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JP4241362B2 - Roofing tarpaulin and molding method thereof - Google Patents
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JP4241362B2 - Roofing tarpaulin and molding method thereof - Google Patents

Roofing tarpaulin and molding method thereof Download PDF

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JP4241362B2
JP4241362B2 JP2003418978A JP2003418978A JP4241362B2 JP 4241362 B2 JP4241362 B2 JP 4241362B2 JP 2003418978 A JP2003418978 A JP 2003418978A JP 2003418978 A JP2003418978 A JP 2003418978A JP 4241362 B2 JP4241362 B2 JP 4241362B2
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sheet
roofing
waterproof sheet
pattern
unit pattern
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JP2005179934A (en
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浩之 別宮
進一 石丸
卓司 山中
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Sumitomo Bakelite Co Ltd
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Sumitomo Bakelite Co Ltd
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Description

この発明は、例えば鉄筋コンクリート(RC)、軽量気泡コンクリート(ALC)の家屋や、ビル等における片流れや両流れ屋根等の勾配屋根に適用される屋根葺き用防水シート、およびその成形方法に関する。   The present invention relates to a roofing waterproof sheet applied to, for example, reinforced concrete (RC), lightweight cellular concrete (ALC) houses, and gradient roofs such as single-flow and double-flow roofs in buildings and the like, and a forming method thereof.

従来、ビルや家屋における勾配屋根を形成する場合、屋根下地の上に、耐水層として下地葺を施工し、その上から所定の固定具を用いて、粘土瓦、セメント瓦、金属瓦等の瓦や石綿スレート材(商品名:カラーベスト、コロニアル)等のタイル状の屋根用パネルを施工することが一般に行われている。しかし、これらにおいては、耐風性、防水性、施工性が劣るという問題があった。   Conventionally, when forming a sloped roof in a building or house, a foundation tile is constructed as a water-resistant layer on the roof foundation, and tiles such as clay tile, cement tile, metal tile, etc. are used from there. In general, tile-like roof panels such as asbestos slate materials (trade names: color vest, colonial) are used. However, in these, there existed a problem that wind resistance, waterproofness, and workability were inferior.

他方、上記に替わり、軟質合成樹脂や合成ゴム等からなる防水シートが施工されることもある。しかし、該シートは勾配屋根に使用されるには良好な外観を得づらく、また、亀裂や破断等の不具合が発生したとき、その不具合箇所が拡大し、被害を広げてしまうといった耐久性に問題があった。   On the other hand, instead of the above, a waterproof sheet made of soft synthetic resin, synthetic rubber or the like may be applied. However, it is difficult for the sheet to have a good appearance to be used for a sloped roof, and when a defect such as a crack or a break occurs, there is a problem in durability that the defective part expands and spreads the damage. was there.

そこで、本出願人は上記の瓦やパネルにおける耐風性、防水性、施工性と、上記防水シートにおける亀裂や破断等に対する耐久性の両者を兼ね備えるものとして、軟質高分子材料からなるシート本体と、その表面に沿って筋状に伸びる特定高さ、幅をもった突起を備えた屋根葺き用防水シートを提案している(特許文献1)。
特開2001−164711号公報
Therefore, the present applicant has both the wind resistance, waterproofness, workability in the above-mentioned tiles and panels, and durability against cracks and breaks in the above-mentioned waterproof sheet, a sheet body made of a soft polymer material, A roofing waterproof sheet provided with a protrusion having a specific height and width extending linearly along the surface has been proposed (Patent Document 1).
JP 2001-164711 A

しかしながら、上記屋根葺き用防水シートは、突起物が勾配のついている方向に対し直交する方向に対して伸びるとともに、勾配方向に所定の間隔をおいて複数並列に設けられた形状であるため、形状のパターンが単一であり、意匠が限定されるといる問題があった。特許文献1の図7に示したように、筋状突起を長さ方向、幅方向にそれぞれ並列状に形成して升目状に配置し、瓦形状やタイル形状を模することも考えられるが、このような形状を適用しても単一的な形状となることは否めず、意匠性の点で十分に満足が得られるものではなかった。   However, the roofing waterproof sheet has a shape in which a plurality of protrusions extend in a direction perpendicular to the direction in which the gradient is provided and are provided in parallel at a predetermined interval in the gradient direction. There is a problem that the pattern is single and the design is limited. As shown in FIG. 7 of Patent Document 1, it is also conceivable that the streaky protrusions are formed in parallel in the length direction and the width direction, respectively, and arranged in a grid shape, imitating a tile shape or a tile shape. Even if such a shape is applied, it cannot be denied that the shape becomes a single shape, and satisfactory in terms of designability has not been obtained.

また、施工用の防水シートは施工性を向上させる目的で通常長尺状の巻物が使われるが、上記のような筋状突起がシート長さ方向に沿って連続し、シート幅方向に沿っては所定の間隔おきに複数並列状を形成されたような態様のシートでは、ロール状に巻き取った際に突起部どうし、または凹部どうしが重なり合うこととなり、つまり幅方向で粗と密の部分が極端に発生することとなり、巻き取れる長さが通常の平坦状のシートに比べ短くなるとともに、巻物を互いに積み重ねる場合にも安定性が悪く、荷崩れし易いという問題があった。この問題は、材料の運搬性を悪くし、コストを増大させるものであり、また勾配屋根上では置きづらく、施工性にも悪影響をもたらすものである。   In addition, for the purpose of improving the workability of the waterproof sheet for construction, a long scroll is usually used, but the above-mentioned streaky projections are continuous along the sheet length direction, and along the sheet width direction. In a sheet of a form in which a plurality of parallel shapes are formed at predetermined intervals, the protrusions or the recesses overlap when rolled up in a roll shape, that is, the rough and dense portions in the width direction are overlapped. This occurs extremely, and the length that can be wound becomes shorter than that of a normal flat sheet, and there is a problem that even when the scrolls are stacked on each other, the stability is poor and the load collapses easily. This problem deteriorates the material transportability and increases the cost, and is difficult to place on a sloped roof, which also adversely affects workability.

さらに、上記の長尺状シートの成形においては、通常、連続成形の可能な押出法によって、表面の幅方向に、所定の間隔おきで溝が彫り込まれた形状のロールを用いることによってなされるが、上記筋状突起がシート長さ方向に沿って連続して形成されるような形状では、均一な厚さを得るには、上記ロールの溝部分でのバンク(樹脂溜まり)の量を多くする必要があり、この調整には技術と時間がかかるものであり、得られたシートの品質も確保しにくいものであった。それに伴い吐出量も制限されることとなり、経済性においても好ましくなかった。   Furthermore, in the formation of the above long sheet, it is usually performed by using a roll having a shape in which grooves are engraved at predetermined intervals in the width direction of the surface by an extrusion method capable of continuous forming. In a shape in which the streaks are continuously formed along the sheet length direction, in order to obtain a uniform thickness, the amount of banks (resin pools) in the groove portion of the roll is increased. This adjustment requires technology and time, and the quality of the obtained sheet is difficult to ensure. Accordingly, the discharge amount is limited, which is not preferable in terms of economy.

そこで、本発明は、従来技術における防水シートのもつ耐久性、耐風性等を保持したままで、例えば瓦やタイル状に近い外観も得られ、より優れた美観や意匠性を持たせることができ、かつ長尺のものでも安定して巻き取ることができる屋根葺き用防水シート、およびこのようなシートを効率良く製造できる屋根葺き用防水シートの成形方法を提供することを目的とする。   Therefore, the present invention can maintain the durability, wind resistance, etc. of the waterproof sheet in the prior art, and can obtain an appearance close to a tile or a tile, for example, and can have a more beautiful appearance and design. And it aims at providing the shaping | molding method of the waterproof sheet for roofing which can wind up stably even if it is long, and the roofing waterproof sheet which can manufacture such a sheet | seat efficiently.

即ち、本発明の屋根葺き用防水シートは下記(1)〜(8)に記載の構成を有する。
(1) 勾配を有する屋根下地上に敷設されて屋根が形成されるようにした屋根葺き用防水シートであって、防水性を有する軟質高分子材料からなるシート本体の表面に、シートの厚さ方向に形成された段差をもって境界となされた単位模様が繰り返されるとともに、シートの長さ方向における断面積が幅方向の任意位置で略均一となされた連続模様が形成されてなることを特徴とする屋根葺き用防水シート。
(2) 前記単位模様は平面視升目状である(1)に記載の屋根葺き用防水シート。
(3) 前記段差の高さが直線状または曲線状に変化してなる(1)または(2)に記載の屋根葺き用防水シート。
(4) 前記升目の境界を構成する4辺のうち、シートの長さ方向または幅方向のいずれか一方の方向に平行な2辺においては段差が直線状に変化し、他方の方向に平行な2辺のうちの第1の辺においては段差が両端で高くなる凹曲線状に変化し、第2の辺においては段差が両端で低くなる凸曲線状に変化してなる(2)または(3)に記載の屋根葺き用防水シート。
(5) 前記単位模様は、シートの長さ方向または幅方向のうちのいずれか一方の方向において並行に繰り返され、他方の方向において千鳥状に繰り返されてなる(1)〜(4)のいずれか1項に記載の屋根葺き用防水シート。
(6) 前記軟質高分子材料が、軟質ポリ塩化ビニル樹脂、ポリオレフィン系樹脂、塩化ビニル系熱可塑性エラストマー、ポリオレフィン系熱可塑性エラストマーの中から選択される軟質合成樹脂をもって構成されてなる(1)〜(5)のいずれか1項に記載の屋根葺き用防水シート。
(7) 前記シート本体の厚さ方向の中間に、繊維補強層が介在されてなる(1)〜(6)のいずれか1項に記載の屋根葺き用防水シート。
(8) 前記単位模様の上面に凹凸模様が形成されてなる(1)〜(7)のいずれか1項に記載の屋根葺き用防水シート。
That is, the roofing waterproof sheet of the present invention has the configuration described in the following (1) to (8).
(1) A roofing waterproof sheet that is laid on a sloped roof substrate to form a roof, on the surface of a sheet body made of a soft polymer material having waterproof properties, the thickness of the sheet The unit pattern formed as a boundary with a step formed in the direction is repeated, and a continuous pattern in which the cross-sectional area in the length direction of the sheet is substantially uniform at an arbitrary position in the width direction is formed. Waterproof sheet for roofing.
(2) The roofing waterproof sheet according to (1), wherein the unit pattern has a grid shape in plan view.
(3) The roofing waterproof sheet according to (1) or (2), wherein the height of the step changes into a linear shape or a curved shape.
(4) Of the four sides constituting the boundary of the mesh, the step changes linearly on two sides parallel to either the length direction or the width direction of the sheet, and parallel to the other direction. On the first side of the two sides, the step changes to a concave curve shape that increases at both ends, and on the second side, the step changes to a convex curve shape that decreases at both ends (2) or (3 The roofing tarpaulin described in).
(5) Any one of (1) to (4), wherein the unit pattern is repeated in parallel in any one of the length direction and the width direction of the sheet, and is repeated in a staggered manner in the other direction. The roofing tarpaulin according to claim 1.
(6) The soft polymer material is composed of a soft synthetic resin selected from a soft polyvinyl chloride resin, a polyolefin resin, a vinyl chloride thermoplastic elastomer, and a polyolefin thermoplastic elastomer. The roofing waterproof sheet according to any one of (5).
(7) The roofing waterproof sheet according to any one of (1) to (6), wherein a fiber reinforcing layer is interposed in the middle of the sheet body in the thickness direction.
(8) The roofing waterproof sheet according to any one of (1) to (7), wherein an uneven pattern is formed on an upper surface of the unit pattern.

また、本発明の屋根葺き用防水シートの成形方法は、下記(9)(10)に記載の構成を有する。
(9) (1)〜(8)のいずれか1項に記載された屋根葺き用防水シートの成形方法において、シートの長さ方向が周回方向となるように単位模様が柄付けされた圧延ロールを用い、材料樹脂を圧延することにより賦形することを特徴とする屋根葺き用防水シートの成形方法。
(10) 材料樹脂を略均一な厚さのシート素材に押出し、続いて前記シート素材に対して前記圧延ロールを用いて賦形する(9)に記載の屋根葺き用防水シートの成形方法。
Moreover, the molding method of the waterproof sheet for roofing of this invention has a structure as described in following (9) (10).
(9) In the method for forming a roofing waterproof sheet described in any one of (1) to (8), a rolling roll on which a unit pattern is patterned so that a length direction of the sheet is a circumferential direction. A method for forming a roofing waterproof sheet, which is formed by rolling a material resin.
(10) The method for forming a roofing waterproof sheet according to (9), wherein the material resin is extruded into a sheet material having a substantially uniform thickness, and then the sheet material is shaped using the rolling roll.

(1)の発明によれば、単位模様の境界に形成された段差が陰影を形成し、立体感があって意匠性の高い外観を呈する防水シートとなし得、単位模様の平面形状と配列、段差の高さと形状によって多様な外観を得ることができる。また、段差によって応力集中や亀裂の拡がりが食い止められて、耐久性に優れたシートとなし得る。さらに、単位模様が繰り返された連続模様であるため、シート長さ方向における断面積が幅方向の任意の位置で略均一となり、長尺シートを巻き取った場合にもシート表面の凸状部分が偏って重なることがなく安定して巻き取ることができる。巻き取った巻物は嵩張りが少なく載置安定性が良いため、積み重ねても荷崩れしにくく、保管時や運搬時の作業性も良い。また、勾配屋根上での施工作業性も良い。   According to the invention of (1), the step formed at the boundary of the unit pattern forms a shadow, and can be a waterproof sheet having a three-dimensional appearance and a high design appearance, the planar shape and arrangement of the unit pattern, Various appearances can be obtained depending on the height and shape of the step. Further, the stress concentration and the spread of cracks are prevented by the step, and a sheet having excellent durability can be obtained. Furthermore, since the unit pattern is a continuous pattern, the cross-sectional area in the sheet length direction becomes substantially uniform at an arbitrary position in the width direction, and even when a long sheet is wound up, the convex portion on the sheet surface is It can be wound up stably without being biased. Since the wound scroll is less bulky and has good mounting stability, it is hard to collapse even when stacked, and the workability during storage and transportation is also good. In addition, workability on a sloped roof is good.

(2)の発明によれば、タイル状の外観が得られる。   According to the invention of (2), a tile-like appearance is obtained.

(3)の発明によれば、段差による陰影が変化に富むものとなる。   According to the invention of (3), the shadow due to the step is rich in change.

(4)の発明によれば、単位模様の形状と段差による陰影がさらに複雑になり、意匠性の高い外観を呈する。   According to the invention of (4), the shape of the unit pattern and the shadow due to the step are further complicated, and an appearance having a high design property is exhibited.

(5)の発明によれば、瓦葺きに近い外観を呈する。   According to invention of (5), the external appearance close | similar to a roof tile is exhibited.

(6)の発明によれば、防水性および耐久性に優れ、かつ成形性が良好であるため生産性、経済性に優れた防水シートとなし得る。   According to the invention of (6), since it is excellent in waterproofness and durability, and has good moldability, it can be a waterproof sheet excellent in productivity and economy.

(7)の発明によれば、シートの剛性や強度を向上させて、良好な形態安定性を得ることができるとともに、亀裂や破断等の発生をより確実に防止することができる。   According to the invention of (7), it is possible to improve the rigidity and strength of the sheet and obtain good shape stability, and more reliably prevent the occurrence of cracks and breaks.

(8)の発明によれば、シートの意匠性や美観をさらに向上させることができる。   According to the invention of (8), the designability and aesthetics of the sheet can be further improved.

(9)の発明にかかる屋根葺き用防水シートの成形方法によれば、模様の賦形が容易である。しかも、圧延ロールへの樹脂供給量がシートの幅方向で略均一であるため、樹脂供給量の調整が容易であり、安定したシート形状が得られ、かつ圧延速度を高めて生産性を向上させることができる。   According to the method for forming a roofing waterproof sheet according to the invention of (9), it is easy to shape the pattern. Moreover, since the resin supply amount to the rolling roll is substantially uniform in the width direction of the sheet, the resin supply amount can be easily adjusted, a stable sheet shape can be obtained, and the rolling speed can be increased to improve productivity. be able to.

(10)の発明によれば、さらに防水シートの形状品質を安定させるとともに、生産効率を高めることができる。   According to the invention of (10), the shape quality of the waterproof sheet can be further stabilized and the production efficiency can be increased.

本発明にかかる屋根葺き用防水シートの実施形態について、図面を参照しつつ詳述する。なお、各図において同一符号を付したものは、同一または同等のものを示すものとして重複する説明を省略する。   An embodiment of a roofing waterproof sheet according to the present invention will be described in detail with reference to the drawings. In addition, what attached | subjected the same code | symbol in each figure shows the same or equivalent thing, and abbreviate | omits the description which overlaps.

〔第1実施形態〕
図1A〜図1Cに示すように、屋根葺き用防水シート(1)は、シート本体(10)の表面に平面視升目状の2種類の単位模様(11)(12)がシートの長さ方向(X)および幅方向(Y)に交互にかつ並行に繰り返された連続模様が形成されている。前記単位模様(11)(12)は、隣接する単位模様(12)(11)との境界を構成する各辺(13)においてシート本体(10)の厚さを変え、厚さ(D0)の基本部分に一定の高さ(D1)の段差(14)を付加することにより形成されたものである。凸状の単位模様(11)の厚さは(D0+D1)、凹状の単位模様(12)の厚さは(D0)であって、各上面(15)(16)はいずれも平坦面となされている。
[First Embodiment]
As shown in FIGS. 1A to 1C, the roofing waterproof sheet (1) has two types of unit patterns (11) and (12) in a plane view on the surface of the sheet body (10) in the length direction of the sheet. A continuous pattern is formed alternately and in parallel in (X) and the width direction (Y). The unit patterns (11) and (12) are obtained by changing the thickness of the sheet main body (10) at each side (13) constituting the boundary with the adjacent unit patterns (12) and (11) to obtain a thickness (D 0 ). This is formed by adding a step (14) having a constant height (D 1 ) to the basic part of this. The thickness of the convex unit pattern (11) is (D 0 + D 1 ), the thickness of the concave unit pattern (12) is (D 0 ), and each upper surface (15) (16) is flat. It is made with a surface.

前記屋根葺き用防水シート(1)は、凹凸による升目が交互に繰り返されてタイル状の外観を呈し、かつ段差(14)が暗い陰影を形成して立体感が感じられる。   The roofing waterproof sheet (1) has a tile-like appearance by alternately repeating the meshes due to the unevenness, and the step (14) forms a dark shadow so that a three-dimensional feeling is felt.

また、前記屋根葺き用防水シート(1)は、凸状の単位模様(11)および凹状の単位模様(12)の組み合わせであるから、幅方向の1列のみの断面積を観察すると2種類の単位模様(11)(12)で断面積が大きく異なる。しかし、図1Bに示すように、長さ方向にも単位模様の繰り返しによって断面積が均され、連続模様としての断面積は幅方向の任意位置で均一となっている。   The roofing waterproof sheet (1) is a combination of a convex unit pattern (11) and a concave unit pattern (12). The cross-sectional areas differ greatly between unit patterns (11) and (12). However, as shown in FIG. 1B, the cross-sectional area is equalized by repeating the unit pattern in the length direction, and the cross-sectional area as a continuous pattern is uniform at an arbitrary position in the width direction.

〔第2実施形態〕
図2Aおよび図2Bに示すように、屋根葺き用防水シート(2)は、シート本体(10)の表面に平面視升目状の単位模様(21)がシートの長さ方向(X)においては並行に繰り返され、幅方向(Y)には千鳥状に繰り返された連続模様が形成されている。
[Second Embodiment]
As shown in FIGS. 2A and 2B, the roofing waterproof sheet (2) has a grid-like unit pattern (21) on the surface of the sheet body (10) in parallel in the sheet length direction (X). The pattern is repeated in a zigzag pattern in the width direction (Y).

図2Cに1つの単位模様(21)を取り出して示す。前記単位模様(21)の境界を構成する4辺(23a)(23b)(23c)(23d)において、下面側一定厚さ(D0)の斜線部分は隣接する単位模様に繋がっている部分を示し、その上方の側面視三角形の部分が段差(24a)(24b)(24c)(24d)を示している。前記段差の高さは、いずれの辺においても直線状に変化し、かつ対向する2辺で互いに逆向きに変化する。即ち、辺(23a)(23c)の段差(24a)(24c)の高さ(D2a)(D2c)は互いに逆向きに変化し、また辺(23b)(23d)の段差(24b)(24d)の高さ(D2b)(D2d)では互いに逆向きに変化する。これらの段差により、単位模様(21)の上面(25)は、2つの低い頂点(26a)(26c)間の対角線上で最も低く、他2つの頂点(26b)(26d)に向かって連続的に高くなる2つの傾斜面によって形成されている。また、本防水シート(2)のシート厚さの最小値は頂点(26a)(26c)の対角線における厚さ(D0)であり、最大値は頂点(26b)(26d)における厚さである。 FIG. 2C shows one unit pattern (21) taken out. In the four sides (23a), (23b), (23c), and (23d) constituting the boundary of the unit pattern (21), the shaded portion of the lower surface side constant thickness (D 0 ) is a portion that is connected to the adjacent unit pattern. The upper side of the triangle in the side view shows the steps (24a) (24b) (24c) (24d). The height of the step changes linearly on either side and changes in opposite directions on the two opposing sides. That is, the heights (D 2a ) and (D 2c ) of the steps (24a) and (24c) of the sides (23a) and (23c) change in opposite directions, and the steps (24b) ( The heights (D 2b ) and (D 2d ) of 24d) change in opposite directions. Due to these steps, the upper surface (25) of the unit pattern (21) is the lowest on the diagonal line between the two low vertices (26a) and (26c) and is continuous toward the other two vertices (26b) and (26d). It is formed by two inclined surfaces which become higher. Moreover, the minimum value of the sheet thickness of the waterproof sheet (2) is the thickness (D 0 ) at the diagonal line of the vertices (26a) and (26c), and the maximum value is the thickness at the vertices (26b) and (26d). .

前記屋根葺き用防水シート(2)は、単位模様(21)を千鳥状に繰り返すとともに、各辺の段差の高さと方向に変化を付けて上面を2つの傾斜面で構成することにより、第1実施形態の防水シート(1)よりも形状が複雑である。このため、段差による陰影が変化に富んで立体感が増し、意匠性の高いものとなった。   The roofing waterproof sheet (2) has a first pattern in which the unit pattern (21) is repeated in a zigzag pattern, and the top surface is configured by two inclined surfaces with a change in the height and direction of the step on each side. The shape is more complicated than the waterproof sheet (1) of the embodiment. For this reason, the shadow due to the level difference is rich in change, the stereoscopic effect is increased, and the design is high.

前記屋根葺き用防水シート(2)において、図2Bにおける3A−3A線断面図、3B−3B線断面図および3C−3C線断面図を図3A、図3Bおよび図3Cに示す。これらの断面図において、Pは頂点(26a)(26c)を結ぶ対角線上の位置を示し、シートの最も薄い部分を示している。これらに図示したように、防水シート(2)のシート長さ方向における断面積は、幅方向の任意位置で均一である。なお、本実施形態の単位模様(21)は、単独でも長さ方向における断面積が幅方向の任意位置で均一である。   In the roofing waterproof sheet (2), a cross-sectional view taken along line 3A-3A in FIG. 2B, a cross-sectional view taken along line 3B-3B, and a cross-sectional view taken along line 3C-3C are shown in FIGS. 3A, 3B, and 3C. In these sectional views, P indicates the position on the diagonal line connecting the apexes (26a) and (26c), and indicates the thinnest part of the sheet. As shown in these figures, the cross-sectional area of the waterproof sheet (2) in the sheet length direction is uniform at an arbitrary position in the width direction. Note that the unit pattern (21) of the present embodiment alone is uniform in cross-sectional area in the length direction at an arbitrary position in the width direction.

〔第3実施形態〕
図4Aおよび図4Bに示す本実施形態の屋根葺き用防水シート(3)は、第2実施形態とは単位模様の段差の付け方のみが相違し、単位模様の平面形状および配置は同じである(図2A参照)。
[Third Embodiment]
The roofing waterproof sheet (3) of the present embodiment shown in FIGS. 4A and 4B is different from the second embodiment only in the method of forming the step of the unit pattern, and the planar shape and arrangement of the unit pattern are the same ( (See FIG. 2A).

図4Bに1つの単位模様(31)を取り出して示す。前記単位模様(31)の境界を構成する4辺(33a)(33b)(33c)(33d)において、下面側一定厚さ(D0)の斜線部分は隣接する単位模様に繋がっている部分を示し、その上方の側面視三角形の部分(34a)(34c)、弓形の部分(34d)および逆弓形の部分(34b)が段差を示している。4辺の段差うち、シートの長さ方向(X)に平行な2つの長辺(32a)(32c)においては、段差(34a)(34c)の高さ(D3a)(D3c)が同方向の直線状に変化する。また、シートの幅方向(Y)に平行で対向する2の短辺のうちの第1の辺(32b)においては、段差(34b)の高さ(D3b)が辺の両端の頂点(36a)(36b)で高く中間点(37a)で低くなる凹曲線状に変化し、第2の辺(32d)においては段差(34d)の高さ(D3d)が辺の両端の頂点(36c)(36d)で低く中間点(37b)で高くなる凸曲線状に変化する。これらの段差により、単位模様(31)の上面(35)は、長辺(32a)(32c)の中間で曲がり方向が反転する複合曲面となされている。また、本防水シート(3)のシート厚さの最小値は頂点(36c)(36d)および中間点(37a)における厚さ(D0)であり、最大値は頂点(36a)(36b)および中間点(37b)における厚さである。 FIG. 4B shows one unit pattern (31) taken out. In the four sides (33a), (33b), (33c), and (33d) that constitute the boundary of the unit pattern (31), the hatched portion of the lower surface side constant thickness (D 0 ) is the portion that is connected to the adjacent unit pattern. The triangular portions (34a) and (34c), the arcuate portion (34d), and the inverted arcuate portion (34b) in the upper side view show the steps. Of the four side steps, the heights (D 3a ) and (D 3c ) of the steps (34a) and (34c) are the same in the two long sides (32a) and (32c) parallel to the sheet length direction (X). It changes in a linear direction. Further, in the first side (32b) of the two short sides facing in parallel with the width direction (Y) of the sheet, the height (D 3b ) of the step (34b) is the apex (36a ) (36b) and changes to a concave curve shape that increases at the middle point (37a) and decreases at the middle point (37a). In the second side (32d), the height (D 3d ) of the step (34d) is the vertex (36c) at both ends of the side. It changes to a convex curve shape that is low at (36d) and high at the middle point (37b). By these steps, the upper surface (35) of the unit pattern (31) is a compound curved surface whose bending direction is reversed in the middle of the long sides (32a) and (32c). Further, the minimum value of the sheet thickness of the waterproof sheet (3) is the thickness (D 0 ) at the apex (36c) (36d) and the midpoint (37a), and the maximum value is the apex (36a) (36b) and It is the thickness at the midpoint (37b).

前記屋根葺き用防水シート(3)は、単位模様(31)の段差を直線状と曲線状とで形成し、上面(35)の形状が第2実施形態の防水シート(2)よりもさらに複雑なものとなって、瓦状の外観を呈するものである。また、段差による陰影の変化がなお一層複雑になり、太陽光の角度(時間)、天候により模様の見え方が微妙に変化して高級感のある意匠となった。   The roofing waterproof sheet (3) has a unit pattern (31) stepped in a straight line and a curved line, and the shape of the upper surface (35) is more complicated than the waterproof sheet (2) of the second embodiment. It has a tile-like appearance. In addition, the change in shadow due to the step became even more complex, and the appearance of the pattern changed slightly depending on the angle of sunlight (time) and the weather, resulting in a high-class design.

前記屋根葺き用防水シート(3)において、図4Aにおける5A−5A線断面図、5B−5B線断面図および5C−5C線断面図を図5A、図5Bおよび図5Cに示す。これらに図示したように、防水シート(3)のシート長さ方向における断面積は、幅方向の任意位置で略均一である。なお、本実施形態の単位模様(31)は、単独でも長さ方向における断面積が幅方向の任意位置で略均一である。   FIG. 5A, FIG. 5B, and FIG. 5C show a sectional view taken along the line 5A-5A in FIG. 4A, a sectional view taken along the line 5B-5B, and a sectional view taken along the line 5C-5C in the roofing waterproof sheet (3). As shown in these figures, the cross-sectional area of the waterproof sheet (3) in the sheet length direction is substantially uniform at an arbitrary position in the width direction. Note that the unit pattern (31) of the present embodiment alone is substantially uniform in cross-sectional area in the length direction at an arbitrary position in the width direction.

上述した各屋根葺き用防水シート(1)(2)(3)は、表面に、段差(14)(24a)〜(24d)(34a)〜(34d)をもって境界となされた単位模様(11)(12)(21)(31)が繰り返された連続模様が形成されているため、意匠性に富むものである。また、単位模様の境界に段差を設けることによって、施工後経年劣化した際に生じる応力集中や亀裂の拡がりを段差で食い止めることができ、防水シートを優れた耐久性を有するものとなし得る。   Each of the roofing tarpaulins (1), (2), and (3) described above is a unit pattern (11) that is bordered by steps (14) (24a) to (24d) (34a) to (34d) on the surface. Since a continuous pattern in which (12), (21), and (31) are repeated is formed, it is rich in design. Further, by providing a step at the boundary of the unit pattern, it is possible to prevent the stress concentration and the spread of cracks that occur when the aging deteriorates after the construction, and the waterproof sheet can have excellent durability.

前記段差(14)(24a)〜(24d)(34a)〜(34d)は、模様を認識させるとともに立体感をかもし出す効果を奏するものである。段差(14)(24a)〜(24d)(34a)〜(34d)の高さ(D1)(D2a)〜(D2d)(D3a)〜(D3d)は、前記効果を得るために最も高い部分で0.5mm以上に設定することが好ましい。0.5mm未満では、遠目で模様が認識されにくく、立体感にも乏しいものとなる。一方、段差を高くしすぎると屋根材としての実用性に欠き、施工作業にも手間がかかるため、最も高い部分で2.5mm以下が好ましい。特に好ましい段差は、最も高い部分で0.7〜2.0mmである。また、シート厚さは、強度、剛性、防水性、耐久性等の屋根葺き材料として要求される性能を確保するために、最も薄い部分(D0)でも0.5〜2.0mmに設定することが好ましく、特に0.8〜1.5mmが好ましい。従って、模様を含むシートの全体厚さは1.0(最も薄い部分(D0)の最小値+段差最小値の0.5mm)〜6mmが好ましく、特に1.5〜5mmが好ましい。また、平均厚さは1.5〜5mmが好ましく、特に1.5〜4mmが好ましい。ここでいう平均厚さとは単位模様当りにおけるシート厚さの平均値のことである。 The steps (14), (24a) to (24d), (34a) to (34d) have an effect of recognizing a pattern and producing a stereoscopic effect. The heights (D 1 ) (D 2a ) to (D 2d ) (D 3a ) to (D 3d ) of the steps (14) (24 a) to (24 d) (34 a) to (34 d) It is preferable to set it to 0.5 mm or more at the highest portion. If it is less than 0.5 mm, the pattern is difficult to recognize at a distance and the stereoscopic effect is poor. On the other hand, if the level difference is too high, practicality as a roofing material is lacking, and construction work is time-consuming. Therefore, the height is preferably 2.5 mm or less. A particularly preferable step is 0.7 to 2.0 mm at the highest portion. The sheet thickness is set to 0.5 to 2.0 mm even at the thinnest part (D 0 ) in order to ensure the performance required as a roofing material such as strength, rigidity, waterproofness and durability. In particular, 0.8 to 1.5 mm is preferable. Therefore, the total thickness of the sheet including the pattern is preferably 1.0 (minimum value of the thinnest portion (D 0 ) +0.5 mm of the minimum step) to 6 mm, particularly preferably 1.5 to 5 mm. The average thickness is preferably 1.5 to 5 mm, particularly preferably 1.5 to 4 mm. The average thickness here is the average value of the sheet thickness per unit pattern.

また、単位模様の形状に何ら制限はなく、図示例の升目状の他、多角形、円形、楕円形、直線と曲線との組み合わせによるもの等を例示できる。また、1種の単位模様のみならず、複数の単位模様を組み合わせた連続模様も本発明に含まれる。また、単位模様の平面寸法にも何ら制限はないが、施工後に遠目からの外観を考慮すると、1辺の長さを100〜500mmに設定したものが好ましい。   Further, the shape of the unit pattern is not limited at all, and examples thereof include a polygonal shape, a circular shape, an elliptical shape, a combination of a straight line and a curved line, in addition to the grid shape in the illustrated example. Further, not only one type of unit pattern but also a continuous pattern obtained by combining a plurality of unit patterns is included in the present invention. Moreover, although there is no restriction | limiting also in the planar dimension of a unit pattern, when the external appearance from distant eyes is considered after construction, what set the length of 1 side to 100-500 mm is preferable.

また、単位模様の配置位置にも何ら制限はなく、第1実施形態の防水シート(1)のように縦横に並行に配列したものや、第2および第3実施形態の防水シート(2)(3)のように並行と千鳥状を組み合わせた配列の他、縦横に千鳥状の配列やランダムに繰り返される配列を例示できる。並行と千鳥状を組み合わせる場合、施工状態において母屋方向に並行で軒−棟方向に千鳥状の配列が好ましい。前記配列は瓦葺き屋根のような外観を呈し、意匠性に富んだものとなる。また一般に、防水シートは図8に参照されるように長尺シートを母屋方向に沿って施工されることが多く、図2Aに示したように、シートの長さ方向に単位模様(21)(31)を並行に繰り返し、幅方向に千鳥状に繰り返すことが好ましい。なお、この発明の屋根葺き用防水シートは施工方向を限定するものではない。   Also, there is no limitation on the arrangement position of the unit pattern, and the waterproof sheet (1) according to the first embodiment is arranged in parallel in the vertical and horizontal directions, and the waterproof sheet (2) according to the second and third embodiments (2) ( As shown in 3), in addition to the arrangement in which the parallel and staggered patterns are combined, a staggered arrangement in the vertical and horizontal directions and a randomly repeated arrangement can be exemplified. When parallel and staggered are combined, a staggered arrangement in the eaves-building direction parallel to the main building direction is preferable in the construction state. The arrangement has an appearance like a tiled roof and is rich in design. In general, as shown in FIG. 8, the waterproof sheet is often constructed by extending a long sheet along the purlin direction. As shown in FIG. 2A, the unit pattern (21) ( It is preferable to repeat 31) in parallel and in a zigzag manner in the width direction. The roofing waterproof sheet according to the present invention does not limit the construction direction.

上述したように、本発明の屋根葺き用防水シートは、単位模様の平面形状と配列、段差の高さと形状によって多様な外観を得ることができる。   As described above, the roofing waterproof sheet of the present invention can have various appearances depending on the planar shape and arrangement of unit patterns, and the height and shape of steps.

また、屋根葺き用防水シート(1)(2)(3)は、単位模様(11)(12)(21)(31)の繰り返しによって連続模様が形成され、シート長さ方向における断面積が幅方向の任意の位置で略均一となっている。このため、長尺シートを巻き取った場合にもシート表面の凸状部分が偏って重なることがなく安定して巻き取ることができる。巻き取った巻物は嵩張りが少なく載置安定性が良いため、積み重ねても荷崩れしにくく、保管時や運搬時の作業性も良い。また、勾配屋根上での施工作業性も良い。   In addition, the roofing waterproof sheets (1), (2) and (3) have a continuous pattern formed by repeating the unit patterns (11), (12), (21) and (31), and the cross-sectional area in the sheet length direction is wide. It is substantially uniform at any position in the direction. For this reason, even when a long sheet is wound, the convex portion of the sheet surface is not biased and overlapped, and can be wound stably. Since the wound scroll is less bulky and has good mounting stability, it is hard to collapse even when stacked, and the workability during storage and transportation is also good. In addition, workability on a sloped roof is good.

さらに、図6に示すように、単位模様(41)の上面に小さい凹凸模様(42)を形成することも好ましい。凹凸模様(42)によってさらに模様と陰影が複雑になり、意匠性や美観が向上する。前記凹凸模様(42)の形状や高さに何ら制限はなく、また模様付け位置は上面の全域でも良いし一部分でも良い。   Furthermore, as shown in FIG. 6, it is also preferable to form a small uneven pattern (42) on the upper surface of the unit pattern (41). The concavo-convex pattern (42) further complicates the pattern and shadow, improving the design and aesthetics. There is no limitation on the shape and height of the uneven pattern (42), and the patterning position may be the entire upper surface or a part thereof.

屋根葺き用防水シートの全体寸法も制限されないものの、施工効率を勘案するとシート幅は300〜2500mmが好ましく、特に1000〜2000mmが好ましい。即ち、このシート幅が小さ過ぎると、シート一枚当たりの施工面積が狭くなってシート施工枚数が増大し、作業性の低下を来す恐れがある。逆にシート幅が大き過ぎる場合には、持ち運びや、敷設時の巻出し作業等の取り扱いが困難になって、作業性の低下を来す恐れがある。長さは5m以上の長尺シートが好ましく、通常、このような長尺シートは巻物として取り扱われる。もちろん、短尺で巻物とされないパネル状シートも本発明に含まれる。   Although the overall dimensions of the roofing waterproof sheet are not limited, the sheet width is preferably 300 to 2500 mm and particularly preferably 1000 to 2000 mm in consideration of construction efficiency. That is, if the sheet width is too small, the construction area per sheet is narrowed, the number of sheets applied increases, and workability may be reduced. On the other hand, if the sheet width is too large, handling such as carrying out and unwinding work during laying becomes difficult, and workability may be reduced. A long sheet having a length of 5 m or more is preferable, and such a long sheet is usually handled as a roll. Of course, a panel-like sheet which is short and is not a roll is also included in the present invention.

本発明の屋根葺き用防水シートは、防水性を有する軟質高分子材料、例えば軟質ポリ塩化ビニル樹脂、ポリオレフィン系樹脂、塩化ビニル系熱可塑性エラストマー、ポリオレフィン系熱可塑性エラストマー等の軟質熱可塑性合成樹脂の他、合成ゴム等により構成されており、単独の材料で形成するようにしても、1種以上の複数の材料を積層状態にして形成するようにしても良い。これらの材料はいずれも防水性や耐久性に優れたものである。中でも特に、熱可塑性樹脂からなるものは、圧延等を利用することにより賦形を容易に行えるので、防水シートの生産性および経済性に優れる点で好適に採用することができる。   The roofing waterproof sheet of the present invention is a soft polymer material having waterproof properties, for example, a soft thermoplastic synthetic resin such as a soft polyvinyl chloride resin, a polyolefin resin, a vinyl chloride thermoplastic elastomer, and a polyolefin thermoplastic elastomer. In addition, it is made of synthetic rubber or the like, and may be formed of a single material or may be formed by laminating one or more materials. These materials are all excellent in waterproofness and durability. In particular, those made of thermoplastic resin can be suitably employed in terms of excellent productivity and economical efficiency of the waterproof sheet because shaping can be easily performed by using rolling or the like.

また図7に示すように、シート本体(10)には、その厚さ方向中間に繊維からなる補強層(18)を介在させるのが好ましい。すなわち繊維補強層(18)を介在させることにより、シート本体(10)の剛性や強度を効率良く向上させることができ、良好な形態安定性を得ることができるとともに、亀裂や破断等の発生も、より確実に防止することができる。この繊維補強層(18)としては、ガラス繊維等の無機繊維や、ポリエステル繊維等の有機合成繊維からなる織布または不織布ものを好適に用いることができる。更に繊維補強層(18)の設置高さ(H)は、シート本体(10)の段差(17)を除く部分の基本厚さ、即ち最も薄い部分の厚さ(D0)に対し、シート裏面側から0.2D0〜0.5D0に設定するのが好ましく、特に0.2〜2.0mmに設定するのが好ましい。 Further, as shown in FIG. 7, it is preferable that a reinforcing layer (18) made of fibers is interposed in the middle of the sheet body (10) in the thickness direction. In other words, by interposing the fiber reinforcement layer (18), the rigidity and strength of the sheet body (10) can be improved efficiently, good shape stability can be obtained, and the occurrence of cracks, breaks, etc. , Can be more reliably prevented. As the fiber reinforcing layer (18), a woven or non-woven fabric made of inorganic fibers such as glass fibers and organic synthetic fibers such as polyester fibers can be suitably used. Furthermore, the installation height (H) of the fiber reinforcement layer (18) is the basic thickness of the portion excluding the step (17) of the sheet body (10), that is, the thickness of the thinnest portion (D 0 ). It is preferably set from the side to 0.2D 0 ~0.5D 0, preferably set particularly 0.2 to 2.0 mm.

〔施工例〕
図8に、第2実施形態の屋根葺き用防水シート(2)の施工例を示す。この施工例において、複数枚の屋根葺き用防水シート(2)が、その長さ方向(X)を屋根下地(4)の母屋方向に沿わせる方向に並列状に敷設されている。従って、単位模様(21)は母屋方向(X)には並行に配列し、軒−棟の勾配方向(Y)には千鳥状に配列している。このような外観は瓦葺きに近いものであり、瓦葺き家屋が建ち並ぶ町並みにも調和のとれた外観を実現できる。また、図2Bおよび図2Cに示すように、単位模様(21)の上面(25)は対角線上が低くなった傾斜面で形成されているため、雨水は矢印で示すように最も低い部分を流れる。このため埃やゴミは雨水に流され易く、雨水も溜まりにくい屋根構造となり、屋根表面の状態を常に良好に保つことができる。
[Construction example]
In FIG. 8, the construction example of the waterproof sheet (2) for roofing of 2nd Embodiment is shown. In this construction example, a plurality of roofing waterproof sheets (2) are laid in parallel in a direction in which the length direction (X) is along the main building direction of the roof base (4). Accordingly, the unit patterns (21) are arranged in parallel in the purlin direction (X), and are arranged in a staggered pattern in the eave-ridge gradient direction (Y). Such an appearance is close to that of a tiled house, and a harmonious appearance can be realized even in a townscape lined with tiled houses. Further, as shown in FIGS. 2B and 2C, the upper surface (25) of the unit pattern (21) is formed as an inclined surface having a lower diagonal line, so that rainwater flows through the lowest portion as indicated by an arrow. . For this reason, dust and dirt are easy to flow into the rainwater, and the roof structure is such that the rainwater does not collect easily, and the state of the roof surface can always be kept good.

また、屋根葺き用防水シート(2)の施工は、屋根下地(4)上に樹脂被覆鋼板製等の固定ディスク(5)を固定し、防水シート(2)を屋根下地(4)上に敷設して、その防水シート(2)の所要部分、固定ディスク(5)に溶剤溶着や熱風融着処理により接合固定する、いわゆる絶縁工法や、防水シート(2)の裏面側のほぼ全面を接着剤を介して屋根下地(4)に接着固定する、いわゆる接着工法等を好適に採用することができる。   In addition, the roofing waterproof sheet (2) is constructed by fixing a fixed disk (5) made of resin-coated steel plate on the roof base (4) and laying the waterproof sheet (2) on the roof base (4). Adhesive the required part of the waterproof sheet (2), the fixing disk (5) by solvent welding or hot air fusing, so-called insulation method, or almost the entire back side of the waterproof sheet (2) A so-called bonding method or the like, which is bonded and fixed to the roof base (4) via the cable, can be suitably used.

また、こうして複数の防水シート(2)を並列状に敷設施工する際に、隣合う防水シートの端縁部同士を溶融着ないしは接着して接合するものであるが、端縁部同士を重ね合わせて接合することにより防水性を確保できる。   In addition, when laying and constructing a plurality of waterproof sheets (2) in parallel in this way, the end edges of adjacent waterproof sheets are fused or bonded together to join them. Waterproofing can be secured.

なお上述の施工例においては、防水シート(2)を両流れ屋根に適用する場合について説明しているが、本発明は片流れ屋根等の勾配屋根にも適用することができる。また、防水シート(2)の敷設方向をシートの長さ方向を勾配方向と同一方向としても良い。   In the construction example described above, the case where the waterproof sheet (2) is applied to a double-flow roof is described. However, the present invention can also be applied to a gradient roof such as a single-flow roof. The laying direction of the waterproof sheet (2) may be the same as the gradient direction in the sheet length direction.

〔屋根葺き用防水シートの成形方法〕
本発明の屋根葺き用防水シートは、例えば図9に示すように、防水シート(S)の長さ方向(X)が周回方向となるように単位模様が柄付けされた圧延ロール(50)を用い、材料樹脂(51)を圧延しながら連続模様を賦形することによって成形することができる。また、圧延ロール(50)の周回によって単位模様の型付けが繰り返されるため、長尺シートを効率良く成形できる。この方法によれば、成形が容易であるとともに精度良く賦形でき、周回速度を上げても安定した品質の防水シート(S)を製造することができる。
[Method for forming roofing waterproof sheet]
The roofing waterproof sheet according to the present invention includes, for example, as shown in FIG. 9, a rolling roll (50) having a unit pattern patterned so that the length direction (X) of the waterproof sheet (S) is a circumferential direction. It can be formed by forming a continuous pattern while rolling the material resin (51). Further, since the unit pattern is repeatedly shaped by the rotation of the rolling roll (50), a long sheet can be efficiently formed. According to this method, the waterproof sheet (S) having a stable quality can be manufactured even if it is easy to mold and can be shaped with high accuracy, and the circulation speed is increased.

また、シートの長さ方向の断面積は幅方向の任意位置で略均一であり、幅方向における樹脂の供給量が略一定となる。このため、特許文献1で示した筋状突起を有するシートの成形において突起部分で樹脂供給量を多くするような調整に比べると、幅方向における樹脂供給量の調整が容易であり、安定したシート形状が得られ、かつ圧延速度を高めて生産性を向上させることが可能である。   Further, the cross-sectional area in the length direction of the sheet is substantially uniform at an arbitrary position in the width direction, and the amount of resin supplied in the width direction is substantially constant. For this reason, compared with the adjustment in which the resin supply amount is increased in the protruding portion in the formation of the sheet having the streaky protrusions shown in Patent Document 1, the adjustment of the resin supply amount in the width direction is easier and the stable sheet. The shape can be obtained, and the rolling speed can be increased to improve the productivity.

前記圧延には、別途製作したシート素材や塊状の材料樹脂を供することもできるが、図示例のように、シート素材の押出成形と賦形とを連続して実施することが好ましい。具体的には、圧延の前段に押出装置を配置し、Tダイ等の成形用金型(53)から所定厚さのシート素材(52)を押出し、続いて圧延ロール(50)を用いてでシート素材(52)に賦形する。この方法によれば、均一厚さに成形されたシート素材(52)に対して賦形するから高い形状安定性が得られる。また押出直後で冷却途中のまだ十分に柔らかい状態であり、改めて軟化させる必要もないから生産効率が良い。   For the rolling, a separately manufactured sheet material or a block material resin can be used, but it is preferable to continuously perform extrusion and shaping of the sheet material as in the illustrated example. Specifically, an extrusion device is arranged at the front stage of rolling to extrude a sheet material (52) having a predetermined thickness from a molding die (53) such as a T die, and then using a rolling roll (50). Shape the sheet material (52). According to this method, since the sheet material (52) formed to have a uniform thickness is shaped, high shape stability can be obtained. Moreover, it is still in a sufficiently soft state during cooling immediately after extrusion, and it is not necessary to soften it again, so that production efficiency is good.

また、図6のように単位模様(41)の上面に凹凸模様(42)を付与する場合は、圧延ロール(50)の所要位置に凹凸を形成しておけば、単位模様(41)の付与と同時に凹凸模様(42)が形成される。   In addition, when the concave / convex pattern (42) is provided on the upper surface of the unit pattern (41) as shown in FIG. 6, if the concave / convex pattern is formed at a required position of the rolling roll (50), the unit pattern (41) is provided. At the same time, an uneven pattern (42) is formed.

さらに、シート本体(10)に繊維補強層(18)を介在させる場合は、予め、設定高さ(H)の厚さを有するシート層の表面に繊維補強層(18)を熱圧着等により積層させておいた裏面用シート素材を用意しておき、その裏面用シート素材を、繊維補強層(18)がシート素材(52)に重なり合うような態様で圧延ロール(50)間に挿入し、この両素材を前記圧延ロール(50)で熱圧着しながら賦形する方法を例示できる。   Further, when the fiber reinforcement layer (18) is interposed in the sheet body (10), the fiber reinforcement layer (18) is previously laminated on the surface of the sheet layer having a set height (H) by thermocompression bonding or the like. Prepare the sheet material for the back surface that was allowed to be inserted, and insert the sheet material for the back surface between the rolling rolls (50) in such a manner that the fiber reinforcement layer (18) overlaps the sheet material (52). A method of shaping both materials while thermocompression bonding with the rolling roll (50) can be exemplified.

本発明の屋根葺き用防水シートの第1実施形態の平面図である。It is a top view of 1st Embodiment of the waterproof sheet for roofing of this invention. 図1Aにおける1B−1B線断面図である。It is the 1B-1B sectional view taken on the line in FIG. 1A. 図1Aにおける1C−1C線断面図である。It is the 1C-1C sectional view taken on the line in FIG. 1A. 本発明の屋根葺き用防水シートの第2および第3実施形態の平面図である。It is a top view of 2nd and 3rd embodiment of the waterproof sheet for roofing of this invention. 第2実施形態の屋根葺き用防水シートの要部斜視図である。It is a principal part perspective view of the waterproof sheet for roofing of 2nd Embodiment. さらに図2Bの要部拡大斜視図である。Furthermore, it is a principal part expansion perspective view of FIG. 2B. 図2Bにおける3A−3A線断面図である。It is the 3A-3A sectional view taken on the line in FIG. 2B. 図2Bにおける3B−3B線断面図である。It is the 3B-3B sectional view taken on the line in FIG. 2B. 図2Bにおける3C−3C線断面図である。It is the 3C-3C sectional view taken on the line in FIG. 2B. 第3実施形態の屋根葺き用防水シートの要部斜視図である。It is a principal part perspective view of the waterproof sheet for roofing of 3rd Embodiment. さらに図4Aの要部拡大斜視図である。Furthermore, it is a principal part expansion perspective view of FIG. 4A. 図4Aにおける5A−5A線断面図である。It is the 5A-5A sectional view taken on the line in FIG. 4A. 図4Aにおける5B−5B線断面図である。It is the 5B-5B sectional view taken on the line in FIG. 4A. 図4Aにおける5C−5C線断面図である。It is the 5C-5C sectional view taken on the line in FIG. 4A. 本発明の屋根葺き用防水シートの他の実施形態の要部断面図である。It is principal part sectional drawing of other embodiment of the waterproof sheet for roofing of this invention. 本発明の屋根葺き用防水シートのさらに他の実施形態の要部断面図である。It is principal part sectional drawing of other embodiment of the waterproof sheet for roofing of this invention. 屋根葺き用防水シートの施工状態を示す部分斜視図である。It is a fragmentary perspective view which shows the construction state of the waterproof sheet for roofing. 屋根葺き用防水シートの成形方法を示す模式図である。It is a schematic diagram which shows the shaping | molding method of the waterproof sheet for roofing.

符号の説明Explanation of symbols

1,2,3,S…屋根葺き用防水シート
4…屋根下地
10…シート本体
11,12,21,31,41…単位模様
14,24a,24b,24c,24d,34a,34b,34c,34d…段差
23a,23b,23c,23d,33a,33b,33c,33d…辺(境界)
18…繊維補強層
42…凹凸模様
50…圧延ロール
52…シート素材
53…成形用金型
1、D2a、D2b、D2c、D2d、D3a、D3b、D3c、D3d…段差の高さ
X…シートの長さ方向
Y…シートの幅方向
1,2,3, S ... Roofing tarpaulin
4 ... Roof foundation
10 ... Seat body
11,12,21,31,41… Unit pattern
14,24a, 24b, 24c, 24d, 34a, 34b, 34c, 34d ... Step
23a, 23b, 23c, 23d, 33a, 33b, 33c, 33d ... side (boundary)
18… Fiber reinforcement layer
42 ... Uneven pattern
50 ... rolling roll
52… Sheet material
53 ... Mold D 1 , D 2a , D 2b , D 2c , D 2d , D 3a , D 3b , D 3c , D 3d ... Height of step X ... Length direction of sheet Y ... Width direction of sheet

Claims (7)

勾配を有する屋根下地上に敷設されて屋根が形成されるようにした屋根葺き用防水シートであって、
防水性を有する軟質高分子材料からなるシート本体の表面に、シートの厚さ方向に形成された段差をもって境界となされた平面視升目状の単位模様が繰り返されるとともに、シートの長さ方向における断面積が幅方向の任意位置で略均一となされた連続模様が形成され、前記升目の境界を構成する4辺のうち、シートの長さ方向または幅方向のいずれか一方の方向に平行な2辺においては段差が直線状に変化し、他方の方向に平行な2辺のうちの第1の辺においては段差が両端で高くなる凹曲線状に変化し、第2の辺においては段差が両端で低くなる凸曲線状に変化してなることを特徴とする屋根葺き用防水シート。
A roofing tarpaulin that is laid on a roof substrate having a slope to form a roof,
On the surface of the sheet main body made of a soft polymer material having waterproof properties, a unit pattern having a grid shape in plan view with a step formed in the thickness direction of the sheet as a boundary is repeated. A continuous pattern in which the area is substantially uniform at an arbitrary position in the width direction is formed, and two sides parallel to either the length direction or the width direction of the sheet among the four sides constituting the boundary of the grid The step changes into a straight line, the first side of the two sides parallel to the other direction changes into a concave curve shape that increases at both ends, and the step on the second side has a step at both ends. A roofing tarpaulin characterized by being changed to a convex curve that is lowered .
前記単位模様は、シートの長さ方向または幅方向のうちのいずれか一方の方向において並行に繰り返され、他方の方向において千鳥状に繰り返されてなる請求項に記載の屋根葺き用防水シート。 The waterproof sheet for roofing according to claim 1 , wherein the unit pattern is repeated in parallel in one of the length direction and the width direction of the sheet, and is repeated in a zigzag manner in the other direction. 前記軟質高分子材料が、軟質ポリ塩化ビニル樹脂、ポリオレフィン系樹脂、塩化ビニル系熱可塑性エラストマー、ポリオレフィン系熱可塑性エラストマーの中から選択される軟質合成樹脂をもって構成されてなる請求項1または2に記載の屋根葺き用防水シート。 The soft polymeric material, soft polyvinyl chloride resins, polyolefin resins, vinyl chloride thermoplastic elastomer, according to claim 1 or 2 formed by constituting with a soft synthetic resin selected from the polyolefin-based thermoplastic elastomer Roofing tarpaulin. 前記シート本体の厚さ方向の中間に、繊維補強層が介在されてなる請求項1〜3のいずれか1項に記載の屋根葺き用防水シート。 The roofing waterproof sheet according to any one of claims 1 to 3 , wherein a fiber reinforcing layer is interposed in the middle of the sheet body in the thickness direction. 前記単位模様の上面に凹凸模様が形成されてなる請求項1〜4のいずれか1項に記載の屋根葺き用防水シート。 The waterproof sheet for roofing according to any one of claims 1 to 4 , wherein an uneven pattern is formed on an upper surface of the unit pattern. 請求項1〜5のいずれか1項に記載された屋根葺き用防水シートの成形方法において、
シートの長さ方向が周回方向となるように単位模様が柄付けされた圧延ロールを用い、材料樹脂を圧延することにより賦形することを特徴とする屋根葺き用防水シートの成形方法。
In the molding method of the roofing waterproof sheet according to any one of claims 1 to 5 ,
A method for forming a waterproof sheet for roofing, characterized by forming a material by rolling a material resin using a rolling roll having a unit pattern patterned so that a length direction of the sheet is a circumferential direction.
材料樹脂を略均一な厚さのシート素材に押出し、続いて前記シート素材に対して前記圧延ロールを用いて賦形する請求項に記載の屋根葺き用防水シートの成形方法。 The method for forming a roofing waterproof sheet according to claim 6 , wherein the material resin is extruded into a sheet material having a substantially uniform thickness, and then the sheet material is shaped using the rolling roll.
JP2003418978A 2003-12-17 2003-12-17 Roofing tarpaulin and molding method thereof Expired - Fee Related JP4241362B2 (en)

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