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JP3560503B2 - Method for manufacturing inlaid product and parts for inlaid product - Google Patents
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JP3560503B2 - Method for manufacturing inlaid product and parts for inlaid product - Google Patents

Method for manufacturing inlaid product and parts for inlaid product Download PDF

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JP3560503B2
JP3560503B2 JP17606299A JP17606299A JP3560503B2 JP 3560503 B2 JP3560503 B2 JP 3560503B2 JP 17606299 A JP17606299 A JP 17606299A JP 17606299 A JP17606299 A JP 17606299A JP 3560503 B2 JP3560503 B2 JP 3560503B2
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fitting body
fitting
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laser processing
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JP2001001694A (en
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實 藤田
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有限会社 夢工房
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【0001】
【発明の属する技術分野】
本発明は、象嵌製品の製造方法及び象嵌製品用パーツ部材に係り、特に、木製基材に掘削した模様や文字等を構成する複数の凹部に、複数の嵌合体を嵌合してなる象嵌製品を製造する象嵌製品の製造方法、及び、複数の嵌合体を有した象嵌製品用パーツ部材に関する。
【0002】
【従来の技術】
従来、この種の象嵌製品としては、例えば、図10に示すように、木製基材1に掘削された模様M(図では菊の花の花弁模様)や文字等を構成する複数の凹部2に、この複数の凹部2に対応する複数の嵌合体3を夫々嵌合して形成されている。嵌合体3としては、木製のものをはじめ、貝殻を薄く加工した所謂「らでん」用のもの等種々の材質のものが用いられている。
このような象嵌製品の製造方法としては、従来、例えば、レーザ加工機を用いて部材の加工を行ない、その後、この加工品を組みつけて行なう方法が知られている。この方法は、図10に示すように、木製基材1に上からレーザ加工機(図示せず)のレーザ光を照射して所定の位置関係に配置された模様Mを構成する複数の凹部2を掘削する一方、シート状部材(図示せず)からレーザ加工機により上記複数の凹部2に対応する複数の嵌合体3を削成し、各嵌合体3を木製基材1の対応する凹部2に夫々嵌合して行なっている。嵌合体3の嵌合は、凹部2に接着剤を塗布し、一個一個、ピンセット等を用いて、逐一手作業で行なっている。
【0003】
【発明が解決しようとする課題】
ところで、この従来の象嵌製品にあっては、嵌合体3が、例えば、貝殻を薄く加工したものであるような場合には、その厚さtが、例えば、t=0.1〜0.5mm程度の極薄い材料なので、嵌合体3の取扱が極めて煩雑で、しかも、凹部2の深さも浅いので、嵌合体3が嵌合しても取れ易く不安定になっているという問題があった。
これを解決するために、厚さの厚い貝殻を用いることも可能であるが、材料費が大幅に高くなるとともに、貝殻は固いのでレーザによる加工に時間がかかり、効率が悪くなってしまう。
また、従来の製造方法にあっては、複数の凹部2に対応する嵌合体3を逐一手作業で一個一個嵌合させているので、作業が煩雑で手間がかかり作業効率が悪いという問題があり、それだけ、時間あたりの製造数量にも限界があって、コスト高になっているという問題があった。特に、図示した、菊の花の花弁模様Mのように、凹部2が数多くあり、その凹部2同士の間隔も、例えば、0.5mm程度の小さいものになると、極めて作業が煩雑で、熟練工によらなければ、品質の高い製品が得られないという実情があった。
【0004】
本発明は上記の問題点に鑑みてなされたもので、薄い材料でも嵌合体の嵌合を安定化させることができるようにし、ローコストで高品質の象嵌製品を製造するための象嵌製品の製造方法及び象嵌製品用パーツ部材を提供することを目的とする。
また、複数の凹部に一時に嵌合体を嵌合させることができるようにして、作業を容易にして作業効率を向上させ、コストダウンを図ることのできる象嵌製品の製造方法及び象嵌製品用パーツ部材を提供することを目的とする。
【0005】
【課題を解決するための手段】
本発明の象嵌製品の製造方法及び象嵌製品用パーツ部材に係る象嵌製品は、木製基材に掘削された模様や文字等を構成する複数の凹部に、該複数の凹部に対応する複数の嵌合体を夫々嵌合してなる象嵌製品において、上記嵌合体を、嵌合体本体と該嵌合体本体の裏面に貼着された補強材とを備えて構成している。
この構成によれば、嵌合体本体が極薄い材料であっても、補強材が貼着されているので、嵌合体自体を厚いものにすることができ、そのため、嵌合体の取扱が極めて容易になり、凹部に容易に嵌合させ易くなるとともに、嵌合させた状態では、凹部から容易に外れることがなく、取れにくく安定化させられる。
そして、上記補強材を、レーザ加工機によってレーザ加工が可能な材料で構成している。レーザ加工機によってレーザ加工が可能なので、加工が容易になる。
また、必要に応じ、上記補強材を紙で形成している。補強材が紙なので、木製基材面が湾曲している場合に、湾曲に追従させて曲げることができ、容易に対応できる。
更に、必要に応じ、上記補強材を木で形成している。木製基材と同材質なので良くなじみ、木製基材に対する合いが良く、保持が確実になる。
【0006】
また、上記の課題を解決するための本発明の技術的手段は、木製基材に上からレーザ加工機のレーザ光を照射して所定の位置関係に配置された模様や文字等を構成する複数の凹部を掘削する一方、シート状部材にレーザ加工機のレーザ光を照射して不要部分を削除し上記複数の凹部に対応する複数の嵌合体を削成し、該各嵌合体を上記木製基材の対応する凹部に夫々嵌合して象嵌製品を製造する象嵌製品の製造方法において、上記シート状部材を、レーザ加工機によってレーザ加工が可能かつ上記嵌合体を構成し得るシート状の嵌合体本体と、レーザ加工機によってレーザ加工が可能かつ上記嵌合体本体の裏面に貼着され該嵌合体本体とともに上記嵌合体を構成し得るシート状の補強材と、上記嵌合体本体の表面に貼着され上記嵌合体を支持するシート状の支持材とで形成し、上記嵌合体を削成する際、上記シート状部材の支持材を残して不要部分を削除し、上記嵌合体本体と該嵌合体本体の裏面に貼着された補強材とから構成され上記複数の凹部とは鏡映対称の複数の嵌合体を削成し、これにより、上記支持材に複数の嵌合体が付設されたパーツ部材を形成し、次に、該パーツ部材の支持材を上にして上記木製基材の凹部に該支持材に付設された嵌合体を嵌合し、その後、上記支持材を取り除く構成としている。
【0007】
また、上記の課題を解決するための本発明の技術的手段は、木製基材に掘削され所定の位置関係に配置された模様や文字等を構成する複数の凹部に、シート状部材の不要部分を削除し上記複数の凹部に対応して削成される複数の嵌合体を嵌合させて製造される象嵌製品の当該複数の嵌合体を有した象嵌製品用パーツ部材において、上記シート状部材を、レーザ加工機によってレーザ加工が可能かつ上記嵌合体を構成し得るシート状の嵌合体本体と、レーザ加工機によってレーザ加工が可能かつ上記嵌合体本体の裏面に貼着され該嵌合体本体とともに上記嵌合体を構成し得るシート状の補強材と、上記嵌合体本体の表面に貼着され上記嵌合体を支持するシート状の支持材とで形成し、上記シート状部材の支持材を残して不要部分を削除し、上記嵌合体本体と該嵌合体本体の裏面に貼着された補強材とから構成され上記複数の凹部とは鏡映対称の複数の嵌合体を削成し、上記支持材に複数の嵌合体を付設した構成としている。
【0008】
この構成によって象嵌製品を製造するときは、パーツ部材を木製基材に組付ける際、パーツ部材の支持材を上にして、木製基材の凹部に支持材に付設された嵌合体を凹部に対応させて嵌合し、その後、支持材を取り除く。この場合、嵌合体は支持材に一体に設けられているので、複数の嵌合体の位置が複数の凹部の位置に対応して固定されることになり、支持材を逆さにして、押し込むだけで、嵌合体の嵌合を一時に行なうことができ、そのため、従来のように、複数の凹部に対応する嵌合体を逐一手作業で一個一個嵌合させていた場合に比較して、作業が極めて容易に行なわれ、作業効率が大幅に向上させられる。このため、時間あたりの製造数量が大幅に増加することになり、コストダウンを図ることができる。特に、凹部が数多くあり、その凹部同士の間隔が1mm以下のような複雑な模様でも、熟練工によることなく、極めて容易に作業を行なうことができる。
また、嵌合体本体が極薄い材料であっても、補強材が貼着されているので、嵌合体自体を厚いものにすることができ、そのため、嵌合体の取扱が極めて容易になり、凹部に容易に嵌合させ易くなるとともに、嵌合させた状態では、凹部から容易に外れることがなく、嵌合体を取れにくくして安定化させることできる。
【0009】
この象嵌製品の製造方法及び象嵌製品用パーツ部材において、上記シート状部材の支持材を紙で形成している。木製基材の凹部に支持材に付設された嵌合体を凹部に対応させて嵌合した後、支持材を水洗い等によって取り除くことができ、支持材が取り除き易くなり、取り除き作業が極めて簡単に行なわれる。
また、上記補強材を紙で形成したことが有効である。補強材が紙なので、木製基材面が湾曲している場合に、湾曲に追従させて曲げることができ、容易に対応できる。
更に、上記補強材を木で形成したことが有効である。木製基材と同材質なので良くなじみ、木製基材に対する合いが良く、保持が確実になる。
【0010】
【発明の実施の形態】
以下、添付図面に基づいて本発明の実施の形態に係る象嵌製品の製造方法及び象嵌製品用パーツ部材について説明する。尚、上記と同様のものには同一の符号を付して説明する。
図1乃至図7に示すように、本発明の実施の形態に係る製造方法により製造される象嵌製品は、木製基材1に掘削され所定の位置関係に配置された模様M(図では菊の花の花弁模様)を構成する複数の凹部2に、シート状部材10の不要部分を削除し上記複数の凹部2に対応して削成される複数の嵌合体11を嵌合させて製造されるものである。凹部2の深さは、適宜に定めて良い。実施の形態では、0.8mmに定めている。また、木製基材1としては、木製の板素材そのもの、あるいは、盆,箱,箸,数珠,ブローチ等の台座等すでに加工が終わった製品であっても良く、適宜に用いて良い。木の種類はどのような種類のものであっても良い。
嵌合体11は、表面に露出する嵌合体本体13と、嵌合体本体13の裏面に貼着された補強材14とを備えて構成されている。
嵌合体本体13は、後述のレーザ加工機によってレーザ加工が可能な材料で構成され、実施の形態では、貝殻を薄く加工した所謂「らでん」用の材料が用いられている。図4に示すように、嵌合体本体13の厚さtは、例えば、t=0.1〜0.5mm程度である。実施の形態ではt=0.1mmの極薄いものが用いられている。
補強材14は、レーザ加工機によってレーザ加工が可能な材料で構成され、例えば、紙,木等の材料が用いられる。実施の形態では紙が用いられている。図4に示すように、補強材14の厚さTaは、例えば、Ta=0.5〜1mm程度である。実施の形態ではTa=0.7mmのものが用いられている。
【0011】
次に、この象嵌製品を製造する実施の形態に係る製造方法について説明する。
この製造方法においては、先ず、上記の複数の嵌合体11を有した実施の形態に係る象嵌製品用パーツ部材Pを作成する。
このパーツ部材Pの作成においては、図5に示すように、予めシート状部材10を作成する。このシート状部材10は、後述のレーザ加工機によってレーザ加工が可能かつ嵌合体11を構成し得るシート状の嵌合体本体13と、レーザ加工機によってレーザ加工が可能かつ嵌合体本体13の裏面に貼着され嵌合体本体13とともに嵌合体11を構成し得るシート状の補強材14と、嵌合体本体13の表面に貼着され嵌合体11を支持するシート状の支持材15とで形成されている。これらの嵌合体本体13,補強材14及び支持材15の貼着は、接着剤によって行なわれている。嵌合体本体13と支持材15とを貼着する接着剤は、支持材15が後から引き剥しが容易にできるような種類のものが望ましい。例えば、木工用ボンドが用いられる。また、嵌合体本体13と補強材14とを貼着する接着剤としては、引き剥しが困難な種類のものが望ましいが、嵌合体本体13及び補強材14は凹部に嵌合されるので、木工用ボンドでも充分機能する。
【0012】
嵌合体本体13は、上記のように、レーザ加工機によってレーザ加工が可能な材料で構成され、実施の形態では、貝殻を薄く加工した所謂「らでん」用の材料が用いられている。図4に示すように、嵌合体本体13の厚さtは、例えば、t=0.1〜0.5mm程度である。実施の形態ではt=0.1mmの極薄いものが用いられている。
補強材14は、上記のように、レーザ加工機によってレーザ加工が可能な材料で構成され、例えば、紙,木等の材料が用いられる。実施の形態では紙が用いられている。図4に示すように、補強材14の厚さTaは、例えば、Ta=0.5〜1mm程度である。実施の形態ではTa=0.7mmのものが用いられている。
シート状部材10の支持材15は、嵌合体本体13から容易に引き剥しできる材質のものが用いられる。実施の形態では紙が用いられている。図4に示すように、支持材15の厚さTbは、例えば、Tb=0.2〜0.5mm程度である。実施の形態ではTb=0.2mmのものが用いられている。
【0013】
このパーツ部材Pの作成においては、例えば、図9に示すようなコンピュータ制御されるレーザ加工機を用いる。
このレーザ加工機20は、木製基材1やシート状部材10の被加工品が載置される載置台21と、載置台21上の被加工品に向けてレーザ光を照射するレンズ部22と、このレンズ部22をX−Y方向に移動させる駆動機構23とを備えて構成されている。そして、制御部により、予め記憶されたレンズ部22の移動軌跡に基づいて、レンズ部22が駆動され、所要の加工を行なう。上記のパーツ部材Pの加工においては、支持材15を残して不要部分を削除するが、この削除は、レンズ部22の調整によってレーザ光の出力を調整するとともに、レンズ部22の移動速度を調整することにより、支持材15がそのまま残るようにしている。即ち、出力が大き過ぎあるいは移動速度が遅過ぎると、支持材15までも削除されるようになり、一方、出力が小さ過ぎあるいは移動速度が速過ぎると、嵌合体本体13が残るので、これら出力と移動速度を適宜に調整して、適正値に定めている。
【0014】
そして、このパーツ部材Pの作成においては、図1,図4,図7及び図9に示すように、シート状部材10にレーザ加工機のレーザ光を照射して不要部分を削除し、嵌合体本体13と嵌合体本体13の裏面に貼着された補強材14とから構成され木製基材1の複数の凹部2とは鏡映対称の複数の嵌合体11を削成し、これにより、支持材15に複数の嵌合体11を付設した象嵌製品用パーツ部材Pとなす。
詳しくは、レーザ加工機20の載置部21にシート状部材10を載置し、シート状部材10の上からレンズ部22のレーザ光を照射して不要部分を削除し上記複数の凹部2に対応する複数の嵌合体11が支持材15と一体になったパーツ部材Pを作成する。この嵌合体11を削成する際、支持材15が残され、かつ、複数の嵌合体11が上記複数の凹部2とは鏡映対称で形成されるように不要部分が削除される。
この場合、図7に示すように、支持材15に、多数の嵌合体11を列設して形成して良い。そして、支持材15を切断して使用するようにする。
【0015】
更に、実施の形態に係る製造方法について説明すると、上記のレーザ加工機20により、予め木製基材1の加工も行なう。
木製基材1の加工においては、図1,図3及び図9に示すように、レーザ加工機20の載置部21に木製基材1を載置し、木製基材1に上からレンズ部22のレーザ光を照射して所定の位置関係に配置された複数の凹部2からなる模様Mを掘削する。
【0016】
このようにして、木製基材1及びパーツ部材Pを作成したならば、次に組付けを行なう。この組付けは、図6(a)(b)に示すように、木製基材1の凹部2に接着剤を塗布し、パーツ部材Pをその支持材15を上にして、木製基材1の凹部2にパーツ部材Pに付設された嵌合体11を凹部2に対応させて嵌合する。この場合、嵌合体11は支持材15に一体に設けられているので、複数の嵌合体11の位置が複数の凹部2の位置に対応して固定されることになり、支持材15を逆さにして、押し込むだけで、嵌合体11の嵌合を一時に行なうことができ、そのため、従来のように、複数の凹部2に対応する嵌合体11を逐一手作業で一個一個嵌合させていた場合に比較して、作業が極めて容易に行なわれ、作業効率が大幅に向上させられる。このため、時間あたりの製造数量が、大幅に増加することになり、コストダウンを図ることができる。特に、図示した菊の花の花弁模様Mのように、凹部2が数多くあり、その凹部2同士の間隔が、例えば、0.5mm程度の小さいものでも、熟練工によることなく、極めて容易に作業を行なうことができる。
また、嵌合体本体13が、厚さt=0.1mmと極薄い材料ではあるが、補強材14が貼着されているので、嵌合体11自体は厚いものになっており、そのため、嵌合体11の取扱が極めて容易になり、嵌合させ易くなる。
【0017】
その後、図6(C)▲1▼の断面図に示すように、水洗いする等して支持材15を取り除く。この場合、支持材15は、紙なので、容易に水に流され、取り除きが容易に行なわれる。その後、必要に応じ表面を研磨する等して仕上げる。これにより、図2及び図4(C)▲2▼の平面図に示すように、象嵌製品が作成される。この場合、支持材15を取り除くだけで、嵌合体11を露出させることができ、作業が極めて容易に行なわれる。また、この製品においては、凹部2間(模様Mの花弁間)に木製基材1の地肌が露出させられているので、品質が劣ってしまう事がなく、熟練工によらなくても、品質の高い製品が得られるのである。
また、製品においては、嵌合体本体13が、厚さt=0.1mmと極薄い材料ではあるが、補強材14が貼着されているので、嵌合体11自体は厚いものになっており、そのため、凹部2から容易に外れることが抑制され、取れにくく安定化させられる。即ち、嵌合体本体13が薄い材料でも嵌合が安定化させられ、ローコストで高品質の象嵌製品が作成される。
【0018】
尚、上記実施の形態においては、図8に示すように、例えば、木製基材1が球状の数珠のような曲面を持つ材料のものにも容易に対応できる。この場合も、木製基材1の凹部2に接着剤を塗布し、パーツ部材Pをその支持材15を上にして、木製基材1の凹部2にパーツ部材Pに付設された嵌合体11を凹部2に対応させて嵌合する。この場合、支持材15が紙で形成されており、嵌合体11の補強材14が紙で形成されているので、木製基材1の曲面に追従して容易に湾曲させることができ、そのため、複数の嵌合体11の位置を複数の凹部2の位置に対応させて、嵌合体11を凹部2に嵌合させることができ、嵌合を確実に行なうことができる。
尚また、上記実施の形態においては、補強材14として紙を用いたが、必ずしもこれに限定されるものではなく、例えば、厚さTaがTa=0.5〜1mm程度のシート状の木を用いても良い。この場合には、補強材14が木なので、木製基材1と同材質で良くなじみ、そのため、木製基材1に対する合いが良く、保持が確実になる。
【0019】
た、上記実施の形態では、嵌合体本体13として、貝殻を薄く加工した所謂「らでん」用の材料を用いたが、必ずしもこれに限定されるものではなく、適宜の材料を選択して良いことは勿論である。
また、模様Mも上述した菊の花の花弁模様に限定されるものではなく、どのような模様であっても良い。特に、本発明においては、凹部2が分離した細かい模様Mにおいて極めて有用になる。その模様としては、例えば、各種花の花弁模様、点在する花火模様、散在する星空模様、枝垂れ桜の花同士が離れて咲く風情、魚や竜等の沢山の鱗模様、雪や雨の降る風景等、従来極めて煩雑を極めていたどのような模様にも対応できるのである。
【0020】
【発明の効果】
以上説明したように、本発明の象嵌製品の製造方法及び象嵌製品用パーツ部材によれば、嵌合体本体が極薄い材料であっても、補強材が貼着されているので、嵌合体自体を厚いものにすることができ、そのため、嵌合体の取扱が極めて容易になり、凹部に容易に嵌合させ易くなるとともに、嵌合させた状態では、凹部から容易に外れることがなく、嵌合体を取れにくく安定化することできる。その結果、嵌合体本体が薄い材料でもそのまま使用できるので、ローコストで高品質の象嵌製品を作成することができる。特に、嵌合体本体が「らでん」用の貝のシート等高価なものである場合には、極めて有用になる。
【0021】
そして、補強材を、レーザ加工機によってレーザ加工が可能な材料で構成した場合には、レーザ加工機によってレーザ加工が可能なので、加工が容易になる。
この際、補強材を紙で形成すれば、レーザ加工が容易になることに加えて、木製基材面が湾曲している場合に、湾曲に追従させて曲げることができ、容易に対応でき、保持をより一層確実にすることができる。
また、補強材を木で形成した場合には、レーザ加工が容易になることに加えて、木製基材に対する合いが良く、保持をより一層確実にすることができる。
【0022】
また、本発明の象嵌製品の製造方法及び象嵌製品用パーツ部材によれば、支持材に複数の嵌合体を複数の凹部と鏡映対称に一体に形成するので、パーツ部材において複数の嵌合体の位置が複数の凹部の位置に対応して固定されることになり、凹部に嵌合体を嵌合させる際、パーツ部材の支持材を上にして、木製基材の凹部に嵌合体を対応させて嵌合するだけで、嵌合体の嵌合を一時に行なうことができ、そのため、従来のように、複数の凹部に対応する嵌合体を逐一手作業で一個一個嵌合させていた場合に比較して、作業を極めて容易に行なうことができ、作業効率を大幅に向上させることができる。このため、時間あたりの製品の製造数量を、大幅に増加させることができ、コストダウンを図ることができる。特に、間隔の小さい凹部が多数ある模様の場合には、熟練工によらなくても、極めて容易に作業を行なうことができる。
また、嵌合体を嵌合させた後は、支持材を取り除けば、象嵌製品を完成させることができ、作業を極めて容易に行なうことができるとともに、隣接する凹部間に木製基材の地肌を露出させることができるので、品質が劣ってしまう事がなく、熟練工によらなくても、品質の高い製品を得ることができる。
更に、嵌合体本体が極薄い材料であっても、補強材が貼着されているので、嵌合体自体を厚いものにすることができ、そのため、嵌合体の取扱が極めて容易になり、凹部に容易に嵌合させ易くなるとともに、嵌合させた状態では、凹部から容易に外れることがなく、嵌合体を取れにくく安定化することできる。その結果、嵌合体本体が薄い材料でもそのまま使用できるので、ローコストで高品質の象嵌製品を作成することができる。
【0023】
そして、シート状部材の支持材を紙で形成したので、水洗い等によって、支持材を取り除き易くなり、取り除き作業を極めて簡単に行なうことができる。
また、補強材を紙で形成すれば、レーザ加工が容易になることに加えて、木製基材面が湾曲している場合に、湾曲に追従させて曲げることができ、容易に対応でき、保持をより一層確実にすることができる。
また、補強材を木で形成した場合には、レーザ加工が容易になることに加えて、木製基材に対する合いが良く、保持をより一層確実にすることができる。
【図面の簡単な説明】
【図1】本発明の実施の形態に係る象嵌製品の製造方法において、本発明の実施の形態に係る象嵌製品用パーツ部材を木製基材との関係で示す分解斜視図である。
【図2】本発明の実施の形態に係る象嵌製品の製造方法により製造される象嵌製品を示し、(a)は平面図、(b)は(a)中X−X線断面図である。
【図3】本発明の実施の形態に係る木製基材を示し、(a)は平面図、(b)は(a)中A−A線断面図である。
【図4】本発明の実施の形態に係る象嵌製品用パーツ部材を示し、(a)は平面図、(b)は(a)中B−B線断面図である。
【図5】本発明の実施の形態に係る象嵌製品用パーツ部材のためのシート状部材の製造工程(a)(b)を示す図である。
【図6】本発明の実施の形態に係る象嵌製品の製造方法の工程(a)(b)(c)を示す図である。
【図7】本発明の実施の形態に係る象嵌製品用パーツ部材の加工形態を示す平面図である。
【図8】本発明の実施の形態に係る象嵌製品の製造方法により製造される象嵌製品の別の製造例を示す断面図である。
【図9】本発明の実施の形態に係る象嵌製品の製造方法に用いられるレーザ加工機の一例を示す斜視図である。
【図10】従来の象嵌製品の製造方法を示す斜視図である。
【符号の説明】
1 木製基材
2 凹部
M 模様
10 シート状部材
P パーツ部材
11 嵌合体
13 嵌合体本体
14 補強材
15 支持材
t 嵌合体本体の厚さ
Ta 補強材の厚さ
Tb 支持材の厚さ
20 レーザ加工機
21 載置台
22 レンズ部
23 駆動機構
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a manufacturing method and inlaid products Parts member elephant fitting products, in particular, a plurality of recesses constituting the pattern or character or the like digging into wood substrates, that Do fitted a plurality of fitting portion the method of manufacturing inlaid products manufactured elephants fitting products, and to a inlaid products for parts member having a plurality of fitting portion.
[0002]
[Prior art]
Conventionally, as this type of inlaid product, for example, as shown in FIG. 10, a plurality of recesses 2 forming a pattern M (a petal pattern of chrysanthemum flower in the figure) excavated on a wooden base material 1 and characters. The plurality of fitting bodies 3 corresponding to the plurality of recesses 2 are fitted to each other. As the fitting 3, various materials such as a wooden one and a so-called “Raden” having a thin shell are used.
As a method of manufacturing such an inlaid product, a method of processing a member using a laser processing machine and then assembling the processed product has been known. In this method, as shown in FIG. 10, a wooden substrate 1 is irradiated with laser light from a laser processing machine (not shown) from above to form a plurality of concave portions 2 forming a pattern M arranged in a predetermined positional relationship. While excavating, a plurality of fittings 3 corresponding to the plurality of recesses 2 are cut from a sheet-like member (not shown) by a laser processing machine, and each fitting 3 is formed into a corresponding recess 2 of the wooden base 1. Respectively. The fitting of the fitting body 3 is performed by applying an adhesive to the concave portions 2 and manually using tweezers or the like one by one.
[0003]
[Problems to be solved by the invention]
By the way, in this conventional inlay product, when the fitting body 3 is, for example, a thinly processed shell, the thickness t is, for example, t = 0.1 to 0.5 mm. Since the material is extremely thin, the handling of the fitting 3 is extremely complicated, and the depth of the recess 2 is small.
To solve this problem, it is possible to use a shell having a large thickness. However, the material cost is greatly increased, and since the shell is hard, it takes a long time to perform processing with a laser, and the efficiency is reduced.
Further, in the conventional manufacturing method, since the fitting bodies 3 corresponding to the plurality of recesses 2 are fitted one by one by hand, there is a problem that the work is complicated, time-consuming and inefficient. However, there is a problem that the production quantity per hour is limited and the cost is high. In particular, as shown in the drawing, a large number of concave portions 2 like a petal pattern M of a chrysanthemum flower, and when the interval between the concave portions 2 is as small as, for example, about 0.5 mm, the work becomes extremely complicated and requires a skilled worker. Without this, there was the fact that high-quality products could not be obtained.
[0004]
SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and a method of manufacturing an inlaid product for manufacturing a high quality inlaid product at a low cost by stabilizing the fitting of a fitted body even with a thin material. And an inlaid product part member.
In addition, a method of manufacturing an inlaid product and a part member for an inlaid product that enables a fitting body to be fitted into a plurality of recesses at a time, thereby facilitating work, improving work efficiency, and reducing cost. The purpose is to provide.
[0005]
[Means for Solving the Problems]
The inlaid product according to the method for manufacturing an inlaid product and the inlaid product part member according to the present invention includes a plurality of recesses forming patterns, characters, and the like excavated in a wooden base, a plurality of fitting bodies corresponding to the plurality of recesses. In the inlay product formed by fitting each of the above, the fitting body is provided with a fitting body main body and a reinforcing material adhered to the back surface of the fitting body main body.
According to this configuration, even when the body of the fitting body is made of an extremely thin material, the reinforcing body is stuck, so that the fitting body itself can be made thicker, and therefore, the handling of the fitting body becomes extremely easy. As a result, it is easy to fit into the concave portion, and in the fitted state, it is not easily detached from the concave portion, so that it is difficult to remove and stabilized.
And, the upper Symbol reinforcement constitute a laser machining capable material by laser processing machine. Since laser processing can be performed by a laser processing machine, processing is facilitated.
The reinforcing material is formed of paper as needed. Since the reinforcing material is paper, when the surface of the wooden base material is curved, it can be bent to follow the curvature and can be easily coped with.
Further, the reinforcing material is made of wood if necessary. Since it is the same material as the wooden base material, it fits well, fits well with the wooden base material, and holds securely.
[0006]
Further, the technical means of the present invention for solving the above-mentioned problem is to irradiate a wooden substrate with a laser beam from a laser processing machine from above to form a plurality of patterns and characters arranged in a predetermined positional relationship. While excavating the recesses, the sheet-shaped member is irradiated with laser light from a laser beam machine to remove unnecessary portions and cut a plurality of fitting bodies corresponding to the plurality of recesses. In a method for manufacturing an inlaid product, wherein each of the sheet-shaped members is fitted with a corresponding concave portion of a material to produce an inlaid product, the sheet-shaped member can be laser-processed by a laser processing machine and can form the fitted body. A main body, a sheet-like reinforcing material that can be laser-processed by a laser beam machine and is attached to the back surface of the fitting body and can form the fitting together with the fitting body, and is attached to the surface of the fitting body. And supports the above fitting When the fitting body is formed by cutting the fitting body, unnecessary portions are removed while leaving the supporting material of the sheet-like member, and the fitting body is attached to the back surface of the fitting body. And a plurality of recesses formed from the reinforcing material, and a plurality of fitting bodies are mirror-symmetrically formed, thereby forming a part member having a plurality of fitting bodies attached to the support material, The fitting member attached to the supporting member is fitted into the recess of the wooden base with the supporting member of the parts member facing upward, and then the supporting member is removed.
[0007]
In addition, the technical means of the present invention for solving the above-mentioned problem includes an unnecessary portion of a sheet-shaped member in a plurality of concave portions constituting patterns, characters, and the like excavated in a wooden base material and arranged in a predetermined positional relationship. In an inlay product part member having a plurality of fitting bodies of an inlay product manufactured by fitting a plurality of fitting bodies cut corresponding to the plurality of recesses, the sheet-shaped member is removed. A sheet-shaped fitting body that can be laser-processed by a laser processing machine and can form the fitting body; and a laser-processable laser processing machine that is affixed to the back surface of the fitting body and the fitting body together with the fitting body. It is formed of a sheet-like reinforcing material that can form a fitting body, and a sheet-like supporting material that is attached to the surface of the fitting body and supports the fitting body, and is unnecessary except for the supporting material of the sheet-like member. Remove part and above The plurality of concave portions are formed of a united body and a reinforcing material attached to the back surface of the fitted body, and the plurality of recesses are formed into a plurality of fitted bodies that are mirror-symmetrical, and a plurality of fitted bodies are attached to the support member. It has a configuration.
[0008]
When manufacturing an inlay product with this configuration, when assembling the part member to the wooden base material, the support member of the part member is turned up and the fitting body attached to the support material in the concave portion of the wooden base material corresponds to the concave portion Then, the supporting material is removed. In this case, since the fitting body is provided integrally with the support member, the positions of the plurality of fitting bodies are fixed corresponding to the positions of the plurality of concave portions. Therefore, it is possible to perform the fitting of the fitting bodies at one time, and therefore, compared with the conventional case where fitting bodies corresponding to a plurality of recesses are manually fitted one by one one by one, work is extremely difficult. It is easily performed, and the working efficiency is greatly improved. For this reason, the manufacturing quantity per time will increase significantly, and cost reduction can be achieved. In particular, even a complicated pattern having a large number of concave portions and a distance between the concave portions of 1 mm or less can be extremely easily operated without a skilled worker.
Further, even if the body of the fitting body is made of an extremely thin material, the reinforcing material is stuck, so that the fitting body itself can be made thicker, so that the handling of the fitting body becomes extremely easy, and It is easy to fit, and in the fitted state, it does not easily come off from the recessed portion, making it difficult to remove the fitted body and stabilizing it.
[0009]
In the method for manufacturing an inlaid product and the inlaid product part member, the support for the sheet-like member is formed of paper . After the fitting body attached to the supporting material is fitted into the concave portion of the wooden base material corresponding to the concave portion, the supporting material can be removed by washing with water or the like, and the supporting material is easily removed, and the removing operation is extremely easy. It is.
It is effective that the reinforcing material is formed of paper. Since the reinforcing material is paper, when the surface of the wooden base material is curved, it can be bent to follow the curvature and can be easily coped with.
Further, it is effective that the reinforcing material is made of wood. Since it is the same material as the wooden base material, it fits well, fits well with the wooden base material, and holds securely.
[0010]
BEST MODE FOR CARRYING OUT THE INVENTION
A method for manufacturing and inlaid products Parts member engagement Ru elephant fit product to an embodiment of the present invention will be described with reference to the accompanying drawings. The same components as those described above will be described with the same reference numerals.
As shown in FIGS. 1 to 7, elephants fitting product produced by engagement Ru manufacturing method to the embodiment of the present invention, in the pattern M (diagram drilled disposed in a predetermined positional relationship to the wood substrate 1 Manufacturing is performed by removing unnecessary portions of the sheet-like member 10 and fitting a plurality of fitting bodies 11 cut in correspondence with the plurality of recesses 2 to the plurality of recesses 2 constituting a petal pattern of a chrysanthemum flower. Is what is done. The depth of the recess 2 may be determined as appropriate. In the embodiment, it is set to 0.8 mm. Further, the wooden substrate 1 may be a wooden plate material itself or a product which has already been processed, such as a tray, a box, a chopstick, a rosary, a pedestal such as a broach, etc., and may be used as appropriate. Any type of tree may be used.
The fitting body 11 includes a fitting body 13 that is exposed on the front surface, and a reinforcing member 14 that is adhered to the back surface of the fitting body 13.
The fitting body 13 is made of a material that can be laser-processed by a laser processing machine described later. In the embodiment, a so-called “Raden” material obtained by processing a thin shell is used. As shown in FIG. 4, the thickness t of the fitting body 13 is, for example, about t = 0.1 to 0.5 mm. In the embodiment, an extremely thin one with t = 0.1 mm is used.
The reinforcing member 14 is made of a material that can be laser-processed by a laser processing machine, and for example, a material such as paper or wood is used. In the embodiment, paper is used. As shown in FIG. 4, the thickness Ta of the reinforcing member 14 is, for example, about Ta = 0.5 to 1 mm. In the embodiment, the one with Ta = 0.7 mm is used.
[0011]
Next, a method for manufacturing according to the embodiment of producing the elephant fitting product.
In this manufacturing method, first, the inlaid product part member P according to the embodiment having the plurality of fitting bodies 11 is created.
In the production of this part member P, as shown in FIG. 5, a sheet-like member 10 is produced in advance. The sheet-shaped member 10 has a sheet-shaped fitting body 13 that can be laser-processed by a laser processing machine described later and can form the fitting body 11, and a sheet-like fitting body 13 that can be laser-processed by the laser processing machine and has a back surface. A sheet-like reinforcing member 14 that is attached and can form the fitting body 11 together with the fitting body 13 and a sheet-like support member 15 that is attached to the surface of the fitting body 13 and supports the fitting body 11. I have. The bonding of the fitting body 13, the reinforcing member 14, and the support member 15 is performed by an adhesive. It is desirable that the adhesive for adhering the fitting body 13 and the support member 15 be of a type that allows the support member 15 to be easily peeled off later. For example, a woodworking bond is used. Further, as the adhesive for adhering the fitting body 13 and the reinforcing material 14, it is desirable to use an adhesive which is difficult to peel off. However, since the fitting body 13 and the reinforcing material 14 are fitted into the concave portions, the woodworking is required. It works well with a bond.
[0012]
As described above, the fitting body 13 is formed of a material that can be laser-processed by a laser processing machine, and in the embodiment, a so-called “Raden” material obtained by processing a thin shell is used. As shown in FIG. 4, the thickness t of the fitting body 13 is, for example, about t = 0.1 to 0.5 mm. In the embodiment, an extremely thin one with t = 0.1 mm is used.
As described above, the reinforcing member 14 is formed of a material that can be laser-processed by a laser processing machine, and for example, a material such as paper or wood is used. In the embodiment, paper is used. As shown in FIG. 4, the thickness Ta of the reinforcing member 14 is, for example, about Ta = 0.5 to 1 mm. In the embodiment, the one with Ta = 0.7 mm is used.
The support member 15 of the sheet member 10 is made of a material that can be easily peeled off from the fitting body 13. In the embodiment, paper is used. As shown in FIG. 4, the thickness Tb of the support member 15 is, for example, about Tb = 0.2 to 0.5 mm. In the embodiment, the one with Tb = 0.2 mm is used.
[0013]
In producing the part member P, for example, a laser machine controlled by a computer as shown in FIG. 9 is used.
The laser processing machine 20 includes a mounting table 21 on which a workpiece such as the wooden base material 1 and the sheet-shaped member 10 is mounted, and a lens unit 22 that irradiates the workpiece on the mounting table 21 with laser light. And a drive mechanism 23 for moving the lens unit 22 in the X-Y direction. Then, the control unit drives the lens unit 22 based on the movement locus of the lens unit 22 stored in advance, and performs necessary processing. In the processing of the above-mentioned part member P, unnecessary portions are deleted while leaving the support material 15. This deletion is performed by adjusting the output of the laser beam by adjusting the lens unit 22 and adjusting the moving speed of the lens unit 22. By doing so, the support material 15 is left as it is. That is, if the output is too large or the moving speed is too slow, the support member 15 is also deleted. On the other hand, if the output is too small or the moving speed is too fast, the fitting body 13 remains. And the moving speed are appropriately adjusted to determine an appropriate value.
[0014]
In producing the part member P, as shown in FIGS. 1, 4, 7 and 9, the sheet-shaped member 10 is irradiated with laser light from a laser beam machine to remove unnecessary portions, and A plurality of fitting bodies 11 composed of the main body 13 and the reinforcing member 14 stuck to the back surface of the fitting body 13 and having a mirror symmetry with the plurality of recesses 2 of the wooden base material 1 are formed. A part member P for an inlaid product in which a plurality of fitting bodies 11 are attached to a material 15.
Specifically, the sheet-like member 10 is placed on the placing portion 21 of the laser processing machine 20, and unnecessary portions are deleted by irradiating the laser beam of the lens unit 22 from above the sheet-like member 10, and the unnecessary portions are removed. A part member P in which a plurality of corresponding fitting bodies 11 are integrated with the support member 15 is created. When the fitting body 11 is cut, an unnecessary portion is removed so that the support member 15 is left and the plurality of fitting bodies 11 are formed in mirror symmetry with the plurality of recesses 2.
In this case, as shown in FIG. 7, a large number of fitting bodies 11 may be formed in a row on the support member 15. Then, the support material 15 is cut and used.
[0015]
Further, the manufacturing method according to the embodiment will be described. The wooden substrate 1 is also processed in advance by the laser processing machine 20 described above.
In processing the wooden base 1, the wooden base 1 is mounted on the mounting section 21 of the laser processing machine 20 as shown in FIGS. 1, 3 and 9, and the lens section is placed on the wooden base 1 from above. A pattern M composed of a plurality of recesses 2 arranged in a predetermined positional relationship is excavated by irradiating 22 laser beams.
[0016]
After the wooden base material 1 and the part members P are created in this way, the assembling is performed next. As shown in FIGS. 6 (a) and 6 (b), this assembly is performed by applying an adhesive to the concave portion 2 of the wooden base material 1 and placing the part member P with its support member 15 facing upward. The fitting body 11 attached to the part member P is fitted into the recess 2 so as to correspond to the recess 2. In this case, since the fitting body 11 is provided integrally with the support member 15, the positions of the plurality of fitting bodies 11 are fixed corresponding to the positions of the plurality of concave portions 2, and the support member 15 is turned upside down. In this case, the fitting bodies 11 can be fitted at one time only by pushing the fitting bodies 11, and therefore, as in the conventional case, the fitting bodies 11 corresponding to the plurality of recesses 2 are fitted one by one manually one by one. The operation is performed extremely easily, and the operation efficiency is greatly improved. For this reason, the production quantity per time will be greatly increased, and the cost can be reduced. In particular, as shown in the illustrated petal pattern M of a chrysanthemum flower, there are many concave portions 2, and even if the interval between the concave portions 2 is as small as, for example, about 0.5 mm, the work can be performed very easily without a skilled worker. Can do it.
Further, although the fitting body 13 is made of a very thin material having a thickness t = 0.1 mm, the fitting body 11 itself is thick because the reinforcing material 14 is adhered. 11 is extremely easy to handle and easy to fit.
[0017]
Thereafter, as shown in the sectional view of FIG. 6C (1), the support material 15 is removed by washing with water or the like. In this case, since the support material 15 is paper, it is easily poured into water and is easily removed. Thereafter, if necessary, the surface is polished or the like. Thereby, as shown in the plan view of FIG. 2 and FIG. In this case, the fitting body 11 can be exposed only by removing the support member 15, and the operation can be performed extremely easily. Further, in this product, since the ground of the wooden base material 1 is exposed between the concave portions 2 (between the petals of the pattern M), the quality is not deteriorated, and the quality of the quality can be improved without using a skilled worker. A high product is obtained.
Further, in the product, the fitting body 13 is a very thin material having a thickness t = 0.1 mm, but the reinforcing body 14 is stuck, so the fitting body 11 itself is thick, Therefore, it is possible to prevent detachment from the concave portion 2 easily, and it is difficult to remove the concave portion 2 and it is stabilized. That is, even if the fitting body 13 is made of a thin material, the fitting is stabilized, and a low-cost, high-quality inlaid product is produced.
[0018]
In addition, in the said embodiment, as shown in FIG. 8, for example, it can respond | correspond easily also to the thing of the wooden base material 1 which has a curved surface like a rosary. Also in this case, an adhesive is applied to the concave portion 2 of the wooden base material 1 and the fitting member 11 attached to the part member P is placed in the concave portion 2 of the wooden base material 1 with the support member 15 thereof facing upward. The fitting is performed corresponding to the concave portion 2. In this case, since the support member 15 is formed of paper and the reinforcing member 14 of the fitting body 11 is formed of paper, the support member 15 can be easily curved to follow the curved surface of the wooden base material 1. The fitting bodies 11 can be fitted into the recesses 2 by making the positions of the plurality of fitting bodies 11 correspond to the positions of the plurality of recesses 2, and the fitting can be performed reliably.
In the above embodiment, paper is used as the reinforcing material 14. However, the present invention is not limited to this. For example, sheet Ta having a thickness Ta of about 0.5 to 1 mm may be used. May be used. In this case, since the reinforcing member 14 is made of wood, the reinforcing material 14 is made of the same material as the wooden base material 1 and therefore fits well.
[0019]
Also, in the embodiment above Symbol embodiment, as fitting member main body 13, but a material for the thin processed so-called "Raden" shells, not necessarily limited thereto, by selecting the appropriate materials The good thing is, of course.
Further, the pattern M is not limited to the petal pattern of the chrysanthemum flower described above, and may be any pattern. In particular, in the present invention, it becomes extremely useful in a fine pattern M in which the concave portion 2 is separated. Examples of the pattern include petals of various flowers, scattered fireworks, scattered starry sky patterns, a feeling that weeping cherry blossoms are separated from each other, many scales such as fish and dragons, landscapes with snow and rain, etc. It is possible to cope with any pattern that has been extremely complicated.
[0020]
【The invention's effect】
As described above, according to the elephants fitting manufacturing method and inlaid products Parts member product of the present invention, even fitting member body is a very thin material, since the reinforcing member is adhered, fitting member itself Can be made thicker, which makes it extremely easy to handle the fitting body, and makes it easier to fit into the recess. In the fitted state, the fitting body does not easily come off the recess. And it can be stabilized. As a result, even if the fitting body is thin, the material can be used as it is, so that a low-cost, high-quality inlaid product can be produced. In particular, when the fitting body is expensive such as a shell sheet for "Raden", it becomes extremely useful.
[0021]
When the reinforcing member is made of a material that can be laser-processed by the laser processing machine, the laser processing can be performed by the laser processing machine, so that the processing is facilitated.
At this time, if the reinforcing material is formed of paper, in addition to the ease of laser processing, when the wooden base material surface is curved, it can be bent to follow the curvature, and can be easily handled, Retention can be further ensured.
Further, when the reinforcing material is formed of wood, the laser processing is facilitated, and in addition, the fitting to the wooden base material is good, and the holding can be further ensured.
[0022]
According to the inlaid product manufacturing method and the inlaid product part member of the present invention, the support member is formed integrally with the plurality of recesses and the plurality of concave portions in mirror symmetry, so that the plurality of fitted members of the part member are formed. The position will be fixed corresponding to the position of the plurality of recesses, and when fitting the fitting body to the recess, the support member of the parts member is up, and the fitting body corresponds to the recess of the wooden base material. Just by fitting, the fitting bodies can be fitted at one time, and therefore, as compared with the conventional case where fitting bodies corresponding to a plurality of recesses are manually fitted one by one one by one. Thus, the work can be performed extremely easily, and the work efficiency can be greatly improved. For this reason, the number of products manufactured per time can be significantly increased, and the cost can be reduced. In particular, in the case of a pattern having a large number of recesses with small intervals, the work can be performed extremely easily without using a skilled worker.
Also, after the fitting is fitted, the support material is removed to complete the inlaid product, making the work extremely easy and exposing the wooden base material between adjacent recesses. Therefore, it is possible to obtain a high-quality product without the need for skilled workers.
Furthermore, even if the body of the fitting body is an extremely thin material, the reinforcing member is stuck, so that the fitting body itself can be made thicker, so that the handling of the fitting body becomes extremely easy, and It is easy to fit, and in the fitted state, the fitting body is not easily removed from the concave portion, and it is difficult to remove the fitting body, and it is possible to stabilize. As a result, even if the fitting body is thin, the material can be used as it is, so that a low-cost, high-quality inlaid product can be produced.
[0023]
Since the formation of the support material of the sheet member with a paper by washing or the like, easily removed support material can be carried out removing work very easily.
In addition, if the reinforcing material is formed of paper, in addition to the ease of laser processing, when the wooden base material surface is curved, it can be bent to follow the curve, and can be easily handled and held. Can be further ensured.
Further, when the reinforcing material is formed of wood, the laser processing is facilitated, and in addition, the fitting to the wooden base material is good, and the holding can be further ensured.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing a part member for an inlaid product according to an embodiment of the present invention in relation to a wooden substrate in the method for manufacturing an inlaid product according to the embodiment of the present invention.
2A and 2B show an inlaid product manufactured by the method for manufacturing an inlaid product according to the embodiment of the present invention, wherein FIG. 2A is a plan view and FIG. 2B is a cross-sectional view taken along line XX in FIG.
3A and 3B show a wooden base material according to an embodiment of the present invention, wherein FIG. 3A is a plan view and FIG. 3B is a cross-sectional view taken along line AA in FIG.
4A and 4B show a part member for an inlaid product according to an embodiment of the present invention, wherein FIG. 4A is a plan view, and FIG. 4B is a sectional view taken along line BB in FIG.
FIGS. 5A and 5B are diagrams showing manufacturing steps (a) and (b) of a sheet-like member for an inlay product part member according to the embodiment of the present invention.
FIG. 6 is a view showing steps (a), (b), and (c) of the method for manufacturing an inlay product according to the embodiment of the present invention.
FIG. 7 is a plan view showing a processing form of the inlaid product part member according to the embodiment of the present invention.
FIG. 8 is a cross-sectional view showing another example of manufacturing an inlaid product manufactured by the method for manufacturing an inlaid product according to the embodiment of the present invention.
FIG. 9 is a perspective view showing an example of a laser processing machine used in the method for manufacturing an inlay product according to the embodiment of the present invention.
FIG. 10 is a perspective view showing a conventional method for manufacturing an inlaid product.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Wooden base material 2 Depression M Pattern 10 Sheet member P Parts member 11 Fitting body 13 Fitting body main body 14 Reinforcement 15 Supporting material t Fitting body main body thickness Ta Reinforcement thickness Tb Supporting material thickness 20 Laser processing Machine 21 Mounting table 22 Lens unit 23 Drive mechanism

Claims (6)

木製基材に上からレーザ加工機のレーザ光を照射して所定の位置関係に配置された模様や文字等を構成する複数の凹部を掘削する一方、シート状部材にレーザ加工機のレーザ光を照射して不要部分を削除し上記複数の凹部に対応する複数の嵌合体を削成し、該各嵌合体を上記木製基材の対応する凹部に夫々嵌合して象嵌製品を製造する象嵌製品の製造方法において、
上記シート状部材を、レーザ加工機によってレーザ加工が可能かつ上記嵌合体を構成し得るシート状の嵌合体本体と、レーザ加工機によってレーザ加工が可能かつ上記嵌合体本体の裏面に貼着され該嵌合体本体とともに上記嵌合体を構成し得るシート状の補強材と、上記嵌合体本体の表面に貼着され上記嵌合体を支持するシート状の支持材とで形成し、
上記シート状部材の支持材を紙で形成し、
上記嵌合体を削成する際、レーザ加工機によるレーザ加工によって上記シート状部材の支持材を残して不要部分を削除し、上記嵌合体本体と該嵌合体本体の裏面に貼着された補強材とから構成され上記複数の凹部とは鏡映対称の複数の嵌合体を削成し、これにより、上記支持材に複数の嵌合体が付設されたパーツ部材を形成し、
次に、該パーツ部材の支持材を上にして上記木製基材の凹部に該支持材に付設された嵌合体を嵌合し、
その後、上記支持材を水洗いにより取り除くことを特徴とする象嵌製品の製造方法。
While irradiating the laser beam of the laser processing machine from above onto the wooden base material to excavate a plurality of recesses constituting patterns and characters arranged in a predetermined positional relationship, the laser light of the laser processing machine is applied to the sheet-like member. An inlaid product is produced by irradiating to remove unnecessary portions and shaving a plurality of fitting bodies corresponding to the plurality of recesses, and fitting each fitting body to a corresponding recess of the wooden base material to produce an inlay product. In the manufacturing method of
The sheet-shaped member, a sheet-shaped fitting body that can be laser-processed by a laser processing machine and can form the fitting body, and a laser processing machine that can be laser-processed and adhered to the back surface of the fitting body. A sheet-like reinforcing material that can constitute the fitting body together with the fitting body, and a sheet-like supporting material that is attached to the surface of the fitting body and supports the fitting body,
Forming a support material of the sheet-like member with paper;
When the fitting body is cut, unnecessary portions are removed by laser processing with a laser processing machine while leaving the supporting material of the sheet-like member, and the reinforcing body attached to the fitting body body and the back surface of the fitting body body And the plurality of recesses are formed with a plurality of mirror-symmetric fitting bodies, thereby forming a part member having a plurality of fitting bodies attached to the support member,
Next, with the supporting member of the part member facing upward, a fitting body attached to the supporting member is fitted into the concave portion of the wooden base material,
Thereafter, the supporting material is removed by washing with water .
上記補強材を紙で形成したことを特徴とする請求項1記載の象嵌製品の製造方法。The method for manufacturing an inlay product according to claim 1 , wherein the reinforcing material is formed of paper. 上記補強材を木で形成したことを特徴とする請求項1記載の象嵌製品の製造方法。The method for manufacturing an inlaid product according to claim 1 , wherein the reinforcing material is formed of wood. 木製基材に掘削され所定の位置関係に配置された模様や文字等を構成する複数の凹部に、シート状部材の不要部分を削除し上記複数の凹部に対応して削成される複数の嵌合体を嵌合させて製造される象嵌製品の当該複数の嵌合体を有した象嵌製品用パーツ部材において、
上記シート状部材を、レーザ加工機によってレーザ加工が可能かつ上記嵌合体を構成し得るシート状の嵌合体本体と、レーザ加工機によってレーザ加工が可能かつ上記嵌合体本体の裏面に貼着され該嵌合体本体とともに上記嵌合体を構成し得るシート状の補強材と、上記嵌合体本体の表面に貼着され上記嵌合体を支持するシート状の支持材とで形成し、
上記シート状部材の支持材を紙で形成し、
レーザ加工機によるレーザ加工によって上記シート状部材の支持材を残して不要部分を削除し、上記嵌合体本体と該嵌合体本体の裏面に貼着された補強材とから構成され上記複数の凹部とは鏡映対称の複数の嵌合体を削成し、上記支持材に複数の嵌合体を付設して構成したことを特徴とする象嵌製品用パーツ部材。
Unnecessary portions of the sheet-like member are removed from a plurality of recesses forming patterns, characters, and the like which are excavated in the wooden base material and arranged in a predetermined positional relationship, and a plurality of fittings are formed corresponding to the plurality of recesses. In the inlaid product part member having the plurality of fitted bodies of the inlaid product manufactured by fitting the united product,
The sheet-shaped member, a sheet-shaped fitting body that can be laser-processed by a laser processing machine and can form the fitting body, and a laser processing machine that can be laser-processed and adhered to the back surface of the fitting body. A sheet-like reinforcing material that can constitute the fitting body together with the fitting body, and a sheet-like supporting material that is attached to the surface of the fitting body and supports the fitting body,
Forming a support material of the sheet-like member with paper;
The laser processing by a laser processing machine removes unnecessary portions while leaving the support material of the sheet-shaped member, and is formed of the fitting body and a reinforcing material attached to the back surface of the fitting body, and the plurality of recesses. Is a part member for an inlaid product, wherein a plurality of mirror-symmetric fitting bodies are cut and a plurality of fitting bodies are attached to the support member.
上記補強材を紙で形成したことを特徴とする請求項4記載の象嵌製品用パーツ部材。5. The inlaid product part member according to claim 4 , wherein said reinforcing member is formed of paper. 上記補強材を木で形成したことを特徴とする請求項4記載の象嵌製品用パーツ部材。The part member for an inlaid product according to claim 4 , wherein the reinforcing material is formed of wood.
JP17606299A 1999-06-22 1999-06-22 Method for manufacturing inlaid product and parts for inlaid product Expired - Fee Related JP3560503B2 (en)

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