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JP3588767B2 - Chip scattering prevention plate - Google Patents
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JP3588767B2 - Chip scattering prevention plate - Google Patents

Chip scattering prevention plate Download PDF

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Publication number
JP3588767B2
JP3588767B2 JP10688198A JP10688198A JP3588767B2 JP 3588767 B2 JP3588767 B2 JP 3588767B2 JP 10688198 A JP10688198 A JP 10688198A JP 10688198 A JP10688198 A JP 10688198A JP 3588767 B2 JP3588767 B2 JP 3588767B2
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JP
Japan
Prior art keywords
plate
magnet
chips
magnetic material
scattering prevention
Prior art date
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Expired - Fee Related
Application number
JP10688198A
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Japanese (ja)
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JPH11262861A (en
Inventor
好高 青山
省司 青山
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Individual
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Individual
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Priority to JP10688198A priority Critical patent/JP3588767B2/en
Publication of JPH11262861A publication Critical patent/JPH11262861A/en
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Publication of JP3588767B2 publication Critical patent/JP3588767B2/en
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Expired - Fee Related legal-status Critical Current

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  • Grinding-Machine Dressing And Accessory Apparatuses (AREA)

Description

【0001】
【発明が属する技術分野】
この発明は、切粉飛散防止板に関するもので、ドリルで鉄板に孔明けをするような場合に飛散する切粉の処理を行う分野のものである。
【0002】
【従来の技術とその問題点】
電気配線基板や変圧器などが収容された鋼板製の電気制御ボックスにドリルで孔明けを行うようなときには、ドリルから出る切粉が前記の電気機器の方へ飛散するので、狭い箇所に侵入した切粉を除去するのが非常に困難で、切粉が取り切れないときには、ショートをしたりして電気的な正常な機能に支障を来すことになる。
【0003】
【問題を解決するための手段とその作用】
本発明は、以上に述べた問題点を解決するために提供されたもので、請求項1は、磁石を埋め込んだ非磁性材料製の板材を孔が明けられる磁性材料製の部材に起立させるようにした形式のものにおいて、板材の端部に他の板材に対する結合手段が設置され、この結合手段は、板材の一方の端部に細長い磁石を埋め込んで非磁性材料製のカバー板を接着や溶接で取り付け、板材の他方の端部には磁性材料製の断面半円形の吸着体が溶接されて構成されていることを特徴とするもので、この板材をドリルの近くあるいはその周辺に起立させることによって、切粉が板材に吸着される。複数の板材を連結させて四角い囲い板のような形態やコ字型の囲い板の形態にして切粉の飛散を防止している。上述のような囲い板の形態にするときに、一方の板材が他方の板材に吸着して囲い板の形態が得られる。
【0004】
【発明の実施の形態】
本発明の実施の形態を、まず図1から図3にしたがって説明する。符号1は孔が明けられる磁性材料製の部材であり、ここでは厚さ3mmの鋼板で、前述のような鋼板製の電気制御ボックスが代表的な例である。板材2は厚さ6mm、縦40mm、横70mmであり、磁石が埋め込まれている。磁石は、切粉を吸着させることと、板材2を部材1に吸着させることの二つの機能を果たしている。したがって、円形の磁石3が板材2の中央部に設置され、細長い棒状の磁石4が板材2の下端に沿って設置されている。両磁石3、4は図3のように板材2に埋め込まれカバー板5で覆われている。板材2は、切粉や部材1に対する磁石の吸引力をより強く作用させるために非磁性材料で作るのがよく、ここではステンレス鋼を使用しているが、銅合金や合成樹脂を使ってもよい。
【0005】
板材2を部材1に対して垂直に起立させ、図1のように四角い囲い板の状態にし、矢線6の方向からドリルを挿入して部材1に孔が明けられる。このときに発生する切粉は、板材2の内面、とくに磁石3の近傍に吸着されて外部に飛散することが防止される。なお、図1のような場合、板材の囲いは部材の表面側と裏面側の両方に配置するのが完全な飛散防止にとって好都合である。
【0006】
図1のように部材1が上下方向に立っているときには、板材2を上方が開放したコ字型にしてドリルの先端部を目視しながら作業をすることができる。これは切粉が下の方へ落下するのでコ字型にすることが可能となるのである。さらに、磁石3を2個並べてたり、長方形の大きなものを1個にしたりして、吸着範囲を広く設定することも可能である。また、磁石3と4の二つに分離されているが、これを大きな磁石1個にして、板材2に切粉を吸着させる機能と部材1に板材2を吸着させる機能との両機能を1個で果たさせることも可能である。
【0007】
図1のように板材2を四角く起立させた場合には、一つの板材と隣の板材とが容易に離れたりずれたりしないようになっていることが重要である。そのために板材の端部に他の板材に対する結合手段8が設置してある。図4から図7はこの結合手段8の実施実例を示しているもので、板材2の一端にパイプ材9を溶接すると共に板材2の他端に軸部材10が設置されている。軸部材10は板材2の端部から少し離れた箇所に配置されているので、そのために支持片11を板材2の端部に溶接し、それに軸部材10が固定されている。図6に示したように一つの板材2の軸部材10を隣の板材2のパイプ材9内に挿入することによって、両板ざい2、2が結合される。図6では両板材2、2が直角に交わっているが、これが鋭角、すなわち図1の囲い状態を菱形にしたり三角形の囲い形態にするときには、板材2の角部12が隣同志干渉して結合がうまく行かないので、この角部12を丸くしたり面取りをしたりしておくのが良好である。
【0008】
図7は部材1に段部13があるような場合であり、このときには軸部材10がパイプ材9内に深く進入して、隣り合う板材2、2が段部13に合致した寸法だけずれた状態になって、板材2、2が部材1にぴったりと密着して起立するのである。このような段違いに対応するために、結合手段8は図4のように短いパイプ材9を上下方向の中央部に設置し、他方、軸部材10は上部に小さな支持片11を配置して挿入長さを大きく取っているのである。
【0009】
図8は、5枚の板材2を用いて5角形の囲い形態に結合させた場合を示しているもので、図示のように板材2の長さを長・短何種類も準備しておくのが、孔明け加工の状況に対応しやすくするために好都合である。
【0010】
図9および図10は結合手段8の変形例である。一方の板材2の端部に細長い磁石14を埋め込んで非磁性材料製のカバー板15を接着や溶接で取り付け、他方の板材2の端部には磁性材料製のたとえば鉄製の吸着体16が溶接され、この吸着体16は断面が半円形であり、円弧面があることによって図10のように任意の角度を選ぶことができる。前述の図4からも理解できるが、板材2には一端に磁石14が他端に吸着体16が設置されているのである。
【0011】
図11は、板材2に蓋板17を設置したもので、何等かの原因で切粉が図1の矢線6とは逆方向に飛散する恐れがあるときに備えたものである。ここでは蓋板17が開閉式になっているので、両端に固定したブラケット18、18に軸19を支持させてある。
【0012】
【効果】
本発明によれば、磁石を埋め込んだ板材を孔が明けられる磁性材料製の部材に起立させるものであるから、ドリルからの切粉が板材の内面に吸着されて、周囲に飛散することが防止される。磁石は切粉の吸着と板材の部材への吸着との二つの機能を果たしているので、切粉吸着と板材起立とが磁石だけで達成でき、構造的に簡単になり種々な箇所での使い勝手が良好になる。何枚かの防止板を適宜組み合わせてコ字型、三角形、四角形あるいは五角形のように穴明けの箇所の状態に適した囲み形態が簡単に得られる。そして、防止板の寸法を何種類か準備しておくことによって、より一層柔軟性のある使い方が実現する。
板材の端部に他の板材に対する結合手段を設けたので、ドリルの接触など何等かの外力が板材に作用しても、囲い状態は容易に狂ったりすることがない。そして、この結合手段としてパイプ材と軸部材との組み合わせの形式を採用することによって、単に軸をパイプ内に挿入するだけであるから、取扱いが非常に簡単であり、しかも構造的にも簡素化できる。さらに、この結合手段が板材の端部に設置した磁石であることによって、前述のパイプ材や軸部材よりもさらに防止板の形状が簡素化され、取扱い上有利になる。
板材に蓋板を設置することによって、切粉がドリルの進入方向とは逆向きに外部へ飛散するおそれがあっても、完全に食い止めることができる。
請求範囲の構成に対応した効果ではないが、図4から明らかなように軸部材を長く設定し、それよりも大幅に短いパイプ材を板材端部の中央部に設置することにより、図7のような段違いの部材にもうまく適合させて板材の囲い形態を形成することができる。さらに、図10に示したように丸みのある吸着体を板材の端部に固定したものであるから、板材の交差角度を任意に求めて囲い形態を最適化することが容易になしうる。
【図面の簡単な説明】
【図1】板材を組み付けた状態を示す立体図である。
【図2】板材の正面図である。
【図3】図2の(3)−(3)断面図である。
【図4】結合手段を備えた板材の正面図である。
【図5】結合手段を備えた板材の平面図である。
【図6】結合手段で組み付けられた状態を示す部分的な平面図である。
【図7】板材を段違いで組み立てた状態を示す正面図である。
【図8】板材を五角形に組み立てた状態を示す平面図である。
【図9】他の結合手段を示す正面図である。
【図10】図9の(10)−(10)断面図である。
【図11】蓋板を設置した場合の立体図である。
【符号の説明】
3、4 磁石
2 板材
1 部材
8 結合手段
9 パイプ材
10 軸部材
14 磁石
17 蓋板
[0001]
TECHNICAL FIELD OF THE INVENTION
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a chip scattering prevention plate, and is in the field of treating chips flying when drilling holes in an iron plate.
[0002]
[Conventional technology and its problems]
When drilling holes in an electric control box made of a steel plate in which an electric wiring board, a transformer, and the like are housed, when chips drilled from the drill are scattered toward the electric device, they entered a narrow place. It is very difficult to remove the chips, and if the chips cannot be removed, short-circuiting or other problems will affect normal electrical functions.
[0003]
[Means to solve the problem and its operation]
The present invention has been provided to solve the above-described problems, and a first aspect of the present invention is to raise a nonmagnetic material plate in which a magnet is embedded on a magnetic material member to be perforated. In the above-mentioned type, a joining means to another sheet material is provided at an end of the sheet material, and the joining means is such that an elongated magnet is embedded in one end of the sheet material and a cover plate made of a non-magnetic material is bonded or welded. It is characterized in that the other end of the plate is welded with a magnetic material semicircular adsorbent made of magnetic material , and this plate is raised near or around the drill As a result, chips are adsorbed to the plate material. A plurality of plate members are connected to form a square enclosure or a U-shaped enclosure to prevent scattering of chips. In the above-described configuration of the surrounding plate, one of the plate materials is adsorbed to the other plate material to obtain the configuration of the surrounding plate.
[0004]
BEST MODE FOR CARRYING OUT THE INVENTION
First, an embodiment of the present invention will be described with reference to FIGS. Reference numeral 1 denotes a member made of a magnetic material that is perforated. Here, a steel plate having a thickness of 3 mm is used, and the above-described electric control box made of a steel plate is a typical example. The plate 2 is 6 mm thick, 40 mm long and 70 mm wide, and has a magnet embedded therein. The magnet has two functions of adsorbing chips and adsorbing the plate material 2 to the member 1. Therefore, the circular magnet 3 is provided at the center of the plate 2, and the elongated rod-shaped magnet 4 is provided along the lower end of the plate 2. The two magnets 3 and 4 are embedded in the plate 2 and covered with a cover plate 5 as shown in FIG. The plate member 2 is preferably made of a non-magnetic material in order to make the attractive force of the magnet to the cutting chips and the member 1 more strongly act. Here, stainless steel is used, but copper alloy or synthetic resin may be used. Good.
[0005]
The plate 2 is erected vertically with respect to the member 1 so as to form a rectangular enclosure as shown in FIG. 1, and a hole is formed in the member 1 by inserting a drill from the direction of arrow 6. The chips generated at this time are prevented from being adsorbed on the inner surface of the plate material 2, especially near the magnet 3, and scattered to the outside. In the case shown in FIG. 1, it is convenient to arrange the plate material on both the front side and the rear side of the member for complete prevention of scattering.
[0006]
When the member 1 is standing up and down as shown in FIG. 1, the work can be performed while making the plate member 2 open in the shape of a U-shape and visually observing the tip of the drill. This makes it possible for the chips to fall into a U-shape because the chips fall downward. Furthermore, it is also possible to set two magnets 3 side by side or to make one large rectangle one to widen the attraction range. The magnets 3 and 4 are separated into two magnets. The large magnet is used as one magnet, and both the function of adsorbing the chips on the plate 2 and the function of adsorbing the plate 2 on the member 1 are 1 It is also possible to fulfill it individually.
[0007]
When the plate 2 is raised in a square shape as shown in FIG. 1, it is important that one plate and an adjacent plate are not easily separated or shifted. For this purpose, a connecting means 8 for another plate is provided at the end of the plate. FIGS. 4 to 7 show an embodiment of the connecting means 8, in which a pipe member 9 is welded to one end of the plate member 2 and a shaft member 10 is installed at the other end of the plate member 2. FIG. Since the shaft member 10 is disposed at a position slightly away from the end of the plate 2, the support piece 11 is welded to the end of the plate 2 for that purpose, and the shaft member 10 is fixed to the end. By inserting the shaft member 10 of one plate member 2 into the pipe member 9 of the adjacent plate member 2 as shown in FIG. In FIG. 6, the two plate members 2 and 2 intersect at a right angle. However, when this is an acute angle, that is, when the enclosing state in FIG. Does not work well, it is good to round or chamfer this corner 12.
[0008]
FIG. 7 shows a case where the member 1 has a step portion 13. At this time, the shaft member 10 has penetrated deeply into the pipe member 9, and the adjacent plate members 2 and 2 have shifted by a dimension matching the step portion 13. In this state, the plate members 2 and 2 are stuck to the member 1 and stand upright. In order to cope with such a step, the coupling means 8 installs a short pipe member 9 at the center in the vertical direction as shown in FIG. 4, while the shaft member 10 has a small support piece 11 arranged at the top and inserted. The length is large.
[0009]
FIG. 8 shows a case where five plate members 2 are combined in a pentagonal enclosure using five plate members 2. As shown in FIG. However, it is convenient to make it easier to cope with the situation of drilling.
[0010]
9 and 10 show a modification of the connecting means 8. FIG. An elongated magnet 14 is embedded in one end of the plate 2 and a cover plate 15 made of a non-magnetic material is attached thereto by bonding or welding, and an adsorbent 16 made of a magnetic material, for example, iron, is welded to the end of the other plate 2. The adsorbent 16 has a semicircular cross section, and an arbitrary angle can be selected as shown in FIG. As can be understood from FIG. 4 described above, the plate member 2 has the magnet 14 at one end and the adsorbent 16 at the other end.
[0011]
FIG. 11 shows a case in which a cover plate 17 is provided on the plate material 2 in case chips may be scattered in a direction opposite to the arrow 6 in FIG. 1 for some reason. In this case, since the cover plate 17 is openable and closable, the shaft 19 is supported by brackets 18 fixed at both ends.
[0012]
【effect】
According to the present invention, since the plate material in which the magnets are embedded is made to stand on the member made of a magnetic material capable of being perforated, chips from a drill are prevented from being adsorbed on the inner surface of the plate material and scattered around. Is done. Since the magnet has two functions of adsorbing chips and adsorbing the plate material to the members, the adsorbing of the chips and the erecting of the plate material can be achieved only by the magnet, which is structurally simple and easy to use in various places. Become good. By properly combining several prevention plates, an enclosing form suitable for the state of the perforated portion, such as a U-shape, a triangle, a square or a pentagon, can be easily obtained. Further, by preparing several types of dimensions of the prevention plate, a more flexible usage is realized.
Since the connecting means for the other plate material is provided at the end of the plate material, even if any external force such as contact of a drill acts on the plate material, the enclosing state is not easily disturbed. By adopting a combination of a pipe member and a shaft member as the connecting means, the shaft is simply inserted into the pipe, so that the handling is very simple and the structure is also simplified. it can. Further, since the coupling means is a magnet provided at the end of the plate material, the shape of the prevention plate is further simplified as compared with the aforementioned pipe material and shaft member, which is advantageous in handling.
By providing the cover plate on the plate material, even if the chips may be scattered to the outside in a direction opposite to the direction in which the drill enters, it can be completely stopped.
Although it is not an effect corresponding to the configuration of the claims, it is apparent from FIG. 4 that the shaft member is set long and a pipe material much shorter than that is installed at the center of the plate material end portion, as is apparent from FIG. Such a stepped member can be well adapted to form the surrounding shape of the plate material. Further, since the rounded adsorbent is fixed to the end of the plate as shown in FIG. 10, it is easy to optimize the enclosing form by arbitrarily determining the intersection angle of the plate.
[Brief description of the drawings]
FIG. 1 is a three-dimensional view showing a state where a plate material is assembled.
FIG. 2 is a front view of a plate member.
FIG. 3 is a sectional view taken along line (3)-(3) of FIG. 2;
FIG. 4 is a front view of a plate member provided with coupling means.
FIG. 5 is a plan view of a plate member provided with coupling means.
FIG. 6 is a partial plan view showing a state of being assembled by the coupling means.
FIG. 7 is a front view showing a state in which the plate members are assembled at different levels.
FIG. 8 is a plan view showing a state where plate members are assembled in a pentagonal shape.
FIG. 9 is a front view showing another connecting means.
FIG. 10 is a sectional view taken along line (10)-(10) of FIG. 9;
FIG. 11 is a three-dimensional view when a cover plate is installed.
[Explanation of symbols]
3, 4 Magnet 2 Plate member 1 Member 8 Coupling means 9 Pipe member 10 Shaft member 14 Magnet 17 Cover plate

Claims (1)

磁石を埋め込んだ非磁性材料製の板材を孔が明けられる磁性材料製の部材に起立させるようにした形式のものにおいて、板材の端部に他の板材に対する結合手段が設置され、この結合手段は、板材の一方の端部に細長い磁石を埋め込んで非磁性材料製のカバー板を接着や溶接で取り付け、板材の他方の端部には磁性材料製の断面半円形の吸着体が溶接されて構成されていることを特徴とする切粉飛散防止板。In a type in which a plate made of a non-magnetic material in which a magnet is embedded is erected on a member made of a magnetic material to be perforated, coupling means for another plate is provided at an end of the plate, and this coupling means is provided. An elongated magnet is embedded in one end of the plate, a nonmagnetic material cover plate is attached by bonding or welding, and a magnetic material semicircular adsorber made of magnetic material is welded to the other end of the plate. A chip scattering prevention plate characterized by being made .
JP10688198A 1998-03-14 1998-03-14 Chip scattering prevention plate Expired - Fee Related JP3588767B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10688198A JP3588767B2 (en) 1998-03-14 1998-03-14 Chip scattering prevention plate

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10688198A JP3588767B2 (en) 1998-03-14 1998-03-14 Chip scattering prevention plate

Publications (2)

Publication Number Publication Date
JPH11262861A JPH11262861A (en) 1999-09-28
JP3588767B2 true JP3588767B2 (en) 2004-11-17

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JP7117958B2 (en) * 2018-09-27 2022-08-15 東洋アルミエコープロダクツ株式会社 Panel connectors and panel connectors

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