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JP3574477B2 - Cutting and dismantling method of large spherical storage tank - Google Patents
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JP3574477B2 - Cutting and dismantling method of large spherical storage tank - Google Patents

Cutting and dismantling method of large spherical storage tank Download PDF

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Publication number
JP3574477B2
JP3574477B2 JP22083294A JP22083294A JP3574477B2 JP 3574477 B2 JP3574477 B2 JP 3574477B2 JP 22083294 A JP22083294 A JP 22083294A JP 22083294 A JP22083294 A JP 22083294A JP 3574477 B2 JP3574477 B2 JP 3574477B2
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Japan
Prior art keywords
cutting
outer shell
shell member
storage tank
dismantling
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Expired - Lifetime
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JP22083294A
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Japanese (ja)
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JPH0860893A (en
Inventor
佳秀 吉野
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Besterra Co Ltd
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Besterra Co Ltd
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Priority to JP22083294A priority Critical patent/JP3574477B2/en
Priority to US08/518,890 priority patent/US5701652A/en
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Description

【0001】
【産業上の利用分野】
本発明は、大型貯槽の切断解体方法、特にガスタンクや液体を貯蔵するための大型の球形貯槽をその本体である外殻部材を切断しつつ行う解体方法の改良に関するものである。
【0002】
【従来の技術】
大量の気体や液体を貯蔵しておくための施設として、球形や円柱形を有するガスタンク等の様な大型貯槽が広く用いられている(図参照乞う)。このような大型貯槽は、金属あるいは金属とその断熱材等の複合で形成されており、経年変化を避けることができないことから、安全性を確保するため所定の年数、例えば20年毎に解体し新たな施設を構築する必要がある。大型貯槽の解体においては、まず大型貯槽の本体である所定の厚みを有する外殻部材を解体する必要がある。従来は、その外殻部材を所定大きさ毎にバーナー等を用いて切断し、その切断した部分の外表面にシャックルと呼ばれる吊下げ用ピースを複数箇所にそれぞれに取り付け、これをクレーン車等を用いて1個ずつ吊り上げて剥し、運搬するという方法が取られている(図参照乞う)。
【0003】
【発明が解決しようとする課題】
この場合、作業者は大型貯槽の上部に上ってその切断動作並びに吊下げピースの取付け動作、さらにはクレーン車による吊下げを的確に行うための長時間の高所作業を余儀なくされている(図参照乞う)。このため、大型貯槽の周囲に大掛りな足場を形成する作業も必要となっていた。また、大型貯槽の周囲に十分なスペースがない場合には、クレーン車の動作が制限されその作業は非常に困難を極めている。また、所定大きさ毎の切断、吊下げ移動動作を繰り返すことから、長時間の作業を要し、近隣の居住者への悪影響も生じる。更に、解体工費も非常に大きなものとなっている。
【0004】
本発明は、上記種々の事情に鑑みなされたものであり、その目的は切断した部位を引下げ動作するという簡単な基本動作によって迅速かつスムーズに解体を行うことができ、作業者の高所作業も減少させることのできる大型球形貯槽の切断解体方法を提供することにある。
【0007】
【課題を解決するための手段】
求項1に係る大型球形貯槽の切断解体方法は、
所定厚さの略球形状の外殻部材にて貯槽本体が形成され、その貯槽本体の内部空間に対象物を貯蔵するようにした大型球形貯槽を前記外殻部材を切断しつつ解体する方法において、
前記外殻部材の底部に所定大きさの開口を形成する開口形成工程と、前記外殻部材の天井部の中心近傍位置から所定間隔をもって広がる渦巻状ラインに沿って順次切断していく切断工程と、前記切断工程の後又はこれに並行して、前記切断した部位の前記天井部の中心側端部から順次外殻部材の内側を通して前記開口形成工程で形成した開口から外側へ引き下げつつ前記外殻部材を解体していく引下げ工程と、を有することを特徴としている。
【0008】
【作用】
請求項1に係る大型球形貯槽の解体方法によれば、
大型球形貯槽の本体である外殻部材の天井部の中心近傍位置から渦巻状ラインに沿って切断工程が行われるが、この渦巻き状に切断した部分は、その重量で下方へ撓んで下がってくる。こうして切断された天井部の中心側部分の始端部分を下方へ引っ張り動作すると(引下げ工程)、あたかも外殻部材をその天井部からリンゴの皮を剥いて行くように所定幅で引き剥がしつつ解体していくことが可能である。更に、引下げ工程では、切断した部位の前記天井部の中心側端部から順次外殻部材の内側を通して前記開口形成工程で形成した開口から外側へ引き下げ動作が行われるので、解体動作はより迅速なものとなる。
すなわち、従来のように所定大きさ毎に切断してそれぞれ個々に運び出していくという動作に比べ、高所における作業者の人員及び作業時間も極めて少なくて足り、重量を利用した引下げ動作という簡単な動作によって迅速に解体が進められる。例えば、略球形状のタンクの最下部を円形に切り取って開口を形成しその部分から切断部位を引き出していくことができる。したがって、大型貯槽の周囲に解体作業のための広いスペースがない場合でも簡単にその解体が可能である。
【実施の形態】
【0012】
以下、図面に基づいて本発明の実施例について詳細に説明する。図1は、略球形状の外殻部材10を有するガスタンク100を解体する場合の例が示されている。このようなガスタンク100の外殻部材10は、例えば9mm〜30mmの厚さの金属あるいはそれに断熱材としての樹脂を組合せて形成されており、バーナーなどによって、その切断が行われる。
【0013】
外殻部材10の底部には、予め円形の開口12が切断形成されている。そして、切断工程は、外殻部材10の天井部から始められ、そのほぼ中心近傍位置から図2に示したような渦巻状ライン11に沿った切断が行われていく。このような切断を順次進めていくと、切断部位はその重量により中心側、すな切断部の始端側から徐々に外殻部材10の内側へ撓んで落ち込んでいく。
【0014】
この状態で、「引下げ工程」として切断部の始端部14の部分を下方へ引きさげる動作を行う。この動作は、例えば始端部14の部分にワイヤー16などを掛け、そのワイヤー16を下方へ引っ張るような動作で行われる。この動作は、切断部の重量を利用して行うので、それほど大きな力を必要とせずに行うことが可能である。このようにあたかもリンゴの皮を剥くような方式で、貯槽本体である外殻部材10を螺旋状に剥していくことができ、連続性を持って解体作業を行うことが可能となる。切断工程は順次継続され、これに伴って引下げ動作も行われ外殻部材10の下側部位までその作業が行われることによって解体が終了する。
【0015】
なお、切断工程動作は、図1に示したように、作業者が外殻部材10の上方に昇って行うことも可能であることは勿論であるが、図示のようにアーム部17の先端にバーナーなどの放熱部18を設けた装置200によって自動的に行うようにすることも可能である。このような装置200によれば、作業者は高所作業をほとんど行うことなく解体が可能となる。
【0016】
また、上記渦巻き線状ライン11の間隔(切断部の幅)については、外殻部材10の大きさや厚さにより適宜調整するのが好適であり、例えば厚さが厚い程、その幅を狭くするような設定がなされる。上記のような解体作業によれば、切断した部位の重量を利用してタンクの内側へ引っ張り込む作業で行われるので、タンク100の外方、例えば近隣居住者への影響は最小のものに抑えられる。また、クレーン車で切断部を上方から引上げて運搬する作業も不要であり、タンク100の周囲に大きなスペースを必要とせずに解体を行うことが可能である。
【0019】
上記各実施例によれば、従来のように、所定大きさ毎に外殻部材10を切断し、それに吊下げピースを取り付け、さらにそれをクレーン車で引き上げるための作業等を行う必要があったがこれらの作業が全て不要となり、そのような高所における長時間の作業も解消される。そして、切断した部位の重量も引下げ作業の助けとなるので、迅速な引下げ作業が可能で解体時間の短縮化も達成される。
【0020】
なお、本発明は、上記実施例の構成に限定されるものではなく、発明の要旨の範囲内で種々の変形が可能である。例えば、引下げ工程では、切断部の始端部14の部分にワイヤー16などを掛けて下方へ引っ張る例を示したが、これに限られず挟持手段を先端に設けたアームを有する車両装置のようなもので引下げ動作を行うことも可能である。
【0021】
【発明の効果】
以上説明したように、本発明に係る大型球形貯槽の切断解体方法によれば、天井部の渦巻き状切断部の重量による撓みと、底部に設けられた開口を通した下方からの引下げ動作を主たる動作として解体が進められるので、切断部位の重量も引下げ作業に良好に作用し、解体作業時間は従来方法に比べ大幅に短縮され、高所における作業時間も大幅に短縮され作業の安全にも貢献することができる。この結果として、解体のための工賃も低減させることが可能であり、また、解体現場周辺への悪影響も減少する。
【図面の簡単な説明】
【図1】略球状の大形貯槽の解体作業例を示す説明図である。
【図2】渦巻状の切断ラインの説明図である。
図3】従来の解体作業説明図である。
[0001]
[Industrial applications]
The present invention relates to a cutting and dismantling method for a large storage tank, and more particularly to an improvement in a disassembly method for cutting a large spherical storage tank for storing a gas tank and a liquid while cutting an outer shell member as a main body thereof.
[0002]
[Prior art]
As a facility for storing a large amount of gas or liquid, a large storage tank such as a gas tank having a spherical or cylindrical shape is widely used (see FIG. 3 ). Such a large storage tank is formed of a metal or a composite of a metal and a heat insulating material thereof. Since aging cannot be avoided, the tank is dismantled every predetermined number of years, for example, every 20 years to ensure safety. New facilities need to be built. In dismantling a large storage tank, it is necessary to first disassemble an outer shell member having a predetermined thickness, which is the main body of the large storage tank. Conventionally, the outer shell member is cut using a burner or the like for each predetermined size, and hanging pieces called shackles are attached to the outer surface of the cut portion at a plurality of locations, respectively, and this is used for a crane truck or the like. One method is to lift them one by one, peel them off, and transport them (see FIG. 3 ).
[0003]
[Problems to be solved by the invention]
In this case, the worker is forced to climb to the upper part of the large storage tank to perform a cutting operation and a mounting operation of the suspension piece, and also to perform a long-time high-place operation for accurately performing the suspension by the crane truck ( See Figure 3 ). For this reason, an operation for forming a large-scale scaffold around the large storage tank is also required. Further, when there is not enough space around the large storage tank, the operation of the crane truck is restricted, and the operation is extremely difficult. In addition, since the cutting and hanging movements are repeated for each predetermined size, a long time is required, and adverse effects are exerted on neighboring residents. In addition, dismantling costs are very high.
[0004]
The present invention has been made in view of the various circumstances described above, and its purpose is to perform quick and smooth dismantling by a simple basic operation of lowering a cut part, and also work at a high place of an operator. An object of the present invention is to provide a method for cutting and dismantling a large spherical storage tank which can be reduced.
[0007]
[Means for Solving the Problems]
Cutting disassembling method of a large spherical tank according to Motomeko 1,
A storage tank body is formed by a substantially spherical outer shell member having a predetermined thickness, and a method for dismantling a large spherical storage tank in which an object is stored in an internal space of the storage tank body while cutting the outer shell member. ,
An opening forming step of forming an opening of a predetermined size at the bottom of the outer shell member, and a cutting step of sequentially cutting along a spiral line extending at a predetermined interval from a position near the center of the ceiling of the outer shell member. After or in parallel with the cutting step, the outer shell is pulled down from the opening formed in the opening forming step to the outside through the inner side of the outer shell member sequentially from the center end of the ceiling portion of the cut portion. It is characterized in that chromatic and reductions step to continue to dismantle the member.
[0008]
[Action]
According to the method for dismantling a large spherical storage tank according to claim 1,
A cutting process is performed along a spiral line from a position near the center of the ceiling of the outer shell member, which is the main body of the large spherical storage tank, and the spirally cut portion is bent downward by its weight and descends. . Thus when the starting end portion of the central portion of the severed ceiling operates pulling downward (pull down step), as if peeling while dismantled Tokoro constant width as the outer shell member from the ceiling portion going peeled apple peel It is possible to continue. Further, in the lowering step, the lowering operation is performed from the center side end of the cut portion to the outside through the opening formed in the opening forming step sequentially through the inside of the outer shell member, so that the disassembling operation is more rapid. It will be.
That is, as compared with the conventional operation of cutting each predetermined size and individually carrying them out, the number of workers and work time at high places is extremely small, and a simple lowering operation using weight is required. The disassembly proceeds quickly by the operation. For example, the lowermost portion of the substantially spherical tank can be cut out in a circular shape to form an opening, and a cut portion can be drawn out from the opening. Therefore, even if there is no large space for dismantling work around the large storage tank, the dismantling can be easily performed.
Embodiment
[0012]
Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. FIG. 1 shows an example in which a gas tank 100 having a substantially spherical outer shell member 10 is disassembled. The outer shell member 10 of such a gas tank 100 is formed by combining a metal having a thickness of, for example, 9 mm to 30 mm or a resin as a heat insulating material, and is cut by a burner or the like.
[0013]
At the bottom of the outer shell member 10, a circular opening 12 is cut and formed in advance. Then, the cutting process is started from the ceiling of the outer shell member 10, and the cutting along the spiral line 11 as shown in FIG. When such cutting is sequentially performed, the cut portion is gradually bent toward the inside of the outer shell member 10 from the center side, the starting end side of the cut portion, and falls due to its weight.
[0014]
In this state, an operation of pulling the starting end portion 14 of the cutting portion downward is performed as a “pulling down process”. This operation is performed, for example, by hanging the wire 16 or the like on the start end portion 14 and pulling the wire 16 downward. Since this operation is performed using the weight of the cutting portion, it can be performed without requiring a large force. In this manner, the outer shell member 10 serving as the storage tank main body can be spirally peeled off in a manner as if peeling an apple skin, so that the dismantling operation can be performed with continuity. The cutting process is sequentially continued, and a pulling-down operation is also performed in accordance therewith, and the work is performed up to the lower portion of the outer shell member 10, whereby the dismantling is completed.
[0015]
In addition, as shown in FIG. 1, the cutting step operation can be performed by an operator ascending above the outer shell member 10, as shown in FIG. 1. It is also possible to automatically perform the operation by the device 200 provided with the heat radiating unit 18 such as a burner. According to such an apparatus 200, the worker can perform disassembly with almost no work at height.
[0016]
Further, it is preferable to appropriately adjust the interval (width of the cut portion) of the spiral-shaped line 11 according to the size and thickness of the outer shell member 10. For example, as the thickness increases, the width decreases. Such settings are made. According to the disassembly work as described above, since the work is performed by pulling the inside of the tank using the weight of the cut portion, the influence on the outside of the tank 100, for example, the neighborhood resident is minimized. Can be In addition, there is no need to lift and transport the cut portion from above with a crane truck, and dismantling can be performed without requiring a large space around the tank 100.
[0019]
According to each of the above-described embodiments, it is necessary to cut the outer shell member 10 for each predetermined size, attach a hanging piece to the outer shell member 10 and perform a work of lifting the hanging piece with a crane truck as in the related art. However, all these operations become unnecessary, and long-time operations in such high places are also eliminated. Since the weight of the cut portion also helps the lowering operation, the lowering operation can be performed quickly and the dismantling time can be reduced.
[0020]
Note that the present invention is not limited to the configuration of the above embodiment, and various modifications can be made within the scope of the invention. For example, in the pull down process, an example of pulling down over the wires, etc. 16 in the portion of the starting end 14 of the cutting unit, such as a vehicle device having an arm provided at the tip of the clamping means is not limited thereto It is also possible to perform a pulling-down operation with an object.
[0021]
【The invention's effect】
As described above, according to the method for cutting and dismantling a large spherical storage tank according to the present invention, the bending operation due to the weight of the spiral cut portion of the ceiling and the lowering operation from below through the opening provided at the bottom are mainly performed. Since the dismantling is advanced as an operation, the weight of the cutting part also works well for lowering work, the dismantling work time is significantly reduced compared to the conventional method, the work time at high places is also significantly reduced, and work safety is also contributed can do. As a result, labor costs for dismantling can be reduced, and adverse effects on the demolition site are reduced.
[Brief description of the drawings]
FIG. 1 is an explanatory view showing an example of dismantling work of a large storage tank having a substantially spherical shape.
FIG. 2 is an explanatory view of a spiral cutting line.
FIG. 3 is an explanatory view of a conventional disassembly operation.

Claims (1)

所定厚さの略球形状の外殻部材にて貯槽本体が形成され、その貯槽本体の内部空間に対象物を貯蔵するようにした大型球形貯槽を前記外殻部材を切断しつつ解体する方法において、
前記外殻部材の底部に所定大きさの開口を形成する開口形成工程と、
前記外殻部材の天井部の中心近傍位置から所定間隔をもって広がる渦巻状ラインに沿って順次連続して切断していく切断工程と、
前記切断工程の後又はこれに並行して、前記切断した部位の前記天井部の中心側端部から順次外殻部材の内側を通して前記開口形成工程で形成した開口から外側へ引き下げつつ前記外殻部材を解体していく引下げ工程と、
を有することを特徴とする特徴とする大型球形貯槽の切断解体方法。
A storage tank body is formed by a substantially spherical outer shell member having a predetermined thickness, and a method for dismantling a large spherical storage tank in which an object is stored in an internal space of the storage tank body while cutting the outer shell member. ,
An opening forming step of forming an opening of a predetermined size at the bottom of the outer shell member;
A cutting step of sequentially and continuously cutting along a spiral line extending at a predetermined interval from a position near the center of the ceiling of the outer shell member,
After or in parallel with the cutting step, the outer shell member is pulled down from the opening formed in the opening forming step to the outside through the inner side of the outer shell member sequentially from the center side end of the ceiling portion of the cut portion. A lowering process to dismantle
Cutting disassembling method of a large spherical tank, wherein, characterized by have a.
JP22083294A 1994-08-24 1994-08-24 Cutting and dismantling method of large spherical storage tank Expired - Lifetime JP3574477B2 (en)

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JP22083294A JP3574477B2 (en) 1994-08-24 1994-08-24 Cutting and dismantling method of large spherical storage tank
US08/518,890 US5701652A (en) 1994-08-24 1995-08-24 Dismount method of large-sized tank by cutting the same and jack mechanism employed therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP22083294A JP3574477B2 (en) 1994-08-24 1994-08-24 Cutting and dismantling method of large spherical storage tank

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JP3574477B2 true JP3574477B2 (en) 2004-10-06

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JP5429616B2 (en) * 2009-06-17 2014-02-26 株式会社石井鐵工所 Floating roof dismantling construction method for floating roof storage tank
JP6178131B2 (en) * 2013-06-20 2017-08-09 ベステラ株式会社 Dismantling method of large storage tank
JP7294952B2 (en) * 2019-08-28 2023-06-20 東京瓦斯株式会社 How to dismantle the tank

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