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JP3586621B2 - Cardboard box - Google Patents
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JP3586621B2 - Cardboard box - Google Patents

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Publication number
JP3586621B2
JP3586621B2 JP2000159888A JP2000159888A JP3586621B2 JP 3586621 B2 JP3586621 B2 JP 3586621B2 JP 2000159888 A JP2000159888 A JP 2000159888A JP 2000159888 A JP2000159888 A JP 2000159888A JP 3586621 B2 JP3586621 B2 JP 3586621B2
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JP
Japan
Prior art keywords
plate
end plate
inner end
hole
wall
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
JP2000159888A
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Japanese (ja)
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JP2001341723A (en
Inventor
淳生 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Rengo Co Ltd
Original Assignee
Rengo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rengo Co Ltd filed Critical Rengo Co Ltd
Priority to JP2000159888A priority Critical patent/JP3586621B2/en
Publication of JP2001341723A publication Critical patent/JP2001341723A/en
Application granted granted Critical
Publication of JP3586621B2 publication Critical patent/JP3586621B2/en
Anticipated expiration legal-status Critical
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Description

【0001】
【発明の属する技術分野】
この発明は、折り曲げにより形状を保持する段ボール箱に関するものである。
【0002】
【従来の技術】
従来より、農産物等を運搬するため、図7に示すようなブランクを図8に示すような形状に組み立てた段ボール箱が使用されている。
【0003】
この段ボール箱は、底壁50の周囲に各一対の側壁51及び端壁52を備え、側壁51は底壁50の側縁に順次繋がる外側板53、額縁板54及び内側板55から形成され、端壁52は底壁50の端縁に順次繋がる外端板56、額縁板57及び内端板58から形成されている。
【0004】
そして、外側板53及び内側板55の端縁から折込片59、60が延出され、これらを外端板56と内端板58の間に挟み込むことにより、側壁51及び端壁52の起立状態が維持されている。
【0005】
端壁52においては、外端板56及び内端板58にそれぞれ貫穴61、62が穿設され、これらを折込片59、60に穿設した貫穴63と一致させて、端壁52を貫通する取手穴64が形成されている。
【0006】
また、この段ボール箱では、側壁51、51を結ぶ方向に段ボール材の段目が向いており、取手穴64において、貫穴61乃至63の上縁及び下縁はほぼ揃っている。
【0007】
【発明が解決しようとする課題】
しかしながら、上記のような段ボール箱では、ブランク状態において、側壁51及び端壁52をなす部材が底壁50から十字状に拡がっているため、複数の段ボール箱のブランクを並べて材料から取ると、各箱のブランクの4隅に材料が利用されない部分が生じ、材料を効率的に使用できないという問題がある。
【0008】
また、組み立てに際し、幅が狭く段目に平行した額縁板57などは、罫線に沿って正確かつ素早く折り曲げることが難しいという問題もある。
【0009】
そのほか、内端板58を内側にはね上げて解体する際、取手穴64をなす貫穴61乃至63の上縁及び下縁が揃っていると、内端板58に指を掛けるところがなく、作業性が悪いという問題もある。
【0010】
そこで、この発明は、材料を効率よく使用でき、組み立てや解体が容易な段ボール箱を提供することを課題とする。
【0011】
【課題を解決するための手段】
上記課題を解決するため、この発明は、底壁の周囲に各一対の側壁及び端壁を備え、側壁を底壁に順次繋がる外側板、額縁板及び内側板から形成し、また端壁を底壁に順次繋がる外端板、額縁板及び内端板から形成し、外側板から延出した折込片を外端板と内端板の間に挟み込んで側壁及び端壁の起立状態を維持する段ボール箱において、段ボール材の段目を45°傾斜させ、内側板及び内端板の先端角部を斜めに切断し、外端板、内端板及び折込片にそれぞれ穿設した貫穴を一致させて、端壁を貫通する取手穴を形成し、折込片の貫穴の上縁及び下縁のうち少なくとも一方を、内端板の貫穴よりも大きく切り込んで、これらの貫穴に段差を形成し、内側板及び内端板の先端に設けた係合突起を固定用の係合穴に挿入したのである。
【0012】
このように構成すると、ブランクの面積が小さくなるだけでなく、ブランクが方形に近い形状となるので、複数の段ボール箱のブランクを斜辺が隣り合うように並べて効率的に材料を使用できる。
【0013】
また、側壁及び端壁の罫線がいずれも段目に角度をもって交わるので、その罫線に沿って正確に素早く折り曲げて組み立てることができる。
【0014】
さらに、外端板、内端板及び折込片にそれぞれ穿設した貫穴を一致させ、端壁を貫通する取手穴を形成する場合、折込片の貫穴の上縁及び下縁のうち少なくとも一方を、内端板の貫穴よりも大きく切り込み、内端板と折込片の貫穴に段差を形成したので、その段差に指を掛けて内端板をはね上げることにより、容易に解体できる。
【0015】
【発明の実施の形態】
この発明の第1実施形態を図1乃至図4に基づいて説明する。
【0016】
この段ボール箱のブランクでは、図1に示すように、材料の段ボールシートが段目を45°傾斜させた状態で使用され、底壁1の一方の対向する2辺には外側板2、額縁板3及び内側板4が、他方の対向する2辺には外端板5、額縁板6及び内端板7がそれぞれ順次連設されている。外側板2及び内側板4の両側縁には折込片8、9がそれぞれ連設され、内側板4、内端板7及び折込片8、9の先端角部は斜めに切断されている。
【0017】
また、内側板4及び内端板7の先端には係合突起10が設けられ、底壁1には外側板2と外端板5との稜線に沿って4個の係合穴11が形成されている。外端板5及び内端板7には貫穴12、13が、各折込片8には貫穴14がそれぞれ穿設され、貫穴14は貫穴12、13よりも大きく切り込まれている。
【0018】
このようなブランクを組み立てるには、まず、図2に示すように、底壁1から外側板2を起立させ、額縁板3を内側水平方向へ、内側板4を下方へ順次折り曲げ、係合突起10を係合穴11に挿入して側壁15を形成する。
【0019】
その後、折込片9を内側へ折り曲げ、2枚の折込片8、8を内側へ折り曲げて重ね合わせ、底壁1から外端板5を起立させ、図3に示すように、額縁板6を内側水平方向へ、内端板7を下方へ順次折り曲げ、係合突起10を係合穴11に挿入して端壁16を形成する。
【0020】
このように組み立てると、側壁15及び端壁16が互いに係合して起立状態で保持され、貫穴12乃至14が一致して端壁16を貫通する取手穴17が形成される。また、箱の上部には、必要に応じて蓋18を被せる。
【0021】
上記のような段ボール箱では、ブランクの面積が小さくなるだけでなく、ブランクが方形に近い形状となるため、複数個の箱のブランクを斜辺が隣り合うように並べて、効率よく材料を使用できる。
【0022】
また、額縁板3、6のいずれにおいても、両側の罫線が段目に角度をもって交わるので、組立過程において、額縁板3、6を罫線に沿って正確に素早く折り曲げることができる。
【0023】
そのほか、解体に際しては、内端板7の斜辺に指を掛けて内端板7をはね上げると、容易に解体でき、また、取手穴17において、図4に示すように、貫穴14の下縁が貫穴13よりも大きく切り込まれ、貫穴13、14に段差が形成されているので、その段差に指を掛けて内端板7をはね上げても、容易に解体できる。
【0024】
ここで、貫穴13、14の段差は8mm以上あれば指を掛けやすく、また、貫穴12の下縁も貫穴13より少し大きく切り込んでおくと、取手穴17に指を入れやすくなる。
【0025】
また、貫穴14の上縁を貫穴13よりも大きく切り込んで、その段差に指を掛けるようにしても、容易に解体できる。この場合、取手穴17への指入れ性を向上させるには、貫穴12の上縁を切り込むようにする。
【0026】
次に、この発明の第2実施形態を、図5及び図6に基づいて、上記第1実施形態との相違点を中心に説明する。
【0027】
この段ボール箱では、図5に示すように、上記第1実施形態のものよりも内側板4、内端板7及び折込片8、9の先端角部が大きく切り落とされており、図6に示すように、内端板7の先端部が底壁1に届かないので、内端板7の両側に係合突起10が設けられ、内側板4の両端部に折込片9との稜線に沿って係合穴11が形成されている。
【0028】
このように構成すると、材料の使用量をさらに抑制でき、内端板7の下縁に指を掛けて解体することもできるようになる。
【0029】
【発明の効果】
以上のように、この発明では、底壁に順次繋がる外側板、額縁板及び内側板から側壁を形成すると共に、底壁に順次繋がる外端板、額縁板及び内端板から端壁を形成し、外側板から延出した折込片を外端板と内端板の間に挟み込んで形状を保持する段ボール箱において、段ボール材の段目を45°傾け、内側板及び内端板の先端角部を斜めに切断したので、ブランクの面積が小さくなるだけでなく、ブランクが方形に近い形状となり、複数の段ボール箱のブランクを斜辺が隣り合うように並べて効率的に材料を使用できる。
【0030】
また、側壁及び端壁の罫線がいずれも段目に角度をもって交わるため、その罫線に沿って正確に素早く折り曲げて組み立てることができる。
【0031】
さらに、取手穴において、折込片の貫穴の上縁及び下縁のうち少なくとも一方を内端板の貫穴よりも大きく切り込んで、内端板と折込片の貫穴に段差を形成したので、その段差に指を掛けて内端板をはね上げ、容易に解体できる。
【図面の簡単な説明】
【図1】第1実施形態のブランクを示す図
【図2】同上の組立過程を示す斜視図
【図3】同上の組立状態を示す斜視図
【図4】同上の端部断面図
【図5】第2実施形態のブランクを示す図
【図6】同上の組立過程を示す斜視図
【図7】従来例のブランクを示す図
【図8】同上の組立状態を示す斜視図
【符号の説明】
1 底壁
2 外側板
3 額縁板
4 内側板
5 外端板
6 額縁板
7 内端板
8、9 折込片
10 係合突起
11 係合穴
12乃至14 貫穴
15 側壁
16 端壁
17 取手穴
[0001]
TECHNICAL FIELD OF THE INVENTION
The present invention relates to a cardboard box that retains its shape by bending.
[0002]
[Prior art]
BACKGROUND ART Conventionally, in order to transport agricultural products and the like, a cardboard box in which a blank as shown in FIG. 7 is assembled into a shape as shown in FIG. 8 has been used.
[0003]
The cardboard box includes a pair of side walls 51 and an end wall 52 around a bottom wall 50, and the side wall 51 is formed of an outer plate 53, a frame plate 54, and an inner plate 55 that are sequentially connected to side edges of the bottom wall 50, The end wall 52 is formed of an outer end plate 56, a frame plate 57, and an inner end plate 58 that are sequentially connected to the edge of the bottom wall 50.
[0004]
The folded pieces 59 and 60 extend from the edges of the outer plate 53 and the inner plate 55, and are sandwiched between the outer end plate 56 and the inner end plate 58, so that the side wall 51 and the end wall 52 stand up. Is maintained.
[0005]
In the end wall 52, through holes 61 and 62 are formed in the outer end plate 56 and the inner end plate 58, respectively, and these are aligned with the through holes 63 formed in the folding pieces 59 and 60, so that the end wall 52 is formed. A penetrating handle hole 64 is formed.
[0006]
In this corrugated cardboard box, the corrugation of the corrugated cardboard is oriented in the direction connecting the side walls 51, 51, and the upper and lower edges of the through holes 61 to 63 are almost aligned in the handle hole 64.
[0007]
[Problems to be solved by the invention]
However, in the cardboard box as described above, in the blank state, the members forming the side walls 51 and the end walls 52 extend in a cross shape from the bottom wall 50. There is a problem that the material is not used at the four corners of the box blank and the material cannot be used efficiently.
[0008]
Further, in assembling, there is also a problem that it is difficult to bend the frame plate 57 or the like having a small width and parallel to the steps accurately and quickly along the ruled line.
[0009]
In addition, when the inner end plate 58 is flipped up and disassembled, if the upper edge and the lower edge of the through holes 61 to 63 forming the handle holes 64 are aligned, there is no place to put a finger on the inner end plate 58, and workability is improved. There is also a problem that is bad.
[0010]
Therefore, an object of the present invention is to provide a cardboard box that can use materials efficiently and is easy to assemble and disassemble.
[0011]
[Means for Solving the Problems]
In order to solve the above problems, the present invention provides a pair of side walls and an end wall around a bottom wall, the side walls are formed of an outer plate, a frame plate, and an inner plate that are sequentially connected to the bottom wall, and the end wall has a bottom surface. In a cardboard box formed of an outer end plate, a frame plate and an inner end plate sequentially connected to a wall, and a folded piece extending from the outer plate is sandwiched between the outer end plate and the inner end plate to maintain the upright state of the side wall and the end wall. By inclining the corrugation of the corrugated cardboard by 45 °, diagonally cutting the tip corners of the inner plate and the inner end plate, and matching the through-holes drilled in the outer end plate, the inner end plate and the folding piece, Forming a handle hole penetrating the end wall, cutting at least one of the upper edge and the lower edge of the through hole of the folding piece larger than the through hole of the inner end plate, forming a step in these through holes, The engagement projections provided at the tips of the inner plate and the inner end plate were inserted into the engagement holes for fixing .
[0012]
With this configuration, not only the area of the blank is reduced, but also the blank has a shape close to a square, so that the blanks of a plurality of cardboard boxes can be used efficiently by arranging the blanks so that the oblique sides are adjacent to each other.
[0013]
In addition, since the ruled lines of the side wall and the end wall both intersect at an angle at the step, it is possible to accurately and quickly bend and assemble along the ruled lines.
[0014]
Further, when the through holes formed in the outer end plate, the inner end plate, and the insertion piece are matched with each other to form a handle hole penetrating the end wall, at least one of the upper edge and the lower edge of the through hole of the insertion piece. Is cut larger than the through hole of the inner end plate, and a step is formed between the inner end plate and the through hole of the folding piece, so that it can be easily disassembled by hanging a finger on the step and flipping up the inner end plate. .
[0015]
BEST MODE FOR CARRYING OUT THE INVENTION
A first embodiment of the present invention will be described with reference to FIGS.
[0016]
In this blank of the cardboard box, as shown in FIG. 1, a cardboard sheet of material is used in a state where the step is inclined by 45 °, and an outer plate 2 and a frame plate are provided on two opposite sides of the bottom wall 1. An outer end plate 5, a frame plate 6, and an inner end plate 7 are sequentially provided on the other two opposite sides of the inner plate 3 and the inner plate 4, respectively. Folded pieces 8 and 9 are respectively connected to both side edges of the outer plate 2 and the inner plate 4, and the tip corners of the inner plate 4, the inner end plate 7 and the folded pieces 8 and 9 are cut obliquely.
[0017]
Engagement projections 10 are provided at the tips of the inner plate 4 and the inner end plate 7, and four engagement holes 11 are formed on the bottom wall 1 along the ridge line between the outer plate 2 and the outer end plate 5. Have been. Through holes 12 and 13 are formed in the outer end plate 5 and the inner end plate 7, and a through hole 14 is formed in each of the folding pieces 8, and the through hole 14 is cut more than the through holes 12 and 13. .
[0018]
In order to assemble such a blank, first, as shown in FIG. 2, the outer plate 2 is erected from the bottom wall 1, the frame plate 3 is bent in the horizontal direction inside, and the inner plate 4 is sequentially bent downward, and the engagement protrusion is formed. 10 is inserted into the engaging hole 11 to form the side wall 15.
[0019]
Thereafter, the folding piece 9 is bent inward, the two folding pieces 8 and 8 are bent inward and overlapped, and the outer end plate 5 is erected from the bottom wall 1, and as shown in FIG. The inner end plate 7 is sequentially bent downward in the horizontal direction, and the engagement protrusion 10 is inserted into the engagement hole 11 to form the end wall 16.
[0020]
When assembled in this manner, the side wall 15 and the end wall 16 are engaged with each other and held upright, and the through holes 12 to 14 are aligned to form a handle hole 17 that passes through the end wall 16. A lid 18 is placed on the upper part of the box as needed.
[0021]
In the above-mentioned corrugated cardboard box, not only the area of the blank is reduced, but also the blank has a shape close to a square. Therefore, the blanks of a plurality of boxes can be arranged side by side so that the material can be used efficiently.
[0022]
Further, since the ruled lines on both sides of the frame plates 3 and 6 cross each other at an angle at the step, the frame plates 3 and 6 can be bent accurately and quickly along the ruled lines in the assembling process.
[0023]
In addition, at the time of disassembly, it is possible to easily disassemble by putting a finger on the oblique side of the inner end plate 7 and flipping up the inner end plate 7, and in the handle hole 17, as shown in FIG. Since the lower edge is cut more than the through-hole 13 and the step is formed in the through-holes 13 and 14, even if the inner end plate 7 is flipped up with a finger on the step, it can be easily disassembled.
[0024]
Here, if the step between the through holes 13 and 14 is 8 mm or more, it is easy to put a finger, and if the lower edge of the through hole 12 is cut slightly larger than the through hole 13, it becomes easy to insert a finger into the handle hole 17.
[0025]
Alternatively, the upper edge of the through hole 14 may be cut larger than the through hole 13 and a finger may be put on the step to easily disassemble. In this case, the upper edge of the through-hole 12 is cut in order to improve the finger insertion into the handle hole 17.
[0026]
Next, a second embodiment of the present invention will be described with reference to FIGS. 5 and 6, focusing on differences from the first embodiment.
[0027]
In this corrugated cardboard box, as shown in FIG. 5, the inner corners of the inner plate 4, the inner end plate 7, and the folding pieces 8, 9 are more greatly cut off than those of the first embodiment, as shown in FIG. As described above, since the front end of the inner end plate 7 does not reach the bottom wall 1, the engagement projections 10 are provided on both sides of the inner end plate 7, and both ends of the inner plate 4 are along the ridge line with the folding pieces 9. An engagement hole 11 is formed.
[0028]
With this configuration, the amount of material used can be further reduced, and the inner end plate 7 can be disassembled by placing a finger on the lower edge thereof.
[0029]
【The invention's effect】
As described above, in the present invention, the side wall is formed from the outer plate, the frame plate and the inner plate sequentially connected to the bottom wall, and the end wall is formed from the outer end plate, the frame plate and the inner end plate sequentially connected to the bottom wall. In a corrugated cardboard box in which a folded piece extending from an outer plate is sandwiched between an outer end plate and an inner end plate to maintain a shape, a step of the corrugated cardboard material is inclined by 45 °, and the tip corners of the inner plate and the inner end plate are inclined. As a result, not only the area of the blank is reduced, but also the blank has a shape close to a square, and the blanks of a plurality of cardboard boxes can be arranged side by side so that the material can be used efficiently.
[0030]
In addition, since the ruled lines of the side wall and the end wall both intersect at an angle at the step, it is possible to accurately and quickly bend and assemble along the ruled lines.
[0031]
Furthermore, in the handle hole, at least one of the upper edge and the lower edge of the through hole of the insertion piece was cut larger than the through hole of the inner end plate, so that a step was formed between the inner end plate and the insertion hole. The inner end plate is flipped up by putting a finger on the step and can be easily dismantled.
[Brief description of the drawings]
1 is a view showing a blank according to a first embodiment; FIG. 2 is a perspective view showing an assembling process of the same; FIG. 3 is a perspective view showing an assembled state of the same; FIG. FIG. 6 is a view showing a blank of the second embodiment. FIG. 6 is a perspective view showing an assembling process of the same. FIG. 7 is a view showing a blank of a conventional example. FIG. 8 is a perspective view showing an assembled state of the same.
DESCRIPTION OF SYMBOLS 1 Bottom wall 2 Outer plate 3 Frame plate 4 Inner plate 5 Outer end plate 6 Frame plate 7 Inner end plate 8, 9 Folding piece
10 Engagement projection
11 Engagement holes 12 to 14 Through hole 15 Side wall 16 End wall 17 Handle hole

Claims (1)

底壁1の周囲に各一対の側壁15及び端壁16を備え、側壁15を底壁1に順次繋がる外側板2、額縁板3及び内側板4から形成し、また端壁16を底壁1に順次繋がる外端板5、額縁板6及び内端板7から形成し、外側板2から延出した折込片8を外端板5と内端板7の間に挟み込んで側壁15及び端壁16の起立状態を維持する段ボール箱において、段ボール材の段目を45°傾斜させ、内側板4及び内端板7の先端角部を斜めに切断し、外端板5、内端板7及び折込片8にそれぞれ穿設した貫穴12乃至14を一致させて、端壁16を貫通する取手穴17を形成し、折込片8の貫穴14の上縁及び下縁のうち少なくとも一方を、内端板7の貫穴13よりも大きく切り込んで、これらの貫穴13,14に段差を形成し、内側板4及び内端板7の先端に設けた係合突起10を固定用の係合穴11に挿入したことを特徴とする段ボール箱。A pair of side walls 15 and an end wall 16 are provided around the bottom wall 1, and the side walls 15 are formed of an outer plate 2, a frame plate 3 and an inner plate 4 that are sequentially connected to the bottom wall 1, and the end wall 16 is formed of the bottom wall 1. , A folding piece 8 formed from an outer end plate 5, a frame plate 6 and an inner end plate 7, and extending from the outer plate 2, is sandwiched between the outer end plate 5 and the inner end plate 7 to form side walls 15 and end walls. In the corrugated cardboard box maintaining the standing state of No.16, the step of the corrugated cardboard material is inclined by 45 °, the tip corners of the inner plate 4 and the inner end plate 7 are cut obliquely, and the outer end plate 5, the inner end plate 7 and The through-holes 12 to 14 formed in the insertion piece 8 are aligned with each other to form a handle hole 17 penetrating the end wall 16, and at least one of the upper edge and the lower edge of the through-hole 14 of the insertion piece 8 is The inner end plate 7 is cut to be larger than the through-hole 13 to form a step in the through-holes 13 and 14, and the inner plate 4 and the inner end are formed. Cardboard box, characterized in that inserted the engagement projections 10 provided on 7 the tip of the engaging hole 11 for fixing.
JP2000159888A 2000-05-30 2000-05-30 Cardboard box Expired - Lifetime JP3586621B2 (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4851021B2 (en) * 2001-05-09 2012-01-11 株式会社TanaーX Diagonal wavy line structure box
JP2006176152A (en) * 2004-12-22 2006-07-06 Toppan Printing Co Ltd Tray-shaped cardboard assembly box
JP2021031072A (en) * 2019-08-19 2021-03-01 サンプロト株式会社 Box body

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