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JP3668940B2 - Linear motor - Google Patents
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JP3668940B2 - Linear motor - Google Patents

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Publication number
JP3668940B2
JP3668940B2 JP2002094734A JP2002094734A JP3668940B2 JP 3668940 B2 JP3668940 B2 JP 3668940B2 JP 2002094734 A JP2002094734 A JP 2002094734A JP 2002094734 A JP2002094734 A JP 2002094734A JP 3668940 B2 JP3668940 B2 JP 3668940B2
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Japan
Prior art keywords
coil
jacket
portions
permanent magnets
linear motor
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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JP2002094734A
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Japanese (ja)
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JP2003299338A (en
Inventor
愼一 鈴木
稔 田中
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Japan Aviation Electronics Industry Ltd
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Japan Aviation Electronics Industry Ltd
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Priority to JP2002094734A priority Critical patent/JP3668940B2/en
Publication of JP2003299338A publication Critical patent/JP2003299338A/en
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Description

【0001】
【発明の属する技術分野】
この発明はコイルに電流を流されたコイルと永久磁石とをローレンツ力を利用して相対的に移動させるリニアモータ、特に各種精密度加工機、半導体露光装置などの精密な位置決めなどに使用されるリニアモータに関する。
【0002】
【従来の技術】
従来のリニアモータにおいて精密な位置決めを行うためにはそのリニアモータの移動量や移動位置を高い精度で測定する必要がある。その測定装置は温度の影響を受けるものが多い。リニアモータにおいてコイルに電流を流すことによってジュール熱が生じ、この発熱に基づき、そのリニアモータの位置や移動量の測定が影響されるおそれがあった。この点からコイルをジャケット内に収容し、そのジャケット内に気体あるいは液体の冷媒を流入、流出させてコイルを冷却することが行われている。この際に冷却効果を高めるためにはジャケット内の冷媒の圧力を高める必要がある。一方リニアモータを小型で比較的強い推進力で動作させる、つまり効率的に動作させるには永久磁石とコイルとをなるべく接近させた方がよい。このような点からジャケット内に補強部材を設けるリニアモータが特開平10−309071号公報により提案されている。
【0003】
この提案されているリニアモータを図5を参照して説明する。薄い直方体状のジャケット11内に、ほぼ方形状に巻回したコイル12が収容される。ジャケット11は方形状枠状部11Aとその両側の開放面を塞ぐシート状部11B,11Cにより構成される。コイル12はジャケットの内周面と間隔を保ち枠状部11Aに支持部13により取付けられ、コイル12の空芯部14内においてそのほぼ中心部においてジャケット11の対向する部分間を連結する補強部材15が固定される。図に示していないがジャケット11内に冷媒を流入する流入口、ジャケット11内から冷媒を排出する排出口が設けられている。
【0004】
ジャケット11の両シート状部11B,11Cの各外面とそれぞれ近接対向して永久磁石16及び17が配され、これら永久磁石のジャケット11と反対側の面が磁気ヨーク18により連結されている。永久磁石16および17間の磁束がコイル12にほぼ直角に通りコイル12の対向する部分においてはその磁束が反対向きとされている。よってこの永久磁石の磁束とコイル12の流れる電流との間でローレンツ力が作用し、永久磁石16および17とコイル12とがジャケットのシート状部の面と平行な方向において相対的に移動する。
この構成によると補強部材15の存在によりシート状部11B,11Cが変形し難く、薄いものとすることができ、それだけ永久磁石16および17とコイル12とを近づけることができる。よって小型で効率の良いリニアモータが得られる。
【0005】
【発明が解決しようとする課題】
この従来のリニアモータにおいてはコイルと永久磁石の相対的移動方向はジャケットのシート状部と平行な面であるため、その移動方向における形状が大きくなるという問題があった。
【0006】
【課題を解決するための手段】
この発明によればほぼ平行した少なくとも二つの直線状部を持つ環状コイルが、その環状コイルにほぼ沿って全周面を包むように構成されたジャケットに収容される。そのジャケットの内周壁及び外周壁の外側においてコイルの両直線状部を挟むようにそれぞれ永久磁石が配され、これら各一対の永久磁石はジャケットの外側において磁気ヨークとそれぞれ連結されている。
【0007】
【発明の実施の形態】
図1及び図2を参照してこの発明の実施形態を説明する。
図1の中央部に示すようにコイル21はこの例ではレーストラック状をしており二つのほぼ平行した直線状部21A,21Bを有する環状コイルとされた場合である。直線状部21A,21Bは並んで設けられていることになる。このコイル21を収容するジャケット22はこのコイル21の全周面にほぼ沿ってコイル21を包むような形状とされている。つまりジャケット22はコイル21の外周面に沿った形状の外壁部22Aと、コイル21の内周面に沿った形状の内壁部22Bと、その外壁部22A、内壁部22B間の一方の開放面を塞ぐ板リング状部22Cと、他方の開放面を塞ぐ板リング状部22Dとを有する。この例では外壁部22Aと内壁部22Bと板リング状部22Dとが一体に形成されこれらによりコイル収容部23が構成され、これにコイル21が収容された状態で板リング状部22Cにより蓋される。このジャケット22の内部にコイル保持部24が一体に形成された場合で内壁部22Bの板リング状部22D側に段部24Bが形成され、この段部と連接して板リング状部22Dに段部24Aが形成され、段部24A,24Bによりコイル21が保持される。この場合コイル21は段部24Aとの接触が段部24Bとの接触よりも大きな面積で行われている。これら段部24A,24Bの段の高さによってコイル21とジャケットの内周面との各対向面の間隔がほぼ同一となるように選定されている。また板リング状部22Cを蓋する際にその一部が外壁部22A,22B間に挿入接触し、その接触部25A,25Bにより十分強固な固定がなされるように接触部25A,25Bの大きさが選ばれている。この連結固定は接着剤あるいはネジ止めなどにより行われる。ジャケット22は非磁性材料、例えばPEEKなどの高分子樹脂材料やセラミックス材料が好ましい。このジャケット22の例えば外壁部22Aに流入口26および排出口27が形成され、流入口26より冷媒をジャケット内に供給し、ジャケット内のコイルとの間を通って排出口から冷媒が排出されるようになされている。
【0008】
ジャケット22の外側においてコイル21の直線状部21A,21Bとそれぞれ挟むように永久磁石31,32,33,34が配される。これら永久磁石31〜34は例えば短冊状をしておりジャケットの外壁部、内壁部と近接対向してコイルの直線状部21A,21Bをそれぞれ挟むようにされている。各永久磁石は厚み方向に着磁され、直線状部21A,21Bをそれぞれ互に異なる極性で挟み、かつその直線状部において形成される磁束の方向が互に逆向きとなるようにされている。永久磁石31と32また33と34は磁気ヨークにそれぞれ連結される。この例ではこれら磁気ヨークを共通とし、つまりジャケット22の一方の板リング状部22Cと対向して方形ヨーク部35Aが設けられそのヨーク部35Aの両端に短冊状ヨーク部35B,35Cが連結され、短冊状ヨーク部35B,35Cの互の内面に永久磁石31,34が対接固定される。更にヨーク部35Aのヨーク部35Bおよび35Cのほぼ真中において、中央ヨーク部35Dがヨーク部35B,35C側に一体に立てられ、この中央ヨーク部35Dの両側の面に永久磁石32,33が対接固定される。ヨーク部35A乃至35Dにより磁気ヨーク35が構成される。この例では永久磁石とコイルの相対的動きを大きくできるようにヨーク部35Aのジャケット22と対向する面に凹部36が形成されジャケット22の一部が凹部36内に入ることができるようにされている。
【0009】
ジャケット22の他方の板リング状部22Dにこれと接触してジャケット保持部37が設けられ、これにジャケット22が保持される。
この構成においてコイル21に電流を流すとこの電流と永久磁石31,32間に生じる磁束、33,34間に生じる磁束とによりローレンツ力が作用し、コイル21と永久磁石31〜34とがコイルの軸心と平行な方向において相対的に移動する。ジャケット22の外壁部22A,22Bの各厚さを薄くしてもコイルと比較的接近した位置で板リング状部22C,22Dに固定されているため冷媒の圧力を強くしても変形するおそれがなく、永久磁石とコイルの間隔を接近させることができ、冷却効率をあげ、かつ推力を大とすることができ、かつ小型に形成することができる。しかもこの場合コイル21と永久磁石の相対的移動方向はコイルの軸心と平行な方向であるからこの方向におけるリニアモータの寸法は図5に示した従来のものと比べてかなり小さなものとすることができる。またコイル21の空芯部分に永久磁石32,33、磁気ヨークの一部35Dが配されコイル21の空芯部分が有効に使われ、この点においてもリニアモータの全体としての形状を小さくすることができる。
【0010】
ジャケット22は必ずしも二体で構成する場合に限らず、例えば図3に示すように外壁部22A、内壁部22B、板リング状部22C,22Dを各別体とした四体構成としてもよい。その他各種の構成方法とすることができることが容易に理解されよう。
上述したコイルのほぼ全周を包むようなジャケット構成とし、コイル、永久磁石の相対移動方向を従来と同様にしてもよい。その例を図4に図2Bに対応する部分に同一符号を付けて示す。この場合はジャケット22の板リング状部22C,22Dをなるべく薄いものとし、その外壁部22A、内壁部22Bによりこれら薄い板リング状部22C,22Dの強度が保持されるようにする。コイル保持部24は例えば内壁部22Bに形成された段部24Bとコイルとの接触面積を大きくし、板リング状部22D側の段部24Aとの接触は小さくすることが望ましい。コイルの直線状部21A,21Bと対応してジャケットの板リング状部22C,22Dの外側にこれと近接対向して永久磁石41,42,43,44が配され、永久磁石41,42,43,44のジャケットと反対側の面に磁気ヨーク45が連結されている。
【0011】
【発明の効果】
以上述べたようにこの発明によればコイルの冷却効率を高くしまた推力を高くしコイルと永久磁石の相対移動方向における寸法を小さくすることができる。
【図面の簡単な説明】
【図1】この発明の実施形態を示す分解斜視図。
【図2】Aはこの発明の実施形態の側面図、Bは図2AのZ−Z線断面図である。
【図3】この発明のリニアモータのジャケットの変形例を示す断面図。
【図4】この発明の他の実施形態を示す断面図。
【図5】従来のリニアモータを示す断面図。
[0001]
BACKGROUND OF THE INVENTION
The present invention is used for a linear motor that relatively moves a coil and a permanent magnet that are energized with a coil by using Lorentz force, particularly for precise positioning of various precision processing machines, semiconductor exposure apparatuses, and the like. It relates to linear motors.
[0002]
[Prior art]
In order to perform precise positioning in a conventional linear motor, it is necessary to measure the movement amount and movement position of the linear motor with high accuracy. Many of the measuring devices are affected by temperature. Joule heat is generated by passing an electric current through a coil in a linear motor, and the measurement of the position and movement amount of the linear motor may be affected based on this heat generation. From this point, the coil is accommodated in a jacket, and a gas or liquid refrigerant is allowed to flow into and out of the jacket to cool the coil. At this time, in order to increase the cooling effect, it is necessary to increase the pressure of the refrigerant in the jacket. On the other hand, in order to operate the linear motor with a small and relatively strong propulsive force, that is, to operate efficiently, it is better to bring the permanent magnet and the coil as close as possible. From such a point, a linear motor in which a reinforcing member is provided in a jacket is proposed in Japanese Patent Laid-Open No. 10-309071.
[0003]
The proposed linear motor will be described with reference to FIG. A coil 12 wound in a substantially rectangular shape is accommodated in a thin rectangular parallelepiped jacket 11. The jacket 11 includes a rectangular frame-like portion 11A and sheet-like portions 11B and 11C that close open surfaces on both sides thereof. The coil 12 is attached to the frame-shaped portion 11A by a support portion 13 while maintaining a distance from the inner peripheral surface of the jacket, and a reinforcing member that connects the opposing portions of the jacket 11 in the substantially central portion of the air core portion 14 of the coil 12. 15 is fixed. Although not shown in the drawing, an inflow port through which the refrigerant flows into the jacket 11 and an exhaust port through which the refrigerant is discharged from the jacket 11 are provided.
[0004]
Permanent magnets 16 and 17 are arranged in close proximity to and opposite to the outer surfaces of the sheet-like portions 11B and 11C of the jacket 11, and the surfaces of the permanent magnets opposite to the jacket 11 are connected by a magnetic yoke 18. The magnetic flux between the permanent magnets 16 and 17 passes substantially at right angles to the coil 12, and the magnetic flux is directed in the opposite direction at the opposite portion of the coil 12. Therefore, Lorentz force acts between the magnetic flux of the permanent magnet and the current flowing through the coil 12, and the permanent magnets 16 and 17 and the coil 12 move relatively in a direction parallel to the surface of the sheet-like portion of the jacket.
According to this configuration, the sheet-like portions 11B and 11C are hardly deformed due to the presence of the reinforcing member 15 and can be made thin, and the permanent magnets 16 and 17 and the coil 12 can be brought closer to each other. Therefore, a small and efficient linear motor can be obtained.
[0005]
[Problems to be solved by the invention]
In this conventional linear motor, since the relative movement direction of the coil and the permanent magnet is a plane parallel to the sheet-like portion of the jacket, there is a problem that the shape in the movement direction becomes large.
[0006]
[Means for Solving the Problems]
According to the present invention, an annular coil having at least two linear portions that are substantially parallel to each other is accommodated in a jacket configured to wrap the entire circumferential surface substantially along the annular coil. Permanent magnets are disposed on both the inner and outer peripheral walls of the jacket so as to sandwich both linear portions of the coil, and each pair of permanent magnets is connected to a magnetic yoke on the outer side of the jacket.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment of the present invention will be described with reference to FIGS.
As shown in the center of FIG. 1, the coil 21 has a racetrack shape in this example, and is an annular coil having two substantially parallel linear portions 21A and 21B. The linear portions 21A and 21B are provided side by side. The jacket 22 that accommodates the coil 21 is shaped so as to wrap the coil 21 substantially along the entire circumferential surface of the coil 21. That is, the jacket 22 has an outer wall portion 22A having a shape along the outer peripheral surface of the coil 21, an inner wall portion 22B having a shape along the inner peripheral surface of the coil 21, and one open surface between the outer wall portion 22A and the inner wall portion 22B. A plate ring-shaped portion 22C for closing and a plate ring-shaped portion 22D for closing the other open surface are provided. In this example, an outer wall portion 22A, an inner wall portion 22B, and a plate ring-shaped portion 22D are integrally formed to form a coil housing portion 23, which is covered with a plate ring-shaped portion 22C while the coil 21 is housed therein. The When the coil holding portion 24 is integrally formed inside the jacket 22, a step portion 24B is formed on the plate ring-shaped portion 22D side of the inner wall portion 22B, and the step is connected to the step portion to form a plate ring-shaped portion 22D. A portion 24A is formed, and the coil 21 is held by the step portions 24A and 24B. In this case, the coil 21 is in contact with the stepped portion 24A in a larger area than the contact with the stepped portion 24B. The distance between the facing surfaces of the coil 21 and the inner peripheral surface of the jacket is selected to be substantially the same depending on the height of the stepped portions 24A and 24B. In addition, when the plate ring-shaped portion 22C is covered, a part of the contact portions 25A and 25B is inserted and brought into contact between the outer wall portions 22A and 22B, and the contact portions 25A and 25B are sufficiently firmly fixed. Is selected. This connection and fixing is performed by an adhesive or screwing. The jacket 22 is preferably a non-magnetic material, for example, a polymer resin material such as PEEK or a ceramic material. An inlet 26 and an outlet 27 are formed in, for example, the outer wall portion 22A of the jacket 22, and the refrigerant is supplied into the jacket through the inlet 26, and the refrigerant is discharged from the outlet through the coil in the jacket. It is made like that.
[0008]
Permanent magnets 31, 32, 33, 34 are arranged outside the jacket 22 so as to be sandwiched between the linear portions 21A, 21B of the coil 21, respectively. These permanent magnets 31 to 34 have, for example, a strip shape, and are in close proximity to the outer wall portion and inner wall portion of the jacket so as to sandwich the linear portions 21A and 21B of the coil. Each permanent magnet is magnetized in the thickness direction so that the linear portions 21A and 21B are sandwiched with different polarities, and the directions of magnetic fluxes formed in the linear portions are opposite to each other. . Permanent magnets 31 and 32 and 33 and 34 are connected to a magnetic yoke, respectively. In this example, these magnetic yokes are made common, that is, a rectangular yoke portion 35A is provided facing one plate ring-shaped portion 22C of the jacket 22, and strip-shaped yoke portions 35B and 35C are connected to both ends of the yoke portion 35A. Permanent magnets 31 and 34 are fixed to each other on the inner surfaces of the strip-shaped yoke portions 35B and 35C. Further, in the middle of the yoke portions 35B and 35C of the yoke portion 35A, the central yoke portion 35D is erected integrally with the yoke portions 35B and 35C, and the permanent magnets 32 and 33 are in contact with both sides of the central yoke portion 35D. Fixed. A magnetic yoke 35 is configured by the yoke portions 35A to 35D. In this example, a concave portion 36 is formed on the surface of the yoke portion 35A facing the jacket 22 so that the relative movement between the permanent magnet and the coil can be increased, and a portion of the jacket 22 can enter the concave portion 36. Yes.
[0009]
A jacket holding portion 37 is provided in contact with the other plate ring-shaped portion 22D of the jacket 22, and the jacket 22 is held thereby.
In this configuration, when a current is passed through the coil 21, a Lorentz force is applied by the current, the magnetic flux generated between the permanent magnets 31 and 32, and the magnetic flux generated between 33 and 34, and the coil 21 and the permanent magnets 31 to 34 are connected to each other. It moves relatively in the direction parallel to the axis. Even if the outer wall portions 22A and 22B of the jacket 22 are made thin, they are fixed to the plate ring-like portions 22C and 22D at positions relatively close to the coil, so that they may be deformed even if the refrigerant pressure is increased. In addition, the distance between the permanent magnet and the coil can be made closer, the cooling efficiency can be increased, the thrust can be increased, and the size can be reduced. Moreover, in this case, the relative movement direction of the coil 21 and the permanent magnet is parallel to the axis of the coil, so that the linear motor dimension in this direction is considerably smaller than the conventional one shown in FIG. Can do. Further, the permanent magnets 32 and 33 and a part 35D of the magnetic yoke are arranged in the air core portion of the coil 21 so that the air core portion of the coil 21 is effectively used. Also in this respect, the overall shape of the linear motor is reduced. Can do.
[0010]
For example, as shown in FIG. 3, the jacket 22 may have a four-body configuration in which the outer wall portion 22A, the inner wall portion 22B, and the plate ring-shaped portions 22C and 22D are separated from each other. It will be easily understood that various other configuration methods can be used.
A jacket configuration that wraps substantially the entire circumference of the coil described above may be used, and the relative movement directions of the coil and the permanent magnet may be the same as in the conventional case. An example thereof is shown in FIG. 4 with the same reference numerals assigned to the portions corresponding to FIG. 2B. In this case, the plate ring-shaped portions 22C and 22D of the jacket 22 are made as thin as possible, and the strength of the thin plate ring-shaped portions 22C and 22D is maintained by the outer wall portion 22A and the inner wall portion 22B. For example, it is desirable that the coil holding portion 24 increase the contact area between the stepped portion 24B formed on the inner wall portion 22B and the coil, and reduce the contact between the stepped portion 24A on the plate ring-shaped portion 22D side. Permanent magnets 41, 42, 43, 44 are arranged on the outside of the plate ring-shaped portions 22 C, 22 D of the jacket so as to correspond to the linear portions 21 A, 21 B of the coil, and are opposed to the permanent magnets 41, 42, 43. , 44 is connected to a magnetic yoke 45 on the surface opposite to the jacket.
[0011]
【The invention's effect】
As described above, according to the present invention, the coil cooling efficiency can be increased, the thrust can be increased, and the dimensions of the coil and the permanent magnet in the relative movement direction can be reduced.
[Brief description of the drawings]
FIG. 1 is an exploded perspective view showing an embodiment of the present invention.
2A is a side view of an embodiment of the present invention, and B is a cross-sectional view taken along the line ZZ of FIG. 2A.
FIG. 3 is a cross-sectional view showing a modified example of the jacket of the linear motor of the present invention.
FIG. 4 is a cross-sectional view showing another embodiment of the present invention.
FIG. 5 is a cross-sectional view showing a conventional linear motor.

Claims (1)

2つの並べられた直線状部を有する環状コイルと、
この環状コイルが収容され、この環状コイルに沿ってその全周面を包み、内部空間に冷媒を流出入させる流入口、排出口を有するジャケットと、
上記ジャケットの外周壁及び内周壁と近接して上記コイルの上記両直線状部をそれぞれ挟むように配置された2対の永久磁石と、
上記ジャケットの外側に配され、上記対をなす永久磁石とそれぞれ連結された磁気ヨークと
を具備するリニアモータ。
An annular coil having two aligned linear portions;
This annular coil is housed, envelops the entire circumferential surface along this annular coil, and an inlet and outlet for allowing refrigerant to flow into and out of the internal space, and a jacket having an outlet,
Two pairs of permanent magnets arranged so as to sandwich the linear portions of the coil in proximity to the outer peripheral wall and the inner peripheral wall of the jacket;
A linear motor comprising a magnetic yoke disposed on the outside of the jacket and connected to the pair of permanent magnets.
JP2002094734A 2002-03-29 2002-03-29 Linear motor Expired - Fee Related JP3668940B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2002094734A JP3668940B2 (en) 2002-03-29 2002-03-29 Linear motor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2002094734A JP3668940B2 (en) 2002-03-29 2002-03-29 Linear motor

Publications (2)

Publication Number Publication Date
JP2003299338A JP2003299338A (en) 2003-10-17
JP3668940B2 true JP3668940B2 (en) 2005-07-06

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