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JP3637137B2 - Roofing material or exterior wall material - Google Patents
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JP3637137B2 - Roofing material or exterior wall material - Google Patents

Roofing material or exterior wall material Download PDF

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Publication number
JP3637137B2
JP3637137B2 JP07184996A JP7184996A JP3637137B2 JP 3637137 B2 JP3637137 B2 JP 3637137B2 JP 07184996 A JP07184996 A JP 07184996A JP 7184996 A JP7184996 A JP 7184996A JP 3637137 B2 JP3637137 B2 JP 3637137B2
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Japan
Prior art keywords
roof
wall
forming
sheet
waterproof
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP07184996A
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Japanese (ja)
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JPH0953308A (en
Inventor
敬二 山出
英昭 坪田
良三 澤西
亮一 山部
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アーキヤマデ株式会社
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Priority to JP07184996A priority Critical patent/JP3637137B2/en
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Description

【0001】
【発明の属する技術分野】
この発明は、建築構造物の屋根材又は外壁材に関するものである。
【0002】
【従来の技術】
建築構造物の屋根は、屋上のコンクリートスラブやALC板上に防水層を形成したり、野地板の上面に下葺材として防水シートを施設し、その上に金属材などの仕上げ材張りをして構築する。近年の人不足から、その施工工数の削減が望まれている。また、近年、屋上の意匠性の向上が望まれている。これらは、外壁の構築においても同様である。
【0003】
このような情況の下、特開平5−133070号公報、同5−209453号公報、同6−257263号公報等に記載のごとく、不織布などの可撓性シート表面に、無機質骨材の樹脂混和物を吹き付けなどによって固着し、その塊りを所要の意匠とした化粧層を設けた、外壁材(外壁表装材)が開発されている。
【0004】
この外壁材は、可撓性を有するため、壁紙を貼るように下地に貼付することができ、施工性がよい。また、無機質骨材の塊りの形状及び色彩の配合を変えることにより、種々の模様(デザイン)の外壁とし得る。さらに、無機質骨材の樹脂混和物は軽量のため、外壁の軽量化を図り得る。
【0005】
【発明が解決しようとする課題】
しかしながら、屋根、外壁は自然に直接に晒されるため、雨等の耐候性を要求される。このため、上述の各公報に開示の外壁材は、その施工前又は後に表面に防水処理を施したり、目地には目地材を介在している。
【0006】
因みに、従来の外壁においては、雨水は垂れ落ちるため、防水シートの施工はされておらず、雨水が垂れ落ちる際の防水性を担保できればよいため、防水剤の塗布などによって外壁表面に防水層を形成しているにすぎない。
【0007】
この発明は、屋根材又は外壁材の貼付後に防水処理を不要とすることを課題とする。
【0008】
【課題を解決するための手段】
上記課題を解決するために、この発明は、防水シート全面に、無機質骨材の粒状物を樹脂で結合させた所要形状の塊りを、所要意匠の模様に配設して固着した構成としたのである。
【0009】
ここで、防水シートとは、JIS A 6008等において定める、品質、各種機能を有し、別途に防水処理をする必要がないものをいう。
【0010】
このように構成するこの発明に係る屋根材又は外壁材は、野地材、下地材等の表面に張る(貼る)ことにより、従来の防水シート張りと屋根又は外壁の仕上げ材張りを同時に行うこととなる。
【0011】
上記樹脂が柔軟性を有すると、この屋根材又は外壁材を巻回することもでき、運搬性が向上する。
【0012】
上記防水シートは、繊維を混在させたり、メッシュ状クロス又は不織布を介在させたり、又は一表面にメッシュ状クロス又は不織布を一体的に貼付して、寸法安定性を担保されたものとすれば、防水シートの経時的な伸縮がなく、防水シートの伸縮に基づく、塊りの剥離を防止することができる。
【0013】
また、上記防水シートがポリ塩化ビニル(PVC)シートの場合、その成形時の可塑剤等の添加剤を不揮発性のものを使用するとよい。PVCシートは、一般に寸法安定性にとぼしく、可塑剤等の添加剤が揮散(揮発)すると、その寸法安定性の低下がより進行するからである。不揮発性にするには、例えば、可塑剤等の添加剤を粉末状のものにすることによって得る。
【0014】
上記の各屋根材又は外壁材は、屋根下地又は外壁下地に貼付して屋根又は外壁を形成するが、その各防水シートの端縁ジョイント部は重なり合わせて、熱、溶剤又は接着剤により強固に固着するとよい。
【0015】
また、その屋根、外壁の形成の際、上記屋根材又は外壁材を所要寸法に切断し、その切断縁を、他の屋根材又は外壁材の端縁に防水処理を伴って接続し、その接続部分の上記塊りを剥がすことによって目地を形成するようにするとよい。
【0016】
このようにすれば、防水シートの貼付時、隣り合う防水シートの対向端縁に間隙を形成して、目地を作り、その目地に目地材を充填する必要もなく、塊りの剥離によって露出する面は防水シート面のため、何ら支障はない。
【0017】
上述の各発明は、防水シートに予め無機質骨材の塊りを固着したものであるが、上述の各防水シートを、屋根又は外壁の下地表面に貼付した後、上記無機質骨材の樹脂混和物を前記防水シート表面に吹き付けて、その防水シート上に、上記所要形状の塊りを所要意匠の模様に配設して固着することにより、屋根又は外壁を形成したり、屋根下地又は外壁下地の表面に塗膜防水層を形成した後、上記無機質骨材の樹脂混和物を前記防水層表面に吹き付けて、その防水シート上に上記所要形状の塊りを所要意匠の模様に配設して固着することにより、屋根又は外壁を形成することができる。
【0018】
【発明の効果】
この発明は以上のように構成することによって、下記の効果▲1▼〜▲3▼を発揮する。
▲1▼防水シートと意匠材が一体であり、防水シート張り工事と仕上げ材張り工事を1回で出来ることから、工数が省けるとともに、2つの機能を1つで発揮でき、コストダウンを図ることができる。
▲2▼軽量かつ、防水シート及び結合樹脂の伸縮性により、地震等による剥離(ハクリ)及び落下の危険性が少ない屋根又は外壁となる。
▲3▼防水シートと同一施工のため、不燃耐火ボードとの組合せも容易であり、耐火構造とし易い。
【0019】
【発明の実施の形態】
図1、図2に一実施形態を示し、塩化ビニル等の周知の防水シート1上に、硅砂、小石、陶磁器骨材の粒状物(グラニュー糖状のもの)などをアクリル系エマルジョン、塩化ビニルなどの樹脂で結合させた任意の意匠による長方形状の塊り(屋根片、縦×横×厚:35×95×3mm)2を縦横に半分程ずらして固着する。屋根片2の形状及び配列は任意である。また、シート(長方形)の幅W及び長さLも、製作性、運搬性等を考慮して適宜に決定する。目地4は防水シート1の表面をそのままとしてもよいが、適宜な目地材を充填することもできる。その目地材は屋根材の形成時でも施工時でもよい。
【0020】
上記防水シート1は、従来と同様に、所要の大きさのものであって、図3に示すように、その成形用樹脂混和物に耐張力繊維aを混在させて、カレンダー成形によって、繊維a入りのものとしたり、さらに、同図(b)に示すように、メッシュクロスbを圧着によって介在したものとしたり、さらに、同図(c)に示すように、一表面にメッシュクロスbを圧着したものとして、寸法安定性のよいものとする。また、可塑剤には粉末状のものを使用して、成形後に揮発しないようにする。
【0021】
この屋根材Aは、従来の防水シートと同様に、図1に示すように野地材3に張設する。外壁材として使用する場合は、この屋根材Aを外壁材Aとし、この外壁材Aを、外壁の基材(下地材)に張設する。各シートの周縁は突き合わせて、図4(a)、(b)に示すように、その上又は下から別途の帯状シート片cを貼付したり、同図(c)、(d)に示すように、重ね合わせて貼付してもよい。なお、同図(b)はシート片c部分が目地部となる。この重ね合わせの場合は、少なくとも2辺に屋根片2を設けないジョイント部1aを形成するとよい(図5、図6参照)。少なくとも2辺にジョイント部1aがあれば、縦横に隣り合うシートを重ね合わすことができ、また、四辺全てにジョイント部1aがあれば、幅方向又は縦方向のいずれに裁断しても、ジョイント部1aが2辺以上残って、隣り合うシートを重ね得る。
【0022】
図5に示す実施形態は、シート1を長尺物として巻回したものであり、前縁及び一側縁には屋根片2を設けていない所要幅のジョイント部1aが形成されている。このジョイント部1aを重ねて隣接するシート1を張設する。屋根片2は図6に示すようにベタ状態(粒状物をジョイント部1aを除いて固着した状態)のものとし得る。ジョイント部1aは省略し得る。
【0023】
図7に示す実施形態は、屋根片2の上面に傾むきをもたせたものであり、この傾むきによって、反射光による趣き、例えば、影などが変化する。
【0024】
なお、シート1を切断した際、屋根片(塊り2)を切断するなどによって、その切断縁に屋根片2が臨んだ場合において、その切断縁に上記ジョイント部1aを確保したり、意匠面から、目地部分を確保する必要があれば屋根片2を適宜の幅、長さを剥ぎ取ることによって、その確保をし得る。
【0025】
上記各実施形態は、屋根片2が予め固着された防水シート1を屋根又は外壁下地に貼付したが、防水シート1のみをその下地に貼付し、上述の骨材粒状物を混入させた樹脂混和物をその防水シート1表面に吹き付けて、塊り2を設ける(固着する)ようにすることもできる。
【0026】
また、防水シート1に代えて、屋根又は外壁下地に、ウレタン、ゴム、エポキシ、PVC等の防水層を形成し得る塗膜材を直接に吹き付け、又は塗布してその下地上に防水層を形成し、その防水層上に、上記樹脂混和物を吹き付けて、塊り2を設ける(固着する)こともできる。
【0027】
なお、この発明によってなした屋根、外壁の全表面には、屋根片2の経時劣化を防止する処理、例えば、耐候性塗膜を、吹き付け、塗布などによって形成することができる。
【図面の簡単な説明】
【図1】一実施例の施工概略図
【図2】一実施例の部分斜視図
【図3】防水シートの各例の断面図
【図4】防水シートの接合説明図
【図5】他の実施例の斜視図
【図6】他の実施例の斜視図
【図7】他の実施例の正面図
【符号の説明】
1 防水シート
1a ジョイント部
2 無機質骨材の粒状物の樹脂結合の塊り(屋根片)
3 野地材
4 目地
A 屋根材(外壁材)
a 繊維
b メッシュ状クロス
c シート片
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a roof material or an outer wall material of a building structure.
[0002]
[Prior art]
The roof of the building structure has a waterproof layer on the rooftop concrete slab or ALC board, or a waterproof sheet is installed on the upper surface of the field board, and a finishing material such as metal is applied on it. To construct. Due to the shortage of people in recent years, it is desired to reduce the number of construction steps. In recent years, it has been desired to improve rooftop design. The same applies to the construction of the outer wall.
[0003]
Under such circumstances, as described in JP-A-5-133070, JP-A-5-209453, JP-A-6-257263, and the like, the resin admixture of inorganic aggregate on the surface of a flexible sheet such as a nonwoven fabric. An outer wall material (outer wall covering material) has been developed in which an object is fixed by spraying or the like, and a decorative layer having a lump of the desired design is provided.
[0004]
Since this outer wall material has flexibility, it can be affixed to the ground so that wallpaper can be affixed, and the workability is good. Moreover, it can be set as the outer wall of various patterns (design) by changing the shape of the lump of the inorganic aggregate and the composition of the color. Furthermore, since the resin mixture of inorganic aggregate is lightweight, the outer wall can be lightened.
[0005]
[Problems to be solved by the invention]
However, since the roof and the outer wall are directly exposed to nature, weather resistance such as rain is required. For this reason, the outer wall material disclosed in each of the above-mentioned publications is subjected to a waterproof treatment on the surface before or after the construction, or the joint material is interposed in the joint.
[0006]
By the way, in the conventional outer wall, rainwater drips down, so waterproof sheets are not installed, and it is only necessary to ensure waterproofness when rainwater drips down. It is only forming.
[0007]
This invention makes it a subject to make waterproofing unnecessary after sticking a roof material or an outer wall material.
[0008]
[Means for Solving the Problems]
In order to solve the above-described problems, the present invention has a configuration in which a lump of a required shape obtained by bonding granular aggregates of inorganic aggregates with a resin is arranged and fixed in a pattern of a required design on the entire surface of a waterproof sheet. Nodea Ru.
[0009]
Here, the waterproof sheet refers to a sheet having quality and various functions defined in JIS A 6008 and the like, and does not need to be separately waterproofed.
[0010]
The roof material or outer wall material according to the present invention configured as described above is applied to the surface of a field material, a base material, etc., so that the conventional waterproof sheet tensioning and the finishing material tensioning of the roof or the outer wall are performed simultaneously. Become.
[0011]
When the resin has flexibility , the roof material or the outer wall material can be wound, and the transportability is improved.
[0012]
If the waterproof sheet is mixed with fibers, mesh cloth or non-woven fabric is interposed, or mesh cloth or non-woven fabric is integrally attached to one surface, and dimensional stability is ensured , There is no expansion and contraction of the waterproof sheet over time, and lump separation based on the expansion and contraction of the waterproof sheet can be prevented.
[0013]
Moreover, the waterproof sheet is the case of polyvinyl chloride (PVC) sheet, has good used has an additive of a plasticizer or the like during the molding of the non-volatile. This is because the PVC sheet is generally excellent in dimensional stability, and when an additive such as a plasticizer is volatilized (volatilized), the dimensional stability is further lowered. In order to make it non-volatile, for example, it is obtained by making an additive such as a plasticizer into a powder form.
[0014]
Each roof material or outer wall material described above is attached to the roof base or outer wall base to form the roof or outer wall, but the edge joint portions of the respective waterproof sheets are overlapped and firmly bonded by heat, solvent or adhesive. not good when you fixed.
[0015]
Also, when forming the roof and outer wall, the roof material or outer wall material is cut to the required dimensions, and the cut edge is connected to the edge of another roof material or outer wall material with waterproofing, and the connection it is a good test so as to form a joint by peeling the portion of the lump.
[0016]
In this way, when the waterproof sheet is applied, a gap is formed at the opposite edge of the adjacent waterproof sheet to create a joint, and it is not necessary to fill the joint with the joint material, and it is exposed by lump separation. Since the surface is a waterproof sheet surface, there is no problem.
[0017]
In each of the above inventions, a lump of inorganic aggregate is fixed to a waterproof sheet in advance. After the above waterproof sheets are pasted on a ground surface of a roof or an outer wall, the resin mixture of the above inorganic aggregate is used. the blowing on the waterproof sheet surface, that on the tarpaulin, by fixing by disposing the lump of the required shape to the pattern of the required design, Ri to form a roof or the outer wall, the roof bed or exterior wall base After forming the waterproof coating layer on the surface, spray the resin mixture of the inorganic aggregate on the surface of the waterproof layer, and place the lump of the required shape on the waterproof sheet in the pattern of the required design and fix it by, Ru can form a roof or outer wall.
[0018]
【The invention's effect】
By configuring the present invention as described above, the following effects (1) to (3) are exhibited.
(1) Since the waterproof sheet and the design material are integrated, and the waterproof sheet tensioning work and the finishing material tensioning work can be performed in one time, man-hours can be saved and two functions can be performed in one, reducing costs. Can do.
(2) The roof or outer wall is lightweight and has a low risk of peeling or peeling due to an earthquake or the like due to the stretchability of the waterproof sheet and the binding resin.
(3) Because it is the same construction as the waterproof sheet, it can be easily combined with a non-combustible fireproof board, making it easy to have a fireproof structure.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
FIG. 1 and FIG. 2 show an embodiment. On a known waterproof sheet 1 such as vinyl chloride, cinnabar sand, pebbles, ceramic aggregate granules (granulated sugar), etc., acrylic emulsion, vinyl chloride, etc. A rectangular lump (roof piece, length × width × thickness: 35 × 95 × 3 mm) 2 having an arbitrary design bonded with the above resin is shifted half and vertically and fixed. The shape and arrangement of the roof pieces 2 are arbitrary. Further, the width (W) and length (L) of the sheet (rectangle) are also determined appropriately in consideration of manufacturability, transportability, and the like. The joint 4 may leave the surface of the waterproof sheet 1 as it is, but can also be filled with an appropriate joint material. The joint material may be at the time of forming the roof material or at the time of construction.
[0020]
The waterproof sheet 1 is of a required size, as in the prior art, and, as shown in FIG. 3, the tensile resin a is mixed with the molding resin mixture, and the fiber a In addition, as shown in the figure (b), the mesh cloth b is interposed by crimping, and as shown in the figure (c), the mesh cloth b is crimped on one surface. As a result, dimensional stability shall be good. In addition, a powdery plasticizer is used so as not to volatilize after molding.
[0021]
The roof material A is stretched around the field material 3 as shown in FIG. When used as an outer wall material, the roof material A is used as an outer wall material A, and the outer wall material A is stretched on a base material (base material) of the outer wall. As shown in FIGS. 4 (a) and 4 (b), the peripheral edges of the sheets are abutted, and a separate belt-like sheet piece c is attached from above or below, or as shown in FIGS. 4 (c) and (d). In addition, they may be overlapped and pasted. In addition, the sheet piece c part becomes the joint part in the figure (b). In the case of this superposition, it is preferable to form a joint portion 1a where the roof piece 2 is not provided on at least two sides (see FIGS. 5 and 6). If there are joint parts 1a on at least two sides, adjacent sheets can be stacked vertically and horizontally, and if there are joint parts 1a on all four sides, the joint part can be cut in either the width direction or the vertical direction. Two or more sides 1a remain, and adjacent sheets can be stacked.
[0022]
In the embodiment shown in FIG. 5, the sheet 1 is wound as a long object, and a joint portion 1 a having a required width without the roof piece 2 is formed on the front edge and one side edge. The adjacent sheets 1 are stretched by overlapping the joint portions 1a. As shown in FIG. 6, the roof piece 2 may be in a solid state (a state in which the granular material is fixed except for the joint portion 1 a). The joint part 1a can be omitted.
[0023]
In the embodiment shown in FIG. 7, the upper surface of the roof piece 2 is inclined, and the inclination due to the reflected light, for example, a shadow or the like changes due to the inclination.
[0024]
In addition, when the roof piece 2 faces the cutting edge by cutting the roof piece (the lump 2) when the sheet 1 is cut, the joint portion 1a is secured at the cutting edge, or the design surface Therefore, if it is necessary to secure the joint portion, the roof piece 2 can be secured by peeling off the appropriate width and length.
[0025]
In each of the above embodiments, the waterproof sheet 1 to which the roof piece 2 is fixed in advance is attached to the roof or the outer wall base, but only the waterproof sheet 1 is attached to the base and the above-mentioned aggregated granular material is mixed. An object can be sprayed on the surface of the waterproof sheet 1 so that the lump 2 is provided (fixed).
[0026]
Further, instead of the waterproof sheet 1, a waterproof layer is formed on the base by directly spraying or applying a coating material capable of forming a waterproof layer such as urethane, rubber, epoxy, PVC, etc. on the roof or outer wall base. And the said resin mixture is sprayed on the waterproof layer, and the lump 2 can also be provided (adhered).
[0027]
A process for preventing deterioration of the roof piece 2 over time, for example, a weather-resistant coating film can be formed on the entire surface of the roof and outer wall made by the present invention by spraying, coating, or the like.
[Brief description of the drawings]
FIG. 1 is a schematic diagram of construction of one embodiment. FIG. 2 is a partial perspective view of one embodiment. FIG. 3 is a cross-sectional view of each example of a waterproof sheet. FIG. 6 is a perspective view of another embodiment. FIG. 7 is a front view of another embodiment.
DESCRIPTION OF SYMBOLS 1 Waterproof sheet 1a Joint part 2 Resin bond lump of inorganic aggregate granular material (roof piece)
3 Field material 4 Joint A Roof material (outer wall material)
a fiber b mesh cloth c sheet piece

Claims (5)

防水シート1全面に、無機質骨材を樹脂で結合させた所要形状の塊り2を、所要意匠の模様に配設して固着した屋根材又は外壁材を、屋根下地又は外壁下地に貼付して屋根又は外壁を形成する際、その屋根材又は外壁材を所要寸法に切断し、その切断縁を、他の屋根材又は外壁材の端縁に防水処理を伴って接続し、その接続部分の上記塊り2を剥がすことによって目地を形成することを特徴とする屋根又は外壁の形成方法。 A roof material or outer wall material in which a lump 2 of a required shape in which inorganic aggregates are bonded with a resin is arranged and fixed in a pattern of a required design is applied to the entire surface of the waterproof sheet 1 to the roof base or the outer wall base. When forming the roof or the outer wall, the roof material or the outer wall material is cut to a required size, the cut edge is connected to the edge of the other roof material or the outer wall material with waterproof treatment, A method of forming a roof or an outer wall, characterized in that joints are formed by peeling the lump 2. 上記屋根材又は外壁材、上記樹脂を結合後も屈曲可能な柔軟性を有するものとしたことを特徴とする請求項1に記載の屋根又は外壁の形成方法 2. The method for forming a roof or an outer wall according to claim 1, wherein the roof material or the outer wall material has flexibility capable of being bent even after the resin is bonded. 上記屋根材又は外壁材を、上記防水シート1は、繊維を混在させたり、メッシュ状クロス又は不織布を介在させたり、又は一表面にメッシュ状クロス又は不織布を一体的に貼付して、寸法安定性を担保されたものであるとしたことを特徴とする請求項1又は2に記載の屋根又は外壁の形成方法 The roof sheet or the outer wall material , the waterproof sheet 1 is mixed with fibers, mesh cloth or non-woven cloth is intervened, or mesh cloth or non-woven cloth is integrally attached to one surface, and dimensional stability the method of forming the roof or the outer wall according to claim 1 or 2, characterized in that it has to be one that is secured to. 上記屋根材又は外壁材を、上記防水シートがポリ塩化ビニルシートの場合、その成形時の可塑剤等の添加剤を不揮発性のものを使用したことを特徴とする請求項1、2又は3に記載の屋根又は外壁の形成方法 The roofing or siding, if the tarpaulin is polyvinyl chloride sheet, an additive of a plasticizer, such as at the time of molding in claim 1, 2 or 3, characterized in that was used the non-volatile The method of forming the roof or outer wall as described . 屋根下地又は外壁下地の表面に塗膜防水層を形成した後、無機質骨材の樹脂混和物を前記防水層表面に吹き付けて、その防水層上に所要形状の塊り2を所要意匠の模様に配設して固着することを特徴とする屋根又は外壁の形成方法。 After forming the coating waterproof layer on the surface of the roof base or the outer wall base, the resin mixture of inorganic aggregate is sprayed on the surface of the waterproof layer, and the lump 2 having the required shape is formed into the pattern of the required design on the waterproof layer. A method of forming a roof or an outer wall, characterized by being arranged and fixed.
JP07184996A 1995-06-09 1996-03-27 Roofing material or exterior wall material Expired - Fee Related JP3637137B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP07184996A JP3637137B2 (en) 1995-06-09 1996-03-27 Roofing material or exterior wall material

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP14297195 1995-06-09
JP7-142971 1995-06-09
JP07184996A JP3637137B2 (en) 1995-06-09 1996-03-27 Roofing material or exterior wall material

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JPH0953308A JPH0953308A (en) 1997-02-25
JP3637137B2 true JP3637137B2 (en) 2005-04-13

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4241362B2 (en) * 2003-12-17 2009-03-18 住友ベークライト株式会社 Roofing tarpaulin and molding method thereof

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