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JP3696754B2 - Desorption guide mechanism and desorption guide mechanism for plasticizing unit of vertical injection molding machine - Google Patents
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JP3696754B2 - Desorption guide mechanism and desorption guide mechanism for plasticizing unit of vertical injection molding machine - Google Patents

Desorption guide mechanism and desorption guide mechanism for plasticizing unit of vertical injection molding machine Download PDF

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JP3696754B2
JP3696754B2 JP16608699A JP16608699A JP3696754B2 JP 3696754 B2 JP3696754 B2 JP 3696754B2 JP 16608699 A JP16608699 A JP 16608699A JP 16608699 A JP16608699 A JP 16608699A JP 3696754 B2 JP3696754 B2 JP 3696754B2
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Prior art keywords
plasticizing unit
injection molding
mounting plate
molding machine
vertical injection
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JP2000351140A (en
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龍宏 福田
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Japan Steel Works Ltd
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Japan Steel Works Ltd
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Description

【0001】
【発明の属する技術分野】
本発明は、竪型射出成形機から可塑化ユニットの脱着をガイドする竪型射出成形機の可塑化ユニット脱着ガイド機構及び脱着ガイド方法に関するものである。
【0002】
【従来の技術】
従来の竪型射出成形機の可塑化ユニット脱着搬送装置としては、特開平4−208427号公報に示されるものがあり、これに示されるものは、可塑化ユニットの重量中心位置にクレーンに連結可能な吊りボルトを、後端部に吊りボルトと平行にL字型のヒンジをそれぞれ取付け、取付板に一対のヒンジ支えを取付け、枢支ピンによりヒンジをヒンジ支えに旋回可能に支持させるものである。
【0003】
可塑化ユニットを取付板に取付ける際には、吊りボルトにクレーンを連結し、可塑化ユニットを水平状態に保ちながら射出成形機の本体近くに運び、枢支ピンによりヒンジをヒンジ支えに支持させ、クレーンを下げて可塑化ユニットをこれの先端が枢支ピンを中心に垂直面内において弧を描くように下降させた後、重心位置の関係で傾斜姿勢となって静止した可塑化ユニットからクレーンを取り外す。このとき、可塑化ユニットが傾斜姿勢になっており、吊りボルトの水平方向の位置が取付板から離隔しているため、取付板と干渉することなしにクレーンを取り外すことができる。この後、作業者が可塑化ユニットを押し、または引張りながら取付け中心線と同心に持っていって取付ボルトで取付板に取付ける。
【0004】
また、可塑化ユニットを取付板から外す際には、取付ボルトを外すと可塑化ユニットがこれの自重により枢支ピンを中心に旋回して傾斜姿勢となり、吊りボルトの水平方向の位置が取付板から離隔する。これにより、取付板と干渉することなしにクレーンを吊りボルトに連結し、可塑化ユニットを水平状態に吊り上げた後、ヒンジをヒンジ支えから外し、可塑化ユニットを取付板から分離する。
【0005】
また、上記公報の従来技術に記載されているもので、可塑化ユニットの上端部を取付ける取付板の下端部に、竪型射出成型機の機械中心から離隔した位置まで互いに平行に伸びる一対のレールである保持装置を取付けたものがあり、可塑化ユニットを竪型射出成型機に取付ける際には、クレーンで吊り下げられた可塑化ユニットを保持装置の竪型射出成型機から離隔した位置で保持させ機械中心まで水平にスライドさせて取付板に取付け、可塑化ユニットを竪型射出成型機から取外す際には、可塑化ユニットを取付板から取外した後、保持装置の竪型射出成型機から離隔した位置まで水平にスライドさせてクレーン等で吊り上げる。
【0006】
【発明が解決しようとする課題】
しかしながら、上記従来のL字型のヒンジを用いて可塑化ユニットを取付板に取付けるものでは、可塑化ユニットを取付板に固定していない状態では、可塑化ユニットはこれの自重により傾斜姿勢をとろうとするため、可塑化ユニットを取付中心線と同心に持っていく作業中に作業者が手を放してしまったり、可塑化ユニットを取付板に固定している作業中にボルトが外れてしまったり、また、取外し作業中ボルトをすべて外した直後などに、可塑化ユニットはこれの自重により枢支ピンを中心に急に勢いよく旋回してしまうため、狭く且つ高い位置で作業を行う作業者に可塑化ユニットが当たってしまったり、可塑化ユニットが竪型射出成型機本体、特に駆動ユニットに当ってしまう可能性がある。
【0007】
また、可塑化ユニットを水平にスライドさせるものでは、可塑化ユニットの上端部が干渉しないように取付板の側面に大きな切り欠きをつくる必要があり、取付板の強度上も問題がある
【0008】
本発明は、このような課題を解決するためのものであり、可塑化ユニットと駆動ユニットとの脱着及び可塑化ユニット搬出・搬入作業を一人でも容易にかつ安全に行うことができる竪型射出成形機の可塑化ユニット脱着ガイド機構及び脱着ガイド方法を提供することを目的とする。
【0009】
【課題を解決するための手段】
前述した目的を達成するために、本発明のうちで請求項1記載の発明は、竪型射出成形機に対して固定されて配置される取付板(16)と、取付板(16)の上方に配置され、取付板(16)に対して上下方向に移動可能なスクリュ駆動装置(14)と、取付板(16)の下端部(16a)に上端部(18a)が着脱可能に連結されるとともに、上端部(18a)から上方に突出したスクリュ後端部(18b)がスクリュ駆動装置(14)に着脱可能に連結される可塑化ユニット(18)と、を有する竪型射出成形機(10)において、竪型射出成形機(10)から可塑化ユニット(18)の着脱をガイドするガイド機構であって、
取付板(16)の下方には、竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間において可塑化ユニット(18)を垂下した状態で保持しつつ水平にスライドさせて移動させることが可能な保持装置(20)が設けられており、保持装置(20)は、スクリュ駆動装置(14)にこれと一体に上下方向に移動し且つスクリュ駆動装置(14)に対して脱着可能に取付けられることを特徴とするものである。
【0010】
これにより、可塑化ユニット(18)を竪型射出成形機(10)の機械中心位置(10a)から離隔した位置との間で移動させる際には、スクリュ駆動装置(14)と一体に保持装置(20)を下降させて取付板(16)との距離を大きくした後、可塑化ユニット(18)を保持装置(20)に垂下した状態で保持させながら水平にスライドさせて取付板(16)の下方を移動させることにより行うことができ、また、可塑化ユニット(18)を取付板(16)に取付ける際には、スクリュ駆動装置(14)と一体に保持装置(20)を上昇させて可塑化ユニット(18)を垂直方向に上昇させ、可塑化ユニット(18)上端部(18a)を取付板(16)の下端部(16a)に当接させて行うため、可塑化ユニット(18)にはゆっくりとした水平方向と垂直方向の動作しか発生せず、可塑化ユニット(18)が急に降下したり旋回したりするということがなくなるので、可塑化ユニット(18)が取付板(16)から外れた途端に可塑化ユニット(18)が急に旋回して作業者に当たってしまったり、竪型射出成形機本体に当ってしまうということがなくなる。
【0011】
また、スクリュ駆動装置(14)の上下方向への移動というスクリュ駆動装置(14)本来の動作で、可塑化ユニット(18)の着脱が行えるので、特別な装置を必要とせず安価に脱着ガイド装置を提供できる。
【0012】
さらには、取付板(16)から保持装置(20)を離隔させこれらの間の空間を通って可塑化ユニット(18)を竪型射出成形機(10)の機械中心位置(10a)から離隔した位置との間で移動させることができるので、取付板(16)に切欠きを形成する必要がない。
【0013】
また、本発明のうちで請求項2記載の発明は、請求項1記載の発明において、取付板(16)に形成された挿通孔(16b)を移動可能に挿通した連結ロッド(22)の上端部(22a)がスクリュ駆動装置(14)に、下端部(22b)が保持装置(20)にそれぞれ脱着可能に連結されることを特徴とするものである。
【0014】
これにより、連結ロッド(22)を介して保持装置(20)はスクリュ駆動装置(14)と一体に上下方向に移動するが、連結ロッド(22)は取付板(16)に対しては移動可能に挿通しているだけであり、取付板(16)が移動することはないので、スクリュ駆動装置(14)を上下方向に移動させることにより取付板(16)と保持装置(20)との間の距離を変えることができる。
【0015】
さらに、本発明のうちで請求項3記載の発明は、保持装置(20)は、可塑化ユニット(18)の上端部(18a)両側を係止させた状態でスライドさせて、竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間において可塑化ユニット(18)を移動させることが可能な一対のレールであることを特徴とするものである。
【0016】
これにより、可塑化ユニット(18)を安定した状態で、かつスムーズに竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間を移動させることができる。
【0017】
また、本発明のうちで請求項4記載の発明は、請求項1乃至3のいずれか1に記載の可塑化ユニット脱着ガイド機構を用いた竪型射出成形機の可塑化ユニット脱着ガイド方法において、可塑化ユニット(18)のスクリュ駆動装置(14)への取付けは、まず、スクリュ駆動装置(14)の下方への移動によりこれと一体に保持装置(20)を下降させて保持装置(20)を取付板(16)から離隔させ、
次に、クレーン等で吊り下げられている可塑化ユニット(18)を保持装置(20)の竪型射出成形機(10)から離隔した位置において垂下した状態で保持させ、
次いで、可塑化ユニット(18)を機械中心位置(10a)まで水平にスライドさせ、次に、スクリュ駆動装置(14)の上方への移動によりこれと一体に保持装置(20)を上昇させて可塑化ユニット(18)の上端部(18a)を取付板(16)の下端部(16a)に当接させ、
次に、可塑化ユニット(18)の上端部(18a)を取付板(16)の下端部(16a)に取付けた後、スクリュ駆動装置(14)の下方への移動によりスクリュ駆動装置(14)の駆動軸(14a)にスクリュ後端部(18b)を挿入して締結することにより行われ、
可塑化ユニット(18)のスクリュ駆動装置(14)からの取外しは、スクリュ後端部(18b)とスクリュ駆動装置(14)の駆動軸(14a)との締結を解除して、スクリュ駆動装置(14)を上昇させて、保持装置(20)で可塑化ユニット(18)を保持して、取付板(16)から可塑化ユニット(18)を取外し、スクリュ駆動装置(14)の下方への移動によりこれと一体に保持装置(20)を下降させて保持装置(20)を取付板(16)から離隔させ、可塑化ユニット(18)を保持装置(20)の竪型射出成形機(10)の機械中心位置(10a)から離隔した位置まで水平にスライドさせた後クレーン等で吊り上げることにより行われることを特徴とするものである。
【0018】
このように、可塑化ユニット(18)は保持装置(20)に垂下した状態で保持され、可塑化ユニット(18)の竪型射出成形機(10)から離隔した位置と機械中心位置(10a)との間の移動は保持装置(20)に保持させたまま可塑化ユニット(18)を水平にスライドさせて移動させることにより行うことができ、可塑化ユニット(18)の上端部(18a)を取付板(16)に当接させたり離隔させたりする動作はスクリュ駆動装置(14)の上下方向への移動により行うことができるので、可塑化ユニット(18)のスクリュ駆動装置(14)への脱着、搬出.搬入の作業を、一人でも安全かつ容易に行うことができる。
なお、上記かっこ内の符号は、後述する実施の形態の対応する部材を示す。
【0019】
【発明の実施の形態】
以下に、本発明の実施の形態を図により説明する。
図1は、本発明の実施の形態の竪型射出成形機の一部を示す構成図、図2は、図1のA矢視図(スクリュ駆動装置が最下方の最前進位置に位置した状態)、図3は、A矢視図(スクリュ駆動装置が最上方の最後退位置に位置した状態)、図4は、連結ロッドとスクリュ駆動装置及び保持装置との連結の状態を示す断面図、図5は、保持装置と連結ロッドの連結部付近を示す側面図である。
【0020】
図1〜3に示すように、竪型射出成形機10の射出装置は、基本的に、スクリュ駆動装置14、取付板16、可塑化ユニット18及び保持装置20とからなる。取付板16は、竪型射出成形機10に対して固定されて配置される。スクリュ駆動装置14は、取付板16の上方に配置され、上昇・下降装置12により竪型射出成形機10の機械中心位置10a上で、上下方向に移動可能である。可塑化ユニット18は、取付板16の下端部16aに上端部18aが取付ボルト28により着脱可能に連結されると共に、上端部18aから上方に突出したスクリュ後端部18bがスクリュ駆動装置14の駆動軸14aに着脱可能にカップリングにより締結される。
【0021】
保持装置20は、取付板16の下方に位置し、可塑化ユニット18を垂下した状態で保持しつつ水平にスライドさせて、竪型射出成形機10の機械中心位置10aから離隔した位置までの間において可塑化ユニット18の軸心を移動させることが可能な一対のレールである。図4に示されるように、取付板16に形成された挿通孔16bを移動可能に挿通した連結ロッド22の上端部22aがスクリュ駆動装置14にねじ込まれ、下端部22bに保持装置20の下端部から取付ボルト24がねじ込まれることによりそれぞれ脱着可能に連結され、保持装置20とスクリュ駆動装置14とが一体に上下方向に移動するように連結されている。
連結ロッド22の長さは、スクリュ駆動装置14を下方に移動したときに、可塑化ユニット18の上方に突き出たスクリュ後端部18bが取付板16の下端部16aに抵触しない程度以上の長さが必要である。また、保持装置20には図3に示す位置決め機構26が設けられており、可塑化ユニット18を位置決め機構26に当接させることにより、可塑化ユニット18の軸心の位置が機械中心位置10aと同心になる位置で可塑化ユニット18の移動を拘束することができる。
【0022】
次に、可塑化ユニット18の取付け、取外し動作について説明する。
可塑化ユニット18をスクリュ駆動装置14へ取付る場合、まず、図2に示されるように、スクリュ駆動装置14を下方へ移動することにより連結ロッド22を介してスクリュ駆動装置14と一体に保持装置20を下降させて保持装置20を取付板16から離隔させる。
【0023】
次に、クレーン等で吊り下げられている可塑化ユニット18を保持装置20の竪型射出成形機10から離隔した位置において垂下した状態で保持させ、作業者が手で可塑化ユニット18を図2中矢印で示される方向に水平にスライドさせて可塑化ユニット18を位置決め機構26に当接させる。これにより、可塑化ユニット18の軸心が機械中心位置10aと同心になる。
【0024】
次に、図3に示されるように、スクリュ駆動装置14の上方への移動により連結ロッド22を介してスクリュ駆動装置14と一体に保持装置20を上昇させて可塑化ユニット18の上端部18aを取付板16の下端部16aに当接させ、可塑化ユニット18の上端部18aを取付板16の下端部16aに取付けボルト28により取付ける。次に、スクリュ駆動装置14の下方への移動によりスクリュ駆動装置14の駆動軸14aにスクリュ後端部18bを挿入後カップリングで締結する。
【0025】
次に、可塑化ユニット18をスクリュ駆動装置14から取外す場合、スクリュ後端部18bとスクリュ駆動装置14の駆動軸14aとのカップリングによる締結を解除して、スクリュ駆動装置14を上昇させて、保持装置20で可塑化ユニット18を保持し、取付けボルト28を取外して取付板16から可塑化ユニット18を取外す。次に、スクリュ駆動装置14の下方への移動により連結ロッド22を介してスクリュ駆動装置14と一体に保持装置20を下降させて保持装置20を取付板16から離隔させる。次に、作業者が手で可塑化ユニット18を保持装置20の竪型射出成形機10の機械中心位置10aから離隔した位置まで水平にスライドさせた後クレーン等で吊り上げる。
【0026】
【発明の効果】
以上説明したように、本発明のうち請求項1記載の発明は、可塑化ユニット(18)にはゆっくりとした水平方向と垂直方向の動作しか発生せず、可塑化ユニット(18)が急に降下したり旋回したりするということがなくなるので、可塑化ユニット(18)が取付板(16)から外れた途端に可塑化ユニットが急に旋回して作業者に当たったり、可塑化ユニットが竪型射出成形機本体に当ってしまうということがなくなり、一人でも安全且つ容易に可塑化ユニットの脱着作業を行うことができる。
【0027】
また、スクリュ駆動装置(14)の機械中心位置(10a)上における上下方向の移動というスクリュ駆動装置(14)本来の動作で、可塑化ユニット(18)の着脱が行えるので、特別な装置を必要とせず安価に可塑化ユニット(18)の脱着ガイド機構を提供することができる。
【0028】
さらには、取付板(16)から保持装置(20)を離隔させこれらの間の空間を通って可塑化ユニット(18)を竪型射出成形機(10)の機械中心位置(10a)から離隔した位置との間で移動させることができるので、取付板(16)に切欠きを形成する必要がない。
【0029】
また、本発明のうちで請求項2記載の発明は、連結ロッド(22)を介して保持装置(20)はスクリュ駆動装置(14)と一体に上下方向に移動するが、連結ロッド(22)は取付板(16)に対しては移動可能に挿通しているだけであり、取付板(16)の位置が固定されているので、スクリュ駆動装置(14)を上下方向に移動させることにより取付板(16)と保持装置(20)との間の距離を変えることができる。
【0030】
さらには、本発明のうちで請求項3記載の発明は、可塑化ユニット(18)を安定した状態で、かつスムーズに竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間を移動させることができる。
【0031】
また、本発明のうちで請求項4記載の発明は、可塑化ユニット(18)のスクリュ駆動装置(14)への脱着作業を、安全かつ容易に行うことができる。
【図面の簡単な説明】
【図1】本発明の実施の形態の竪型射出成形機の一部を示す構成図である。
【図2】図1のA矢視図であり、スクリュ駆動装置が最下方の最前進位置に位置した状態を示す図である。
【図3】図1のA矢視図であり、スクリュ駆動装置が最上方の最後退位置に位置した状態を示す図である。
【図4】連結ロッドとスクリュ駆動装置及び保持装置との連結の状態を示す断面図である。
【図5】保持装置と連結ロッドの連結部付近を示す側面図である。
【符号の説明】
10 竪型射出成形機
10a 機械中心位置
14 スクリュ駆動装置
16 取付板
16b 挿通孔
18 可塑化ユニット
20 保持装置
22 連結ロッド
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a plasticizing unit detachment guide mechanism and a detachment guide method for a vertical injection molding machine that guides the detachment of a plasticizing unit from a vertical injection molding machine.
[0002]
[Prior art]
As a conventional plasticizing unit detaching and conveying apparatus for vertical injection molding machines, there is one disclosed in Japanese Patent Laid-Open No. 4-208427, which can be connected to a crane at the center of weight of the plasticizing unit. And a pair of hinge supports are attached to the mounting plate, and the hinges are pivotally supported on the hinge supports by pivot pins. .
[0003]
When attaching the plasticizing unit to the mounting plate, connect the crane to the suspension bolt, carry the plasticizing unit close to the main body of the injection molding machine while keeping it horizontal, and support the hinge on the hinge support by the pivot pin, After lowering the crane and lowering the plasticizing unit so that the tip of the plasticizing unit forms an arc in the vertical plane centering on the pivot pin, the crane is moved from the plasticizing unit that is in a tilted posture due to the position of the center of gravity. Remove. At this time, since the plasticizing unit is inclined and the horizontal position of the suspension bolt is separated from the mounting plate, the crane can be removed without interfering with the mounting plate. Thereafter, the operator pushes or pulls the plasticizing unit and holds it concentrically with the mounting center line and attaches it to the mounting plate with mounting bolts.
[0004]
Also, when removing the plasticizing unit from the mounting plate, if the mounting bolt is removed, the plasticizing unit turns around the pivot pin by its own weight and assumes an inclined posture, and the horizontal position of the suspension bolt is the mounting plate. Separate from. Thus, the crane is connected to the suspension bolt without interfering with the mounting plate, the plasticizing unit is lifted in a horizontal state, the hinge is removed from the hinge support, and the plasticizing unit is separated from the mounting plate.
[0005]
Further, as described in the prior art of the above publication, a pair of rails extending in parallel to each other to a position separated from the machine center of the vertical injection molding machine at the lower end of the mounting plate for attaching the upper end of the plasticizing unit When a plasticizing unit is attached to a vertical injection molding machine, the plasticizing unit suspended by a crane is held at a position separated from the vertical injection molding machine of the holding device. When the plasticizing unit is removed from the vertical injection molding machine, the plasticizing unit is removed from the mounting plate and then separated from the vertical injection molding machine of the holding device. Slide horizontally to the position and lift it with a crane.
[0006]
[Problems to be solved by the invention]
However, in the case where the plasticizing unit is attached to the mounting plate using the conventional L-shaped hinge, the plasticizing unit takes an inclined posture by its own weight when the plasticizing unit is not fixed to the mounting plate. The operator may let go of the plasticizing unit while working to bring the plasticizing unit concentric with the mounting center line, or the bolt may be removed while the plasticizing unit is fixed to the mounting plate. Also, immediately after removing all the bolts during the removal work, the plasticizing unit suddenly swivels around the pivot pin due to its own weight, which makes it possible for workers who work in a narrow and high position. There is a possibility that the plasticizing unit hits or the plasticizing unit hits the vertical injection molding machine main body, particularly the drive unit.
[0007]
In addition, when the plasticizing unit is slid horizontally, it is necessary to make a large notch on the side surface of the mounting plate so that the upper end of the plasticizing unit does not interfere, and there is a problem in the strength of the mounting plate.
The present invention is intended to solve such problems, and vertical injection molding that allows one person to easily and safely carry out the detachment of the plasticizing unit and the drive unit and the carrying out and loading of the plasticizing unit. An object of the present invention is to provide a detachment guide mechanism and a detachment guide method for a plasticizing unit of a machine.
[0009]
[Means for Solving the Problems]
In order to achieve the above-mentioned object, the invention according to claim 1 of the present invention includes a mounting plate (16) fixed to a vertical injection molding machine and an upper side of the mounting plate (16). The screw drive device (14) that is disposed in the upper and lower directions (16a) and is movable in the vertical direction with respect to the mounting plate (16), and the upper end (18a) are detachably connected to the lower end (16a) of the mounting plate (16). And a vertical injection molding machine (10) having a plasticizing unit (18) detachably connected to a screw driving device (14) at a screw rear end (18b) protruding upward from an upper end (18a). ) In the vertical injection molding machine (10) for guiding the attachment and detachment of the plasticizing unit (18),
Below the mounting plate (16), it slides horizontally while holding the plasticizing unit (18) suspended from the machine center position (10a) of the vertical injection molding machine (10) to a position separated from the machine center position (10a). A holding device (20) that can be moved is provided, and the holding device (20) moves up and down integrally with the screw driving device (14) and moves to the screw driving device (14). On the other hand, it is detachably attached.
[0010]
Thus, when the plasticizing unit (18) is moved between the vertical center of the vertical injection molding machine (10) and the position separated from the machine center position (10a), the holding device is integrated with the screw driving device (14). After lowering (20) to increase the distance from the mounting plate (16), the plasticizing unit (18) is slid horizontally while being held by the holding device (20) in a suspended state, thereby mounting the plate (16). Further, when the plasticizing unit (18) is attached to the attachment plate (16), the holding device (20) is raised integrally with the screw drive device (14). Since the plasticizing unit (18) is raised in the vertical direction and the plasticizing unit (18) is brought into contact with the lower end (16a) of the mounting plate (16) by the upper end (18a), the plasticizing unit (18) Slowly Only the horizontal and vertical movements occur, and the plasticizing unit (18) does not suddenly descend or swivel, so the plasticizing unit (18) has come off the mounting plate (16). As soon as the plasticizing unit (18) suddenly turns and hits the operator, it does not hit the vertical injection molding machine body.
[0011]
Further, since the plasticizing unit (18) can be attached and detached by the original operation of the screw driving device (14), that is, the movement of the screw driving device (14) in the vertical direction, a desorption guide device can be provided at low cost without requiring a special device. Can provide.
[0012]
Further, the holding device (20) is separated from the mounting plate (16), and the plasticizing unit (18) is separated from the machine center position (10a) of the vertical injection molding machine (10) through the space between them. Since it can be moved between positions, it is not necessary to form a notch in the mounting plate (16).
[0013]
The invention according to claim 2 is the upper end of the connecting rod (22) movably inserted through the insertion hole (16b) formed in the mounting plate (16) in the invention according to claim 1. The portion (22a) is detachably connected to the screw drive device (14) and the lower end portion (22b) is detachably connected to the holding device (20).
[0014]
As a result, the holding device (20) moves up and down integrally with the screw drive device (14) via the connecting rod (22), but the connecting rod (22) is movable with respect to the mounting plate (16). Since the mounting plate (16) does not move, the screw driving device (14) is moved in the vertical direction to move the mounting plate (16) between the holding device (20). The distance can be changed.
[0015]
Furthermore, in the invention according to claim 3 of the present invention, the holding device (20) is slid in a state in which both sides of the upper end portion (18a) of the plasticizing unit (18) are locked, and the vertical injection molding is performed. It is a pair of rails capable of moving the plasticizing unit (18) between the machine center position (10a) and the position separated from the machine (10).
[0016]
Thereby, the plasticizing unit (18) can be moved in a stable state and smoothly to a position separated from the machine center position (10a) of the vertical injection molding machine (10).
[0017]
Moreover, invention of Claim 4 among this invention WHEREIN: In the plasticizing unit removal | desorption guide method of the vertical injection molding machine using the plasticization unit removal | desorption guide mechanism of any one of Claim 1 thru | or 3, The plasticizing unit (18) is attached to the screw driving device (14) by first moving the screw driving device (14) downward to lower the holding device (20) integrally with the screw driving device (14). Is separated from the mounting plate (16),
Next, the plasticizing unit (18) suspended by a crane or the like is held in a suspended state at a position separated from the vertical injection molding machine (10) of the holding device (20),
Next, the plasticizing unit (18) is slid horizontally to the machine center position (10a), and then the holding device (20) is raised integrally with the screw driving device (14) by moving upward, thereby plasticizing. The upper end (18a) of the assembly unit (18) is brought into contact with the lower end (16a) of the mounting plate (16);
Next, after the upper end portion (18a) of the plasticizing unit (18) is attached to the lower end portion (16a) of the attachment plate (16), the screw drive device (14) is moved downward by the screw drive device (14). This is done by inserting and fastening the screw rear end (18b) to the drive shaft (14a),
Removal of the plasticizing unit (18) from the screw drive device (14) is performed by releasing the fastening between the screw rear end (18b) and the drive shaft (14a) of the screw drive device (14). 14) is raised, the plasticizing unit (18) is held by the holding device (20), the plasticizing unit (18) is removed from the mounting plate (16), and the screw drive device (14) is moved downward. Thus, the holding device (20) is lowered integrally with this to separate the holding device (20) from the mounting plate (16), and the plasticizing unit (18) is a vertical injection molding machine (10) of the holding device (20). It is characterized by being carried out by sliding it horizontally to a position separated from the machine center position (10a) and then lifting it with a crane or the like.
[0018]
In this way, the plasticizing unit (18) is held in a suspended state on the holding device (20), and the position where the plasticizing unit (18) is separated from the vertical injection molding machine (10) and the machine center position (10a). Can be moved by sliding the plasticizing unit (18) horizontally while being held by the holding device (20), and the upper end (18a) of the plasticizing unit (18) can be moved. Since the operation of contacting or separating the mounting plate (16) can be performed by moving the screw driving device (14) in the vertical direction, the plasticizing unit (18) to the screw driving device (14) can be moved. Desorption and removal. Carry-in work can be done safely and easily by one person.
In addition, the code | symbol in the said parenthesis shows the corresponding member of embodiment mentioned later.
[0019]
DETAILED DESCRIPTION OF THE INVENTION
Embodiments of the present invention will be described below with reference to the drawings.
FIG. 1 is a configuration diagram showing a part of a vertical injection molding machine according to an embodiment of the present invention, and FIG. 2 is a view taken in the direction of arrow A in FIG. 1 (a state in which a screw driving device is located at a lowermost forward position) ), FIG. 3 is a view taken in the direction of arrow A (a state where the screw driving device is located at the uppermost rearward position), and FIG. 4 is a cross-sectional view showing a state of connection between the connecting rod, the screw driving device and the holding device FIG. 5 is a side view showing the vicinity of the connecting portion between the holding device and the connecting rod.
[0020]
As shown in FIGS. 1 to 3, the injection device of the vertical injection molding machine 10 basically includes a screw driving device 14, a mounting plate 16, a plasticizing unit 18, and a holding device 20. The mounting plate 16 is fixed and arranged with respect to the vertical injection molding machine 10. The screw driving device 14 is disposed above the mounting plate 16 and can be moved in the vertical direction on the machine center position 10a of the vertical injection molding machine 10 by the lifting / lowering device 12. In the plasticizing unit 18, an upper end 18a is detachably connected to the lower end 16a of the mounting plate 16 by a mounting bolt 28, and a screw rear end 18b protruding upward from the upper end 18a is driven by the screw driving device 14. The shaft 14a is detachably fastened by a coupling.
[0021]
The holding device 20 is located below the mounting plate 16, and is horizontally slid while holding the plasticizing unit 18 in a suspended state until the position separated from the machine center position 10 a of the vertical injection molding machine 10. Are a pair of rails capable of moving the axis of the plasticizing unit 18. As shown in FIG. 4, the upper end portion 22a of the connecting rod 22 movably inserted through the insertion hole 16b formed in the mounting plate 16 is screwed into the screw drive device 14, and the lower end portion of the holding device 20 is inserted into the lower end portion 22b. When the mounting bolt 24 is screwed in, the coupling bolts 24 are detachably coupled to each other, and the holding device 20 and the screw driving device 14 are coupled so as to move vertically.
The length of the connecting rod 22 is longer than the screw rear end portion 18b protruding above the plasticizing unit 18 does not touch the lower end portion 16a of the mounting plate 16 when the screw driving device 14 is moved downward. is necessary. Further, the holding device 20 is provided with a positioning mechanism 26 shown in FIG. 3, and by bringing the plasticizing unit 18 into contact with the positioning mechanism 26, the position of the axis of the plasticizing unit 18 is changed to the machine center position 10a. The movement of the plasticizing unit 18 can be restrained at a concentric position.
[0022]
Next, the attaching and removing operations of the plasticizing unit 18 will be described.
When attaching the plasticizing unit 18 to the screw driving device 14, first, as shown in FIG. 2, the holding device is integrated with the screw driving device 14 via the connecting rod 22 by moving the screw driving device 14 downward. 20 is lowered to separate the holding device 20 from the mounting plate 16.
[0023]
Next, the plasticizing unit 18 suspended by a crane or the like is held in a suspended state at a position separated from the vertical injection molding machine 10 of the holding device 20, and the operator manually holds the plasticizing unit 18 in FIG. The plasticizing unit 18 is brought into contact with the positioning mechanism 26 by horizontally sliding in the direction indicated by the middle arrow. Thereby, the axis of the plasticizing unit 18 is concentric with the machine center position 10a.
[0024]
Next, as shown in FIG. 3, the holding device 20 is raised integrally with the screw driving device 14 via the connecting rod 22 by the upward movement of the screw driving device 14, and the upper end portion 18 a of the plasticizing unit 18 is moved. The upper end portion 18 a of the plasticizing unit 18 is attached to the lower end portion 16 a of the mounting plate 16 with mounting bolts 28 while being brought into contact with the lower end portion 16 a of the mounting plate 16. Next, the screw rear end 18b is inserted into the drive shaft 14a of the screw drive device 14 by the downward movement of the screw drive device 14 and fastened by coupling.
[0025]
Next, when removing the plasticizing unit 18 from the screw drive device 14, the fastening by the coupling between the screw rear end portion 18b and the drive shaft 14a of the screw drive device 14 is released, and the screw drive device 14 is raised, The plasticizing unit 18 is held by the holding device 20, the mounting bolt 28 is removed, and the plasticizing unit 18 is removed from the mounting plate 16. Next, the holding device 20 is lowered integrally with the screw driving device 14 via the connecting rod 22 by the downward movement of the screw driving device 14 to separate the holding device 20 from the mounting plate 16. Next, the operator slides the plasticizing unit 18 by hand to a position separated from the machine center position 10a of the vertical injection molding machine 10 of the holding device 20, and then lifts it with a crane or the like.
[0026]
【The invention's effect】
As described above, according to the present invention, the plasticizing unit (18) can only move slowly in the horizontal direction and the vertical direction, and the plasticizing unit (18) suddenly moves. As the plasticizing unit (18) is detached from the mounting plate (16), the plasticizing unit suddenly turns and hits the operator as the plasticizing unit (18) is detached from the mounting plate (16). No longer hitting the vertical injection molding machine body, one person can safely and easily attach and detach the plasticizing unit.
[0027]
In addition, the plastic drive unit (18) can be attached and detached by the original operation of the screw drive device (14), which is the vertical movement of the screw drive device (14) on the machine center position (10a), so a special device is required. However, a desorption guide mechanism for the plasticizing unit (18) can be provided inexpensively.
[0028]
Further, the holding device (20) is separated from the mounting plate (16), and the plasticizing unit (18) is separated from the machine center position (10a) of the vertical injection molding machine (10) through the space between them. Since it can be moved between positions, it is not necessary to form a notch in the mounting plate (16).
[0029]
In the present invention, the holding device (20) moves up and down integrally with the screw drive device (14) via the connecting rod (22). Is only movably inserted into the mounting plate (16), and since the position of the mounting plate (16) is fixed, the screw driving device (14) is moved by moving it up and down. The distance between the plate (16) and the holding device (20) can be varied.
[0030]
Further, in the present invention, the invention according to claim 3 is a position in which the plasticizing unit (18) is in a stable state and smoothly separated from the machine center position (10a) of the vertical injection molding machine (10). Can be moved between.
[0031]
Moreover, among the present inventions, the invention according to claim 4 can safely and easily perform the work of detaching the plasticizing unit (18) from the screw drive device (14).
[Brief description of the drawings]
FIG. 1 is a configuration diagram showing a part of a vertical injection molding machine according to an embodiment of the present invention.
FIG. 2 is a view taken in the direction of arrow A in FIG. 1 and shows a state in which the screw drive device is located at the lowest forward position.
FIG. 3 is a view taken in the direction of arrow A in FIG. 1 and shows a state in which the screw driving device is located at the uppermost last retracted position.
FIG. 4 is a cross-sectional view showing a connection state between a connecting rod, a screw driving device, and a holding device.
FIG. 5 is a side view showing the vicinity of the connecting portion between the holding device and the connecting rod.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 10 Vertical injection molding machine 10a Machine center position 14 Screw drive device 16 Mounting plate 16b Insertion hole 18 Plasticizing unit 20 Holding device 22 Connecting rod

Claims (4)

竪型射出成形機に対して固定されて配置される取付板(16)と、取付板(16)の上方に配置され、取付板(16)に対して上下方向に移動可能なスクリュ駆動装置(14)と、取付板(16)の下端部(16a)に上端部(18a)が着脱可能に連結されるとともに、上端部(18a)から上方に突出したスクリュ後端部(18b)がスクリュ駆動装置(14)に着脱可能に連結される可塑化ユニット(18)と、を有する竪型射出成形機(10)において、竪型射出成形機(10)から可塑化ユニット(18)の着脱をガイドするガイド機構であって、
取付板(16)の下方には、竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間において可塑化ユニット(18)を垂下した状態で保持しつつ水平にスライドさせて移動させることが可能な保持装置(20)が設けられており、保持装置(20)は、スクリュ駆動装置(14)にこれと一体に上下方向に移動し且つスクリュ駆動装置(14)に対して脱着可能に取付けられることを特徴とする竪型射出成形機の可塑化ユニット脱着ガイド機構。
A mounting plate (16) that is fixedly disposed with respect to the vertical injection molding machine, and a screw drive device that is disposed above the mounting plate (16) and is movable in the vertical direction with respect to the mounting plate (16). 14) and the upper end (18a) are detachably connected to the lower end (16a) of the mounting plate (16), and the screw rear end (18b) protruding upward from the upper end (18a) is screw driven. A vertical injection molding machine (10) having a plasticizing unit (18) removably coupled to an apparatus (14), and guides the attachment / detachment of the plasticizing unit (18) from the vertical injection molding machine (10). A guide mechanism for
Below the mounting plate (16), it slides horizontally while holding the plasticizing unit (18) suspended from the machine center position (10a) of the vertical injection molding machine (10) to a position separated from the machine center position (10a). A holding device (20) that can be moved is provided, and the holding device (20) moves up and down integrally with the screw driving device (14) and moves to the screw driving device (14). A plasticizing unit detachment guide mechanism for a vertical injection molding machine, wherein the detachable guide mechanism is attached to the vertical injection molding machine.
取付板(16)に形成された挿通孔(16b)を移動可能に挿通した連結ロッド(22)の上端部(22a)がスクリュ駆動装置(14)に、下端部(22b)が保持装置(20)にそれぞれ脱着可能に連結されることを特徴とする請求項1記載の竪型射出成形機の可塑化ユニット脱着ガイド機構。  The upper end (22a) of the connecting rod (22) movably inserted through the insertion hole (16b) formed in the mounting plate (16) is the screw driving device (14), and the lower end (22b) is the holding device (20 The plasticizing unit detachment guide mechanism of the vertical injection molding machine according to claim 1, wherein the detachable connection mechanism is detachably connected to each other. 保持装置(20)は、可塑化ユニット(18)の上端部(18a)両側を係止させた状態でスライドさせて、竪型射出成形機(10)の機械中心位置(10a)から離隔した位置までの間において可塑化ユニット(18)を移動させることが可能な一対のレールであることを特徴とする請求項1または2記載の竪型射出成形機の可塑化ユニット脱着ガイド機構。  The holding device (20) is slid in a state where both ends of the upper end portion (18a) of the plasticizing unit (18) are locked, and is separated from the machine center position (10a) of the vertical injection molding machine (10). The plasticizing unit detachment guide mechanism for a vertical injection molding machine according to claim 1 or 2, wherein the plasticizing unit (18) is a pair of rails capable of moving between the two. 可塑化ユニット(18)のスクリュ駆動装置(14)への取付けは、まず、スクリュ駆動装置(14)の下方への移動によりこれと一体に保持装置(20)を下降させて保持装置(20)を取付板(16)から離隔させ、
次に、クレーン等で吊り下げられている可塑化ユニット(18)を保持装置(20)の竪型射出成形機(10)から離隔した位置において垂下した状態で保持させ、
次いで、可塑化ユニット(18)を機械中心位置(10a)まで水平にスライドさせ、次に、スクリュ駆動装置(14)の上方への移動によりこれと一体に保持装置(20)を上昇させて可塑化ユニット(18)の上端部(18a)を取付板(16)の下端部(16a)に当接させ、
次に、可塑化ユニット(18)の上端部(18a)を取付板(16)の下端部(16a)に取付けた後、スクリュ駆動装置(14)の下方への移動によりスクリュ駆動装置(14)の駆動軸(14a)にスクリュ後端部(18b)を挿入して締結することにより行われ、
可塑化ユニット(18)のスクリュ駆動装置(14)からの取外しは、スクリュ後端部(18b)とスクリュ駆動装置(14)の駆動軸(14a)との締結を解除して、スクリュ駆動装置(14)を上昇させて、保持装置(20)で可塑化ユニット(18)を保持して、取付板(16)から可塑化ユニット(18)を取外し、スクリュ駆動装置(14)の下方への移動によりこれと一体に保持装置(20)を下降させて保持装置(20)を取付板(16)から離隔させ、可塑化ユニット(18)を保持装置(20)の竪型射出成形機(10)の機械中心位置(10a)から離隔した位置まで水平にスライドさせた後クレーン等で吊り上げることにより行われることを特徴とする請求項1乃至3のいずれか1に記載の可塑化ユニット脱着ガイド機構を用いた竪型射出成形機の可塑化ユニット脱着ガイド方法。
The plasticizing unit (18) is attached to the screw driving device (14) by first moving the screw driving device (14) downward to lower the holding device (20) integrally with the screw driving device (14). Is separated from the mounting plate (16),
Next, the plasticizing unit (18) suspended by a crane or the like is held in a suspended state at a position separated from the vertical injection molding machine (10) of the holding device (20),
Next, the plasticizing unit (18) is slid horizontally to the machine center position (10a), and then the holding device (20) is raised integrally with the screw driving device (14) by moving upward, thereby plasticizing. The upper end (18a) of the assembly unit (18) is brought into contact with the lower end (16a) of the mounting plate (16);
Next, after the upper end portion (18a) of the plasticizing unit (18) is attached to the lower end portion (16a) of the attachment plate (16), the screw drive device (14) is moved downward by the screw drive device (14). This is done by inserting and fastening the screw rear end (18b) to the drive shaft (14a),
Removal of the plasticizing unit (18) from the screw drive device (14) is performed by releasing the fastening between the screw rear end (18b) and the drive shaft (14a) of the screw drive device (14). 14) is raised, the plasticizing unit (18) is held by the holding device (20), the plasticizing unit (18) is removed from the mounting plate (16), and the screw drive device (14) is moved downward. Thus, the holding device (20) is lowered integrally with this to separate the holding device (20) from the mounting plate (16), and the plasticizing unit (18) is a vertical injection molding machine (10) of the holding device (20). machine center position of any one of claims 1 to 3, characterized in that is carried out by up to a position spaced from (10a) lifted by a crane or the like after being horizontally sliding plasticizing unit desorption Guide Plasticizing unit desorption guide method of the vertical injection molding machine having the structure.
JP16608699A 1999-06-11 1999-06-11 Desorption guide mechanism and desorption guide mechanism for plasticizing unit of vertical injection molding machine Expired - Lifetime JP3696754B2 (en)

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WO2012102169A1 (en) * 2011-01-28 2012-08-02 東洋機械金属株式会社 Heating sleeve exchange method and heating sleeve exchange tool for vertical injection molding machine
CN111873354A (en) * 2020-07-31 2020-11-03 程鹏 An auto-replaceable mold injection molding machine
KR102940195B1 (en) 2022-10-12 2026-03-16 킹 스틸 머쉬너리 씨오., 엘티디. Injection molding system and injection molding method

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JP6685628B1 (en) * 2019-05-07 2020-04-22 株式会社日本製鋼所 Assembly jig for vertical injection molding machine
JP7684067B2 (en) * 2021-03-29 2025-05-27 Toyoイノベックス株式会社 Vertical injection molding machine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2012102169A1 (en) * 2011-01-28 2012-08-02 東洋機械金属株式会社 Heating sleeve exchange method and heating sleeve exchange tool for vertical injection molding machine
CN111873354A (en) * 2020-07-31 2020-11-03 程鹏 An auto-replaceable mold injection molding machine
KR102940195B1 (en) 2022-10-12 2026-03-16 킹 스틸 머쉬너리 씨오., 엘티디. Injection molding system and injection molding method

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