JP3628464B2 - Octopus fried food manufacturing method - Google Patents
Octopus fried food manufacturing method Download PDFInfo
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- JP3628464B2 JP3628464B2 JP01251497A JP1251497A JP3628464B2 JP 3628464 B2 JP3628464 B2 JP 3628464B2 JP 01251497 A JP01251497 A JP 01251497A JP 1251497 A JP1251497 A JP 1251497A JP 3628464 B2 JP3628464 B2 JP 3628464B2
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- Prior art keywords
- octopus
- ingredients
- fried
- seasoning
- baking
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- 241000238413 Octopus Species 0.000 title claims description 57
- 235000013305 food Nutrition 0.000 title claims description 20
- 238000004519 manufacturing process Methods 0.000 title claims description 11
- 235000011194 food seasoning agent Nutrition 0.000 claims description 22
- 239000004615 ingredient Substances 0.000 claims description 18
- 238000000034 method Methods 0.000 claims description 13
- 229920001592 potato starch Polymers 0.000 claims description 12
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 9
- 229920002472 Starch Polymers 0.000 claims description 8
- 235000019698 starch Nutrition 0.000 claims description 8
- 239000008107 starch Substances 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 7
- 235000019484 Rapeseed oil Nutrition 0.000 claims description 5
- 229910052742 iron Inorganic materials 0.000 claims description 5
- 150000003839 salts Chemical class 0.000 claims description 5
- 235000002639 sodium chloride Nutrition 0.000 claims description 5
- 235000013555 soy sauce Nutrition 0.000 claims description 5
- 235000002566 Capsicum Nutrition 0.000 claims description 4
- 239000006002 Pepper Substances 0.000 claims description 4
- 241000722363 Piper Species 0.000 claims description 4
- 235000016761 Piper aduncum Nutrition 0.000 claims description 4
- 235000017804 Piper guineense Nutrition 0.000 claims description 4
- 235000008184 Piper nigrum Nutrition 0.000 claims description 4
- 244000061456 Solanum tuberosum Species 0.000 claims description 4
- 235000002595 Solanum tuberosum Nutrition 0.000 claims description 4
- 239000008162 cooking oil Substances 0.000 claims description 4
- 239000011344 liquid material Substances 0.000 claims description 4
- 238000002791 soaking Methods 0.000 claims description 2
- 238000010257 thawing Methods 0.000 description 6
- 239000008157 edible vegetable oil Substances 0.000 description 2
- 239000000796 flavoring agent Substances 0.000 description 2
- 235000019634 flavors Nutrition 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 235000002568 Capsicum frutescens Nutrition 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 244000228451 Stevia rebaudiana Species 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- PXEDJBXQKAGXNJ-QTNFYWBSSA-L disodium L-glutamate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](N)CCC([O-])=O PXEDJBXQKAGXNJ-QTNFYWBSSA-L 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 235000013923 monosodium glutamate Nutrition 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 235000019198 oils Nutrition 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- HELXLJCILKEWJH-NCGAPWICSA-N rebaudioside A Chemical compound O([C@H]1[C@H](O)[C@@H](CO)O[C@H]([C@@H]1O[C@H]1[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O1)O)O[C@]12C(=C)C[C@@]3(C1)CC[C@@H]1[C@@](C)(CCC[C@]1([C@@H]3CC2)C)C(=O)O[C@H]1[C@@H]([C@@H](O)[C@H](O)[C@@H](CO)O1)O)[C@@H]1O[C@H](CO)[C@@H](O)[C@H](O)[C@H]1O HELXLJCILKEWJH-NCGAPWICSA-N 0.000 description 1
- 229940073490 sodium glutamate Drugs 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- -1 stirred Polymers 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
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Description
【0001】
【発明の属する技術分野】
本発明は、タコを揚げ状の食材とするタコの揚げ食材製造方法に関するものである。
【0002】
【従来の技術】
従来のタコ等の揚げ食材の製造方法は、食用澱粉でタコ等をくるみ、その後一回だけ食用油で揚げたものが一般に知られている。
しかしこの様な従来の製造方法では、湿気ることなく揚げることが難しく、商品としての揚げ食材の歩留まりがきわめて悪いものとなり、せいぜい19%程度のものしか商品として出荷できるものではなかった。
【0003】
【発明が解決しようとする課題】
かくして、本発明は従来の課題に鑑みて創案されたものであり、味もきわめて美味でしかも揚げ食材としての商品の歩留まりを著しく向上しうるタコ揚げ食材の製造方法を提供することを目的とするものである。
【0004】
【課題を解決するための手段】
本発明によるタコ揚げ食材の製造方法は、
味付け液材中にタコを浸して該タコに下味をつける工程と、
下味のついたタコの外面を澱粉でくるむ工程と、
前記澱粉でくるまれたタコを焼き上げる工程と、
焼き上げた食材を冷却する工程と、
冷却した食材を食用油で揚げる工程と、
によりタコの揚げ食材を製造した、
ことを特徴とし、
または、
塩、唐辛子、しょう油及び調味料が含まれた味付け液材中にタコを浸して該タコに下味をつける工程と、
下味のついたタコの外面を馬鈴薯澱粉でくるむ工程と、
馬鈴薯澱粉でくるまれたタコを鉄板上で120度C乃至190度Cの温度で30秒間乃至3分間焼き上げる工程と、
前記焼き上げ工程後、焼き上げた食材を冷却する工程と、
冷却した食材を菜種油で120度C乃至190度Cの温度内で15秒乃至3分間揚げる工程と、
によりタコの揚げ食材を製造した、
ことを特徴とし、
または、
塩、唐辛子、しょう油及び調味料が含まれた味付け液材中にタコを浸して該タコに下味をつける工程と、
下味のついたタコの外面を馬鈴薯澱粉でくるむ工程と、
馬鈴薯澱粉でくるまれたタコを鉄板上で120度C乃至190度Cの温度で30秒間乃至3分間焼き上げる工程と、
前記焼き上げ工程後、焼き上げた食材を間冷却する工程と、
冷却した食材を菜種油で120度C乃至190度Cの温度内で15秒乃至3分間揚げる工程と、
前記の揚げ工程の後、揚げた食材を冷却する工程と、
によりタコの揚げ食材を製造した、
ことを特徴とする。
【0005】
(作用)
本発明によれば、味付け液材中にタコを浸して該タコに下味をつけ、下味のついたタコの外面を澱粉でくるみ、澱粉でくるまれたタコを焼き上げ、焼き上げた食材を冷却する。そして、冷却した食材をさらに、食用油で揚げる。
この様に本発明では、焼き上げた後、冷却し、さらに食用油で揚げ、タコの揚げ食材を製造している。よって、味もきわめて美味でしかも揚げ食材としての商品の歩留まりも著しく向上しうるタコ揚げ食材の製造方法を提供できる。
【0006】
【発明の実施の形態】
以下、本発明によるタコ揚げ食材の製造方法の好適な実施の態様につき説明する。
通常、生タコは冷凍されて運搬されるため、まず解凍することが必要となる。
一日につきタコの解凍体1ブロック70Kg乃至80Kgのものを全部で600Kg程度解凍する作業が行われる。
【0007】
かかる解凍装置あるいは解凍方法については何ら限定されない。
例えば、高温度の解凍用液体(例えば熱湯)が充填され、方形状をなした解凍漕内に前記冷凍タコを所定時間浸し、解凍後に回収することが考えられる。
次いで解凍されて回収されたタコは、味付機内に収納され、該味付機内に予めためられている味付け液材に浸され、もって下味がつけられる(ステップ100)。
【0008】
ここで、味付け機の構造についても本発明において何ら限定されるものではないが、凹状の収納部を有する味付け機本体の側壁に回転式の撹拌器を取り付け、該撹拌器で撹拌しながらタコに味付け液材を塗ることが考えられる。
ここで、前記味付け液材は、塩、グルタミン酸ソーダ、唐辛子、しょう油、油、ステビア等を混在して作製されている。
【0009】
しかして、下味の付されたタコは、馬鈴薯澱粉内に浸けられ、撹拌されてタコの外面に馬鈴薯澱粉がまんべんなく付され、馬鈴薯澱粉にくるまれる(ステップ200)。
馬鈴薯澱粉をまんべんなく外面にまぶされたタコは鉄板上で焼成される(ステップ300)。
【0010】
ここで、焼成温度は120度Cから190度C程度で約30秒から3分程度の時間で焼成される。
かかる焼成工程の後、例えば鉄板上からベルトコンベアー等で冷却機内に移送される。
当該冷却機内では焼成された製品の温度が下げられ、かつ製品の水分が蒸発するよう作業される(ステップ400)。
【0011】
ここで、冷却機の構成についても本発明では何ら限定されないが、一例を挙げれば、外周が直径15メリメートル程度の網目からなる金網で形成された円筒状の冷却機本体と、該冷却機本体を軸方向に回転させる回転部材と、冷却機本体の外周側から内部に冷却空気を送風する送風機とから構成することが出来る。
そして、冷却機本体内に収納された製品は回転して冷却され、水分が抜かれる。 この様な構成とすることにより、焼成された製品は、該製品の内部中央部分に残った熱あるいは水分が回転動作により製品の全体に拡散されることとなり、もって次工程での揚げ作業の際、製品を均一に揚げることが出来る。
【0012】
尚、外周が直径15メリメートル程度の網目からなる金網で形成された円筒状の冷却機本体を使用するため、それ以下の大きさのものは外部に出てしまうことになり、一定の大きさのものに製品を整えることが出来る。
冷却機で冷却された後は、所定時間おかれる。
所定時間程度経過させる理由は、製品の内部中央側においてまだ残っている熱を下げるためである。すなわち、まだ熱が残っている場合には、製品の酸化が急速に起こり、製品の風味、味が急速に劣化するからである。
【0013】
つぎに、所定時間おかれた製品を菜種油で揚げる(ステップ500)。そしてこの揚げ温度は120Cから190度Cの範囲である。
さらに揚げに要する時間は15秒から3分の間である。この時間の経過後、揚げられた製品は取り出され、やはり所定時間おかれる。
ここでの所定時間経過させる理由はやはり前工程のときと同様に、製品の内部中央側においてまだ残っている熱を下げるためである。すなわち、まだ熱が残っている場合には、製品の酸化が急速に起こり、製品の風味、味が急速に劣化するからである。
【0014】
しかして、所定時間おかれた後は、計量機に移送され、計量された後、包装工程へと移る。
【0015】
【発明の効果】
かくして、本発明は以上の構成よりなる
そして、本発明によるタコの揚げ食材製造方法であれば、味もきわめて美味でしかも製品の歩留まりも著しく向上したタコの揚げ食材を製造出来る。
【図面の簡単な説明】
【図1】本発明の実施の形態を示す構成説明図である。
【符号の説明】
100 下味をつける工程
200 澱粉でくるむ工程
300 焼き上げる工程
400 冷却する工程
500 食用油で揚げる工程[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a method for producing fried foods for octopus, which uses octopus as fried food.
[0002]
[Prior art]
Conventional methods for producing fried foods such as octopus are generally known in which octopus is wrapped in edible starch and then fried in edible oil only once.
However, in such a conventional manufacturing method, it is difficult to fry without moisture, the yield of fried foods as a product is extremely poor, and only about 19% of the product can be shipped as a product.
[0003]
[Problems to be solved by the invention]
Thus, the present invention was devised in view of the conventional problems, and an object thereof is to provide a method for producing an octopus fried food that has a very tasty taste and can significantly improve the yield of products as a fried food. Is.
[0004]
[Means for Solving the Problems]
The method for producing fried octopus ingredients according to the present invention is as follows.
Soaking the octopus in the seasoning liquid material and seasoning the octopus;
The process of wrapping the outer surface of the octopus with the undercoat with starch,
Baking the octopus wrapped in the starch;
Cooling the baked ingredients,
Frying the cooled ingredients with cooking oil;
To produce octopus fried ingredients,
It is characterized by
Or
Immersing the octopus in a seasoning liquid containing salt, pepper, soy sauce and seasoning to season the octopus;
The process of wrapping the outer surface of the octopus with potato with potato starch,
Baking the octopus wrapped in potato starch on an iron plate at a temperature of 120 ° C. to 190 ° C. for 30 seconds to 3 minutes;
A step of cooling the baked food after the baking step;
Frying the cooled ingredients with rapeseed oil at a temperature of 120 ° C. to 190 ° C. for 15 seconds to 3 minutes;
To produce octopus fried ingredients,
It is characterized by
Or
Immersing the octopus in a seasoning liquid containing salt, pepper, soy sauce and seasoning to season the octopus;
The process of wrapping the outer surface of the octopus with potato with potato starch,
Baking the octopus wrapped in potato starch on an iron plate at a temperature of 120 ° C. to 190 ° C. for 30 seconds to 3 minutes;
After the baking step, the step of intercooling the baked food,
Frying the cooled ingredients with rapeseed oil at a temperature of 120 ° C. to 190 ° C. for 15 seconds to 3 minutes;
After the frying step, cooling the fried food;
To produce octopus fried ingredients,
It is characterized by that.
[0005]
(Function)
According to the present invention, an octopus is soaked in a seasoning liquid material to season the octopus, the outer surface of the octopus with the seasoning is wrapped with starch, the octopus wrapped with starch is baked, and the baked food is cooled. Then, the cooled food is further fried in cooking oil.
Thus, in this invention, after baking, it cools, and also fries with cooking oil, and the octopus fried foodstuff is manufactured. Therefore, it is possible to provide a method for producing an octopus fried food that has a very tasty taste and can significantly improve the yield of products as a fried food.
[0006]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, preferred embodiments of the method for producing the octopus fried food material according to the present invention will be described.
Normally, raw octopus is frozen and transported, so it is necessary to thaw it first.
An operation of thawing about 600 kg in total of one octopus thawed body of 70 kg to 80 kg is performed per day.
[0007]
Such a thawing apparatus or thawing method is not limited at all.
For example, it is conceivable that the frozen octopus is immersed for a predetermined time in a thawing bowl filled with a high-temperature thawing liquid (for example, hot water) and formed into a square shape and recovered after thawing.
Next, the octopus that has been thawed and collected is stored in a seasoning machine, dipped in a seasoning liquid previously stored in the seasoning machine, and then seasoned (step 100).
[0008]
Here, the structure of the seasoning machine is not limited at all in the present invention, but a rotary stirrer is attached to the side wall of the seasoning machine main body having the concave storage portion, and the octopus is stirred with the stirrer. It is conceivable to apply seasoning liquid.
Here, the seasoning liquid material is prepared by mixing salt, sodium glutamate, chili, soy sauce, oil, stevia and the like.
[0009]
The seasoned octopus is soaked in potato starch, stirred, potato starch is evenly applied to the outer surface of the octopus, and wrapped in potato starch (step 200).
Octopus coated with potato starch evenly on the outer surface is fired on an iron plate (step 300).
[0010]
Here, the baking temperature is about 120 ° C. to 190 ° C., and the time is about 30 seconds to 3 minutes.
After such a firing step, the steel sheet is transferred into the cooler by a belt conveyor or the like, for example.
In the cooler, the temperature of the baked product is lowered and the moisture of the product is evaporated (step 400).
[0011]
Here, the configuration of the cooler is not limited at all in the present invention. For example, a cylindrical cooler main body formed of a metal mesh whose outer periphery is a mesh having a diameter of about 15 m, and the cooler main body. Can be constituted by a rotating member that rotates the shaft in the axial direction and a blower that blows cooling air from the outer peripheral side of the cooler body to the inside.
And the product accommodated in the cooler body is rotated and cooled, and moisture is removed. By adopting such a structure, the fired product diffuses the heat or moisture remaining in the inner central portion of the product throughout the product by the rotation operation, and therefore, during the frying operation in the next process. The product can be fried evenly.
[0012]
In addition, since a cylindrical cooler main body formed of a wire mesh having a mesh with a diameter of about 15 m is used, a size smaller than that will come out to the outside. You can arrange the product to something.
After being cooled by the cooler, it is left for a predetermined time.
The reason for allowing the predetermined time to elapse is to reduce the heat still remaining on the inner center side of the product. That is, when heat still remains, product oxidation occurs rapidly, and the flavor and taste of the product deteriorate rapidly.
[0013]
Next, the product left for a predetermined time is fried in rapeseed oil (step 500). And this frying temperature is in the range of 120C to 190 ° C.
Furthermore, the time required for frying is between 15 seconds and 3 minutes. After this time has passed, the fried product is removed and again left for a predetermined time.
The reason why the predetermined time elapses here is to reduce the heat still remaining on the inner center side of the product, as in the previous step. That is, when heat still remains, product oxidation occurs rapidly, and the flavor and taste of the product deteriorate rapidly.
[0014]
Thus, after a predetermined time, the sample is transferred to a weighing machine, weighed, and then moves to a packaging process.
[0015]
【The invention's effect】
Thus, the present invention has the above-described configuration, and the octopus fried food production method according to the present invention can produce an octopus fried food with a very delicious taste and a significantly improved product yield.
[Brief description of the drawings]
FIG. 1 is an explanatory diagram showing a configuration of an embodiment of the present invention.
[Explanation of symbols]
100 Process of
Claims (3)
下味のついたタコの外面を澱粉でくるむ工程と、
前記澱粉でくるまれたタコを焼き上げる工程と、
焼き上げた食材を冷却する工程と、
冷却した食材を食用油で揚げる工程と、
によりタコの揚げ食材を製造した、
ことを特徴とするタコの揚げ食材製造方法。Soaking the octopus in the seasoning liquid material and seasoning the octopus;
The process of wrapping the outer surface of the octopus with the undercoat with starch,
Baking the octopus wrapped in the starch;
Cooling the baked ingredients,
Frying the cooled ingredients with cooking oil;
To produce octopus fried ingredients,
A method for producing deep-fried octopus ingredients.
下味のついたタコの外面を馬鈴薯澱粉でくるむ工程と、
馬鈴薯澱粉でくるまれたタコを鉄板上で120度C乃至190度Cの温度で30秒間乃至3分間焼き上げる工程と、
前記焼き上げ工程後、焼き上げた食材を冷却する工程と、
冷却した食材を菜種油で120度C乃至190度Cの温度内で15秒乃至3分間揚げる工程と、
によりタコの揚げ食材を製造した、
ことを特徴とするタコの揚げ食材製造方法。Immersing the octopus in a seasoning liquid containing salt, pepper, soy sauce and seasoning to season the octopus;
The process of wrapping the outer surface of the octopus with potato with potato starch,
Baking the octopus wrapped in potato starch on an iron plate at a temperature of 120 ° C. to 190 ° C. for 30 seconds to 3 minutes;
A step of cooling the baked food after the baking step;
Frying the cooled ingredients with rapeseed oil at a temperature of 120 ° C. to 190 ° C. for 15 seconds to 3 minutes;
To produce octopus fried ingredients,
A method for producing deep-fried octopus ingredients.
下味のついたタコの外面を馬鈴薯澱粉でくるむ工程と、
馬鈴薯澱粉でくるまれたタコを鉄板上で120度C乃至190度Cの温度で30秒間乃至3分間焼き上げる工程と、
前記焼き上げ工程後、焼き上げた食材を冷却する工程と、
冷却した食材を菜種油で120度C乃至190度Cの温度内で15秒乃至3分間揚げる工程と、
前記の揚げ工程の後、揚げた食材を冷却する工程と、
によりタコの揚げ食材を製造した、
ことを特徴とするタコの揚げ食材製造方法。Immersing the octopus in a seasoning liquid containing salt, pepper, soy sauce and seasoning to season the octopus;
The process of wrapping the outer surface of the octopus with potato with potato starch,
Baking the octopus wrapped in potato starch on an iron plate at a temperature of 120 ° C. to 190 ° C. for 30 seconds to 3 minutes;
A step of cooling the baked food after the baking step;
Frying the cooled ingredients with rapeseed oil at a temperature of 120 ° C. to 190 ° C. for 15 seconds to 3 minutes;
After the frying step, cooling the fried food;
To produce octopus fried ingredients,
A method for producing deep-fried octopus ingredients.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01251497A JP3628464B2 (en) | 1997-01-27 | 1997-01-27 | Octopus fried food manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP01251497A JP3628464B2 (en) | 1997-01-27 | 1997-01-27 | Octopus fried food manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH10201449A JPH10201449A (en) | 1998-08-04 |
| JP3628464B2 true JP3628464B2 (en) | 2005-03-09 |
Family
ID=11807468
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP01251497A Expired - Fee Related JP3628464B2 (en) | 1997-01-27 | 1997-01-27 | Octopus fried food manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3628464B2 (en) |
-
1997
- 1997-01-27 JP JP01251497A patent/JP3628464B2/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10201449A (en) | 1998-08-04 |
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