8sと長く、実験番号9及び1
0は加熱コイル幅が5tを超過しているため、陥没深さ
/肉厚比が10%以上の大きな値となっている。また、
実験番号18及び19は、変形長さが0.4t未満であ
り、そのため陥没深さ/肉厚比は1%未満の良好な値を
示しているが、曲げ試験において接合部が開口してい
る。陥没深さ/肉厚比 d/tの理論値と実験値とを比
較すると、比較的大きなズレがある実験番号は7〜9で
あり、本発明の接合方法の条件下で行なっている場合は
実用上問題なく一致している。From the table, when the heating coil width / thickness ratio W / t is 5t or less and the deformation length / thickness ratio a / t is 5t or less, the depression depth / thickness ratio is less than 10%. It can be seen that it shows a good value. When W / t is constant, a /
It can be seen that the experimental value of d / t also decreases as t decreases. Experiment number 7 has a deformation length of over 5t,
Experiment number 8 has a long pressurizing time of 8 s, and experiment numbers 9 and 1
Since the heating coil width of 0 exceeds 5 t, the depression depth / wall thickness ratio is a large value of 10% or more. Also,
Experiment Nos. 18 and 19 have a deformation length of less than 0.4 t, and therefore show a good value of the depression depth / thickness ratio of less than 1%, but the joint is open in the bending test. . When the theoretical value and the experimental value of the depression depth / thickness ratio d / t are compared, the experimental numbers with a relatively large deviation are 7 to 9, and in the case of performing the bonding method of the present invention, It matches without any practical problems.
【0030】なお、本発明の接合方法に用いる金属管
は、炭素鋼、ステンレス鋼、又はNi合金等を用いても
良く、材質は限定しない。また、接合材料は、金属管に
比べて低い融点を有する合金であって、金属管の材質に
合わせて適切な材質の物を用いる。例えばNi又は鉄に
C、Si、P、B等の融点降下元素を添加した合金のア
モルファス(非晶質)箔、又は前記合金の粉末を有機バ
インダでシート状にした物を接合面と接合面との間に挟
み込んで用いる。また、鍍金又は溶射等の方法で接合面
に前記合金の層を形成して用いても良い。また、接合温
度は金属管の融点未満であり接合材の融点以上の範囲で
任意に選択することができる。例えば炭素鋼管、低合金
鋼管、ステンレス鋼管を接合する場合には適正な接合温
度は約1100℃〜1300℃の範囲となる。接合温度
が接合材の融点を越えて選択されない場合には、接合面
間に充分な液層が形成されず、接合欠陥の発生原因とな
る。The metal pipe used in the joining method of the present invention may be made of carbon steel, stainless steel, Ni alloy or the like, and the material is not limited. The joining material is an alloy having a melting point lower than that of the metal tube, and an appropriate material is used according to the material of the metal tube. For example, an amorphous foil of an alloy obtained by adding a melting point depressing element such as C, Si, P, or B to Ni or iron, or a sheet of powder of the alloy formed with an organic binder is used as a joint surface and a joint surface. It is sandwiched between and used. Alternatively, a layer of the alloy may be formed on the joint surface by a method such as plating or thermal spraying. Further, the joining temperature is lower than the melting point of the metal tube, and can be arbitrarily selected within the range above the melting point of the joining material. For example, when joining a carbon steel pipe, a low alloy steel pipe, and a stainless steel pipe, the proper joining temperature is in the range of about 1100 ° C to 1300 ° C. If the joining temperature is not selected above the melting point of the joining material, a sufficient liquid layer is not formed between the joining surfaces, which causes joining defects.
【0031】また、接合部の酸化を防止する必要がある
場合には、接合部周辺を不活性ガスでシールドする方法
又はチャンバ4内を減圧して真空状にする方法等を用い
る。また、クランプ機構21を固定し、クランプ機構2
2を介して金属管11,12を加圧する構成としても良
い。このとき、クランプ機構21と加熱コイル3との間
にストッパ51は必要なく、クランプ機構22と加熱コ
イル3との間にのみストッパ52を設置して、加圧時に
金属管11,12が変形することによる接合部の加圧方
向への移動に伴って加熱コイル3が加圧方向に移動する
ように構成してもよい。このとき、クランプ機構22と
ストッパ52との間の距離は軸方向の変形長さaに等し
い。Further, when it is necessary to prevent the oxidation of the joint, a method of shielding the periphery of the joint with an inert gas, a method of decompressing the inside of the chamber 4 to form a vacuum, or the like is used. Further, the clamp mechanism 21 is fixed and the clamp mechanism 2
Alternatively, the metal tubes 11 and 12 may be pressurized via the two. At this time, the stopper 51 is not required between the clamp mechanism 21 and the heating coil 3, and the stopper 52 is installed only between the clamp mechanism 22 and the heating coil 3 so that the metal tubes 11 and 12 are deformed at the time of pressurization. The heating coil 3 may be configured to move in the pressurizing direction as the joint moves in the pressurizing direction. At this time, the distance between the clamp mechanism 22 and the stopper 52 is equal to the deformation length a in the axial direction.
【0032】[0032]
【発明の効果】本発明の接合方法によれば、軸方向の長
さWの加熱器を用いて肉圧tの金属管を接合するとき、
金属管の変形長さaをW及びtを用いて決定することに
より、金属管の軸方向の加熱器の長さ(以下、加熱器の
幅と言う)Wの加熱器を用いて肉圧tの金属管を接合す
る場合、該金属管の材質又は肉厚/径比等に応じて、接
合した金属管に生じる陥没部が接合部の接合強度及び疲
れ強さに大きな影響を及ぼさない陥没深さ/肉厚比 D
/tをあらかじめ求めておき、金属管の軸方向の変形長
さaを、(W/t)×(a/t)/2≦D/tの式を満
たすように決定する。次いで、前記加熱器を用いて接合
部を加熱し、接合部が接合温度まで加熱されたとき、変
形長さaになるまで金属管に圧力を加えることによっ
て、即ち金属管の変形長さを制限することによって金属
管に加えられる圧力を制限して、座屈の発生を抑制する
ため、接合部に陥没部が発生することを抑制し、陥没部
の陥没深さを低減して、接合強度及び疲れ強さの低下を
防止することができる。また、所定の変形長さaになっ
たか否かは肉眼又はゲージ等を用いて容易に判断できる
ため、所定の幅Wを有する加熱器を備え、加圧力を制御
して接合を行なう従来の接合装置を用いて本発明の接合
方法を実施することができる。According to the joining method of the present invention, when joining a metal pipe having a wall thickness t using a heater having a length W in the axial direction,
By determining the deformation length a of the metal tube using W and t, the wall thickness t is determined by using the heater of the length of the heater in the axial direction of the metal tube (hereinafter referred to as the width of the heater) W. In the case of joining the metal pipes, the depression depth that does not significantly affect the joint strength and fatigue strength of the joints depending on the material of the metal pipes, the wall thickness / diameter ratio, etc. Sa / wall thickness ratio D
/ T is obtained in advance, and the deformation length a in the axial direction of the metal tube is determined so as to satisfy the formula (W / t) × (a / t) / 2 ≦ D / t. Then, the joint is heated using the heater, and when the joint is heated to the joining temperature, pressure is applied to the metal pipe until the deformation length a is reached, that is, the deformation length of the metal pipe is limited. By restricting the pressure applied to the metal pipe and suppressing the occurrence of buckling, it is possible to suppress the occurrence of a depression in the joint, reduce the depression depth of the depression, and reduce the joint strength and It is possible to prevent a decrease in fatigue strength. Further, since it can be easily judged with the naked eye or a gauge, whether or not the predetermined deformation length a has been achieved, a conventional welding is provided which is provided with a heater having a predetermined width W and which controls welding pressure to perform welding. The apparatus can be used to carry out the joining method of the present invention.
【0033】また、加熱器の幅W及び金属管の変形長さ
aを肉圧tの5倍以下に制限することにより、加熱器の
幅W及び金属管の変形長さaは、理想的には肉圧tの値
以下のとき、金属管が温度上昇する範囲を制限して、加
熱によって金属管の強度低下が生じて挫屈が生じ易くな
る範囲を最小にする。また、金属管の変形長さを制限し
て、金属管に対する加圧を制限する。このため、金属管
に圧力が加えられたとき、強度低下を生じた部分を、強
度が保たれている部分で補強することができ、挫屈の発
生を防止することができる。しかしながら、金属管の寸
法、材質又は接合条件等によっては、実施が困難である
場合、又は充分な接合強度を得られない場合がある。実
験的には夫々が5t以下、特に変形長さaが0.4t以
上2t以下のときに、拡管変形を抑制して、実用上充分
な接合強度及び疲れ強さを得ることができる。また、加
熱器の幅及び金属管に加えられる圧力を制限することに
よって、金属管の塑性変形を低減できるため、本発明の
接合方法を、剛性が高くて挫屈が起きない金属管又は金
属材に用いた場合であっても、接合強度及び疲れ強さの
低下を抑制することができる。Further, by limiting the width W of the heater and the deformation length a of the metal tube to 5 times or less of the wall pressure t, the width W of the heater and the deformation length a of the metal tube are ideally set. Limits the range in which the temperature of the metal tube rises when the wall pressure is equal to or less than the value of the wall pressure t, and minimizes the range in which the strength of the metal tube is lowered by heating and buckling is easily caused. Also, the deformation length of the metal tube is limited to limit the pressure applied to the metal tube. Therefore, when pressure is applied to the metal pipe, the portion where the strength is reduced can be reinforced by the portion where the strength is maintained, and buckling can be prevented. However, depending on the size, material, joining conditions, etc. of the metal pipe, it may be difficult to carry out or sufficient joining strength may not be obtained. Experimentally, when each is 5 t or less, and particularly when the deformation length a is 0.4 t or more and 2 t or less, it is possible to suppress pipe expansion deformation and obtain practically sufficient joint strength and fatigue strength. Further, by limiting the width of the heater and the pressure applied to the metal tube, it is possible to reduce the plastic deformation of the metal tube, the bonding method of the present invention, the metal tube or metal material having high rigidity and buckling does not occur. Even when it is used for, it is possible to suppress a decrease in bonding strength and fatigue strength.
【0034】また、金属管を加圧する時間を5秒以下に
制限することにより、加熱及び加圧に過度の時間を費や
した場合、金属管が加熱されて強度が低下する範囲が熱
伝導によって広がり、また、長時間の加圧によって金属
管の強度が更に低下して挫屈し易くなるため、加熱及び
加圧は短時間で行なう。接合温度に達するまでの時間は
装置の昇温速度に依存するため、接合温度を保持する時
間、即ち加圧時間が、実験的に5秒、好ましくは3秒以
下の場合に、接合部の陥没を効率良く低減し、更に、作
業時間を短縮することができる。Further, by limiting the time for pressurizing the metal tube to 5 seconds or less, when excessive time is spent on heating and pressurizing, the range in which the metal tube is heated and its strength is reduced is expanded by heat conduction. In addition, since the strength of the metal tube is further lowered by the pressurization for a long time and the metal tube is easily buckled, the heating and the pressurization are performed in a short time. Since the time required to reach the bonding temperature depends on the temperature rising rate of the device, when the time for maintaining the bonding temperature, that is, the pressurizing time is experimentally 5 seconds, preferably 3 seconds or less, the depression of the bonding portion occurs. Can be efficiently reduced, and the working time can be shortened.
【0035】[0035]
【0036】[0036]
【図1】本発明の実施に使用する接合装置の構成を示す
模式図である。FIG. 1 is a schematic view showing a configuration of a joining device used for carrying out the present invention.
【図2】従来の接合装置の構成を示す模式図である。FIG. 2 is a schematic diagram showing a configuration of a conventional joining device.
【図3】金属管の接合部近傍の塑性変形の説明図であ
る。FIG. 3 is an explanatory diagram of plastic deformation in the vicinity of a joint portion of a metal pipe.
【図4】金属管の接合部近傍の拡管変形の説明図であ
る。FIG. 4 is an explanatory view of a pipe expanding deformation in the vicinity of a joint portion of a metal pipe.
【図5】金属管の接合部近傍の塑性変形及び拡管変形の
説明図である。FIG. 5 is an explanatory diagram of plastic deformation and pipe expansion deformation in the vicinity of a joint portion of a metal pipe.
11,12 金属管 2 油圧装置 21,22 クランプ機構 3 加熱コイル 51,52 ストッパ 6 制御部 11,12 Metal tube 2 hydraulic system 21,22 Clamp mechanism 3 heating coils 51,52 stopper 6 control unit
Claims (3)
金属管の接合面間に該金属管より低融点の接合材を挟ん
で突き合わせ、該接合材の融点以上の接合温度になるま
で加熱器を用いて前記金属管の接合部を加熱し、前記金
属管を軸方向に加圧して前記接合部を圧縮して接合する
接合方法において、 接合した肉厚tの金属管の接合部の内側に挫屈による陥
没深さDの陥没部が生じることが許容される場合、軸方
向の長さがWの加熱器を用いて前記接合部を加熱し、次
いで、 (W/t)×(a/t)/2≦D/t の式を満たすように決定した軸方向の変形長さaとなる
まで前記金属管を加圧することを特徴とする接合方法。1. A metal pipe having a melting point lower than that of the metal pipe is butted between two metal pipes to be bonded in the axial direction, and the metal pipe is heated to a bonding temperature equal to or higher than the melting point of the metal pipe. In the joining method of heating the joined portion of the metal pipe by using a heater until the temperature reaches a certain level and compressing the joined portion by axially pressing the metal pipe, joining of the joined metal pipes having a wall thickness t If it is allowed to cause a depression with a depression depth D inside the portion, the joining portion is heated using a heater having an axial length W, and then (W / t) A joining method, characterized in that the metal tube is pressed until the deformation length a in the axial direction is determined so as to satisfy the formula of x (a / t) / 2 ≦ D / t.
5tであることを特徴とする請求項1に記載の接合方
法。2. The joining method according to claim 1, wherein the upper limits of the length W and the deformation length a are 5t.
することを特徴とする請求項1又は2に記載の接合方
法。3. The joining method according to claim 1, wherein the time for pressing the metal tube is set to 5 seconds or less.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001218706A JP3465079B2 (en) | 2001-07-18 | 2001-07-18 | Joining method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001218706A JP3465079B2 (en) | 2001-07-18 | 2001-07-18 | Joining method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2003033884A JP2003033884A (en) | 2003-02-04 |
| JP3465079B2 true JP3465079B2 (en) | 2003-11-10 |
Family
ID=19052852
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2001218706A Expired - Fee Related JP3465079B2 (en) | 2001-07-18 | 2001-07-18 | Joining method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3465079B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004001054A (en) * | 2002-06-03 | 2004-01-08 | New Industry Research Organization | Butt-joining method |
-
2001
- 2001-07-18 JP JP2001218706A patent/JP3465079B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JP2003033884A (en) | 2003-02-04 |
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