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JP3669956B2 - Mercury recovery method and equipment for waste fluorescent lamps - Google Patents
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JP3669956B2 - Mercury recovery method and equipment for waste fluorescent lamps - Google Patents

Mercury recovery method and equipment for waste fluorescent lamps Download PDF

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Publication number
JP3669956B2
JP3669956B2 JP2001367277A JP2001367277A JP3669956B2 JP 3669956 B2 JP3669956 B2 JP 3669956B2 JP 2001367277 A JP2001367277 A JP 2001367277A JP 2001367277 A JP2001367277 A JP 2001367277A JP 3669956 B2 JP3669956 B2 JP 3669956B2
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Japan
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mercury
hot water
arc tube
fluorescent lamp
tube glass
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JP2003168370A (en
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美根子 岸岡
昭弘 佃
清勝 藤浪
壽一 笹田
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Panasonic Corp
Panasonic Holdings Corp
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Panasonic Corp
Matsushita Electric Industrial Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

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Description

【0001】
【発明の属する技術分野】
本発明は、廃蛍光ランプ、特に使用済ランプの水銀回収方法とその装置に関するものである。
【0002】
【従来の技術】
省エネルギー時代を迎えて、蛍光ランプは照明用光源のなかでも特長として高いランプ効率を有することから、今後とも主力光源としての需要の伸びが期待されている。
【0003】
一方、最近の地球環境保護のために、製品に使われる有害物質の回収や部材のリサイクル使用が要望されている。ここで、蛍光ランプに基本構成部材として封入されている紫外放射物質である水銀は有害物質であることから、近年は廃蛍光ランプ及び関連部材の廃棄処理やリサイクル使用に際して、特にその無公害化のために封入水銀の回収による除去が求められるようになった。
【0004】
従来の廃蛍光ランプは、その廃棄処理にあたり2つの廃棄物カテゴリー、すなわち(a)一般家庭などでの使用済蛍光ランプである一般廃棄物と、(b)一般ビルオフィスや工場での使用済蛍光ランプ及び製造工程における製造不良ランプなどである産業廃棄物に分類されている。そして、前者の一般廃棄物の多くは、現在のところ不燃物の一般家庭ゴミと同様の埋立処理がなされている。一方、後者の産業廃棄物である廃蛍光ランプ及び関連部材は、1973年2月17日の環境庁告示第13号規定の溶出試験方法で、溶出液中の水銀量として基準値0.005mg/リットル以下であることが求められている。ここで、含有水銀量が上記基準値以上の産業廃棄物は、無害化処理をするか特別に管理された埋立地へ搬送して処理するよう規定されている。
【0005】
産業廃棄物として水銀回収が求められている廃蛍光ランプは、前記のように、市場での使用済蛍光ランプと製造工程における製造不良ランプである。更に、廃蛍光ランプの関連部材としては、製造工程で使用される排気用の細管ガラスが挙げられる。そして、かかる廃蛍光ランプ及び関連部材の水銀回収方法は、従来から広く検討されており、例えば特開昭52−33387号公報、特開昭54−137426号公報、特開平6−154641号公報、特開平8−168747号公報、特開平10−12149号公報、特開平11−207313号公報、特開2000−202319号公報、特開2000−215811号公報、特開2000−303125号公報、特開2001−11548号公報、特開2001−81449号公報などに提案されている。
【0006】
ところで、蛍光ランプの構成部材は、上記封入水銀のほかに、(i)発光管を形成する発光管ガラス、(ii)一対のタングステンコイル電極部を保持して管両端に気密封着されたステムガラス及びこれに装着された口金、(iii)管内表面に塗布された蛍光体、からなっている。そして、前記廃蛍光ランプにおける封入水銀は、特に上記(iii)の蛍光体に多く付着・含有されている。従って、従来技術で一般に適用されてきた廃蛍光ランプの処理工程では、最初にランプは発光管ガラス、蛍光体及び口金付ステムガラス(但し、一部蛍光体も混入)の3つの部材に分離され、次いで各部材の水銀回収にはそれぞれに適合した方法が採用されてきた。
【0007】
なお、従来蛍光ランプの上記発光ガラス及びステムガラスとして、それぞれ主にソーダガラス及び鉛ガラスが用いられてきた。但し、最近は蛍光ランプの効率や寿命特性の改善のために、発光管ガラスにはソーダガラスに代ってナトリウムフリーのバリウム系ガラス等も用いられている。
【0008】
従来技術による廃蛍光ランプ及び関連部材の水銀回収方法は、大きく乾式と湿式の2つに分類できる。
【0009】
前者の乾式方法としては、基本的にまず廃蛍光ランプ部材及び細管ガラス部材を大気圧あるいは真空も含む減圧の装置内で加熱してその付着・含有水銀を水銀蒸気として分離し、次いで前記水銀蒸気を(a)冷却凝集して回収するか、あるいは(b)活性炭やキレート樹脂などの水銀吸着材により吸着・除去する、という方法が一般に広く適用されてきた。
【0010】
一方、後者の湿式方法としては、例えば(a)一旦破砕した廃蛍光ランプ部材を希硝酸などの水銀溶解液に侵漬してその付着・含有水銀を溶解により分離して、次いでかかる水銀溶解液中に溶解した水銀をキレート樹脂などの水銀吸着材により吸着して回収する、あるいは(b)破砕した廃蛍光ランプ部材を活性硫黄を主体とした硫化物処理剤等の水溶液に接触させて、その付着・含有水銀を水に難溶性の硫化水銀化合物等として回収する、という方法等が開示され適用されてきた。また、特に関連の細管ガラス部材に関しては、まず破砕した細管ガラスの水洗浄と浮遊洗浄水槽への侵漬によりその付着水銀を遊離水銀として分離し、次いでかかる洗浄水と浮遊洗浄水槽中の遊離水銀を沈降させて回収する、という方法が提案されている。
【0011】
【発明が解決しようとする課題】
今後、地球環境保護への取組みが加速されるなかで、一般廃棄物も含めた廃蛍光ランプの水銀回収を徹底して、特にその部材のリサイクル使用が一層要望されることは確かである。
【0012】
本発明者らによる廃蛍光ランプのリサイクル使用状況の調査によれば、現時点では主に産業廃棄物のうちの製造不良ランプ及び細管ガラスの発光管ガラス部材と一部蛍光体部材がリサイクル使用されているにすぎない。従って、今後の主要課題は、特に廃蛍光ランプの大部分を占める一般廃棄物も含めた使用済蛍光ランプの部材、その中でも使用部材量が最大の発光管ガラス部材のリサイクル使用を進捗させることである。
【0013】
本発明者らは、上記背景を踏まえて、特に使用済蛍光ランプの発光管ガラス部材のリサイクル使用を進めるうえに必要な水銀回収方法とそれを適用した装置の開発に取組んだ。
【0014】
本発明者らは、まず前記従来技術のなかから、本開発での上記発光管ガラス部材のリサイクル使用に適合する水銀回収方法を探索した。この場合、その適合条件として、(a)第1に上記発光管ガラスの含有水銀量を前記基準値0.005mg/リットル以下のレベルまで除去できる、(b)本開発の対象とする使用済蛍光ランプ処理の進捗を図るために、その処理工程及び設備が比較的簡易で処理コストを低くできる、(c)処理工程における作業環境が安全である、という3つを設定した。
【0015】
ところが、結果として前記従来技術によるいずれの水銀回収方法も3つの上記適合条件を満たし得ないことがわかった。例えば、従来製造不良ランプの処理には広く適用されてきた“加熱から水銀蒸気の回収”という前記乾式方法は、特に上記条件(a)を満たし得なかった。また、水銀溶解液や硫化物処理剤等による湿式方法は、特に上記条件(b)及び(c)を満たし得なかった。また、細管ガラス部材処理用の単なる水洗浄等による湿式方法も、上記条件(a)を到底満たすものでなかった。
【0016】
以上のように、今後使用済蛍光ランプの発光管ガラス部材のリサイクル使用を進捗するには、まず上記3つの適合条件を満たす水銀処理方法を見い出し、次いでそれを適用した処理工程及び設備を考案する、ことが主要な技術課題である。
【0017】
本発明は、廃蛍光ランプ、特に使用済蛍光ランプの発光管ガラス部材の水銀回収処理において、発光管ガラスの含有水銀量を前記基準値0.005mg/リットル以下のレベルまで回収・除去でき、かつ低処理コストで作業環境も安全な水銀回収方法を見い出して、これを適用することにより前記発光管ガラス部材のリサイクル使用を進捗するような処理方法及び装置を提供することを目的とする。
【0018】
【課題を解決するための手段】
前記目的を達成するため、本発明の廃蛍光ランプの水銀回収方法は、廃蛍光ランプから分離された発光管ガラス部材から水銀を回収する方法であって、
前記発光管ガラス部材を破砕して破砕物とし
前記破砕物を温水洗浄機に投入して温水とともに攪拌し、ガラス破砕物と水銀に分離し、
前記分離された水銀は温水とともに貯槽に入れ、前記貯槽の下部に沈殿させて回収し、
前記ガラス破砕物は乾燥して取り出し、
前記貯槽の上澄み液の温水はリサイクルして温水洗浄機に供給することを特徴とする。
【0019】
次に本発明の廃蛍光ランプの水銀回収装置は、廃蛍光ランプから分離された発光管ガラス部材から水銀を回収する装置であって、
前記発光管ガラス部材を破砕して破砕物とする手段と、
前記破砕物を温水洗浄機に投入する手段と、前記温水洗浄機に温水を供給する手段と、ガラス破砕物と水銀に分離するための攪拌手段とを備え、
前記分離された水銀を温水とともに貯槽に入れ、前記貯槽の下部に沈殿させて回収する手段と、
前記ガラス破砕物を乾燥して取り出す手段と、
前記貯槽の上澄み液の温水はリサイクルして温水洗浄機に供給する手段を備えたことを特徴とする。
【0020】
これにより、基本的に前記発光管ガラス部材の含有水銀量を規定基準値0.005mg/リットル以下のレベルまで回収・除去でき、かつ低処理コストと安全な作業環境も得られ、よってこの水銀回収方法を適用することにより前記発光管ガラス部材のリサイクル使用を進捗するような方法及び装置が具現できる。
【0021】
【発明の実施の形態】
本発明においては、前記温水洗浄処理に用いられる温水の温度が、35℃以上の範囲であることが好ましい。これにより、前記発光管ガラス部材の含有水銀量を規定基準値0.005mg/リットル以下、更に好ましくは0.002mg/リットル以下のレベルまで回収・除去でき、前記発光管ガラス部材のリサイクル使用が可能となる。前記温水の温度は、さらに40℃以上80℃以下の範囲が好ましい。
【0022】
また本発明においては、前記攪拌機付温水洗浄機における処理が、バッチ式または連続式であることが好ましい。
【0023】
また本発明においては、前記温水洗浄機における攪拌手段が、攪拌機による攪拌または前記温水洗浄機の槽が回転することによる攪拌であることが好ましい。
【0024】
これにより、前記発光管ガラス部材の含有水銀量を規定基準値0.005mg/リットル以下のレベルまで回収・除去でき、かつ低処理コストと安全な作業環境も得られ、併せて前記温水洗浄による処理時間が短縮された高能率の前記発光管ガラス部材の処理方法及び装置が具現できる。
【0025】
以下、本発明の実施の形態を図1から図4を用いて説明する。
【0026】
(実施の形態1)
図1は、本発明の実施の形態1である使用済蛍光ランプの発光管ガラス部材の水銀回収方法と、それを適用した特に発光管ガラス部材の処理装置の全体構成を示す。使用済蛍光ランプ1は、まずプロパンガスと酸素ガスの混合ガスバーナーにより管両端の口金付ステムガラス部材2、3が切断・分離され、次いで高圧エアーブローにより発光管ガラス部材4の内面に塗布されている蛍光体5部材が剥離・分離される。そして、残りの本発明に関連する発光管ガラス4部材が、下記の本実施形態1である水銀回収方法を適用した処理工程及び設備により処理されることになる。
【0027】
なお、分離された上記口金付ステムガラス部材2、3は、加熱炉(図示せず)での加熱処理により一部水銀が回収・除去された後に、産業廃棄物として無害化処理されるか特別に管理された埋立地に搬送・処理される。また、前記のように水銀を多く含む上記蛍光体部材5は、粉体として一旦回収され、次いでかかる粉体に含まれる水銀が水銀蒸留装置(図示せず)により回収され、残余の粉体をなす蛍光体部材5が産業廃棄物として同様に処理される。ここで、水銀蒸留装置により回収された水銀は、そのまま蛍光ランプ用としてリサイクル使用される。
【0028】
本発明者らは、図1の使用済蛍光ランプ1の発光管ガラス部材4の処理工程及び装置の開発にあたり、特にその発光管ガラス部材4からの水銀回収方法を探索し検討した。この結果、特に下記のように使用済蛍光ランプ1の破砕した発光管ガラス部材4を基本的に温水洗浄する、という水銀回収方法が前記3つの適合条件を満たし得ることを見い出した。
【0029】
発光管ガラス部材4の一連の処理工程としては、(i)発光管ガラス部材4がガラス破砕機6により破砕され、(ii)破砕された発光管ガラス部材4が搬送コンベアー7により温水洗浄機8に搬送・投入され、(iii)発光管ガラス部材4の含有水銀が本実施形態1である温水洗浄機8内での洗浄処理により前記基準値0.005mg/リットル以下のレベルまで除去され、(iv)水銀の除去された発光管ガラスは搬送コンベアー17により温風循環装置19を装備したロータリー乾燥機18へと搬送・投入され、(v)最終的に発光管ガラス部材4がここで乾燥され、ガラスコンテナー20へと回収されることになる。そして、回収された発光管ガラス部材4は、ガラス溶融炉用カレット、ガラスタイル、道路用路盤材などにそのままリサイクル使用できる。
【0030】
上記本実施形態1である水銀回収方法を適用した上記(iii)の処理工程及び設備を詳しく説明すると、まず温水洗浄機8の下部には貯槽9が備えられ、これには温水循環ポンプ21が付設され、温水循環ライン10より温度制御された温水が上側の給水管11から注入される。また、温水洗浄機8にはモーター回転される撹拌翼12も取り付けられ、温水に浸漬された発光管ガラス部材4は撹拌・処理されている。ここで、下記のように、攪拌翼12は温水洗浄の処理時間を短縮するために設置されている。温水洗浄機の直径が150cm、高さが200cm、処理量3500リットルの場合、攪拌機の回転数は3〜5rpmが好ましく、処理時間は20分程度が好ましい。
【0031】
また、本実施形態1による温水洗浄の処理工程では、特に所定量の発光管ガラス部材4が温水洗浄機8内に一度に投入され、いわゆるバッチ方式による水銀回収・処理がなされており、処理された発光管ガラス部材4はバッチ処理毎のシャッター13の開放により温水とともに下側開口部14を通じて前記搬送コンベアー17へと移送される。一方、同時に温水は温水ホッパー15を経て前記貯槽9内に一旦回収・処理されて、これが再び温度制御された温水として前記給水管11へと供給される。ここで、貯槽9に一旦回収された温水に含まれている水銀は、貯槽9の底部に蛍光体及びガラス粉体クズとともに沈積し、かかる水銀を含む沈積物がパンケーキ状の汚泥物16として回収される。そして、この汚泥物16は産業廃棄物として無害化処理するか特別に管理された埋立地へ搬送・処理される。
【0032】
なお、上記バッチ処理毎の使用済蛍光ランプの処理灯数は、例えば直径1.5m/深長2.0mの円筒形の温水洗浄機8を用いたとき、40Wタイプで約4000灯であった。
【0033】
上記本実施形態1である水銀回収方法の特徴は、発光管ガラス部材4の含有水銀を回収・除去するのに温水洗浄を採用したことである。
【0034】
本発明者らは、使用済蛍光ランプ1の発光管ガラス部材4の水銀回収方法を探索・検討するなかで、温水洗浄処理に注目し、特に処理に用いる温水の温度と洗浄処理時間の2つのパラメータを変えたときの含有水銀の回収・除去効果を調べた。この結果、図2に示すように、特に温水の温度が含有水銀の回収・除去効果に密接に関係していることを見い出した。
【0035】
図2は、蛍光体部材5としてハロゲンリン酸蛍光体及び3波長形希土類蛍光体がそれぞれ塗布されたソーダガラスの発光管ガラス部材4に関して、上記本実施形態1の水銀回収方法である温水洗浄で処理された発光管ガラス部材4の含有水銀量(前記溶出試験方法による値)と温水の温度との関係を示す。なお、この測定では、温水洗浄機8に取り付けられた攪拌翼12は5rpmで攪拌した。また、温水洗浄処理前の破砕された発光管ガラス部材4の含有水銀量は、それぞれ0.031mg/リットル及び0.032mg/リットルであった。
【0036】
図2の結果から、その含有水銀量は、使用蛍光体の種類にかかわらず温水の温度が常温20℃から上昇するにつれて80℃までは減少し、次いで80℃以上では飽和していくことが判明した。そして、常温20℃付近のいわゆる単なる水洗浄では、特に使用済蛍光ランプ1の発光管ガラス部材4における含有水銀量の減少・除去効果は小さいことがわかった。更に、温水10は35℃以上、とくには40℃以上の温度範囲において、発光管ガラス部材4の含有水銀量は前記基準値0.005mg/リットル以下のレベルまで確実に減少・除去し得ることが明らかになった。
【0037】
一方、特に温度を80℃より高めても含有水銀の減少は飽和してくるので、処理工程での省エネルギー化の面から温度は80℃以下の範囲に保つのが適正である。
【0038】
一方、もう一つのパラメータである洗浄処理時間との関係を調べるまえに、まず温水洗浄機8に取付けた攪拌翼12による攪拌効果を事前に調べた。この結果、特に上記温水洗浄による処理時間を大幅に短縮できることがわかった。つまり、含有水銀量を同じ値まで減少・除去するに要する洗浄処理時間は、温水洗浄機8に取り付けられた撹拌翼12を撹拌したことにより、撹拌しないときに比べて平均約1/3に短縮することができた。
【0039】
次いで、上記本実施形態1の構成に本来含まれている拡散翼12を攪拌して、洗浄処理時間を5分〜60分の範囲で変えたときの含有水銀量の減少割合を測定した。この結果、図2に合わせて示されているように、洗浄処理時間を長くすることによる含有水銀の減少割合は、前記温水温度の上昇に比べて小さいことがわかった。また、洗浄処理時間を10分以上に長くしたときの含有水銀の減少割合は比較的小さくなり、従って処理工程の高能率化の面から洗浄処理時間は10分以下と短くしてもよい。
【0040】
上記本実施形態1である水銀回収方法において、特に温水洗浄処理が発光管ガラス部材4の含有水銀の減少・除去に有効であるのは、基本的に発光管ガラス部材4の含有水銀は、主にその表面に偏析したナトリウムなどのアルカリ金属あるいはバリウムなどのアルカリ土金属とアマルガムを生成して存在しており、かかるアマルガム中の前記アルカリ金属あるいはアルカリ土金属が単なる水よりも温水に溶解し易い、という性質に起因するものである。
【0041】
上記本発明による温水洗浄による水銀回収方法は、(a)第1に発光管ガラス部材4の含有水銀量を前記基準値以下のレベルに減少・除去できるほかに、(b)湿式方式でありながら、前記従来技術での取扱い注意でコスト高となる希硝酸などの水銀溶解液や硫化物処理剤等は不要であり、それだけ処理工程及び設備が比較的簡易に設計できて処理コストを低くできる、(b)また取扱い注意の水銀溶解液や硫化物処理剤等は不要であり、かつ湿式方式ゆえにガラス粉塵などの発生が抑えられるので、処理工程における作業環境が安全であり、このように本発明にあたり設定された前記3つの適合条件を全て満たし得るものである。
【0042】
一方、上記本実施形態1である図1の使用済蛍光ランプ1の処理工程及び設備は、本発明の温水洗浄による水銀回収方法を適用することで基本的な処理コストの低減と作業環境の安全が図られているうえに、更に循環式の温水循環装置9の導入による節水とエネルギーコスト削減が図られている。また、上記のように温水洗浄機8に取り付けられた回転撹拌翼12の撹拌効果により、洗浄処理時間を約1/3に短縮することができ、よって洗浄処理工程の高能率化が図られた。
【0043】
本発明者らは、上記本実施形態1である温水洗浄による水銀回収方法とそれを適用した処理工程及び設備の効果を再確認するために、実際に図1の処理工程及び設備を用いて、40Wタイプ使用済蛍光ランプ1の発光管ガラス部材4のいわゆる実用スケールでの水銀回収処理を行った。この場合、蛍光体部材5としてハロゲンリン酸蛍光体及び3波長形希土類蛍光体のいずれかがそれぞれ塗布され、ソーダガラスの発光管ガラス部材4からなる使用済蛍光ランプ1を用いた。また、直径1.5m/深長2.0mの円筒形の温水洗浄機8を用いてバッチ当たり4000灯で10バッチの処理を行い、処理工程条件として温水10の温度50℃で、洗浄処理時間10分に設定した。この結果、最終のガラスコンテナー20で回収された発光管ガラス部材4の含有水銀量は0.0027〜0.0033mg/リットルの範囲に分布しており、前記基準値0.005mg/リットル以下のレベルまで確実に減少・除去されていることを確かめた。
【0044】
(実施の形態2)
図3は、基本的に上記本発明の温水洗浄による水銀回収方法を適用した、本発明実施形態2である使用済蛍光ランプの発光管ガラス部材の処理工程及び設備の全体構成を示す。
【0045】
本実施形態2である発光管ガラス部材104の具体的な一連の処理工程及び設備のうちで温水洗浄による水銀回収以外のものは、前記実施形態1と同様である。そして、本実施形態2である水銀回収の処理工程及び設備が前記実施形態1と異なる点は、第1に前記実施形態1でのバッチ処理方式に比べて高能率処理が得られるいわゆる連続処理方式を採用したことである。具体的に説明すると、まず温水洗浄機108には貯槽109が付設され、これにより温度制御された所定量の温水が温水循環ポンプ121、温水循環ライン110を通じて上側の給水シャワー管111から連続して注入される。また、温水洗浄機108にはモーター回転される回転スクリュー112が取り付けられ、これにより温水洗浄機108内に連続して投入される発光管ガラス部材104が、その含有水銀の回収・除去のために回転・撹拌されながら規定の処理時間を掛けて洗浄処理されて、その取出口114を経て最終的に搬送コンベアー117へと連続して移送されていく。一方、前記給水シャワー管111から連続して注入された所定量の温水は、発光管ガラス部材104の水銀回収・除去のための洗浄処理に使用され、そのうち同じ所定量の温水が排水口115を経て前記温水循環装置109内に一旦回収・処理されて、これが再び温度制御された温水として給水シャワー管111へと供給される。ここで、貯槽109に一旦回収された温水に含まれている水銀は、前記実施形態1のときと同様に貯槽109の底部に蛍光体及びガラス粉体とともに沈積し、パンケーキ状の汚泥物116として回収される。そして、これが産業廃棄物として無害化処理されるか特別に管理された埋立地へ搬送・処理される。
【0046】
上記実施形態2である処理工程及び設備の第1の特徴は、上記のように連続処理方式を採用したことであり、これにより基本的に高能率の処理工程が得られた。もう1つの特徴は、温水洗浄機108に回転スクリュー112を取り付けたことである。つまり、この回転・撹拌効果により、連続処理方式でありながら工程処理条件として温水100の温度を前記実施形態1と同じ範囲に規定したとき、一方の洗浄処理時間(発光管ガラス部材104が温水洗浄機108に投入されて搬送コンベアー117に移送されるまでの時間)を前記実施形態1と同じ範囲まで短縮・規定することができた。
【0047】
本発明者らは、前記実施形態1の場合と同様に、実際に図3の処理工程及び設備を用いて、前記と同じ40Wタイプ使用済蛍光ランプ101の発光管ガラス部材104の実用スケールでの水銀回収処理を行なった。この場合、直径1.0m/全長5.0mの円筒形の温水洗浄機108を用いて、処理工程条件として温水の温度50℃で洗浄処理時間10分に設定し、時間当たり2000灯の処理を連続48hrs行なった。この結果、最終のガラスコンテナー120で回収された発光管ガラス部材104の含有水銀量は0.0026〜0.0035mg/リットルの範囲に分布しており、前記基準値0.005mg/リットル以下のレベルまで確実に減少・除去されていることを確かめた。
【0048】
(実施の形態3)
図4は、基本的に上記本発明の温水洗浄による水銀回収方法を適用した、本発明実施形態3である使用済蛍光ランプの発光管ガラス部材の処理工程及び設備の全体構成を示す。
【0049】
本実施形態3である発光管ガラス部材204の具体的な一連の処理工程及び設備のうちで温水洗浄による水銀回収以外のものは、前記実施形態2と同様である。そして、本実施形態3である水銀回収の処理工程及び設備が前記実施形態2と異なる点は、基本的には同じ連続処理方式を採用しているが、特有の構成からなる温水洗浄機208を採用したことである。具体的には、円筒形の温水洗浄機208はそれ自体がモーター回転されるという特有の構成からなり、これにより温水洗浄機208内に連続して投入される発光管ガラス部材204が、その含有水銀の回収・除去のために回転・撹拌されながら規定の処理時間を掛けて洗浄処理されて、その取出口214を経て最終的に搬送コンベアー217へと連続して移送されていく。なお、温水洗浄機208に付設された貯槽209及び給水シャワー管211の構成及び機能・動作は、前記実施形態2と同様である。
【0050】
上記実施形態3である処理工程及び設備の特徴は、上記のようにそれ自体がモーター回転されるという特有の構成からなる温水洗浄機208を採用したことである。この回転・撹拌効果により、前記実施形態2の場合と全く同様に、連続処理方式でありながら工程処理条件として温水の温度を前記実施形態1と同じ範囲に規定したとき、一方の洗浄処理時間を前記実施形態1と同じ範囲まで短縮・規定することができた。
【0051】
本発明者は、前記実施形態2の場合と同様に、実際に図4の処理工程及び設備を用いて、前記と同じ40Wタイプ使用済蛍光ランプ201の発光管ガラス部材204の実用スケールでの水銀回収処理を行なった。この場合、直径1.0m/全長5.0mの円筒形の温水洗浄機208を用いて、処理工程条件として温水の温度50℃で洗浄処理時間10分に設定し、時間当たり2000灯の処理を連続48hrs行なった。この結果、最終のガラスコンテナー220で回収された発光管ガラス部材204の含有水銀量は0.0026〜0.0036mg/リットルの範囲に分布しており、前記基準値0.005mg/リットル以下のレベルまで確実に減少・除去されていることを確かめた。
【0052】
なお、上記本実施形態で示された温水洗浄による水銀回収方法とそれを適用した処理工程及び設備は、発光管ガラス部材としてソーダガラスに代ってナトリウムフリーのバリウム系ガラス等を用いた使用済蛍光ランプの水銀回収処理にも適用できるものである。
【0053】
以上のように、廃蛍光ランプ、特に使用済蛍光ランプの発光管ガラス部材の水銀回収処理において、上記本実施形態で示された温水洗浄を特徴とする水銀回収方法を適用することにより、発光管ガラス部材の含有水銀量を前記基準値0.005mg/リットル以下のレベルまで除去でき、かつ低処理コストで安全な作業環境からなる水銀回収の処理方法及び装置が具現できる。
【0054】
【発明の効果】
本発明によれば、廃蛍光ランプ、特に使用済蛍光ランプの発光管ガラス部材の水銀回収処理において、前記発光管ガラス部材の含有水銀量を規定基準値0.005mg/リットル以下のレベルまで回収・除去でき、かつ低処理コストで作業環境も安全な水銀回収方法が得られて、これを基本的に適用することにより前記発光管ガラス部材のリサイクル使用を進捗するような処理方法及び装置が具現できる。
【図面の簡単な説明】
【図1】本発明の実施の形態1における使用済蛍光ランプの水銀回収方法と装置の構成図
【図2】本発明の実施の形態1における温水洗浄処理における温水温度と含有水銀量の減少割合の関係を示すグラフ
【図3】本発明の実施の形態2における使用済蛍光ランプの処理工程及び装置の構成図
【図4】本発明の実施の形態3における使用済蛍光ランプの処理工程及び装置の構成図
【符号の説明】
1,101,201 使用済蛍光ランプ
2,3,102,103,202,203 口金付ステムガラス部材
4,104,204 発光管ガラス部材
5,105,205 蛍光体部材
6,106,206 破砕機
7,17,107,117,207,217 搬送コンベアー
8,108,208 温水洗浄機
9,109,209 貯槽
10,110,210 温水循環ライン
11,111,211 給水(シャワー)管
12,112 撹拌翼(スクリュー)
16,116,216 水銀含有の汚泥物
18,118,218 ロータリー乾燥機
19,119,219 温風循環装置
20,120,220 ガラスコンテナー
21,121,221 温水循環ポンプ
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a mercury recovery method and apparatus for waste fluorescent lamps, particularly used lamps.
[0002]
[Prior art]
In the energy saving era, fluorescent lamps have high lamp efficiency as a feature among the light sources for illumination, and therefore, the demand for main light sources is expected to grow in the future.
[0003]
On the other hand, for the recent protection of the global environment, there is a demand for the collection of harmful substances used in products and the recycling of components. Here, mercury, which is an ultraviolet radiation substance enclosed as a basic component in fluorescent lamps, is a harmful substance. Therefore, in recent years, waste fluorescent lamps and related parts have become particularly pollution-free when they are disposed of or recycled. Therefore, removal by the recovery of encapsulated mercury has been required.
[0004]
Conventional waste fluorescent lamps are divided into two waste categories when they are disposed of: (a) general waste that is used fluorescent lamps in general households, and (b) used fluorescent lamps in general building offices and factories. It is classified as industrial waste such as lamps and defective lamps in the manufacturing process. And most of the former general waste is currently landfilled in the same way as non-combustible general household waste. On the other hand, the waste fluorescent lamps and related components, which are the latter industrial waste, are dissolved in the dissolution test method stipulated in the Environmental Agency Notification No. 13 of February 17, 1973. It is required to be less than a liter. Here, it is stipulated that industrial waste whose mercury content exceeds the above-mentioned standard value should be detoxified or transported to a specially managed landfill for processing.
[0005]
As described above, waste fluorescent lamps that are required to recover mercury as industrial waste are used fluorescent lamps on the market and poorly manufactured lamps in the manufacturing process. Further, as a related member of the waste fluorescent lamp, there is an exhaust tube glass used in the manufacturing process. Such mercury fluorescent lamps and related member mercury recovery methods have been widely studied. For example, Japanese Patent Laid-Open No. 52-33387, Japanese Patent Laid-Open No. 54-137426, Japanese Patent Laid-Open No. 6-154641 JP-A-8-168747, JP-A-10-12149, JP-A-11-207313, JP-A-2000-202319, JP-A-2000-215811, JP-A-2000-303125, JP-A-2000-125125 Japanese Patent Laid-Open No. 2001-11548, Japanese Patent Laid-Open No. 2001-81449, and the like.
[0006]
By the way, in addition to the enclosed mercury, the constituent members of the fluorescent lamp are (i) an arc tube glass that forms an arc tube, and (ii) a stem that is hermetically sealed at both ends of the tube while holding a pair of tungsten coil electrode portions. It consists of glass and a base attached thereto, and (iii) a phosphor applied to the inner surface of the tube. The enclosed mercury in the waste fluorescent lamp is particularly attached and contained in the phosphor (iii). Therefore, in the processing process of waste fluorescent lamps generally applied in the prior art, the lamp is first separated into three members: an arc tube glass, a phosphor, and a stem glass with a base (some phosphors are also mixed). Subsequently, methods suitable for mercury recovery of each member have been adopted.
[0007]
In addition, soda glass and lead glass have been mainly used as the light emitting glass and the stem glass of the conventional fluorescent lamp, respectively. However, recently, in order to improve the efficiency and life characteristics of the fluorescent lamp, sodium-free barium-based glass or the like is used instead of soda glass for the arc tube glass.
[0008]
Conventional methods for recovering mercury from waste fluorescent lamps and related members can be broadly classified into two types: dry and wet.
[0009]
In the former dry method, basically, the waste fluorescent lamp member and the thin tube glass member are first heated in a reduced pressure apparatus including atmospheric pressure or vacuum to separate the adhering / containing mercury as mercury vapor, and then the mercury vapor In general, a method of (a) cooling and aggregating and recovering (b) adsorbing and removing by a mercury adsorbent such as activated carbon or chelate resin has been widely applied.
[0010]
On the other hand, as the latter wet method, for example, (a) a once crushed waste fluorescent lamp member is immersed in a mercury solution such as dilute nitric acid, and the adhering / containing mercury is separated by dissolution, and then the mercury solution The mercury dissolved therein is adsorbed and recovered by a mercury adsorbent such as a chelate resin, or (b) the crushed waste fluorescent lamp member is brought into contact with an aqueous solution such as a sulfide treatment agent mainly composed of active sulfur. A method of recovering adhering / containing mercury as a water-insoluble mercury sulfide compound has been disclosed and applied. In particular, with regard to the related thin tube glass members, the adhering mercury is first separated as free mercury by washing the crushed thin tube glass with water and immersing it in the floating washing water tank, and then the washing water and the free mercury in the floating washing water tank. A method has been proposed in which sediment is recovered by sedimentation.
[0011]
[Problems to be solved by the invention]
In the future, as efforts to protect the global environment are accelerated, it is certain that thorough recovery of mercury from waste fluorescent lamps, including general waste, will be required, especially the recycling of its components.
[0012]
According to the investigation of the recycling status of waste fluorescent lamps by the present inventors, at present, the production failure lamp and the fluorescent tube glass member of the thin tube glass and some phosphor members are mainly recycled. I'm just there. Therefore, the future main issue will be to promote the recycling of used fluorescent lamp members, including general waste, which occupies the majority of waste fluorescent lamps, and arc tube glass members with the largest amount of used members among them. is there.
[0013]
In light of the above-mentioned background, the inventors of the present invention have worked on the development of a mercury recovery method and an apparatus to which the mercury recovery method is particularly required for promoting the recycling of arc tube glass members of used fluorescent lamps.
[0014]
First, the inventors searched for a mercury recovery method suitable for recycling of the arc tube glass member in the present development from among the prior arts. In this case, the conforming conditions are as follows: (a) Firstly, the mercury content in the arc tube glass can be removed to a level below the reference value 0.005 mg / liter; In order to progress the ramp process, three processes were set: the process and equipment are relatively simple and the process cost can be reduced, and (c) the work environment in the process is safe.
[0015]
However, as a result, it has been found that none of the mercury recovery methods according to the prior art can satisfy the above three conforming conditions. For example, the dry method of “recovering mercury vapor from heating”, which has been widely applied to the treatment of lamps that have been poorly manufactured in the past, has not been able to satisfy the above condition (a). In addition, the wet method using a mercury solution, a sulfide treatment agent or the like cannot satisfy the above conditions (b) and (c). Further, the wet method such as simple water washing for treating the thin tube glass member does not completely satisfy the condition (a).
[0016]
As described above, in order to proceed with the recycling of arc tube glass members of used fluorescent lamps in the future, first find a mercury treatment method that satisfies the above three conditions, and then devise a treatment process and equipment to which it is applied. Is a major technical challenge.
[0017]
The present invention can recover and remove the mercury content of the arc tube glass to a level below the reference value of 0.005 mg / liter in the mercury recovery processing of the arc tube glass member of the waste fluorescent lamp, particularly the used fluorescent lamp, and It is an object of the present invention to provide a processing method and apparatus that can find a mercury recovery method that is low in processing cost and safe in the work environment, and that can be applied to advance recycling of the arc tube glass member.
[0018]
[Means for Solving the Problems]
In order to achieve the above object, a method for recovering mercury from a waste fluorescent lamp according to the present invention is a method for recovering mercury from an arc tube glass member separated from a waste fluorescent lamp,
Crush the arc tube glass member And crushed ,
The crushed material is put into a warm water washing machine and stirred with warm water, separated into glass crushed material and mercury,
The separated mercury is put into a storage tank together with hot water, and collected by being precipitated at the bottom of the storage tank,
The glass crushed material is dried and taken out,
The hot water of the supernatant of the storage tank is recycled and supplied to a hot water washing machine.
[0019]
Next, a mercury recovery apparatus for waste fluorescent lamps of the present invention Is An apparatus for recovering mercury from an arc tube glass member separated from a waste fluorescent lamp,
Crush the arc tube glass member And then crushed Means to
Means for charging the crushed material into a warm water washer, means for supplying warm water to the warm water washer, and stirring means for separating the crushed glass and mercury,
Means for putting the separated mercury into a storage tank together with hot water, and precipitating and recovering it at the bottom of the storage tank;
Means for drying and taking out the crushed glass;
The hot water of the supernatant liquid of the storage tank is provided with means for recycling and supplying it to the hot water washing machine.
[0020]
As a result, the mercury content in the arc tube glass member can basically be recovered and removed to a level below the specified standard value of 0.005 mg / liter, and a low processing cost and a safe working environment can be obtained. By applying the method, it is possible to implement a method and an apparatus for progressing recycling of the arc tube glass member.
[0021]
DETAILED DESCRIPTION OF THE INVENTION
In this invention, it is preferable that the temperature of the warm water used for the said warm water washing process is the range of 35 degreeC or more. As a result, the mercury content in the arc tube glass member can be recovered and removed to a level below the specified reference value of 0.005 mg / liter, more preferably 0.002 mg / liter, and the arc tube glass member can be recycled. It becomes. The temperature of the warm water is preferably in the range of 40 ° C. or higher and 80 ° C. or lower.
[0022]
Moreover, in this invention, it is preferable that the process in the said warm water washing machine with a stirrer is a batch type or a continuous type.
[0023]
Moreover, in this invention, it is preferable that the stirring means in the said warm water washing machine is stirring by stirring by a stirrer or the tank of the said warm water washing machine rotating.
[0024]
As a result, the amount of mercury contained in the arc tube glass member can be recovered and removed to a level below the specified standard value of 0.005 mg / liter, and a low processing cost and a safe working environment can be obtained. A highly efficient processing method and apparatus for the arc tube glass member with reduced time can be realized.
[0025]
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
[0026]
(Embodiment 1)
FIG. 1 shows an overall configuration of a mercury recovery method for an arc tube glass member of a used fluorescent lamp according to Embodiment 1 of the present invention, and a processing apparatus for an arc tube glass member to which the method is applied. In the used fluorescent lamp 1, the stem glass members 2 and 3 with caps at both ends of the tube are first cut and separated by a mixed gas burner of propane gas and oxygen gas, and then applied to the inner surface of the arc tube glass member 4 by high-pressure air blow. The phosphor 5 member is peeled and separated. And the arc tube glass 4 member relevant to the remaining this invention is processed by the process and equipment which applied the mercury collection method which is this Embodiment 1 below.
[0027]
The separated stem glass members 2 and 3 with caps are specially treated as detoxified as industrial waste after some mercury is collected and removed by heat treatment in a heating furnace (not shown). It is transported and processed in landfills managed by the company. In addition, as described above, the phosphor member 5 containing a large amount of mercury is once recovered as a powder, and then the mercury contained in the powder is recovered by a mercury distillation apparatus (not shown). The formed phosphor member 5 is similarly treated as industrial waste. Here, the mercury recovered by the mercury distillation apparatus is recycled as it is for a fluorescent lamp.
[0028]
In developing the process and apparatus for the arc tube glass member 4 of the used fluorescent lamp 1 of FIG. 1, the present inventors searched and examined a method for recovering mercury from the arc tube glass member 4 in particular. As a result, it has been found that a mercury recovery method in which the arc tube glass member 4 crushed in the used fluorescent lamp 1 is basically washed with warm water as described below can satisfy the above three conforming conditions.
[0029]
As a series of processing steps for the arc tube glass member 4, (i) the arc tube glass member 4 is crushed by the glass crusher 6, and (ii) the crushed arc tube glass member 4 is heated by the hot water washing machine 8 by the conveyor 7. (Iii) The mercury contained in the arc tube glass member 4 is removed to the reference value 0.005 mg / liter or less by the cleaning process in the hot water cleaning machine 8 according to the first embodiment, iv) The arc tube glass from which mercury has been removed is transported and put into the rotary dryer 18 equipped with the warm air circulation device 19 by the transport conveyor 17, and (v) the arc tube glass member 4 is finally dried here. Then, it will be collected into the glass container 20. The recovered arc tube glass member 4 can be recycled as it is for a glass melting furnace cullet, glass tile, road roadbed material, and the like.
[0030]
The processing step and the equipment of (iii) to which the mercury recovery method according to the first embodiment is applied will be described in detail. First, a storage tank 9 is provided at the lower part of the hot water washing machine 8, and a hot water circulation pump 21 is provided therefor. Attached and hot water whose temperature is controlled from the hot water circulation line 10 is injected from the upper water supply pipe 11. In addition, a stirring blade 12 that is rotated by a motor is also attached to the hot water washing machine 8, and the arc tube glass member 4 immersed in the hot water is stirred and processed. Here, as described below, the stirring blade 12 is installed in order to shorten the processing time of the hot water cleaning. When the diameter of the hot water washer is 150 cm, the height is 200 cm, and the treatment amount is 3500 liters, the rotational speed of the stirrer is preferably 3 to 5 rpm, and the treatment time is preferably about 20 minutes.
[0031]
In addition, in the hot water cleaning processing step according to the first embodiment, a predetermined amount of the arc tube glass member 4 is put into the hot water cleaning machine 8 at a time, and mercury recovery and processing is performed by a so-called batch method. The arc tube glass member 4 is transferred to the conveyor 17 through the lower opening 14 together with warm water by opening the shutter 13 for each batch process. At the same time, the hot water is once collected and processed in the storage tank 9 through the hot water hopper 15 and supplied again to the water supply pipe 11 as temperature-controlled hot water. Here, the mercury contained in the hot water once collected in the storage tank 9 is deposited together with the phosphor and glass powder litter at the bottom of the storage tank 9, and the deposit containing the mercury is used as a pancake sludge 16. Collected. The sludge 16 is detoxified as industrial waste or is transported and processed to a specially managed landfill.
[0032]
The number of used fluorescent lamps for each batch process was about 4000 lamps for the 40 W type when, for example, a cylindrical hot water washer 8 having a diameter of 1.5 m / depth of 2.0 m was used.
[0033]
The feature of the mercury recovery method according to the first embodiment is that hot water cleaning is adopted to recover and remove the mercury contained in the arc tube glass member 4.
[0034]
In the search and examination of the mercury recovery method for the arc tube glass member 4 of the used fluorescent lamp 1, the present inventors paid attention to the hot water cleaning treatment, and in particular, the temperature of the hot water used for the processing and the cleaning processing time are two. The recovery and removal effects of mercury contained when the parameters were changed were investigated. As a result, as shown in FIG. 2, it has been found that the temperature of hot water is closely related to the effect of collecting and removing mercury.
[0035]
FIG. 2 shows a soda glass arc tube glass member 4 coated with a halogen phosphoric acid phosphor and a three-wavelength rare earth phosphor as the phosphor member 5 by hot water cleaning which is the mercury recovery method of the first embodiment. The relationship between the mercury content (value by the said elution test method) of the processed arc tube glass member 4 and the temperature of warm water is shown. In this measurement, the stirring blade 12 attached to the hot water washer 8 was stirred at 5 rpm. Moreover, the mercury content of the crushed arc tube glass member 4 before the hot water washing treatment was 0.031 mg / liter and 0.032 mg / liter, respectively.
[0036]
From the results shown in FIG. 2, it is found that the mercury content decreases to 80 ° C. as the temperature of hot water rises from 20 ° C. regardless of the type of phosphor used, and then saturates at 80 ° C. or higher. did. Then, it was found that so-called simple water cleaning around room temperature of 20 ° C. has a particularly small effect of reducing and removing the mercury content in the arc tube glass member 4 of the used fluorescent lamp 1. Furthermore, in the temperature range of the hot water 10 of 35 ° C. or more, particularly 40 ° C. or more, the mercury content in the arc tube glass member 4 can be reliably reduced or removed to the level of the reference value 0.005 mg / liter or less. It was revealed.
[0037]
On the other hand, even if the temperature is raised above 80 ° C., the decrease in mercury content is saturated, so it is appropriate to keep the temperature within the range of 80 ° C. or less from the viewpoint of energy saving in the treatment process.
[0038]
On the other hand, before investigating the relationship with the washing treatment time, which is another parameter, first, the agitation effect by the agitation blade 12 attached to the hot water washing machine 8 was examined in advance. As a result, it has been found that the processing time by the hot water cleaning can be significantly shortened. In other words, the cleaning processing time required to reduce or remove the mercury content to the same value is reduced to about 1/3 on average by stirring the stirring blade 12 attached to the hot water cleaning machine 8 as compared with the case without stirring. We were able to.
[0039]
Next, the diffusion blade 12 originally included in the configuration of the first embodiment was stirred, and the reduction rate of the mercury content was measured when the cleaning treatment time was changed in the range of 5 minutes to 60 minutes. As a result, as shown in FIG. 2, it was found that the reduction rate of mercury contained by increasing the cleaning time is smaller than the increase in the hot water temperature. Further, when the cleaning process time is increased to 10 minutes or more, the reduction rate of mercury contained becomes relatively small. Therefore, the cleaning process time may be shortened to 10 minutes or less from the viewpoint of improving the efficiency of the processing process.
[0040]
In the mercury recovery method of the first embodiment, the hot water cleaning treatment is particularly effective for reducing and removing mercury contained in the arc tube glass member 4. The amalgam is formed with an alkali metal such as sodium segregated on the surface or an alkaline earth metal such as barium, and the alkali metal or alkaline earth metal in the amalgam is more easily dissolved in warm water than mere water. This is due to the nature of.
[0041]
The mercury recovery method by hot water washing according to the present invention described above is (a) First, the mercury content in the arc tube glass member 4 can be reduced and removed to a level below the reference value, and (b) In addition, mercury solution such as dilute nitric acid and sulfide treatment agent, which are expensive due to the handling precautions in the prior art, are unnecessary, so that the treatment process and equipment can be designed relatively easily and the treatment cost can be reduced. (B) In addition, mercury solution and sulfide treatment agent, etc., which should be handled with care, are unnecessary, and since the generation of glass dust is suppressed because of the wet method, the working environment in the treatment process is safe, and thus the present invention It is possible to satisfy all of the above three conformance conditions set in the process.
[0042]
On the other hand, the processing steps and equipment of the used fluorescent lamp 1 of FIG. 1 which is the first embodiment are applied with the mercury recovery method by hot water cleaning of the present invention, thereby reducing the basic processing cost and safety of the working environment. In addition, water saving and energy cost reduction are achieved by introducing a circulating hot water circulation device 9. In addition, due to the stirring effect of the rotary stirring blade 12 attached to the hot water cleaning machine 8 as described above, the cleaning processing time can be shortened to about 1/3, and thus the efficiency of the cleaning processing step is improved. .
[0043]
In order to reconfirm the effects of the mercury recovery method by hot water washing according to the first embodiment and the processing steps and equipment to which the present invention is applied, the present inventors actually used the processing steps and equipment in FIG. Mercury recovery processing was performed on a so-called practical scale of the arc tube glass member 4 of the 40 W type used fluorescent lamp 1. In this case, a used fluorescent lamp 1 made of a soda glass arc tube glass member 4 was used, which was coated with either a halogen phosphate phosphor or a three-wavelength rare earth phosphor as the phosphor member 5. In addition, 10 batches were processed with 4000 lamps per batch using a cylindrical hot water cleaning machine 8 having a diameter of 1.5 m / depth of 2.0 m, and the temperature of the hot water 10 was 50 ° C. and the cleaning processing time was 10 as processing conditions. Set to minutes. As a result, the amount of mercury contained in the arc tube glass member 4 collected in the final glass container 20 is distributed in the range of 0.0027 to 0.0033 mg / liter, which is a level below the reference value of 0.005 mg / liter. It was confirmed that it was definitely reduced and eliminated.
[0044]
(Embodiment 2)
FIG. 3 shows the entire configuration of the processing steps and equipment for the arc tube glass member of the used fluorescent lamp according to Embodiment 2 of the present invention, to which the mercury recovery method according to the present invention is basically applied.
[0045]
Among a specific series of processing steps and equipment for the arc tube glass member 104 according to the second embodiment, the ones other than the mercury recovery by hot water cleaning are the same as those in the first embodiment. The mercury recovery processing steps and equipment of the second embodiment are different from those of the first embodiment in that a so-called continuous processing method that can obtain a high-efficiency processing compared to the batch processing method in the first embodiment. Is adopted. More specifically, first, a hot water washing machine 108 is provided with a storage tank 109, and a predetermined amount of hot water controlled by this is continuously supplied from the upper water supply shower pipe 111 through the hot water circulation pump 121 and the hot water circulation line 110. Injected. In addition, a rotating screw 112 that is rotated by a motor is attached to the hot water washer 108, so that the arc tube glass member 104 that is continuously charged into the hot water washer 108 is used for collecting and removing the mercury contained therein. While being rotated and agitated, it is washed over a predetermined processing time, and finally transferred continuously to the conveyor conveyer 117 via the outlet 114. On the other hand, the predetermined amount of hot water continuously injected from the water supply shower tube 111 is used for cleaning treatment for mercury recovery / removal of the arc tube glass member 104, and the same predetermined amount of hot water passes through the drain outlet 115. After that, it is once collected and processed in the hot water circulation device 109 and supplied again to the water supply shower pipe 111 as hot water whose temperature is controlled again. Here, the mercury contained in the hot water once collected in the storage tank 109 is deposited together with the phosphor and glass powder on the bottom of the storage tank 109 in the same manner as in the first embodiment, and the pancake sludge 116 is obtained. As recovered. This is then detoxified as industrial waste or transported and processed to a specially managed landfill.
[0046]
The first feature of the processing steps and equipment according to the second embodiment is that the continuous processing method is adopted as described above, and basically a high-efficiency processing step is obtained. Another feature is that the rotary screw 112 is attached to the hot water washer 108. In other words, due to the rotation / stirring effect, when the temperature of the hot water 100 is defined in the same range as that of the first embodiment as a process treatment condition in spite of the continuous treatment method, one washing treatment time (the arc tube glass member 104 is washed with warm water). The time from when the machine was put into the machine 108 to when it was transferred to the conveyor 117) could be shortened to the same range as in the first embodiment.
[0047]
As in the case of the first embodiment, the present inventors actually used the processing steps and equipment of FIG. 3 to actually use the same 40 W type used fluorescent lamp 101 arc tube glass member 104 on a practical scale. Mercury recovery processing was performed. In this case, using a cylindrical hot water washer 108 having a diameter of 1.0 m and a total length of 5.0 m, the treatment process conditions were set at a hot water temperature of 50 ° C. and a washing treatment time of 10 minutes, and a treatment of 2000 lamps per hour was performed. Continuous 48 hrs. As a result, the amount of mercury contained in the arc tube glass member 104 collected in the final glass container 120 is distributed in the range of 0.0026 to 0.0033 mg / liter, which is a level below the reference value of 0.005 mg / liter. It was confirmed that it was definitely reduced and eliminated.
[0048]
(Embodiment 3)
FIG. 4 shows the entire configuration of the processing steps and equipment of the arc tube glass member of the used fluorescent lamp according to Embodiment 3 of the present invention, to which the mercury recovery method by hot water cleaning of the present invention is basically applied.
[0049]
Of the specific series of processing steps and equipment for the arc tube glass member 204 according to the third embodiment, those other than the mercury recovery by hot water cleaning are the same as those in the second embodiment. The third embodiment is different from the second embodiment in the mercury recovery processing steps and equipment, which basically adopts the same continuous processing method, but has a hot water washing machine 208 having a specific configuration. It is adopted. Specifically, the cylindrical hot water washer 208 has a unique configuration in which the motor is rotated by itself, whereby the arc tube glass member 204 continuously put into the hot water washer 208 contains A cleaning process is performed over a specified processing time while rotating and stirring for the recovery and removal of mercury, and finally it is continuously transferred to the transfer conveyor 217 through the outlet 214. The configurations, functions, and operations of the storage tank 209 and the water supply shower tube 211 attached to the hot water washer 208 are the same as those in the second embodiment.
[0050]
A feature of the processing steps and equipment according to the third embodiment is that the hot water washing machine 208 having a unique configuration in which the motor itself is rotated as described above is employed. Due to this rotation / stirring effect, just as in the case of the second embodiment, when the temperature of the hot water is defined in the same range as that of the first embodiment as a process treatment condition in spite of the continuous treatment method, one cleaning treatment time is reduced. It could be shortened and specified to the same range as the first embodiment.
[0051]
As in the case of the second embodiment, the inventor actually uses the processing steps and equipment of FIG. 4 to actually use mercury on the practical scale of the arc tube glass member 204 of the same 40 W type used fluorescent lamp 201 as described above. A recovery process was performed. In this case, a cylindrical hot water washer 208 having a diameter of 1.0 m / a total length of 5.0 m was used, and the treatment process conditions were set at a temperature of hot water of 50 ° C. and a washing treatment time of 10 minutes. Continuous 48 hrs. As a result, the amount of mercury contained in the arc tube glass member 204 collected in the final glass container 220 is distributed in the range of 0.0026 to 0.0030 mg / liter, which is a level below the reference value of 0.005 mg / liter. It was confirmed that it was definitely reduced and eliminated.
[0052]
In addition, the mercury recovery method by hot water washing shown in the above embodiment and the treatment process and equipment to which the mercury recovery method is applied are used in which sodium-free barium-based glass or the like is used as the arc tube glass member instead of soda glass. It can also be applied to mercury recovery processing of fluorescent lamps.
[0053]
As described above, by applying the mercury recovery method characterized by the hot water cleaning shown in the present embodiment in the mercury recovery process of the arc tube glass member of the waste fluorescent lamp, particularly the used fluorescent lamp, the arc tube It is possible to implement a mercury recovery processing method and apparatus that can remove the mercury content of the glass member to a level below the reference value of 0.005 mg / liter and that is safe and has a low working cost.
[0054]
【The invention's effect】
According to the present invention, in the mercury recovery processing of arc tube glass members of waste fluorescent lamps, particularly used fluorescent lamps, the amount of mercury contained in the arc tube glass members is recovered to a level below a specified reference value of 0.005 mg / liter. A mercury recovery method that can be removed and that is low in processing cost and safe in the work environment can be obtained, and by applying this method, a processing method and apparatus that promotes recycling of the arc tube glass member can be realized. .
[Brief description of the drawings]
FIG. 1 is a configuration diagram of a mercury recovery method and apparatus for a used fluorescent lamp according to Embodiment 1 of the present invention.
FIG. 2 is a graph showing the relationship between the hot water temperature and the reduction rate of the mercury content in the hot water cleaning process according to the first embodiment of the present invention.
FIG. 3 is a configuration diagram of a processing process and an apparatus for a used fluorescent lamp in Embodiment 2 of the present invention.
FIG. 4 is a configuration diagram of processing steps and an apparatus for a used fluorescent lamp in Embodiment 3 of the present invention.
[Explanation of symbols]
1,101,201 Used fluorescent lamp
2, 3, 102, 103, 202, 203 Stem glass member with cap
4,104,204 Arc tube glass member
5,105,205 Phosphor member
6,106,206 Crusher
7, 17, 107, 117, 207, 217 Conveyor
8,108,208 Hot water washer
9,109,209 storage tank
10, 110, 210 Hot water circulation line
11, 111, 211 Water supply (shower) pipe
12,112 Stirring blade (screw)
16,116,216 Mercury-containing sludge
18, 118, 218 Rotary dryer
19,119,219 Hot air circulation device
20,120,220 Glass container
21, 121, 221 Hot water circulation pump

Claims (6)

廃蛍光ランプから分離された発光管ガラス部材から水銀を回収する方法であって、
前記発光管ガラス部材を破砕して破砕物とし
前記破砕物を温水洗浄機に投入して温水とともに攪拌し、ガラス破砕物と水銀に分離し、
前記分離された水銀は温水とともに貯槽に入れ、前記貯槽の下部に沈殿させて回収し、
前記ガラス破砕物は乾燥して取り出し、
前記貯槽の上澄み液の温水はリサイクルして温水洗浄機に供給することを特徴とする廃蛍光ランプの水銀回収方法。
A method of recovering mercury from an arc tube glass member separated from a waste fluorescent lamp,
The arc tube glass member is crushed into a crushed material ,
The crushed material is put into a warm water washing machine and stirred with warm water, separated into glass crushed material and mercury,
The separated mercury is put into a storage tank together with hot water, and collected by being precipitated at the bottom of the storage tank,
The glass crushed material is dried and taken out,
A method for recovering mercury from a waste fluorescent lamp, wherein the warm water of the supernatant of the storage tank is recycled and supplied to a hot water washing machine.
前記温水洗浄機の温水の温度が、35℃以上の範囲である請求項1に記載の廃蛍光ランプの水銀回収方法。The method for recovering mercury from a waste fluorescent lamp according to claim 1, wherein the temperature of the hot water in the hot water washer is in the range of 35 ° C or higher. 前記温水洗浄機の温水の温度が、80℃以下の範囲である請求項1または2に記載の廃蛍光ランプの水銀回収方法。The method for recovering mercury from a waste fluorescent lamp according to claim 1 or 2, wherein the temperature of warm water in the warm water washer is in the range of 80 ° C or lower. 廃蛍光ランプから分離された発光管ガラス部材から水銀を回収する装置であって、
前記発光管ガラス部材を破砕して破砕物とする手段と、
前記破砕物を温水洗浄機に投入する手段と、前記温水洗浄機に温水を供給する手段と、ガラス破砕物と水銀に分離するための攪拌手段とを備え、
前記分離された水銀を温水とともに貯槽に入れ、前記貯槽の下部に沈殿させて回収する手段と、
前記ガラス破砕物を乾燥して取り出す手段と、
前記貯槽の上澄み液の温水はリサイクルして温水洗浄機に供給する手段を備えたことを特徴とする廃蛍光ランプの水銀回収装置。
An apparatus for recovering mercury from an arc tube glass member separated from a waste fluorescent lamp,
Means for crushing the arc tube glass member to obtain a crushed material ;
Means for charging the crushed material into a warm water washer, means for supplying warm water to the warm water washer, and stirring means for separating the crushed glass and mercury,
Means for putting the separated mercury into a storage tank together with hot water, and precipitating and recovering it at the bottom of the storage tank;
Means for drying and taking out the crushed glass;
A mercury recovery apparatus for a waste fluorescent lamp, comprising means for recycling the hot water of the supernatant of the storage tank and supplying it to a hot water washing machine.
前記攪拌機付温水洗浄機における処理が、バッチ式または連続式である請求項4に記載の廃蛍光ランプの水銀回収装置。  The mercury recovery apparatus for a waste fluorescent lamp according to claim 4, wherein the treatment in the warm water washer with a stirrer is a batch type or a continuous type. 前記温水洗浄機における攪拌手段が、攪拌機による攪拌または前記温水洗浄機の槽が回転することによる攪拌である請求項4または5に記載の廃蛍光ランプの水銀回収装置。  6. The mercury recovery apparatus for a waste fluorescent lamp according to claim 4, wherein the stirring means in the warm water washer is stirring by a stirrer or stirring by rotating a tank of the warm water washer.
JP2001367277A 2001-11-30 2001-11-30 Mercury recovery method and equipment for waste fluorescent lamps Expired - Fee Related JP3669956B2 (en)

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JP4846771B2 (en) * 2008-08-12 2011-12-28 Jfeミネラル株式会社 Pretreatment method for rare earth element recovery from waste fluorescent lamp and method for collecting rare earth element using solid matter obtained by the pretreatment method
JP2010172812A (en) * 2009-01-28 2010-08-12 Sanyo Special Steel Co Ltd Method for decreasing elution amount of heavy metal of steelmaking dust
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