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JP3558334B2 - Cladding material and its manufacturing method - Google Patents
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JP3558334B2 - Cladding material and its manufacturing method - Google Patents

Cladding material and its manufacturing method Download PDF

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Publication number
JP3558334B2
JP3558334B2 JP2000249609A JP2000249609A JP3558334B2 JP 3558334 B2 JP3558334 B2 JP 3558334B2 JP 2000249609 A JP2000249609 A JP 2000249609A JP 2000249609 A JP2000249609 A JP 2000249609A JP 3558334 B2 JP3558334 B2 JP 3558334B2
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Japan
Prior art keywords
gap
metal plate
heating
clad material
intermediate metal
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JP2000249609A
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Japanese (ja)
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JP2002059273A (en
Inventor
博昭 辻井
隆三 右田
悟 西脇
正巳 秦
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Zojirushi Corp
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Zojirushi Corp
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Description

【0001】
【発明の属する技術分野】
本発明は、誘導加熱式炊飯器等の誘導加熱式電気機器や電気ポット等の内容器や蓋及び通常の加熱用の鍋等や保温容器、保冷容器等に採用可能なクラッド材及びその製造方法に関するものである。
【0002】
【従来の技術】
従来、クラッド材は、例えば、ステンレス板とアルミニウム板との間に銅を介在させた状態でプレス接合(クラッディング)することにより形成されている。このクラッド材は、例えば、絞り加工により炊飯器の内鍋に形成される。この場合、ステンレス板を誘導加熱することができ、銅を介して高熱伝導性のアルミニウム板により内部を均一に加熱することが可能である。
【0003】
【発明が解決しようとする課題】
しかしながら、前記従来のクラッド材では、断熱性能が低く、特に、アルミニウム板の高熱伝導性が逆に熱損失を増大させるように作用し、この結果、消費電力が大きくなるという問題がある。
【0004】
そこで、本発明は、優れた断熱性を有するクラッド材を提供することを課題とする。
【0005】
【課題を解決するための手段】
本発明は、前記課題を解決するための手段として、中間金属材料を介して2枚の金属製板材を接合してなるクラッド材において、
前記金属製板材を、熱膨張係数の異なる材料で構成し、前記中間金属材料を部分的に介在させて内部に隙間を形成し、加熱により熱膨張係数の大きい方の金属製板材を塑性変形させることにより、前記隙間を拡張したものである。
【0006】
前記隙間にガス吸着材料を介在させると、隙間の真空度をより一層高めることができる点で好ましい。
【0007】
また、本発明は、前記課題を解決するための手段として、熱膨張係数の異なる2枚の金属製板材の間に、部分的に中間金属材料を介在させて内部に隙間を形成し、前記両金属製板材を、中間金属材料を介して接合した後、加熱により、前記隙間を拡張するものである。
【0008】
前記金属製板材の接合後の加熱は、有底筒状にプレス成形し、内面をフッ素加工する際の供給熱を利用したり、有底筒状にプレス成形し、外面を塗装加工する際の供給熱を利用したり、有底筒状にプレス成形し、内面に形成した刻印に顔料入りフッ素樹脂を塗装して焼き付け加工する際の供給熱を利用したりすればよい。
【0009】
前記金属製板材に形成する刻印は、該金属製板材の接合後、加熱前に行うと、刻印の変形を防止できる点で好ましい。
【0010】
【発明の実施の形態】
以下、本発明に係る実施形態を添付図面に従って説明する。
図1は、本実施形態に係るクラッド材1を示す。このクラッド材1は、2枚の金属製板材、すなわち、ステンレス板等からなる磁性板材2と、アルミニウム板、銅板等の磁性板材2に比べて熱膨張係数の大きい材料からなる高熱伝導板材3との間に、銅、銀、白金、金、アルミニウム等の中間金属材料4を部分的に介在させたものである。磁性板材2は、厚さ約0.5mm、直径300mmの円板状に形成され、高熱伝導板材3は、厚さ約1.2〜3mm、直径300mmの円板状に形成されている。中間金属材料4は、磁性板材2の全面と、熱伝導板材3の中心部及び外周部とに厚さ10μmでそれぞれ形成されている。中間金属材料4を全面に形成したのは、輻射により熱の移動を防止するためである。なお、前記熱伝導板材3の中間金属材料4が介在しない領域には、チタン箔等からなるガス吸着材料6が、5〜10μmの厚さで4箇所に形成されている(図2参照)。
【0011】
前記クラッド材1は次のようにして製造する。
磁性板材2及び高熱伝導板材3を円板状に打ち抜き、磁性板材2の全面と、高熱伝導板材3の中心部及び外周部とに中間金属材料4を形成する。また、高熱伝導板材3の中間金属材料4が形成されていない領域にガス吸着材料6を形成する。中間金属材料4及びガス吸着材料6は、メッキ、蒸着等、従来周知の種々の方法により形成可能である。そして、大気圧以下に減圧した減圧槽内で、磁性板材2及び高熱伝導板材3を、中間金属材料4が接触するように対向させて加圧及び加熱する(クラッディング)。これにより、磁性板材2及び高熱伝導板材3が中間金属材料4を介して接合される。この隙間5は、減圧槽内で形成されるため、大気圧以下となって所定の断熱性能を発揮する。
【0012】
前記クラッド材1は誘導加熱式炊飯器の内鍋に使用できる。
すなわち、前述のように、ドーナツ状の隙間5を形成されたクラッド材1を、内面側に高熱伝導板材3が位置するように絞り加工することにより、図3に示すように、底面部に中間金属材料4で接合される部分が位置し、側面部に大気圧以下に減圧された隙間5が位置する有底筒状とする。そして、内面に水位を示す刻印を形成し、この刻印部分に顔料入りフッ素樹脂を塗装し、360℃で15分間焼成する。また、予めフッ素加工を施したクラッド材を使用する場合、内鍋の外周面にシリコン系樹脂を塗布し、280℃で20分間焼成する。また、フッ素加工していないクラッド材を使用する場合、内鍋に成形加工後、その内面に次のようにしてフッ素加工を施す。すなわち、内鍋内面にプライマー塗料を塗装し、120℃で20分間乾燥し、200℃で20分間一次焼成する。さらに、フッ素を塗装し(トップコート)、400℃で20分間二次焼成する。
【0013】
これらいずれかの加熱時、図4に示すように、高熱伝導板材3が内側に膨張して塑性変形し、隙間5を拡張する。これにより、隙間5の真空度が高められると共に、所望の断熱性能を得るための隙間が形成される。またこのとき、ガス吸着材料6が熱活性化され、隙間5の真空度がさらに高められる。
【0014】
例えば、直径360mmのアルミニウム製の円盤に、直径160mmから300mmの領域を無メッキ部とするドーナツ状のメッキを施す一方、同形状のステンレス製の円盤には、片側全面に銅メッキを施し、両者をクラッドしたものを、深さ120mmの有底筒状にプレス加工した後、前記塗装時と同等な加熱、すなわち280℃で20分間加熱した結果、得られた隙間5の拡張状態(間隔)を(表1)に示す。
【0015】
【表1】

Figure 0003558334
A,B,C,D:内鍋の円周を4等分した場合の各方向を示す(以下同じ)。
【0016】
このように、無メッキ部で隙間5を0.3〜0.4mm拡張することができた。この寸法は、真空2重容器において、所望の断熱性能を得るために十分な寸法である。
【0017】
なお、参考までに、メッキ領域を変更して他の加熱条件で隙間5を拡張した場合の結果を(表2)及び(表3)に示す。
【0018】
【表2】
無メッキ部:直径240mm〜300mm
絞り加工深さ:120mm
加熱条件:300℃、60分
Figure 0003558334
【0019】
【表3】
無メッキ部:直径240mm〜300mm
絞り加工深さ:120mm
加熱条件:300℃、30分
Figure 0003558334
【0020】
このようにして完成した内鍋では、誘導加熱される底面部から発生する熱を、中間金属材料4を介して効果的に内面側の高熱伝導板材3に伝達しつつ、断熱性を高められた側面部で、側方に逃げる熱を抑制することができる。したがって、炊飯器からの熱の逃げ、特に、保温時に於ける熱の逃げを適切に防止して、消費電力を抑制することが可能となる。
【0021】
なお、前記実施形態では、クラッド材1を磁性板材2と高熱伝導板材3を中間金属材料4で接合する構成としたが、磁性板材2と高熱伝導板材3は金属材料であれば、用途に応じて、同じ材料で構成したり、他の材料で構成することも可能である。但し、隙間5を大きくするためには、クラッド材1を熱膨張係数の異なる2枚の金属製板材で構成し、加熱により塑性変形可能とするのが好ましい。
【0022】
また、前記実施形態では、磁性板材2及び高熱伝導板材3のそれぞれに中間金属材料4を形成したが、いずれか一方のみであってもよし、両板材2,3に部分的に形成するようにしてもよい。
【0023】
また、前記実施形態では、中間金属材料4によりドーナツ状の凹部を形成するようにしたが、この凹部は次のような構成としてもよい。
すなわち、図5では、中間金属材料4をメッシュ状に形成することにより、凹部を複数の矩形状としている。図6では、中間金属材料4を放射状に延びる複数の蛇腹状としている。図7では、中間金属材料4を放射状に延びる略扇形状に形成することにより、凹部を放射状に延びる溝状としている。そして、図7の例では、内鍋の温度を測定するためのサイドセンサが当接する部分に隙間5が形成されないように、中間金属材料4を形成する領域が外周側に広げられている。そして、中央部等の中間金属材料4のない部分に窪みを形成すれば、この窪みにタブレット状のガス吸着材料6を配置することが可能である。なお、凹部は、外周部のみを除く領域に形成してもよく、要は、接合する磁性板材2及び高熱伝導板材3の間に大気圧以下となる隙間5(部分的に接触してもよい。)を形成可能であれば、いかなる形状であっても採用可能である。但し、形成される隙間5は、加熱による金属製板材の変形を可能とする大きさとする必要がある。
【0024】
また、前記実施形態では、減圧槽内でクラッドするようにしたが、大気圧下でクラッド加工した後、加熱により隙間の空気を膨張させ、この隙間を大きくして減圧状態とするようにしても構わない。
【0025】
また、前記実施形態では、前記構成のクラッド材1を誘導加熱式炊飯器の内容器に採用する場合について説明したが、炊飯器の内蓋に採用してもよい。内蓋に採用する場合、例えば、図8に示すように、上板と下板の中心部及び外周部に中間金属材料4を形成して接合することにより、ドーナツ状の隙間5を形成し、絞り加工により略皿形状とすればよい。この場合、上板及び下板のいずれを磁性板材2で構成してもよいし、高熱伝導板材3で構成してもよい。図5では、上板を磁性板材2、下板を高熱伝導板材3で構成しており、磁性板材2の中心部及び外周部にはヒータ7(誘導加熱コイルでもよい。)を配設している。これにより、磁性板材2から中間金属材料4を介して高熱伝導板材3に熱伝達され、炊飯器内が加熱される。また、炊飯時の加熱インターバル時や保温時には、前記隙間5によって熱が逃げにくく、消費電力を低減することが可能である。
【0026】
【発明の効果】
以上の説明から明らかなように、本発明によれば、金属製板材を、熱膨張係数の異なる材料で構成し、中間金属材料が介在しない非接合部を残しつつ接合した後、加熱することにより、前記非接合部に隙間を形成したので、従来とほぼ同様の簡単な構成であるにも拘わらず、部分的に所望の真空層を形成することができ、適切な断熱性能を得ることが可能である。
【図面の簡単な説明】
【図1】本実施形態に係るクラッド材の部分断面図である。
【図2】図1に示す高熱伝導板材の平面図である。
【図3】図1のクラッド材を加工してなる炊飯器の内鍋を示す断面図である。
【図4】図3から加熱により高熱伝導板材を部分的に内側に膨張させた状態を示す断面図である。
【図5】本実施形態に係るクラッド材の内部に隙間を形成するための中間金属材料の形成例を示す正面図である。
【図6】本実施形態に係るクラッド材の内部に隙間を形成するための中間金属材料の形成例を示す正面図である。
【図7】本実施形態に係るクラッド材の内部に隙間を形成するための中間金属材料の形成例を示す正面図である。
【図8】本実施形態に係るクラッド材を炊飯器の内蓋に採用する例を示す断面図である。
【符号の説明】
1…クラッド材
2…磁性板材
3…高熱伝導板材
4…中間金属材料
5…隙間
6…ガス吸着材料[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to an induction heating type electric appliance such as an induction heating type rice cooker, an inner container such as an electric pot, a lid, a normal heating pot or the like, a heating container, a cladding material applicable to a cooling container and the like, and a method for producing the same. It is about.
[0002]
[Prior art]
Conventionally, a clad material is formed by press bonding (cladding) with copper interposed between a stainless steel plate and an aluminum plate, for example. This clad material is formed in the inner pot of the rice cooker by, for example, drawing. In this case, the stainless steel plate can be induction-heated, and the inside can be uniformly heated by the aluminum plate having high thermal conductivity via copper.
[0003]
[Problems to be solved by the invention]
However, in the conventional clad material, there is a problem that the heat insulating performance is low, and in particular, the high thermal conductivity of the aluminum plate acts to increase heat loss, and as a result, power consumption increases.
[0004]
Therefore, an object of the present invention is to provide a clad material having excellent heat insulating properties.
[0005]
[Means for Solving the Problems]
The present invention provides, as a means for solving the above problems, a clad material formed by joining two metal plate materials via an intermediate metal material,
The metal plate is made of a material having a different coefficient of thermal expansion, a gap is formed inside by partially interposing the intermediate metal material, and the metal plate having a larger coefficient of thermal expansion is plastically deformed by heating. Thereby, the gap is expanded.
[0006]
It is preferable that a gas adsorbing material is interposed in the gap since the degree of vacuum in the gap can be further increased.
[0007]
Further, according to the present invention, as a means for solving the above-mentioned problems, a gap is formed inside two metal plate members having different coefficients of thermal expansion by partially interposing an intermediate metal material therebetween. After joining the metal plate members via the intermediate metal material, the gap is expanded by heating.
[0008]
Heating after the joining of the metal plate material is press-formed into a bottomed cylindrical shape, using supply heat at the time of fluorinating the inner surface, or press-forming into a bottomed cylindrical shape, when coating the outer surface. The supplied heat may be used, or the supplied heat may be used for press-forming into a bottomed cylindrical shape, painting the fluororesin containing pigment on the inscription formed on the inner surface, and baking.
[0009]
It is preferable that the stamp formed on the metal plate is performed after the metal plate is joined and before the heating, since deformation of the stamp can be prevented.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
Hereinafter, embodiments according to the present invention will be described with reference to the accompanying drawings.
FIG. 1 shows a clad material 1 according to the present embodiment. The clad material 1 includes two metal plate materials, that is, a magnetic plate material 2 made of a stainless steel plate or the like, and a high thermal conductive plate material 3 made of a material having a larger thermal expansion coefficient than the magnetic plate material 2 such as an aluminum plate or a copper plate. An intermediate metal material 4 such as copper, silver, platinum, gold, aluminum or the like is partially interposed therebetween. The magnetic plate 2 is formed in a disk shape having a thickness of about 0.5 mm and a diameter of 300 mm, and the high thermal conductive plate material 3 is formed in a disk shape having a thickness of about 1.2 to 3 mm and a diameter of 300 mm. The intermediate metal material 4 is formed with a thickness of 10 μm on the entire surface of the magnetic plate 2 and on the center and the outer periphery of the heat conductive plate 3. The reason why the intermediate metal material 4 is formed on the entire surface is to prevent the transfer of heat by radiation. In a region where the intermediate metal material 4 of the heat conductive plate 3 is not interposed, a gas adsorbing material 6 made of titanium foil or the like is formed at four places with a thickness of 5 to 10 μm (see FIG. 2).
[0011]
The clad material 1 is manufactured as follows.
The magnetic plate material 2 and the high heat conductive plate material 3 are punched into a disk shape, and an intermediate metal material 4 is formed on the entire surface of the magnetic plate material 2 and the center and the outer periphery of the high heat conductive plate material 3. Further, the gas adsorbing material 6 is formed in a region of the high thermal conductive plate 3 where the intermediate metal material 4 is not formed. The intermediate metal material 4 and the gas adsorbing material 6 can be formed by various conventionally known methods such as plating and vapor deposition. Then, the magnetic plate member 2 and the high heat conductive plate member 3 are pressed and heated in a decompression tank reduced to an atmospheric pressure or less so that the intermediate metal material 4 is in contact with the intermediate plate 4 (cladding). Thereby, the magnetic plate 2 and the high thermal conductive plate 3 are joined via the intermediate metal material 4. Since the gap 5 is formed in the decompression tank, the gap 5 becomes lower than the atmospheric pressure and exhibits a predetermined heat insulating performance.
[0012]
The clad material 1 can be used for an inner pot of an induction heating rice cooker.
That is, as described above, the clad material 1 in which the donut-shaped gap 5 is formed is drawn so that the high heat conductive plate material 3 is located on the inner surface side, and as shown in FIG. It has a bottomed cylindrical shape in which the portion to be joined by the metal material 4 is located and the gap 5 depressurized to below the atmospheric pressure is located on the side surface. Then, an engraved mark indicating the water level is formed on the inner surface, and a fluororesin containing a pigment is applied to the engraved part and baked at 360 ° C. for 15 minutes. When using a clad material that has been subjected to fluorine processing in advance, a silicon-based resin is applied to the outer peripheral surface of the inner pot and baked at 280 ° C. for 20 minutes. When a clad material that has not been subjected to fluorine processing is used, after forming the inner pot, the inner surface thereof is subjected to fluorine processing as follows. That is, a primer paint is applied to the inner surface of the inner pot, dried at 120 ° C. for 20 minutes, and first baked at 200 ° C. for 20 minutes. Further, fluorine is applied (top coat), and second baking is performed at 400 ° C. for 20 minutes.
[0013]
At the time of any of these heatings, as shown in FIG. 4, the high heat conductive plate 3 expands inward and is plastically deformed, thereby expanding the gap 5. Thereby, the degree of vacuum of the gap 5 is increased, and a gap for obtaining a desired heat insulating performance is formed. At this time, the gas adsorbing material 6 is thermally activated, and the degree of vacuum in the gap 5 is further increased.
[0014]
For example, an aluminum disk having a diameter of 360 mm is subjected to donut-shaped plating in which a region having a diameter of 160 mm to 300 mm is a non-plated portion, while a disk made of stainless steel having the same shape is subjected to copper plating on the entire surface on one side. After pressing into a cylinder with a bottom having a depth of 120 mm, the same heating as that at the time of the coating, that is, heating at 280 ° C. for 20 minutes, the expanded state (interval) of the gap 5 is obtained. It is shown in (Table 1).
[0015]
[Table 1]
Figure 0003558334
A, B, C, D: Each direction when the circumference of the inner pot is divided into four equal parts (the same applies hereinafter).
[0016]
Thus, the gap 5 could be expanded by 0.3 to 0.4 mm in the non-plated portion. This dimension is a dimension sufficient to obtain a desired heat insulating performance in a vacuum double container.
[0017]
For reference, the results when the plating area is changed and the gap 5 is expanded under other heating conditions are shown in (Table 2) and (Table 3).
[0018]
[Table 2]
Unplated part: 240mm-300mm in diameter
Drawing depth: 120mm
Heating conditions: 300 ° C, 60 minutes
Figure 0003558334
[0019]
[Table 3]
Unplated part: 240mm-300mm in diameter
Drawing depth: 120mm
Heating conditions: 300 ° C, 30 minutes
Figure 0003558334
[0020]
In the inner pan completed in this way, the heat generated from the bottom part to be induction-heated is effectively transferred to the inner surface side high heat conductive plate 3 via the intermediate metal material 4, and the heat insulating property is improved. The heat that escapes to the side can be suppressed by the side surface. Therefore, it is possible to appropriately prevent the escape of heat from the rice cooker, particularly, the escape of heat during the heat retention, and to suppress power consumption.
[0021]
In the above embodiment, the clad material 1 is joined to the magnetic plate 2 and the high thermal conductive plate 3 with the intermediate metal material 4. However, if the magnetic plate 2 and the high thermal conductive plate 3 are metallic materials, It is also possible to use the same material or another material. However, in order to increase the gap 5, it is preferable that the clad material 1 be made of two metal plates having different coefficients of thermal expansion and be plastically deformable by heating.
[0022]
Further, in the above-described embodiment, the intermediate metal material 4 is formed on each of the magnetic plate material 2 and the high thermal conductive plate material 3. However, only one of them may be formed, and the intermediate metal material 4 may be partially formed on both the plate materials 2 and 3. You may.
[0023]
Further, in the above embodiment, the donut-shaped concave portion is formed by the intermediate metal material 4, but the concave portion may have the following configuration.
That is, in FIG. 5, the recesses are formed in a plurality of rectangular shapes by forming the intermediate metal material 4 in a mesh shape. In FIG. 6, the intermediate metal material 4 has a plurality of bellows extending radially. In FIG. 7, the recess is formed in a radially extending groove shape by forming the intermediate metal material 4 into a substantially fan shape extending radially. In the example of FIG. 7, the region where the intermediate metal material 4 is formed is widened toward the outer periphery so that the gap 5 is not formed at the portion where the side sensor for measuring the temperature of the inner pot contacts. Then, if a depression is formed in a portion where the intermediate metal material 4 is not provided, such as the central portion, the tablet-shaped gas adsorbing material 6 can be disposed in this depression. The concave portion may be formed in a region excluding only the outer peripheral portion. In short, the concave portion 5 which is lower than the atmospheric pressure between the magnetic plate material 2 and the high thermal conductive plate material 3 to be joined (may be partially contacted) ) Can be adopted as long as it can be formed. However, the gap 5 to be formed needs to have a size that allows the metal plate material to be deformed by heating.
[0024]
In the above-described embodiment, the cladding is performed in the decompression tank. However, after the cladding is performed under the atmospheric pressure, the air in the gap is expanded by heating, and the gap is enlarged to be in a reduced pressure state. I do not care.
[0025]
In addition, in the above-described embodiment, the case where the clad material 1 having the above-described configuration is used for an inner container of an induction heating type rice cooker has been described. In the case of adopting the inner lid, for example, as shown in FIG. 8, a donut-shaped gap 5 is formed by forming and joining the intermediate metal material 4 to the center portion and the outer peripheral portion of the upper plate and the lower plate, What is necessary is just to make a substantially dish shape by drawing. In this case, either the upper plate or the lower plate may be formed of the magnetic plate 2 or the high heat conductive plate 3. In FIG. 5, the upper plate is composed of the magnetic plate 2 and the lower plate is composed of the high thermal conductive plate 3. A heater 7 (or an induction heating coil) may be disposed at the center and the outer periphery of the magnetic plate 2. I have. As a result, heat is transferred from the magnetic plate 2 to the high heat conductive plate 3 via the intermediate metal material 4, and the inside of the rice cooker is heated. Further, at the time of the heating interval during rice cooking or at the time of keeping the temperature, the gap 5 makes it difficult for the heat to escape, so that the power consumption can be reduced.
[0026]
【The invention's effect】
As is clear from the above description, according to the present invention, the metal plate material is made of a material having a different coefficient of thermal expansion, and after joining while leaving a non-joining portion where the intermediate metal material is not interposed, heating is performed. Since a gap is formed in the non-joined portion, a desired vacuum layer can be partially formed, and an appropriate heat insulating performance can be obtained, although the structure is almost the same as the conventional one. It is.
[Brief description of the drawings]
FIG. 1 is a partial cross-sectional view of a clad material according to the present embodiment.
FIG. 2 is a plan view of the high thermal conductive plate shown in FIG.
FIG. 3 is a sectional view showing an inner pot of the rice cooker obtained by processing the clad material of FIG.
FIG. 4 is a cross-sectional view showing a state in which the high heat conductive plate is partially expanded inward by heating from FIG. 3;
FIG. 5 is a front view showing an example of forming an intermediate metal material for forming a gap inside a clad material according to the present embodiment.
FIG. 6 is a front view showing an example of forming an intermediate metal material for forming a gap inside a clad material according to the present embodiment.
FIG. 7 is a front view showing an example of forming an intermediate metal material for forming a gap inside the clad material according to the embodiment.
FIG. 8 is a cross-sectional view showing an example in which the clad material according to the present embodiment is used for an inner lid of a rice cooker.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 ... Clad material 2 ... Magnetic plate material 3 ... High heat conductive plate material 4 ... Intermediate metal material 5 ... Gap 6 ... Gas adsorption material

Claims (7)

中間金属材料を介して2枚の金属製板材を接合してなるクラッド材において、
前記金属製板材を、熱膨張係数の異なる材料で構成し、前記中間金属材料を部分的に介在させて内部に隙間を形成し、加熱により熱膨張係数の大きい方の金属製板材を塑性変形させることにより、前記隙間を拡張したことを特徴とするクラッド材。
In a clad material formed by joining two metal plate materials via an intermediate metal material,
The metal plate is made of a material having a different coefficient of thermal expansion, a gap is formed inside by partially interposing the intermediate metal material, and the metal plate having a larger coefficient of thermal expansion is plastically deformed by heating. A clad material characterized in that the gap is expanded by doing so.
前記隙間にガス吸着材料を介在させたことを特徴とする請求項1に記載のクラッド材。The clad material according to claim 1, wherein a gas adsorbing material is interposed in the gap. 熱膨張係数の異なる2枚の金属製板材の間に、部分的に中間金属材料を介在させて内部に隙間を形成し、前記両金属製板材を、中間金属材料を介して接合した後、加熱により、前記隙間を拡張することを特徴とするクラッド材の製造方法。An intermediate metal material is partially interposed between two metal plate materials having different coefficients of thermal expansion to form a gap inside, and after joining the two metal plate materials via the intermediate metal material, heating is performed. A method of manufacturing a clad material, wherein the gap is expanded. 前記金属製板材の接合後の加熱は、有底筒状にプレス成形し、内面をフッ素加工する際の供給熱を利用することを特徴とする請求項3に記載のクラッド材の製造方法。The method for manufacturing a clad material according to claim 3, wherein the heating after the joining of the metal plate material is performed by press-forming into a bottomed cylindrical shape and using heat supplied when the inner surface is subjected to fluorine processing. 前記金属製板材の接合後の加熱は、有底筒状にプレス成形し、外面を塗装加工する際の供給熱を利用することを特徴とする請求項3に記載のクラッド材の製造方法。The method for producing a clad material according to claim 3, wherein the heating after the joining of the metal plate material is performed by press-forming into a bottomed cylindrical shape and using heat supplied when painting the outer surface. 前記金属製板材に形成する刻印は、該金属製板材の接合後、加熱前に行うことを特徴とする請求項3に記載のクラッド材の製造方法。The method for manufacturing a clad material according to claim 3, wherein the engraving formed on the metal plate is performed after the metal plate is joined and before heating. 前記金属製板材の接合後の加熱は、有底筒状にプレス成形し、内面に形成した刻印に顔料入りフッ素樹脂を塗装して焼き付け加工する際の供給熱を利用することを特徴とする請求項3又は6に記載のクラッド材の製造方法。The heating after the joining of the metal plate material is performed by press-forming into a cylindrical shape with a bottom, and applying heat supplied when painting and baking with a fluororesin containing pigment on an engraved mark formed on the inner surface. Item 7. The method for producing a clad material according to item 3 or 6.
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