JP3618480B2 - ABS resin composition with excellent antistatic properties - Google Patents
ABS resin composition with excellent antistatic properties Download PDFInfo
- Publication number
- JP3618480B2 JP3618480B2 JP21207896A JP21207896A JP3618480B2 JP 3618480 B2 JP3618480 B2 JP 3618480B2 JP 21207896 A JP21207896 A JP 21207896A JP 21207896 A JP21207896 A JP 21207896A JP 3618480 B2 JP3618480 B2 JP 3618480B2
- Authority
- JP
- Japan
- Prior art keywords
- weight
- parts
- abs resin
- compound
- vinyl compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 229920000122 acrylonitrile butadiene styrene Polymers 0.000 title claims description 45
- 239000011342 resin composition Substances 0.000 title claims description 20
- -1 Aromatic vinyl compound Chemical class 0.000 claims description 64
- 229920002554 vinyl polymer Polymers 0.000 claims description 29
- 229920000578 graft copolymer Polymers 0.000 claims description 22
- 229920001577 copolymer Polymers 0.000 claims description 21
- 239000000203 mixture Substances 0.000 claims description 16
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 claims description 12
- 150000001732 carboxylic acid derivatives Chemical class 0.000 claims description 12
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 claims description 11
- 125000000217 alkyl group Chemical group 0.000 claims description 10
- 239000000178 monomer Substances 0.000 claims description 10
- 229920001515 polyalkylene glycol Polymers 0.000 claims description 8
- 239000011734 sodium Substances 0.000 claims description 8
- 229920001971 elastomer Polymers 0.000 claims description 7
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical class OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 claims description 7
- 239000005060 rubber Substances 0.000 claims description 7
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 6
- UEZVMMHDMIWARA-UHFFFAOYSA-N Metaphosphoric acid Chemical class OP(=O)=O UEZVMMHDMIWARA-UHFFFAOYSA-N 0.000 claims description 6
- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 claims description 6
- XPPKVPWEQAFLFU-UHFFFAOYSA-N diphosphoric acid Chemical class OP(O)(=O)OP(O)(O)=O XPPKVPWEQAFLFU-UHFFFAOYSA-N 0.000 claims description 6
- 125000004432 carbon atom Chemical group C* 0.000 claims description 5
- 229920002857 polybutadiene Polymers 0.000 claims description 5
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 4
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 4
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 claims description 4
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 claims description 4
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 4
- 230000009477 glass transition Effects 0.000 claims description 4
- 229920000642 polymer Polymers 0.000 claims description 4
- 239000011591 potassium Substances 0.000 claims description 4
- 229910052700 potassium Inorganic materials 0.000 claims description 4
- 229910052708 sodium Inorganic materials 0.000 claims description 4
- HIDBROSJWZYGSZ-UHFFFAOYSA-N 1-phenylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1=CC=CC=C1 HIDBROSJWZYGSZ-UHFFFAOYSA-N 0.000 claims description 3
- 229920002164 Polyalkylene glycol copolymer Polymers 0.000 claims description 3
- 239000005062 Polybutadiene Substances 0.000 claims description 3
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- 150000001335 aliphatic alkanes Chemical class 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 claims 3
- MOMKYJPSVWEWPM-UHFFFAOYSA-N 4-(chloromethyl)-2-(4-methylphenyl)-1,3-thiazole Chemical compound C1=CC(C)=CC=C1C1=NC(CCl)=CS1 MOMKYJPSVWEWPM-UHFFFAOYSA-N 0.000 claims 1
- 150000004996 alkyl benzenes Chemical class 0.000 claims 1
- OQZCJRJRGMMSGK-UHFFFAOYSA-M potassium metaphosphate Chemical compound [K+].[O-]P(=O)=O OQZCJRJRGMMSGK-UHFFFAOYSA-M 0.000 claims 1
- 229940099402 potassium metaphosphate Drugs 0.000 claims 1
- 229940098424 potassium pyrophosphate Drugs 0.000 claims 1
- FQENQNTWSFEDLI-UHFFFAOYSA-J sodium diphosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O FQENQNTWSFEDLI-UHFFFAOYSA-J 0.000 claims 1
- 235000019983 sodium metaphosphate Nutrition 0.000 claims 1
- 229940048086 sodium pyrophosphate Drugs 0.000 claims 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 claims 1
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 claims 1
- 235000019818 tetrasodium diphosphate Nutrition 0.000 claims 1
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims 1
- 229920005989 resin Polymers 0.000 description 9
- 239000011347 resin Substances 0.000 description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 8
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 7
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 239000002216 antistatic agent Substances 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 238000006116 polymerization reaction Methods 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- 235000014113 dietary fatty acids Nutrition 0.000 description 3
- 239000000194 fatty acid Substances 0.000 description 3
- 229930195729 fatty acid Natural products 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000008188 pellet Substances 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 230000003068 static effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 125000000542 sulfonic acid group Chemical group 0.000 description 3
- 238000003786 synthesis reaction Methods 0.000 description 3
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 2
- 239000003109 Disodium ethylene diamine tetraacetate Substances 0.000 description 2
- ZGTMUACCHSMWAC-UHFFFAOYSA-L EDTA disodium salt (anhydrous) Chemical compound [Na+].[Na+].OC(=O)CN(CC([O-])=O)CCN(CC(O)=O)CC([O-])=O ZGTMUACCHSMWAC-UHFFFAOYSA-L 0.000 description 2
- 229920002943 EPDM rubber Polymers 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- 241001460678 Napo <wasp> Species 0.000 description 2
- 229920000459 Nitrile rubber Polymers 0.000 description 2
- 239000006096 absorbing agent Substances 0.000 description 2
- XECAHXYUAAWDEL-UHFFFAOYSA-N acrylonitrile butadiene styrene Chemical compound C=CC=C.C=CC#N.C=CC1=CC=CC=C1 XECAHXYUAAWDEL-UHFFFAOYSA-N 0.000 description 2
- 239000004676 acrylonitrile butadiene styrene Substances 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 235000019301 disodium ethylene diamine tetraacetate Nutrition 0.000 description 2
- GVGUFUZHNYFZLC-UHFFFAOYSA-N dodecyl benzenesulfonate;sodium Chemical compound [Na].CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 GVGUFUZHNYFZLC-UHFFFAOYSA-N 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 239000011790 ferrous sulphate Substances 0.000 description 2
- 235000003891 ferrous sulphate Nutrition 0.000 description 2
- 239000003063 flame retardant Substances 0.000 description 2
- BAUYGSIQEAFULO-UHFFFAOYSA-L iron(2+) sulfate (anhydrous) Chemical compound [Fe+2].[O-]S([O-])(=O)=O BAUYGSIQEAFULO-UHFFFAOYSA-L 0.000 description 2
- 229910000359 iron(II) sulfate Inorganic materials 0.000 description 2
- 239000004816 latex Substances 0.000 description 2
- 229920000126 latex Polymers 0.000 description 2
- 239000011777 magnesium Substances 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000011812 mixed powder Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 239000002530 phenolic antioxidant Substances 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 2
- 229940080264 sodium dodecylbenzenesulfonate Drugs 0.000 description 2
- DAJSVUQLFFJUSX-UHFFFAOYSA-M sodium;dodecane-1-sulfonate Chemical compound [Na+].CCCCCCCCCCCCS([O-])(=O)=O DAJSVUQLFFJUSX-UHFFFAOYSA-M 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 description 2
- NBIYKOUEZOEMMC-UHFFFAOYSA-N 1-(2-methylpropyl)pyrrole-2,5-dione Chemical compound CC(C)CN1C(=O)C=CC1=O NBIYKOUEZOEMMC-UHFFFAOYSA-N 0.000 description 1
- JNPCNDJVEUEFBO-UHFFFAOYSA-N 1-butylpyrrole-2,5-dione Chemical compound CCCCN1C(=O)C=CC1=O JNPCNDJVEUEFBO-UHFFFAOYSA-N 0.000 description 1
- BQTPKSBXMONSJI-UHFFFAOYSA-N 1-cyclohexylpyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C1CCCCC1 BQTPKSBXMONSJI-UHFFFAOYSA-N 0.000 description 1
- NQDOCLXQTQYUDH-UHFFFAOYSA-N 1-propan-2-ylpyrrole-2,5-dione Chemical compound CC(C)N1C(=O)C=CC1=O NQDOCLXQTQYUDH-UHFFFAOYSA-N 0.000 description 1
- DABFKTHTXOELJF-UHFFFAOYSA-N 1-propylpyrrole-2,5-dione Chemical compound CCCN1C(=O)C=CC1=O DABFKTHTXOELJF-UHFFFAOYSA-N 0.000 description 1
- YEKDUBMGZZTUDY-UHFFFAOYSA-N 1-tert-butylpyrrole-2,5-dione Chemical compound CC(C)(C)N1C(=O)C=CC1=O YEKDUBMGZZTUDY-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- YAJYJWXEWKRTPO-UHFFFAOYSA-N 2,3,3,4,4,5-hexamethylhexane-2-thiol Chemical compound CC(C)C(C)(C)C(C)(C)C(C)(C)S YAJYJWXEWKRTPO-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- IYMZEPRSPLASMS-UHFFFAOYSA-N 3-phenylpyrrole-2,5-dione Chemical compound O=C1NC(=O)C(C=2C=CC=CC=2)=C1 IYMZEPRSPLASMS-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- UXVMQQNJUSDDNG-UHFFFAOYSA-L Calcium chloride Chemical compound [Cl-].[Cl-].[Ca+2] UXVMQQNJUSDDNG-UHFFFAOYSA-L 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- GHAZCVNUKKZTLG-UHFFFAOYSA-N N-ethyl-succinimide Natural products CCN1C(=O)CCC1=O GHAZCVNUKKZTLG-UHFFFAOYSA-N 0.000 description 1
- HDFGOPSGAURCEO-UHFFFAOYSA-N N-ethylmaleimide Chemical compound CCN1C(=O)C=CC1=O HDFGOPSGAURCEO-UHFFFAOYSA-N 0.000 description 1
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000008064 anhydrides Chemical group 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 238000012662 bulk polymerization Methods 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000004917 carbon fiber Substances 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- WRKRMDNAUJERQT-UHFFFAOYSA-N cumene hydroxyperoxide Chemical compound OOOO.CC(C)C1=CC=CC=C1 WRKRMDNAUJERQT-UHFFFAOYSA-N 0.000 description 1
- 229920003244 diene elastomer Polymers 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- PFBWBEXCUGKYKO-UHFFFAOYSA-N ethene;n-octadecyloctadecan-1-amine Chemical compound C=C.CCCCCCCCCCCCCCCCCCNCCCCCCCCCCCCCCCCCC PFBWBEXCUGKYKO-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- VXNZUUAINFGPBY-UHFFFAOYSA-N ethyl ethylene Natural products CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 239000012760 heat stabilizer Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FPYJFEHAWHCUMM-UHFFFAOYSA-N maleic anhydride Chemical compound O=C1OC(=O)C=C1 FPYJFEHAWHCUMM-UHFFFAOYSA-N 0.000 description 1
- 230000007257 malfunction Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- SEEYREPSKCQBBF-UHFFFAOYSA-N n-methylmaleimide Chemical compound CN1C(=O)C=CC1=O SEEYREPSKCQBBF-UHFFFAOYSA-N 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920001485 poly(butyl acrylate) polymer Polymers 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920005990 polystyrene resin Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- JWHOQZUREKYPBY-UHFFFAOYSA-N rubonic acid Natural products CC1(C)CCC2(CCC3(C)C(=CCC4C5(C)CCC(=O)C(C)(C)C5CC(=O)C34C)C2C1)C(=O)O JWHOQZUREKYPBY-UHFFFAOYSA-N 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
Description
【0001】
【発明の属する技術分野】
本発明は、優れた帯電防止能を有し、かつ成形品剥離性及び機械的性質、成形加工性が良好なABS樹脂組成物に関するものである。
本発明のABS樹脂組成物は、電気、電子分野の部品及びOA機器、家電分野のハウジング、自動車分野における内装材等の成形材料として好適である。
【0002】
【従来の技術】
ABS樹脂(アクリロニトリル−ブタジエン−スチレン系樹脂)は、耐熱性、耐衝撃性、成形性に優れ、機械、電気、電子部品等に広く使用されている。しかし、ABS樹脂は、電気絶縁性が高いため、摩擦等により発生した静電気が問題となる場合がある。
例えば、成形加工後に塵芥が付着して、塗装時に塗装ムラが出来るという問題、ハウジング等に使用された場合、埃が付着して汚れやすくなるという問題、また電子部品分野では、静電気の発生により電子部品が誤動作を起こしたりするという問題がある。
【0003】
この様な静電気の発生を防止するために、樹脂成形品の表面に帯電防止剤を塗布したり、帯電防止剤を樹脂加工時に添加したり、帯電防止能をもつ樹脂をブレンドする方法がとられている。しかしながら、帯電防止剤を塗布したり、樹脂に添加する方法は、表面の洗浄、摩擦等により、容易に帯電防止性が失われたり、樹脂の機械的特性が損なわれるという問題があり、そこで最近では、帯電防止能をもつ樹脂をブレンドする方法が注目されている。
帯電防止能をもつ樹脂をブレンドする方法は、例えば、特開平3−2252には、ポリアルキレングリコールの如き、ポリエーテル成分を有するポリマーをブレンドする方法が開示されている。しかしながら、この方法は、ポリスチレン系樹脂では有効であるが、ABS樹脂では十分な帯電防止性の効果を発揮しない。ABS樹脂で帯電防止性が得られない原因として、ポリアルキレングリコールがABS樹脂中ではミクロ分散していることになるものと考えられる。ポリアルキレングリコールがミクロ分散ではなく筋状に分散していると帯電防止性がえられるが、この反面、ABSとの相溶性が悪くなり、このため耐衝撃性が得られず、また成形品剥離を起すという問題を含んでいる。
【0004】
【発明が解決しようとする課題】
本発明は上記の如き問題を解決し、成形品剥離を起こさず、充分な帯電防止性を有するABS樹脂組成物を提供するものである。
【0005】
【課題を解決するための手段】
本発明者らは上記課題を解決するべく鋭意検討した結果、ABS樹脂中のグラフト共重合体のグラフト枝だけにカルボン酸を有するビニル化合物を用い、更にアルカンスルフォン酸塩及びアルキルベンゼンスルフォン酸塩よりなる群から選ばれる少なくとも1種と、亜燐酸誘導体、メタ燐酸誘導体及びピロ燐酸誘導体よりなる群から選ばれる少なくとも1種とを添加することにより、成形品の剥離を起こすことなく、高い帯電防止性能を持ち、更に機械的特性に優れたABS樹脂組成物が得られる事を見い出した。
【0006】
即ち、本発明のABS樹脂組成物は、下記を内容とするものである。
(A)芳香族ビニル化合物50〜90重量%、不飽和ニトリル化合物10〜40重量%、アルキル(メタ)アクリレート化合物0〜40重量%、N−置換マレイミド化合物0〜40重量%、及び他の共重合可能なカルボン酸を有しないビニル化合物0〜20重量%からなる共重合体20〜95重量部と、
(B)ガラス転移点Tg≦0℃のゴム30〜95重量%に、下記式群(I)で示される芳香族ビニル化合物(a)、アルキル(メタ)アクリレート化合物(b)、不飽和ニトリル化合物(c)、カルボン酸を有するビニル化合物(d)、及び他の共重合体可能なビニル化合物(e)からなる組成の単量体混合物70〜5重量%をグラフトしてなるグラフト共重合体80〜5重量部とからなるABS樹脂(R)100重量部に対し、
(C)ポリアルキレングリコール及びポリアルキレングリコール系共重合体よりなる群から選ばれる少なくとも1種6〜30重量部、
(D)アルカンスルフォン酸塩及びアルキルベンゼンスルフォン酸塩よりなる群から選ばれる少なくとも1種0.1〜5重量部、及び
(E)亜燐酸誘導体、メタ燐酸誘導体及びピロ燐酸誘導体よりなる群から選ばれる少なくとも1種0.1〜5重量部
からなる帯電防止性に優れるABS樹脂組成物。
式群(I)
15≦(a)≦85、15≦(b)+(c)≦85、
0.1≦(d)≦60、
(e)=100−(a)−(b)−(c)−(d)、
及び0≦(c)≦40、0≦(e)≦20
但し、式中(a)、(b)、(c)、(d)及び(e)は、それぞれ、芳香族ビニル化合物(a)、アルキル(メタ)アクリレート化合物(b)、不飽和ニトリル化合物(c)、カルボン酸を有するビニル化合物(d)、及びこれらと共重合可能な他のビニル化合物(e)の、単量体混合物中の重量比率(%)を示す。
【0007】
本発明におけるABS樹脂(R)は、芳香族ビニル化合物50〜90重量%、好ましくは65〜85重量%、不飽和ニトリル化合物10〜40重量%、好ましくは15〜35重量%、アルキル(メタ)アクリレート化合物0〜40重量%、好ましくは0〜30重量%、N−置換マレイミド化合物0〜40重量%、好ましくは0〜30重量%、及び他の共重合可能なビニル化合物0〜20重量%、好ましくは0%からなる共重合体(A)20〜95重量部、好ましくは30〜85重量部と、ガラス転移点Tg≦0℃のゴム30〜95重量%、好ましくは40〜90重量%、更に好ましくは60〜80重量%に、上記式群(I)で示される芳香族ビニル化合物(a)、アルキル(メタ)アクリレート化合物(b)、不飽和ニトリル化合物(c)、カルボン酸を有するビニル化合物(d)及び他の共重合可能なビニル化合物(e)からなる組成の単量体混合物70〜5重量%、好ましくは60〜10重量%、更に好ましくは40〜20重量%をグラフトしてなるグラフト共重合体(B)80〜5重量部、好ましくは70〜15重量部とからなる組成物である。
ABS樹脂(R)が上記の範囲にあることが、帯電防止性、耐成形品剥離性、耐熱性、耐衝撃性、加工性の点から好ましい。
【0008】
共重合体(A)、グラフト共重合体(B)における芳香族ビニル化合物としてはスチレン、α−メチルスチレン、メチルスチレン、P−メチルスチレン、クロルスチレン等が挙げられ、不飽和ニトリル化合物としては、アクリロニトリル、メタアクリロニトリル等が挙げられ、アルキル(メタ)アクリレートとしては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、ブチル(メタ)アクリレート、グリシジル(メタ)アクリレート、2−ヒドロキシエチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート等が挙げられ、これらは単独又は2種以上組み合わせて用いられる。
他の共重合可能なビニル化合物として、酢酸ビニル、プロピオン酸ビニル、メチルビニルエーテル、エチルビニルエーテル、エチレン、イソブテン等のカルボン酸を有しないものが挙げられる。尚、グラフト共重合体(B)の他の共重合可能なビニル化合物として、更に下記のN−置換マレイミド化合物が挙げられる。これらは単独又は2種以上組み合わせて用いられる。
【0009】
共重合体(A)のN−置換マレイミド化合物としては、N−フェニルマレイミド、N−メチルマレイミド、N−エチルマレイミド、N−プロピルマレイミド、N−イソプロピルマレイミド、N−ブチルマレイミド、N−イソブチルマレイミド、N−ターシャリーブチルマレイミド、N−シクロヘキシルマレイミド等が挙げられ、これらは単独又は2種以上組み合わせて用いられる。
【0010】
共重合体(A)は、メチルエチルケトン可溶部の還元粘度がジメチルフォルムアミド溶液中、30℃で好ましくは0.20〜1.20dl/g、より好ましくは0.35〜1.00dl/gの範囲の共重合体である。還元粘度が、0.20dl/g未満では衝撃強度が低下し、また1.20dl/gを越えると加工性が低下する傾向にある。
【0011】
グラフト共重合体(B)のカルボン酸を有するビニル化合物(d)としては、アクリル酸、メタクリル酸、イタコン酸、マレイン酸、フタル酸等のカルボン酸を有するビニル系単量体等が挙げられる。また、無水マレイン酸等の反応性の高い無水カルボキシル基を有するビニル系単量体も含まれる。これらは単独又は2種以上組み合わせて用いられる。
【0012】
グラフト共重合体(B)におけるゴム重合体としては、例えば、ポリブタジエンゴム、スチレン−ブタジエン共重合体ゴム(SBR)、アクリロニトリル−ブタジエンゴム(NBR)等のジエン系ゴム、ポリアクリル酸ブチル等のアクリル系ゴム、及びエチレン−プロピレン−ジエン三元共重合体ゴム(EPDM)等のポリオレフィン系ゴムが例示され、これらは単独又は2種以上組み合わせて用いられる。
【0013】
本発明におけるABS樹脂(R)は、特に、(A)スチレン及び/又はα−メチルスチレン50〜90重量%、アクリロニトリル10〜40重量%、メチルメタクリレート0〜40重量%、N−フェニルマレイミド0〜40重量%からなる共重合体20〜95重量部と、(B)ブタジエン系ゴム30〜95重量%に、スチレン及び/又はα−メチルスチレン(a)、メチルメタクリレート(b)、アクリロニトリル(c)、メタクリル酸及び/又はアクリル酸(d)、及び他の共重合可能なビニル化合物(e)からなる組成の単量体混合物70〜5重量%をグラフトしてなるグラフト共重合体80〜5重量部とからなるものが好ましい。
【0014】
本発明のABS樹脂組成物は、特にグラフト共重合体(B)中のグラフトしていないカルボン酸を有するビニル化合物の共重合体が、グラフト共重合体中50重量%以下、好ましくは30重量%以下、更に好ましくは20重量%以下であることが、帯電防止性の点から好ましい。
【0015】
本発明の成分(C)であるポリアルキレングリコール、ポリアルキレングリコール系共重合体としては、ポリエチレングリコール、ポリプロピレングリコール、ポリテトラメチレングリコール、エチレンオキサイド−プロピレンオキサイド共重合体、エチレンオキサイド−エピクロルヒドリン共重合体等が挙げられ、これらは単独又は2種以上組み合わせて用いられる。特に分子量1万〜200万のポリエチレングリコールが好ましい。分子量が上記範囲外では衝撃強度が低下したり、成形性が低下する傾向がある。
【0016】
成分(C)は、ABS樹脂(R)100重量部に対し、6〜30重量部、好ましくは、7〜25重量部からなる組成である。6重量部未満では、帯電防止効果が充分に発現せず、30重量部以上を越えると、衝撃強度が著しく低下する。
【0017】
本発明の成分(D)であるアルカンスルフォン酸塩、アルキルベンゼンスルフォン酸塩のアルカンまたはアルキルは、炭素数に特に制限はないが、炭素数6〜29が好ましく、より好ましくは8〜18である。また、1分子当たりのスルフォン酸基の数も特に制限はないが、スルフォン酸基は1〜3が好ましい。炭素数、スルフォン酸基の数が上記範囲外では衝撃強度が低下したり、帯電防止能力が低下する傾向がある。塩として、ナトリウム、カリウム、リチウム、カルシウム、マグネシウム等が挙げられ、特にナトリウム、カリウムが好ましい。これらは単独又は2種以上組み合わせて用いられる。
【0018】
成分(D)は、ABS樹脂(R)100重量部に対し、0.1〜5重量部、好ましくは0.5〜4重量部である。0.1重量部未満では帯電防止向上効果が充分でなく、5重量部を越えると機械的性質が低下する。
【0019】
本発明の成分(E)である亜燐酸誘導体、メタ燐酸誘導体、ピロ燐酸誘導体としては、H3 PO3 、Na2 PHO3 、NaHPHO3 、K2 PHO3 、KHPHO3 、(NH4)2 PHO3 、(NH4)HPHO3 、CaPHO3 、CaH2(PHO3)2 、MgPHO3 、MgH2 (PHO3)2 、HPO3 、(NaPO3)n 、( KPO3)n 、H4 P2 O7 、Na4 P2 O7 、Na2 H2 P2 O7 、K4 P2 O7 、K2 H2 P2 O7 、Ca2 P2 O7 、Mg2 P2 O7 、(NH4)4 P2 O7 等が挙げられ、これらは単独又は2種以上組み合わせて用いられる。また結晶水入りの塩も使用可能であるが、使用前に結晶水を加熱等により除いた方が好ましい。特にH3 PO3 、(NaPO3)n 、(KPO3)n 、Na4 P2 O7 、K4 P2 O7 が物性、コストから好ましい。
【0020】
成分(E)は、ABS樹脂(R)100重量部に対し、0.1〜5重量部、好ましくは0.3〜3重量部である。0.1重量部未満では帯電防止向上効果が充分でなく、5重量部を越えると機械的性質が低下する。
【0021】
本発明において、ABS樹脂(R)の共重合体(A)、グラフト共重合体(B)は乳化重合、溶液重合、塊状重合、等で得られる。また本発明のABS樹脂組成物は、共重合体(A)、グラフト共重合体(B)、ポリアルキレングリコール及びポリアルキレングリコール系重合体よりなる群から選ばれる少なくとも1種(C)、アルカンスルフォン酸塩及びアルキルベンゼンスルフォン酸塩よりなる群から選ばれる少なくとも1種(D)、亜燐酸誘導体、メタ燐酸誘導体及びピロ燐酸誘導体よりなる群から選ばれる少なくとも1種(E)を押出し機、ニーダー等で溶融混練し、製造することができる。
【0022】
共重合体(A)、グラフト共重合体(B)はラテックス、スラリー状態で混合したり、あるいは、共重合体(A)とグラフト共重合体(B)の重合を2段にわけて連続重合したりして、共重合体(A)とグラフト共重合体(B)の混合パウダー又はペレットが得られ、それらを使用するのが機械的性質の点から、特に好ましい。
本発明のABS樹脂(R)は、更にカルボン酸変性していないABS樹脂あるいはAS樹脂等を含むことができ、これらのABS樹脂を用いて本発明のABS樹脂組成物とすることもできる。
【0023】
本発明のABS樹脂組成物は、通常よく知られた酸化防止剤、熱安定剤、滑剤はもとより、必要に応じて、UV吸収剤、顔料、他の帯電防止剤、及び難燃剤、難燃助剤を適宜単独又は2種以上組み合わせて使用することもできる。特に、ABS樹脂に用いられるフェノール系抗酸化剤、ホスファイト系安定剤、ヒンダードアミン系安定剤、ベンゾフェノン系、ベンゾトリアゾール系の紫外線吸収剤及び脂肪酸エステル、炭化水素系ワックス、脂肪酸アミド、脂肪酸ジアミド等の内外滑剤等は、本発明のABS樹脂組成物を成形用樹脂として、より高性能なものとするために用いることができる。さらに、弾性率等の機械的特性や耐熱性を向上させるために、ガラスファイバー、カーボンファイバー等の補強繊維や、マイカ、タルク、クレー、ガラスビーズなどの充填剤を単独又は2種以上組み合わせて使用することもできる。
【0024】
【実施例】
以下、本発明を具体的な実施例に基づいて更に詳細に説明するが、これら実施例は本発明を何ら限定するものではない。以下の記載において「部」は重量部を、「%」は重量%を示す。
尚、以下の記載において、略号はそれぞれ下記の物質を示す。
αMSt:α−メチルスチレン
St :スチレン
AN :アクリロニトリル
PMI :フェニルマレイミド
MAA :メタアクリル酸
MEK :メチルエチルケトン
tDM :t−ドデシルメルカプタン
CHP :クメンヒドロキシパーオキサイド
【0025】
実施例1〜5、比較例1〜5
1.ABS樹脂(R)の合成
(イ)共重合体(A)の合成
攪拌機及び冷却機付きの反応容器に窒素気流中で次の物質を仕込んだ。
水 250 部
ソジウムホルムアルデヒドスルホキシレート 0.5 部
硫酸第一鉄 0.003部
エチレンジアミン四酢酸二ナトリウム 0.01 部
ドデシルベンゼンスルホン酸ナトリウム 2.0 部
反応缶を攪拌しながら窒素気流下で60℃まで昇温させた。60℃に到達後、表1に示す量のビニル単量体混合物を連続的に6時間で滴下した。滴下終了後さらに60℃で1時間攪拌を続け重合を終了させ、共重合体(A1、A2、A3、A4)を製造した。
【0026】
【表1】
【0027】
(ロ)グラフト共重合体(B)の合成
攪拌機及び冷却機付きの反応容器に窒素気流中で次の物質を仕込んだ。
水 250 部
ソジウムホルムアルデヒドスルホキシレート 0.2 部
硫酸第一鉄 0.001部
エチレンジアミン四酢酸二ナトリウム 0.005部
ドデシルベンゼンスルホン酸ナトリウム 2.0 部
ポリブタジエンゴム(固形分で) 70 部
反応缶を攪拌しながら窒素気流下で60℃まで昇温させた。60℃に到達後、表2に示す化合物を連続的に4時間で滴下した。
【0028】
滴下終了後さらに60℃で1時間攪拌を続け、重合を終了させグラフト共重合体(B1)、(B2)を製造した。なお、使用したポリブタジエンは、ガラス転移点Tgが−90℃、平均粒0.25μm、ゲル含有率90%でラテックス状のものである。
【0029】
【表2】
【0030】
(ハ)ABS樹脂の製造
上記の(イ)、(ロ)で得られた共重合体(A)、グラフト共重合体(B)のラテックスを表3に示すような割合で均一に混合し、フェノール系の抗酸化剤(AO−20:旭電化工業株式会社製、0.3部、PEP−24G:旭電化工業株式会社製、0.3部)を加え、塩化カルシウム溶液で凝固、熱凝集させた後、水洗、脱水、乾燥し、共重合体(A)、グラフト共重合体(B)の混合したパウダーからなるABS樹脂(R1、R2、R3、R4、R5)を得た。
【0031】
【表3】
【0032】
2.帯電性ABS樹脂組成物の製造
前記1.の如く製造した共重合体(A)、グラフト共重合体(B)の混合パウダーからなるABS樹脂(R1〜R5)100重量部と、分子量75万のポリエチレンオキサイド(C1)、及びドデカンスルフォン酸ソーダ(D1)及び亜燐酸誘導体、メタ燐酸誘導体、ピロ燐酸誘導体(E1〜E3)を表4で示す割合で計量し、滑剤EBS(エチレンビスステアリルアミド)1.0部を加えてスーパーミキサーにてブレンドし、40m/m押出し機にてペレットを作製した。このペレットから150t射出成形機にて、スクリュー回転数100prm 、ノズル設定温度260℃の条件で試験片を成形し、下記の方法で帯電防止性、耐剥離性及び耐熱性を測定した。
【0033】
帯電防止性は、シシド株式会社製スタティックオネストメーターを使用し、成形後、1週間恒温室に放置した後2.5mmの平板を使い、10KVの電圧を印加し、帯電半減期を測定した。数値が低いほど、帯電防止性に優れることを示す。
耐成形品剥離性は、100mm×150mm×厚み2.5mmの平板成形品のゲート部をカッターにて切れ目を入れて、ピーリングのしやすさを5段階にて評価した。数値が大きいほど耐成形品剥離性に優れる。
耐衝撃性は、ASTM D−256のアイゾット(IZOD)試験にて評価した。
耐熱性は、ASTM D−648の18.6Kg/cm2 荷重の熱変形温度で評価した。
【0034】
【表4】
【0035】
表4の結果から、実施例に代表される本発明のABS樹脂組成物は特に帯電防止性に優れ、且つ、耐成形品剥離性、耐熱性、耐衝撃性も良好なことが明らかである。
【0036】
【発明の効果】
叙上のとおり、本発明のABS樹脂組成物は、特に帯電防止性に優れるとともに、良好な耐成形品剥離性、耐衝撃性、耐熱性をバランス良く備えている。[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an ABS resin composition having an excellent antistatic ability and having good molded product peelability, mechanical properties, and molding processability.
The ABS resin composition of the present invention is suitable as a molding material for parts in the electric and electronic fields and OA equipment, housings in the home appliance field, interior materials in the automotive field, and the like.
[0002]
[Prior art]
ABS resin (acrylonitrile-butadiene-styrene resin) is excellent in heat resistance, impact resistance, and moldability, and is widely used in machinery, electrical, electronic parts and the like. However, since ABS resin has high electrical insulation, static electricity generated by friction or the like may be a problem.
For example, there is a problem that dust adheres after molding processing and uneven coating is generated during coating, a problem that dust adheres easily when used in a housing, etc. There is a problem that a component malfunctions.
[0003]
In order to prevent the generation of such static electricity, an antistatic agent is applied to the surface of the resin molded product, an antistatic agent is added during resin processing, or a resin having antistatic ability is blended. ing. However, the method of applying an antistatic agent or adding it to a resin has a problem that the antistatic property is easily lost or the mechanical properties of the resin are impaired due to surface cleaning, friction or the like. Therefore, a method of blending a resin having an antistatic ability has attracted attention.
For example, JP-A-3-2252 discloses a method for blending a polymer having a polyether component such as polyalkylene glycol. However, this method is effective for polystyrene resin, but ABS resin does not exhibit a sufficient antistatic effect. It is considered that the polyalkylene glycol is micro-dispersed in the ABS resin as a cause that the antistatic property cannot be obtained with the ABS resin. If the polyalkylene glycol is dispersed in a streak rather than a micro-dispersion, antistatic properties can be obtained, but on the other hand, the compatibility with ABS deteriorates, so that impact resistance cannot be obtained, and the molded product is peeled off. The problem of starting up is included.
[0004]
[Problems to be solved by the invention]
The present invention solves the above problems and provides an ABS resin composition having sufficient antistatic properties without causing peeling of a molded product.
[0005]
[Means for Solving the Problems]
As a result of intensive studies to solve the above problems, the present inventors have used a vinyl compound having a carboxylic acid only in the graft branch of the graft copolymer in the ABS resin, and further comprises an alkane sulfonate and an alkylbenzene sulfonate. By adding at least one selected from the group and at least one selected from the group consisting of a phosphorous acid derivative, a metaphosphoric acid derivative and a pyrophosphoric acid derivative, high antistatic performance can be achieved without causing peeling of the molded product. It was found that an ABS resin composition having excellent mechanical properties was obtained.
[0006]
That is, the ABS resin composition of the present invention has the following contents.
(A) Aromatic vinyl compound 50-90% by weight, unsaturated nitrile compound 10-40% by weight, alkyl (meth) acrylate compound 0-40% by weight, N-substituted maleimide compound 0-40% by weight, and other 20 to 95 parts by weight of a copolymer comprising 0 to 20% by weight of a vinyl compound having no polymerizable carboxylic acid;
(B) An aromatic vinyl compound (a), an alkyl (meth) acrylate compound (b) represented by the following formula group (I), an unsaturated nitrile compound represented by 30 to 95% by weight of a rubber having a glass transition point Tg ≦ 0 ° C. Graft copolymer 80 obtained by grafting 70 to 5% by weight of a monomer mixture having a composition comprising (c), vinyl compound (d) having carboxylic acid, and other copolymerizable vinyl compound (e). For 100 parts by weight of ABS resin (R) consisting of ˜5 parts by weight,
(C) 6-30 parts by weight of at least one selected from the group consisting of polyalkylene glycols and polyalkylene glycol copolymers,
(D) 0.1-5 parts by weight selected from the group consisting of alkane sulfonates and alkylbenzene sulfonates, and (E) selected from the group consisting of phosphorous acid derivatives, metaphosphoric acid derivatives and pyrophosphoric acid derivatives. An ABS resin composition excellent in antistatic properties comprising at least one kind of 0.1 to 5 parts by weight.
Formula group (I)
15 ≦ (a) ≦ 85, 15 ≦ (b) + (c) ≦ 85,
0.1 ≦ (d) ≦ 60,
(E) = 100- (a)-(b)-(c)-(d),
And 0 ≦ (c) ≦ 40, 0 ≦ (e) ≦ 20
However, (a), (b), (c), (d) and (e) in the formula are respectively an aromatic vinyl compound (a), an alkyl (meth) acrylate compound (b), an unsaturated nitrile compound ( The weight ratio (%) in the monomer mixture of c), the vinyl compound (d) having a carboxylic acid, and another vinyl compound (e) copolymerizable therewith is shown.
[0007]
The ABS resin (R) in the present invention is an aromatic vinyl compound of 50 to 90% by weight, preferably 65 to 85% by weight, an unsaturated nitrile compound of 10 to 40% by weight, preferably 15 to 35% by weight, alkyl (meth). 0 to 40% by weight of acrylate compound, preferably 0 to 30% by weight, 0 to 40% by weight of N-substituted maleimide compound, preferably 0 to 30% by weight, and 0 to 20% by weight of other copolymerizable vinyl compounds, Preferably, the copolymer (A) comprising 0% is 20 to 95 parts by weight, preferably 30 to 85 parts by weight, and rubber having a glass transition point Tg ≦ 0 ° C. of 30 to 95% by weight, preferably 40 to 90% by weight, More preferably 60 to 80% by weight of the aromatic vinyl compound (a) represented by the above formula group (I), the alkyl (meth) acrylate compound (b), the unsaturated nitrile compound (c), Monomer mixture of 70 to 5% by weight, preferably 60 to 10% by weight, more preferably 40 to 20% by weight of a composition comprising a vinyl compound (d) having rubonic acid and another copolymerizable vinyl compound (e) % Is a composition comprising 80 to 5 parts by weight, preferably 70 to 15 parts by weight of the graft copolymer (B).
It is preferable that the ABS resin (R) is in the above range from the viewpoint of antistatic properties, molded product peelability, heat resistance, impact resistance, and workability.
[0008]
Examples of the aromatic vinyl compound in the copolymer (A) and the graft copolymer (B) include styrene, α-methylstyrene, methylstyrene, P-methylstyrene, chlorostyrene, and the like. Acrylonitrile, methacrylonitrile and the like can be mentioned, and as alkyl (meth) acrylate, methyl (meth) acrylate, ethyl (meth) acrylate, butyl (meth) acrylate, glycidyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-ethylhexyl (meth) acrylate etc. are mentioned, These are used individually or in combination of 2 or more types.
Other copolymerizable vinyl compounds include those having no carboxylic acid such as vinyl acetate, vinyl propionate, methyl vinyl ether, ethyl vinyl ether, ethylene, and isobutene. As other copolymerizable vinyl compounds of the graft copolymer (B), the following N-substituted maleimide compounds are further exemplified. These may be used alone or in combination of two or more.
[0009]
Examples of the N-substituted maleimide compound of the copolymer (A) include N-phenylmaleimide, N-methylmaleimide, N-ethylmaleimide, N-propylmaleimide, N-isopropylmaleimide, N-butylmaleimide, N-isobutylmaleimide, N-tertiary butyl maleimide, N-cyclohexyl maleimide, etc. are mentioned, These are used individually or in combination of 2 or more types.
[0010]
The copolymer (A) has a reduced viscosity of the methyl ethyl ketone soluble part in a dimethylformamide solution at 30 ° C., preferably 0.20 to 1.20 dl / g, more preferably 0.35 to 1.00 dl / g. A range of copolymers. When the reduced viscosity is less than 0.20 dl / g, the impact strength is lowered, and when it exceeds 1.20 dl / g, the workability tends to be lowered.
[0011]
Examples of the vinyl compound (d) having a carboxylic acid of the graft copolymer (B) include vinyl monomers having a carboxylic acid such as acrylic acid, methacrylic acid, itaconic acid, maleic acid and phthalic acid. Also included are vinyl monomers having a highly reactive carboxyl anhydride group, such as maleic anhydride. These may be used alone or in combination of two or more.
[0012]
Examples of the rubber polymer in the graft copolymer (B) include polybutadiene rubber, styrene-butadiene copolymer rubber (SBR), diene rubber such as acrylonitrile-butadiene rubber (NBR), and acrylic such as polybutyl acrylate. And rubbers such as ethylene-propylene-diene terpolymer rubber (EPDM) are used, and these are used alone or in combination of two or more.
[0013]
The ABS resin (R) in the present invention is, in particular, (A) styrene and / or α-methylstyrene 50 to 90% by weight, acrylonitrile 10 to 40% by weight, methyl methacrylate 0 to 40% by weight, N-phenylmaleimide 0 to 20 to 95 parts by weight of a copolymer composed of 40% by weight, (B) 30 to 95% by weight of butadiene rubber, styrene and / or α-methylstyrene (a), methyl methacrylate (b), acrylonitrile (c) Graft copolymer 80 to 5 wt% obtained by grafting 70 to 5 wt% of a monomer mixture having a composition consisting of methacrylic acid and / or acrylic acid (d) and other copolymerizable vinyl compound (e) What consists of a part is preferable.
[0014]
In the ABS resin composition of the present invention, a copolymer of a vinyl compound having an ungrafted carboxylic acid in the graft copolymer (B) is preferably 50% by weight or less, preferably 30% by weight in the graft copolymer. Hereinafter, it is more preferably 20% by weight or less from the viewpoint of antistatic properties.
[0015]
Examples of the component (C) polyalkylene glycol and polyalkylene glycol copolymer of the present invention include polyethylene glycol, polypropylene glycol, polytetramethylene glycol, ethylene oxide-propylene oxide copolymer, ethylene oxide-epichlorohydrin copolymer. These are used alone or in combination of two or more. In particular, polyethylene glycol having a molecular weight of 10,000 to 2,000,000 is preferable. When the molecular weight is out of the above range, impact strength tends to decrease or moldability tends to decrease.
[0016]
Component (C) is a composition comprising 6 to 30 parts by weight, preferably 7 to 25 parts by weight, per 100 parts by weight of the ABS resin (R). If it is less than 6 parts by weight, the antistatic effect is not sufficiently exhibited, and if it exceeds 30 parts by weight, the impact strength is significantly reduced.
[0017]
The alkane sulfonate and the alkane or alkyl of the alkylbenzene sulfonate which are the component (D) of the present invention are not particularly limited in the number of carbons, but preferably have 6 to 29 carbons, more preferably 8 to 18 carbons. The number of sulfonic acid groups per molecule is not particularly limited, but the number of sulfonic acid groups is preferably 1 to 3. If the number of carbon atoms and the number of sulfonic acid groups are out of the above ranges, the impact strength tends to decrease or the antistatic ability tends to decrease. Examples of the salt include sodium, potassium, lithium, calcium, magnesium and the like, and sodium and potassium are particularly preferable. These may be used alone or in combination of two or more.
[0018]
Component (D) is 0.1 to 5 parts by weight, preferably 0.5 to 4 parts by weight, based on 100 parts by weight of ABS resin (R). If it is less than 0.1 part by weight, the effect of improving the antistatic property is not sufficient, and if it exceeds 5 parts by weight, the mechanical properties are lowered.
[0019]
Examples of the phosphorous acid derivative, metaphosphoric acid derivative, and pyrophosphoric acid derivative that are components (E) of the present invention include H 3 PO 3 , Na 2 PHO 3 , NaHPHO 3 , K 2 PHO 3 , KHPHO 3 , (NH 4 ) 2 PHO 3 , (NH 4 ) HPHO 3 , CaHO 3 , CaH 2 (PHO 3 ) 2 , MgPH 3 , MgH 2 (PHO 3 ) 2 , HPO 3 , (NaPO 3 ) n , (KPO 3 ) n , H 4 P 2 O 7 , Na 4 P 2 O 7 , Na 2 H 2 P 2 O 7 , K 4 P 2 O 7 , K 2 H 2 P 2 O 7 , Ca 2 P 2 O 7 , Mg 2 P 2 O 7 , ( NH 4) 4 P 2 O 7 and the like, which may be used alone or in combination of two or more. Although a salt containing crystal water can be used, it is preferable to remove the crystal water by heating before use. In particular, H 3 PO 3 , (NaPO 3 ) n , (KPO 3 ) n , Na 4 P 2 O 7 , and K 4 P 2 O 7 are preferable from the physical properties and cost.
[0020]
Component (E) is 0.1 to 5 parts by weight, preferably 0.3 to 3 parts by weight, per 100 parts by weight of ABS resin (R). If it is less than 0.1 part by weight, the effect of improving the antistatic property is not sufficient, and if it exceeds 5 parts by weight, the mechanical properties are lowered.
[0021]
In the present invention, the copolymer (A) and the graft copolymer (B) of the ABS resin (R) are obtained by emulsion polymerization, solution polymerization, bulk polymerization, and the like. Further, the ABS resin composition of the present invention comprises at least one (C) selected from the group consisting of a copolymer (A), a graft copolymer (B), a polyalkylene glycol and a polyalkylene glycol-based polymer, alkanesulfone. At least one selected from the group consisting of acid salts and alkylbenzene sulfonates (D), at least one selected from the group consisting of phosphorous acid derivatives, metaphosphoric acid derivatives and pyrophosphoric acid derivatives (E) with an extruder, kneader, etc. It can be melt-kneaded and manufactured.
[0022]
Copolymer (A) and graft copolymer (B) are mixed in a latex or slurry state, or the polymerization of copolymer (A) and graft copolymer (B) is divided into two stages for continuous polymerization. Thus, a mixed powder or pellet of the copolymer (A) and the graft copolymer (B) is obtained, and the use of these is particularly preferable from the viewpoint of mechanical properties.
The ABS resin (R) of the present invention can further contain an ABS resin or AS resin that is not modified with carboxylic acid, and the ABS resin composition of the present invention can also be obtained using these ABS resins.
[0023]
The ABS resin composition of the present invention can be used not only for well-known antioxidants, heat stabilizers and lubricants, but also UV absorbers, pigments, other antistatic agents, and flame retardants and flame retardant aids as necessary. The agents can be used alone or in combination of two or more. In particular, phenolic antioxidants used in ABS resins, phosphite stabilizers, hindered amine stabilizers, benzophenone, benzotriazole ultraviolet absorbers and fatty acid esters, hydrocarbon waxes, fatty acid amides, fatty acid diamides, etc. Inner and outer lubricants and the like can be used to make the ABS resin composition of the present invention have higher performance as a molding resin. Furthermore, to improve mechanical properties such as elastic modulus and heat resistance, reinforcing fibers such as glass fiber and carbon fiber, and fillers such as mica, talc, clay, and glass beads are used alone or in combination of two or more. You can also
[0024]
【Example】
EXAMPLES Hereinafter, although this invention is demonstrated further in detail based on a specific Example, these Examples do not limit this invention at all. In the following description, “parts” represents parts by weight, and “%” represents% by weight.
In the following description, each abbreviation represents the following substance.
αMSt: α-methylstyrene St: styrene AN: acrylonitrile PMI: phenylmaleimide MAA: methacrylic acid MEK: methyl ethyl ketone tDM: t-dodecyl mercaptan CHP: cumene hydroxy peroxide
Examples 1-5, Comparative Examples 1-5
1. Synthesis of ABS resin (R) (a) Synthesis of copolymer (A) The following substances were charged in a nitrogen stream in a reaction vessel equipped with a stirrer and a cooler.
Water 250 parts Sodium formaldehyde sulfoxylate 0.5 parts Ferrous sulfate 0.003 parts Disodium ethylenediaminetetraacetate 0.01 parts Sodium dodecylbenzenesulfonate 2.0 parts 60 parts under stirring and stirring under nitrogen stream The temperature was raised to ° C. After reaching 60 ° C., the vinyl monomer mixture in the amount shown in Table 1 was continuously added dropwise over 6 hours. After completion of the dropwise addition, the mixture was further stirred at 60 ° C. for 1 hour to complete the polymerization, thereby producing copolymers (A1, A2, A3, A4).
[0026]
[Table 1]
[0027]
(B) Synthesis of graft copolymer (B) The following substances were charged into a reaction vessel equipped with a stirrer and a cooler in a nitrogen stream.
Water 250 parts Sodium formaldehyde sulfoxylate 0.2 parts Ferrous sulfate 0.001 part Disodium ethylenediaminetetraacetate 0.005 parts Sodium dodecylbenzenesulfonate 2.0 parts Polybutadiene rubber (in solid content) 70 parts Reactor The temperature was raised to 60 ° C. under a nitrogen stream while stirring. After reaching 60 ° C., the compounds shown in Table 2 were continuously added dropwise over 4 hours.
[0028]
After completion of the dropwise addition, stirring was further continued at 60 ° C. for 1 hour to complete the polymerization and produce graft copolymers (B1) and (B2). The polybutadiene used is a latex having a glass transition point Tg of −90 ° C., an average particle size of 0.25 μm, and a gel content of 90%.
[0029]
[Table 2]
[0030]
(C) Production of ABS resin The latexes of the copolymer (A) and graft copolymer (B) obtained in (a) and (b) above were uniformly mixed at a ratio as shown in Table 3, Add phenolic antioxidant (AO-20: Asahi Denka Kogyo Co., Ltd., 0.3 parts, PEP-24G: Asahi Denka Kogyo Co., Ltd., 0.3 parts), coagulate with calcium chloride solution, and heat agglomerate Then, it was washed with water, dehydrated, and dried to obtain ABS resin (R1, R2, R3, R4, R5) made of powder mixed with copolymer (A) and graft copolymer (B).
[0031]
[Table 3]
[0032]
2. Production of chargeable ABS resin composition 100 parts by weight of ABS resin (R1 to R5) composed of mixed powder of copolymer (A) and graft copolymer (B), polyethylene oxide (C1) having a molecular weight of 750,000, and sodium dodecanesulfonate (D1) and phosphorous acid derivative, metaphosphoric acid derivative, pyrophosphoric acid derivative (E1 to E3) are weighed in the proportions shown in Table 4, and 1.0 part of lubricant EBS (ethylene bisstearylamide) is added and blended with a super mixer. Then, pellets were produced with a 40 m / m extruder. Test pieces were molded from the pellets with a 150 t injection molding machine under the conditions of a screw rotation speed of 100 prm and a nozzle set temperature of 260 ° C., and the antistatic property, peel resistance and heat resistance were measured by the following methods.
[0033]
The antistatic property was measured by using a static Honest meter manufactured by Sicid Co., Ltd., and after standing for 1 week in a constant temperature room, using a 2.5 mm flat plate, applying a voltage of 10 KV, and measuring the charging half-life. It shows that it is excellent in antistatic property, so that a numerical value is low.
The peelability of the molded product was evaluated in five stages by using a cutter to cut a gate portion of a flat molded product having a size of 100 mm × 150 mm × 2.5 mm in thickness with a cutter. The larger the value, the better the molded product peelability.
Impact resistance was evaluated by the ASTM D-256 Izod (IZOD) test.
The heat resistance was evaluated by a heat deformation temperature of 18.6 kg / cm 2 load of ASTM D-648.
[0034]
[Table 4]
[0035]
From the results shown in Table 4, it is clear that the ABS resin compositions of the present invention represented by the examples are particularly excellent in antistatic properties, and have good molded product peelability, heat resistance and impact resistance.
[0036]
【The invention's effect】
As described above, the ABS resin composition of the present invention is particularly excellent in antistatic property and has a good balance of molded product release resistance, impact resistance, and heat resistance.
Claims (5)
(B)ガラス転移点Tg≦0℃のゴム30〜95重量%に、下記式群(I)で示される芳香族ビニル化合物(a)、アルキル(メタ)アクリレート化合物(b)、不飽和ニトリル化合物(c)、カルボン酸を有するビニル化合物(d)、及び他の共重合体可能なビニル化合物(e)からなる組成の単量体混合物70〜5重量%をグラフトしてなるグラフト共重合体80〜5重量部とからなるABS樹脂(R)100重量部に対し、
(C)ポリアルキレングリコール及びポリアルキレングリコール系共重合体よりなる群から選ばれる少なくとも1種6〜30重量部、
(D)アルカンスルフォン酸塩及びアルキルベンゼンスルフォン酸塩よりなる群から選ばれる少なくとも1種0.1〜5重量部、及び
(E)亜燐酸誘導体、メタ燐酸誘導体及びピロ燐酸誘導体よりなる群から選ばれる少なくとも1種0.1〜5重量部
からなる帯電防止性に優れるABS樹脂組成物。
式群(I)
15≦(a)≦85、15≦(b)+(c)≦85、
0.1≦(d)≦60、
(e)=100−(a)−(b)−(c)−(d)、
及び0≦(c)≦40、0≦(e)≦20
但し、式中(a)、(b)、(c)、(d)及び(e)は、それぞれ、芳香族ビニル化合物(a)、アルキル(メタ)アクリレート化合物(b)、不飽和ニトリル化合物(c)、カルボン酸を有するビニル化合物(d)、及びこれらと共重合可能な他のビニル化合物(e)の、単量体混合物中の重量比率(%)を示す。(A) Aromatic vinyl compound 50-90% by weight, unsaturated nitrile compound 10-40% by weight, alkyl (meth) acrylate compound 0-40% by weight, N-substituted maleimide compound 0-40% by weight, and other 20 to 95 parts by weight of a copolymer comprising 0 to 20% by weight of a vinyl compound having no polymerizable carboxylic acid;
(B) An aromatic vinyl compound (a), an alkyl (meth) acrylate compound (b) represented by the following formula group (I), an unsaturated nitrile compound represented by 30 to 95% by weight of a rubber having a glass transition point Tg ≦ 0 ° C. Graft copolymer 80 obtained by grafting 70 to 5% by weight of a monomer mixture having a composition comprising (c), vinyl compound (d) having carboxylic acid, and other copolymerizable vinyl compound (e). For 100 parts by weight of ABS resin (R) consisting of ˜5 parts by weight,
(C) 6-30 parts by weight of at least one selected from the group consisting of polyalkylene glycols and polyalkylene glycol copolymers,
(D) 0.1-5 parts by weight selected from the group consisting of alkane sulfonates and alkylbenzene sulfonates, and (E) selected from the group consisting of phosphorous acid derivatives, metaphosphoric acid derivatives and pyrophosphoric acid derivatives. An ABS resin composition excellent in antistatic properties, comprising at least one kind of 0.1 to 5 parts by weight.
Formula group (I)
15 ≦ (a) ≦ 85, 15 ≦ (b) + (c) ≦ 85,
0.1 ≦ (d) ≦ 60,
(E) = 100- (a)-(b)-(c)-(d),
And 0 ≦ (c) ≦ 40, 0 ≦ (e) ≦ 20
However, (a), (b), (c), (d) and (e) in the formula are respectively an aromatic vinyl compound (a), an alkyl (meth) acrylate compound (b), an unsaturated nitrile compound ( The weight ratio (%) in the monomer mixture of c), the vinyl compound (d) having a carboxylic acid, and another vinyl compound (e) copolymerizable therewith is shown.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21207896A JP3618480B2 (en) | 1996-07-22 | 1996-07-22 | ABS resin composition with excellent antistatic properties |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP21207896A JP3618480B2 (en) | 1996-07-22 | 1996-07-22 | ABS resin composition with excellent antistatic properties |
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| Publication Number | Publication Date |
|---|---|
| JPH1036629A JPH1036629A (en) | 1998-02-10 |
| JP3618480B2 true JP3618480B2 (en) | 2005-02-09 |
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