JP3669995B2 - 圧縮気体を用いる生分解性ポリエステル重合体の製造方法 - Google Patents
圧縮気体を用いる生分解性ポリエステル重合体の製造方法 Download PDFInfo
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- 229920000642 polymer Polymers 0.000 title claims description 43
- 238000004519 manufacturing process Methods 0.000 title claims description 17
- 229920000229 biodegradable polyester Polymers 0.000 title description 23
- 239000004622 biodegradable polyester Substances 0.000 title description 23
- 239000002904 solvent Substances 0.000 claims description 38
- 238000000034 method Methods 0.000 claims description 33
- 239000000178 monomer Substances 0.000 claims description 30
- 238000006116 polymerization reaction Methods 0.000 claims description 26
- 239000003054 catalyst Substances 0.000 claims description 24
- 239000007810 chemical reaction solvent Substances 0.000 claims description 19
- 239000007789 gas Substances 0.000 claims description 19
- 238000006243 chemical reaction Methods 0.000 claims description 16
- VOPWNXZWBYDODV-UHFFFAOYSA-N Chlorodifluoromethane Chemical compound FC(F)Cl VOPWNXZWBYDODV-UHFFFAOYSA-N 0.000 claims description 13
- 239000012530 fluid Substances 0.000 claims description 13
- 239000003999 initiator Substances 0.000 claims description 11
- LCGLNKUTAGEVQW-UHFFFAOYSA-N Dimethyl ether Chemical compound COC LCGLNKUTAGEVQW-UHFFFAOYSA-N 0.000 claims description 10
- 238000001556 precipitation Methods 0.000 claims description 10
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- -1 N 2 O Chemical compound 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 8
- 229920000728 polyester Polymers 0.000 claims description 8
- 230000035484 reaction time Effects 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 7
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical compound C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 claims description 6
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 claims description 6
- 125000004122 cyclic group Chemical group 0.000 claims description 5
- 229910052725 zinc Inorganic materials 0.000 claims description 5
- 239000011701 zinc Substances 0.000 claims description 5
- RKDVKSZUMVYZHH-UHFFFAOYSA-N 1,4-dioxane-2,5-dione Chemical compound O=C1COC(=O)CO1 RKDVKSZUMVYZHH-UHFFFAOYSA-N 0.000 claims description 4
- 229940126062 Compound A Drugs 0.000 claims description 4
- XPDWGBQVDMORPB-UHFFFAOYSA-N Fluoroform Chemical compound FC(F)F XPDWGBQVDMORPB-UHFFFAOYSA-N 0.000 claims description 4
- NLDMNSXOCDLTTB-UHFFFAOYSA-N Heterophylliin A Natural products O1C2COC(=O)C3=CC(O)=C(O)C(O)=C3C3=C(O)C(O)=C(O)C=C3C(=O)OC2C(OC(=O)C=2C=C(O)C(O)=C(O)C=2)C(O)C1OC(=O)C1=CC(O)=C(O)C(O)=C1 NLDMNSXOCDLTTB-UHFFFAOYSA-N 0.000 claims description 4
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 claims description 4
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 4
- RWRIWBAIICGTTQ-UHFFFAOYSA-N difluoromethane Chemical compound FCF RWRIWBAIICGTTQ-UHFFFAOYSA-N 0.000 claims description 4
- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 125000002524 organometallic group Chemical group 0.000 claims description 4
- QHGNHLZPVBIIPX-UHFFFAOYSA-N tin(ii) oxide Chemical compound [Sn]=O QHGNHLZPVBIIPX-UHFFFAOYSA-N 0.000 claims description 4
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 claims description 4
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical group O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 claims description 4
- NPNPZTNLOVBDOC-UHFFFAOYSA-N 1,1-difluoroethane Chemical compound CC(F)F NPNPZTNLOVBDOC-UHFFFAOYSA-N 0.000 claims description 3
- 239000003377 acid catalyst Substances 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- JQZRVMZHTADUSY-UHFFFAOYSA-L di(octanoyloxy)tin Chemical compound [Sn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O JQZRVMZHTADUSY-UHFFFAOYSA-L 0.000 claims description 3
- 229930195733 hydrocarbon Natural products 0.000 claims description 3
- 150000002430 hydrocarbons Chemical class 0.000 claims description 3
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 claims description 3
- 229910052718 tin Inorganic materials 0.000 claims description 3
- 125000004178 (C1-C4) alkyl group Chemical group 0.000 claims description 2
- YFMFNYKEUDLDTL-UHFFFAOYSA-N 1,1,1,2,3,3,3-heptafluoropropane Chemical compound FC(F)(F)C(F)C(F)(F)F YFMFNYKEUDLDTL-UHFFFAOYSA-N 0.000 claims description 2
- LVGUZGTVOIAKKC-UHFFFAOYSA-N 1,1,1,2-tetrafluoroethane Chemical compound FCC(F)(F)F LVGUZGTVOIAKKC-UHFFFAOYSA-N 0.000 claims description 2
- NSGXIBWMJZWTPY-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropane Chemical compound FC(F)(F)CC(F)(F)F NSGXIBWMJZWTPY-UHFFFAOYSA-N 0.000 claims description 2
- UJPMYEOUBPIPHQ-UHFFFAOYSA-N 1,1,1-trifluoroethane Chemical compound CC(F)(F)F UJPMYEOUBPIPHQ-UHFFFAOYSA-N 0.000 claims description 2
- FRCHKSNAZZFGCA-UHFFFAOYSA-N 1,1-dichloro-1-fluoroethane Chemical compound CC(F)(Cl)Cl FRCHKSNAZZFGCA-UHFFFAOYSA-N 0.000 claims description 2
- BHNZEZWIUMJCGF-UHFFFAOYSA-N 1-chloro-1,1-difluoroethane Chemical compound CC(F)(F)Cl BHNZEZWIUMJCGF-UHFFFAOYSA-N 0.000 claims description 2
- COAUHYBSXMIJDK-UHFFFAOYSA-N 3,3-dichloro-1,1,1,2,2-pentafluoropropane Chemical compound FC(F)(F)C(F)(F)C(Cl)Cl COAUHYBSXMIJDK-UHFFFAOYSA-N 0.000 claims description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 2
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 claims description 2
- JPUHCPXFQIXLMW-UHFFFAOYSA-N aluminium triethoxide Chemical compound CCO[Al](OCC)OCC JPUHCPXFQIXLMW-UHFFFAOYSA-N 0.000 claims description 2
- 239000001273 butane Substances 0.000 claims description 2
- 150000005676 cyclic carbonates Chemical class 0.000 claims description 2
- HQWPLXHWEZZGKY-UHFFFAOYSA-N diethylzinc Chemical compound CC[Zn]CC HQWPLXHWEZZGKY-UHFFFAOYSA-N 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 150000002596 lactones Chemical class 0.000 claims description 2
- IJDNQMDRQITEOD-UHFFFAOYSA-N n-butane Chemical compound CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 claims description 2
- OFBQJSOFQDEBGM-UHFFFAOYSA-N n-pentane Natural products CCCCC OFBQJSOFQDEBGM-UHFFFAOYSA-N 0.000 claims description 2
- BCCOBQSFUDVTJQ-UHFFFAOYSA-N octafluorocyclobutane Chemical compound FC1(F)C(F)(F)C(F)(F)C1(F)F BCCOBQSFUDVTJQ-UHFFFAOYSA-N 0.000 claims description 2
- 235000019407 octafluorocyclobutane Nutrition 0.000 claims description 2
- GTLACDSXYULKMZ-UHFFFAOYSA-N pentafluoroethane Chemical compound FC(F)C(F)(F)F GTLACDSXYULKMZ-UHFFFAOYSA-N 0.000 claims description 2
- MSSNHSVIGIHOJA-UHFFFAOYSA-N pentafluoropropane Chemical compound FC(F)CC(F)(F)F MSSNHSVIGIHOJA-UHFFFAOYSA-N 0.000 claims description 2
- 239000001294 propane Substances 0.000 claims description 2
- CRHIAMBJMSSNNM-UHFFFAOYSA-N tetraphenylstannane Chemical compound C1=CC=CC=C1[Sn](C=1C=CC=CC=1)(C=1C=CC=CC=1)C1=CC=CC=C1 CRHIAMBJMSSNNM-UHFFFAOYSA-N 0.000 claims description 2
- GZNAASVAJNXPPW-UHFFFAOYSA-M tin(4+) chloride dihydrate Chemical compound O.O.[Cl-].[Sn+4] GZNAASVAJNXPPW-UHFFFAOYSA-M 0.000 claims description 2
- FWPIDFUJEMBDLS-UHFFFAOYSA-L tin(II) chloride dihydrate Substances O.O.Cl[Sn]Cl FWPIDFUJEMBDLS-UHFFFAOYSA-L 0.000 claims description 2
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 2
- 239000011592 zinc chloride Substances 0.000 claims description 2
- 235000005074 zinc chloride Nutrition 0.000 claims description 2
- 239000011787 zinc oxide Substances 0.000 claims description 2
- CHJMFFKHPHCQIJ-UHFFFAOYSA-L zinc;octanoate Chemical compound [Zn+2].CCCCCCCC([O-])=O.CCCCCCCC([O-])=O CHJMFFKHPHCQIJ-UHFFFAOYSA-L 0.000 claims description 2
- OROGUZVNAFJPHA-UHFFFAOYSA-N 3-hydroxy-2,4-dimethyl-2H-thiophen-5-one Chemical compound CC1SC(=O)C(C)=C1O OROGUZVNAFJPHA-UHFFFAOYSA-N 0.000 claims 1
- 238000007334 copolymerization reaction Methods 0.000 claims 1
- 230000001376 precipitating effect Effects 0.000 claims 1
- 239000002245 particle Substances 0.000 description 43
- 229920000747 poly(lactic acid) Polymers 0.000 description 20
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 18
- 238000009826 distribution Methods 0.000 description 13
- 239000000463 material Substances 0.000 description 11
- 229910002092 carbon dioxide Inorganic materials 0.000 description 9
- 239000001569 carbon dioxide Substances 0.000 description 9
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Polymers OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 8
- 229920000954 Polyglycolide Polymers 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000003381 stabilizer Substances 0.000 description 8
- 229920002988 biodegradable polymer Polymers 0.000 description 6
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- 229920001519 homopolymer Polymers 0.000 description 3
- 229920001610 polycaprolactone Polymers 0.000 description 3
- 239000004632 polycaprolactone Substances 0.000 description 3
- YCKRFDGAMUMZLT-UHFFFAOYSA-N Fluorine atom Chemical compound [F] YCKRFDGAMUMZLT-UHFFFAOYSA-N 0.000 description 2
- 239000007795 chemical reaction product Substances 0.000 description 2
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- 229920006237 degradable polymer Polymers 0.000 description 2
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- 125000004185 ester group Chemical group 0.000 description 2
- 229910052731 fluorine Inorganic materials 0.000 description 2
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- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 229920002319 Poly(methyl acrylate) Polymers 0.000 description 1
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- 239000000560 biocompatible material Substances 0.000 description 1
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- 238000006731 degradation reaction Methods 0.000 description 1
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- 229940079593 drug Drugs 0.000 description 1
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- 238000000465 moulding Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/64—Polyesters containing both carboxylic ester groups and carbonate groups
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/81—Preparation processes using solvents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/06—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
- C08G63/08—Lactones or lactides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/688—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
- C08G63/6882—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur derived from hydroxy carboxylic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/82—Preparation processes characterised by the catalyst used
- C08G63/823—Preparation processes characterised by the catalyst used for the preparation of polylactones or polylactides
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/29—Coated or structually defined flake, particle, cell, strand, strand portion, rod, filament, macroscopic fiber or mass thereof
- Y10T428/2982—Particulate matter [e.g., sphere, flake, etc.]
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Polyesters Or Polycarbonates (AREA)
- Biological Depolymerization Polymers (AREA)
Description
(1)単量体、開始剤及び触媒を、反応温度及び圧力で溶解させることができる。
(2)単量体に対して、化学的に不活性である。
(3)低廉で、不燃性、無毒性であり、容易にリサイクルすることができる。
前記反応は、回分式又は連続運転で遂行することができる。
(式中、R1及びR2は、水素原子又はC1〜C4アルキル基である)
もまた、用いることができる。
60mL高圧反応器に、単量体のL−ラクチド10gを入れ、触媒としてオクタン酸スズ0.2g、及び開始剤として1,6−ヘキサンジオール0.1gを添加した。HCFC−22を、高圧反応器内に、高圧用液体ポンプにより加圧して注入し、反応器内部の温度と圧力を、100℃、270barにそれぞれ設定した。温度及び圧力が一定になったときに、重合を2時間進行させた。重合が完結すると、反応生成物を、CO2が流れている高圧析出槽に噴霧した。得られたポリラクチドは、ゲル浸透クロマトグラフィー(GPC)で測定して、重量平均分子量Mwが300,000g/mol、分子量分布MWDが1.9であり、93%の収率で得られた。
製造されたポリラクチド粒子を、走査電子顕微鏡で観察したところ、平均粒径及び粒径分布の測定結果は、平均粒径が0.6μmで、粒径3μm以内のものが95%の分布であった(図1参照)。
重合が終了した後、反応器から生成物を大気中に噴霧させて粒子を回収したことを除いて実施例1と同様な方法で、ポリラクチド粒子を製造した。得られたポリラクチドのGPCによる測定は、Mwが290,000g/mol、MWDが2.1であり、96%の収率で得られたことを示した。製造されたポリラクチド粒子を、平均粒径及び粒径分布の測定のために走査電子顕微鏡で観察したところ、測定結果は、平均粒径が10μmで、粒径100μm以内のものが95%の分布であった。
反応溶媒としてジメチルエーテル(DME)を用いたことを除いて実施例1と同様な方法で、ポリラクチド粒子を製造した。得られたポリラクチドのGPCによる測定は、Mwが260,000g/mol、MWDが2.0であり、91%の収率で得られたことを示した。ポリラクチドの平均粒径は0.5μmで、粒径分布は5μm以内のものが95%であった。
反応溶媒としてHFC−152aを用いたことを除いて実施例1と同様な方法で、ポリラクチド粒子を製造した。得られたポリラクチドのGPCによる測定は、Mwが280,000g/mol、MWDが1.8であり、94%の収率で得られたことを示した。ポリラクチドの平均粒径は0.5μmで、粒径分布は5μm以内のものが95%であった。
単量体としてグリコリドを用いたことを除いて実施例1と同様な方法を用いて、生分解性ポリエステル粒子を製造した。得られたポリグリコリドは、固有粘度が2.5で、95%の収率を示した。得られたポリグリコリドの平均粒径は0.7μmで、粒径分布は8μm以内のものが95%であった。
単量体としてε−カプロラクトンを用いたことを除いて実施例1と同様な方法を用いて、生分解性ポリエステル粒子を製造した。得られたポリカプロラクトンは、Mwが110,000g/mol、MWDが1.5で、80%の収率で得られたことを示した。製造されたポリカプロラクトンの平均粒径は0.6μmで、粒径分布は8μm以内のものが95%であった。
単量体としてグリコリド及びラクチドを用いたことを除いて実施例1と同様な方法を用いて、生分解性ポリエステル粒子を製造した。得られたポリグリコリド/ポリラクチド共重合体は、Mwが250,000g/mol、MWDが2.2で、86%の収率を示した。得られたポリグリコリド/ポリラクチド共重合体の平均粒径は0.7μmで、粒径分布は6μm以内のものが95%であった。
反応時間が0.5時間であることを除いて実施例1と同様な方法を用いて、生分解性ポリエステル粒子を製造した。得られたポリラクチドは、Mwが200,000g/mol、MWDが1.4で、92%の収率を示した。ポリグリコリドの平均粒径は0.4μmで、粒径分布は5μm以内のものが95%であった。
反応圧力を60barとしてL−ラクチド1gを入れ、触媒としてオクタン酸スズ0.02g、及び開始剤として1,6−ヘキサンジオール0.01gを添加したことを除いて、実施例1と同様な方法を用いて、生分解性ポリエステル粒子を製造した。得られたポリラクチドは、Mwが350,000g/mol、MWDが2.6で、97%の収率を示した。製造されたポリグリコリドの平均粒径は0.5μmで、粒径分布は5μm以内のものが95%であった。
Claims (19)
- 高圧反応器に、1種以上の環状単量体を仕込み;
有機金属触媒又は酸触媒及び開始剤を添加し;そして
HFC−23、HFC−32、HFC−152a、HFC−143a、HFC−134a、HFC−125、HFC−227ea、HFC−236fa、HFC−245fa、HFC−254cb、SF6、HFC−4−10−mee、C−318(ペルフルオロシクロブタン)、HCFC−22、HCFC−141b、HCFC−142b、HCFC−225ca/cb、ジメチルエーテル、N2O、プロパン、ブタン、若しくはそれらの混合物、又はそれらとCO2との混合物からなる群より選択された圧縮気体溶媒を加圧注入して、前記単量体を溶液重合させる
工程を含む、粒子状のポリエステル重合体を製造する方法。 - 重合を終了した後、単一相を形成するために、反応溶媒を溶解するが、生成された重合体を溶解しない非溶媒を導入し、それによって純粋な重合体を析出させる工程を追加的に含む、請求項1に記載の方法。
- 前記非溶媒を反応器に直接に導入する、請求項2に記載の方法。
- 重合を終了した反応器内の重合体を、析出槽に噴霧し、非溶媒を析出槽に導入する、請求項2に記載の方法。
- 前記非溶媒として、CO2、HFC類、HCFC類、SF6、FC類、炭化水素、エーテル又はこれらの混合物を用いる、請求項2に記載の方法。
- 前記環状単量体として、ラクチド類、ラクトン類、環状カルボナート類、環状酸無水物類又はチオラクトン類を用いる、請求項1に記載の方法。
- 前記環状単量体として、次の化学式(I)で示される化合物A、又は化学式(II)で示される化合物B:
(I)
(式中、R1及びR2は、水素原子又はC1〜C4アルキル基を示す)
(II)
(式中、nは、2〜5の整数である)
から選択された1種以上の化合物を用いる、請求項1に記載の方法。 - 前記化合物Aが、L−ラクチド、D−ラクチド、D,L−ラクチド又はグリコリドである、請求項7に記載の方法。
- 前記化合物Bが、ε−カプロラクトンである、請求項7に記載の方法。
- 共重合のために2種以上の単量体を用いる、請求項1に記載の方法。
- 前記有機金属触媒が、オクタン酸スズ(II)、塩化スズ(IV)、酸化スズ(II)、スズオクチルエステル(II)、塩化スズ(II)二水和物及びテトラフェニルスズを含むスズ系触媒;亜鉛粉、ジエチル亜鉛、オクタン酸亜鉛、塩化亜鉛及び酸化亜鉛を含む亜鉛系触媒;又は塩化アルミニウム及びアルミニウムエトキシドを含むアルミニウム系触媒からなる群より選択される、請求項1に記載の方法。
- 前記酸触媒が、ビス(2,2−ジメチル−3,5−ヘプタンジオナト−O,O′−)亜鉛である、請求項1に記載の方法。
- 前記開始剤として、1,6−ヘキサンジオールを用いる、請求項1に記載の方法。
- 前記圧縮気体反応溶媒が、重合体を完全に溶解させて、均一な溶液重合を行う、請求項1に記載の方法。
- 反応温度が25〜250℃である、請求項1に記載の方法。
- 反応時間が0.2〜50時間であり、収率が70%以上である、請求項1に記載の方法。
- 反応圧力が40〜700barである、請求項1に記載の方法。
- 単量体の量が、超臨界流体を基準にして1〜50重量%である、請求項1に記載の方法。
- 前記触媒及び前記開始剤のモル比が、それぞれ単量体を基準として10-4〜10-2である、請求項1に記載のポリエステル重合体の製造方法。
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| US20070035542A1 (en) * | 2005-07-27 | 2007-02-15 | Mediapod Llc | System, apparatus, and method for capturing and screening visual images for multi-dimensional display |
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| KR20080052555A (ko) * | 2005-07-22 | 2008-06-11 | 미디어팟 엘엘씨 | 매체 저장 용량을 증가시키기 위한 시스템, 장치 및 방법 |
| KR20080064864A (ko) * | 2005-10-16 | 2008-07-09 | 미디어팟 엘엘씨 | 디지털 이미지 캡쳐의 품질을 증가시키기 위한 장치,시스템 및 방법 |
| WO2007062396A2 (en) * | 2005-11-22 | 2007-05-31 | Mediapod Llc | Composite media recording element and imaging system and method of use thereof |
| KR100701552B1 (ko) * | 2006-06-23 | 2007-03-30 | 한국과학기술연구원 | 압축기체를 이용한 필라멘트 및 시트 형태의 생분해성폴리에스테르 고분자 소재의 제조방법 |
| CN101220138B (zh) * | 2007-12-13 | 2010-04-21 | 上海交通大学 | 聚乳酸的溶剂热合成制备方法 |
| KR101179517B1 (ko) * | 2010-02-12 | 2012-09-07 | 한국과학기술연구원 | 초임계 유체-유기용매 시스템을 이용한 생분해성 고분자 입체이성질 복합체의 제조 방법 및 그로부터 제조된 고분자 입체이성질 복합체 |
| US8846810B2 (en) * | 2010-03-08 | 2014-09-30 | Ricoh Company, Ltd. | Polymer particle and method for producing the same |
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| EP2365016B1 (en) * | 2010-03-08 | 2017-05-03 | Ricoh Company, Ltd. | Polymer and method for producing the same |
| US20120231165A1 (en) * | 2011-03-11 | 2012-09-13 | Nadya Belcheva | Application of Supercritical Fluid Technology for Manufacturing Soft Tissue Repair Medical Articles |
| FI20115504A0 (fi) * | 2011-05-23 | 2011-05-23 | Teknologian Tutkimuskeskus Vtt Oy | Menetelmä glykolidipolyesterin valmistamiseksi renkaanavauspolymeroinnilla |
| JP2013216851A (ja) * | 2011-07-29 | 2013-10-24 | Ricoh Co Ltd | ポリマーの製造方法、ポリマー連続製造装置、複合体連続製造装置、及びポリマー生成物 |
| JP5998676B2 (ja) * | 2011-07-29 | 2016-09-28 | 株式会社リコー | ポリマーの製造方法 |
| JP5182439B1 (ja) * | 2011-07-29 | 2013-04-17 | 株式会社リコー | ポリマーの製造方法 |
| KR101258086B1 (ko) * | 2011-08-04 | 2013-04-25 | 한국과학기술연구원 | 생분해성 고분자 소재의 제조방법, 생분해성 고분자 소재 및 이를 이용하여 제조한 뼈 조직 고정용 제품 |
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| JP6060670B2 (ja) * | 2012-02-14 | 2017-01-18 | 株式会社リコー | ポリマーの製造方法 |
| JP6024299B2 (ja) | 2012-02-14 | 2016-11-16 | 株式会社リコー | ポリマーの製造方法、及びポリマー連続製造装置 |
| WO2013121894A1 (en) * | 2012-02-14 | 2013-08-22 | Ricoh Company, Ltd. | Method for producing polymer |
| JP6003411B2 (ja) * | 2012-02-14 | 2016-10-05 | 株式会社リコー | ポリマーの製造方法 |
| JP2014077051A (ja) * | 2012-10-10 | 2014-05-01 | Ricoh Co Ltd | 粒子の製造方法、粒子、及び、粒子製造装置 |
| JP2014095067A (ja) * | 2012-10-11 | 2014-05-22 | Ricoh Co Ltd | 高分子化合物、包接化合物、シート、および、水分散体 |
| JP2014159539A (ja) * | 2013-01-28 | 2014-09-04 | Ricoh Co Ltd | ポリマー製造装置 |
| JP2014145007A (ja) * | 2013-01-28 | 2014-08-14 | Ricoh Co Ltd | ポリ乳酸組成物及びその製造方法、並びにポリ乳酸組成物製造装置 |
| JP2014159553A (ja) * | 2013-01-28 | 2014-09-04 | Ricoh Co Ltd | ポリマー生成物及びその製造方法、並びにポリマー生成物製造装置 |
| JP2014221886A (ja) * | 2013-05-14 | 2014-11-27 | 株式会社リコー | ポリマー生成物、及びポリマーの製造方法 |
| WO2014189151A1 (en) * | 2013-05-23 | 2014-11-27 | Ricoh Company, Ltd. | Method for producing polymer |
| JP2015120874A (ja) * | 2013-11-20 | 2015-07-02 | 株式会社リコー | ポリマー生成物及びその製造方法、並びに成形体 |
| CN113683756A (zh) * | 2021-08-26 | 2021-11-23 | 杭州锐健马斯汀医疗器材有限公司 | 聚乙交酯的合成方法、聚乙交酯、聚乙交酯的应用以及合成装置 |
| CN116253866A (zh) * | 2021-11-25 | 2023-06-13 | 上海中化科技有限公司 | 聚乙交酯共聚物及其制备方法 |
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