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JP3744449B2 - Kernel retention detector for circulating grain dryer - Google Patents
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JP3744449B2 - Kernel retention detector for circulating grain dryer - Google Patents

Kernel retention detector for circulating grain dryer Download PDF

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Publication number
JP3744449B2
JP3744449B2 JP2002082901A JP2002082901A JP3744449B2 JP 3744449 B2 JP3744449 B2 JP 3744449B2 JP 2002082901 A JP2002082901 A JP 2002082901A JP 2002082901 A JP2002082901 A JP 2002082901A JP 3744449 B2 JP3744449 B2 JP 3744449B2
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grain
temperature
retention
grains
dryer
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JP2003279591A (en
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正史 弓立
▲れい▼二 小條
上原  崇
治光 十亀
清明 水津
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Iseki and Co Ltd
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Iseki and Co Ltd
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  • Indicating Or Recording The Presence, Absence, Or Direction Of Movement (AREA)
  • Investigating Or Analyzing Materials Using Thermal Means (AREA)

Description

【0001】
【発明の属する技術分野】
本発明は、循環型穀物乾燥機の穀粒滞留検出装置に関し、特に、乾燥させるべき穀粒が高温度の乾燥室や集穀室に滞留した時に、時間遅れを生じることなく滞留を即時検出することにより、集穀室の過熱や穀粒の変質を防止することができる循環型穀物乾燥機の穀粒滞留検出装置に関する。
【0002】
【従来の技術】
従来知られている循環型穀物乾燥機は、たとえば、貯留タンク、乾燥室、集穀室、穀粒循環手段等によって構成することにより、加熱した穀粒を再度循環させて加熱を繰り返すことにより乾燥させる。貯留タンクは受け入れた穀粒を貯留調質し、乾燥室はそれを流下させつつ熱風により加熱乾燥させつつロータリバルブ等の定量操出装置によって集穀室の集穀板で集める。集穀室には螺旋搬送部を備え、昇降機等からなる穀粒循環手段により、集めた穀粒を貯留タンクに揚穀して再度循環させる。また、集穀室には、遠赤外線放射部を備えて加熱穀粒を遠赤外線によって更に加熱乾燥する例がある。
【0003】
上記循環型穀物乾燥機においては、穀粒循環手段に不調が生じて穀粒が集穀室に滞留した場合は、定量操出装置の過負荷によるチェーンやスプロケットの破損を招き、この検出が遅いと遠赤外線放射部からの照射により、滞留した穀粒の過剰加温や集穀室の過熱等を引き起こす虞がある。
【0004】
このような事態を回避するために、上記循環型穀物乾燥機においては、たとえば、昇降機の上端排出口や、比較的低温度の貯留タンクの入口近傍に設けた穀粒検出手段による穀粒滞留検出装置等により穀粒の滞留を監視する。
その穀粒検出手段は、昇降機からの穀粒を搬入する螺旋搬送部等の異常によって貯留タンクの入口における穀粒の流入が途絶えたときに、これを検出して滞留検出信号を出力する。この信号を介して循環型穀物乾燥機の加熱乾燥動作を停止させることにより、穀粒滞留による不測の事態を防止することができる。
【0005】
【発明が解決しようとする課題】
しかしながら、上記穀粒滞留検出装置は、貯留タンクの入口で穀粒検出手段が穀粒の有無を監視することから、集穀室等で穀粒の部分的な滞留が生じていても、穀粒の一部が穀粒循環手段により循環されていれば穀粒検出信号を出力する。したがって、穀粒検出手段の出力が、集穀室等における穀粒の滞留状況と対応せずに手遅れとなることがある。また、乾燥室における部分的な滞留により、その滞留部分が過度に昇温する場合があった。
【0006】
本発明の目的は、乾燥させるべき穀粒が高温度の乾燥室や集穀室に滞留した時に、時間遅れを生じることなく滞留を即時検出することにより、集穀室の過熱や穀粒の変質を防止することができる循環型穀物乾燥機の穀粒滞留検出装置を提供することにある。
【0007】
【課題を解決するための手段】
上記課題を解決するために、請求項1に係る発明は、加熱乾燥手段により加熱された穀粒を定量操出手段から定量落下させつつ集穀板によりその下端部に集め、穀粒循環手段により循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、上記集穀板の温度を検出する温度検出手段と、この温度検出手段による検出温度と正常時の集穀板の温度とを比較判定する比較手段とからなることを特徴とする。
【0008】
上記温度検出手段は、集穀板の温度を検出し、この検出温度と正常時の集穀板の温度との温度差を比較手段が判定出力する。乾燥室で滞留が生じると、定量操出装置からの操出量が減少し、集穀板が遠赤外線放射体から受ける輻射量が増加するので、検出温度が正常時温度より昇温することにより、穀粒滞留の有無を把握することができる。
【0009】
請求項2に係る発明は、加熱乾燥手段により加熱された穀粒を定量操出手段から定量落下させつつ集穀板によりその下端部に集め、穀粒循環手段により再循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、上記集穀板に受ける穀粒の流下範囲内に形成した透明部と、この透明部に穀粒が現れる頻度をその裏面側から光学的に検出する光学的検出手段と、この光学的検出手段による穀粒の検出頻度および定量操出手段による定量繰り出しによる正常な場合の検出頻度である正常時頻度との差の有無を判定出力する比較手段とからなることを特徴とする。
【0010】
上記循環型穀物乾燥機の穀粒滞留検出装置は、光学的検出手段により集穀板の透明部に現れる穀粒の頻度が検出され、この検出頻度と正常時頻度との頻度差に応じて比較手段が判定出力するので、集穀板上の穀粒の流下異状、すなわち、定量操出手段からの繰り出し異状および穀粒循環手段による循環異状があれば、判定出力により把握することができる。
【0011】
請求項3に係る発明は、加熱乾燥手段により加熱された穀粒を定量操出手段から落下させつつ集穀板により集め、これを穀粒循環手段により循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、集穀室からの熱風を吸引する吸引ファンと、吸引ファンによって吸引される吸引風の温度を検出する温度検出手段と、この温度検出手段による検出温度と正常時の吸引風の温度とを比較判定する比較手段とからなることを特徴とする。
【0012】
上記温度検出手段は、吸引ファンによって吸引される吸引風の温度を検出し、この検出温度と正常時の吸引風の温度との温度差を比較手段が判定出力して、穀粒滞留の有無を把握することができる。
【0013】
【発明の効果】
本発明の循環型穀物乾燥機の穀粒滞留検出装置は以下の効果を奏する。
上記構成の循環型穀物乾燥機の穀粒滞留検出装置は、加熱過程と対応する所定の温度検出手段と比較手段とから構成することにより、検出温度と正常時温度との温度差に応じた判定出力が得られるので、この判定出力により加熱過程における穀粒滞留の有無を把握することができる。
したがって、上記循環型穀物乾燥機の穀粒滞留検出装置により、加熱過程における穀粒滞留の発生と即応して初期対応することにより、循環型穀物乾燥機における穀粒等の異常過熱を最小限度に抑えることが可能となる。
また、集穀板の温度を検出する温度検出手段と、この温度検出手段による検出温度と正常時の集穀板の温度とを比較判定する比較手段とを備えるので、下部螺旋側に滞留が生じたことを、検出温度が正常時温度より降下することにより判定できると共に、乾燥室での滞留を検出温度が正常時温度より上昇することにより判定できる。
【0014】
また、集穀板に形成した透明部に現出する穀粒を検出する光学的検出手段と所定の比較手段とから循環型穀物乾燥機の穀粒滞留検出装置を構成した場合は、集穀板の透明部に穀粒が現出する頻度について正常時頻度との頻度差に応じた判定出力が得られるので、この判定出力により集穀板上の穀粒の流下異状、すなわち、定量操出手段からの繰り出し異状および穀粒循環手段による循環異常を把握することができる。
したがって、上記循環型穀物乾燥機の穀粒滞留検出装置は、定量操出手段からの繰り出し異状および穀粒循環手段による循環異常による穀粒滞留の発生と即応して初期対応することにより、循環型穀物乾燥機における穀粒等の異常過熱を最小限度に抑えることが可能となる。
【0015】
また、集穀室からの熱風を吸引する吸引ファンと、
吸引ファンによって吸引される吸引風の温度を検出する温度検出手段と、
この温度検出手段による検出温度と正常時の吸引風の温度とを比較判定する比較手段とから循環型穀物乾燥機の穀粒滞留検出装置を構成した場合は、定量操出装置およびその制御系の故障のみならず、通路の一部断面の滞留などを把握することができる
【0016】
【発明の実施の形態】
上記技術思想に基づき具体的に構成された本発明の循環型穀物乾燥機の穀粒滞留検出装置に係る実施の形態について以下に図面を参照しつつ説明する。
【0017】
発明に係る穀粒滞留検出装置を適用した循環型穀物乾燥機の内部構成の透視正面図を図1に、同循環型穀物乾燥機の内部構成の縦断側面図を図2に、また、穀粒滞留検出装置のセンサ取り付け部の拡大透視斜視図を図3に示す。
図1〜図3において、循環型穀物乾燥機1は、張り込まれた穀粒を貯留調質する貯留タンク3、この貯留タンク3の下端において熱風を流通して穀粒を加熱乾燥させる乾燥室4、加熱された穀粒を受けて集積する集穀室6、その穀粒を貯留タンク3に戻す循環手段である昇降機7等から構成される。
【0018】
詳細には、貯留タンク3には、昇降機7から受けた穀粒を張り込むための上部螺旋8を備える。乾燥室4には、集穀室6との間を斜めに仕切って乾燥用熱風を導入する多孔板11…と、この多孔板11…に臨んで集穀室6からの熱風を吸引する吸引部13,13と、この吸引部13,13と多孔板11…との間に形成される通路の流量を規制する定量操出装置14,14等を備える。
【0019】
吸引部13,13は、機体の正面板16aと背面板16bとの間に架設されて背面板16bに取り付けた吸引ファン17と連通し、この吸引ファン17によって吸引される吸引風の温度を検出する温度センサ19,19を吸引ファン17の入口で吸引部13,13の略中央位置に配設する。温度センサ19,19は、穀粒の流れを判定する穀粒滞留検出装置を構成するべく、図示せぬ演算処理部に信号を入力し、この演算処理部には、別途設定した正常時温度との温度差の有無を判定出力する比較部を設ける。正常時温度は、乾燥室4における加熱過程に穀粒滞留のない場合の吸引風の温度であり、設定した熱風温度、乾燥経過時間、張込量等により予め前記項目を考慮して設定されている。
【0020】
集穀室6には、加熱された穀粒を受けて傾斜ガイドする集穀板21,21を左右の側板22,22から斜設し、その下端に集積された穀粒を搬出する下部螺旋23を備えて昇降機7に送り出す。また、集穀室6には、加熱乾燥用の熱風を供給しつつ遠赤外線を放射する遠赤外線放射体24を備える。
【0021】
上記のように構成することにより、循環型穀物乾燥機1は、張り込まれた穀粒を貯留タンク3にて貯留調質し、乾燥室4において定量操出装置14,14による所定の流量で穀粒を繰り出しつつ熱風を通風して乾燥させ、集穀室6で遠赤外線放射体24により更に加熱しつつ集穀板21,21で集め、昇降機7により再度、貯留タンク3に送る。これらの一連の過程を穀粒が目標の水分値になるまで繰り返す。
【0022】
この一連の動作を詳細に説明すると、乾燥室4においては、集穀室6の遠赤外線放射体24を供給源として供給される所定の熱風を多孔板11…に受け、穀粒を加熱乾燥させて吸引部13,13から吸引ファン17により吸引排出する。この吸引風の温度は、温度センサ19,19により、穀粒滞留検出装置の演算処理部に送られ、吸引風について正常時温度との差の有無を監視する。
【0023】
加熱乾燥用の吸引風の温度は、多孔板11…と吸引部13,13とに挟まれた乾燥通路11aに穀粒滞留が生じることによって上昇することから、上記温度検出手段である温度センサ19,19によって乾燥室4における穀粒の滞留を検出することができる。
【0024】
温度異状の判定のために対比する正常時温度は、通常の昇温限界温度を固定的に、たとえば、60℃に定めることにより、穀粒流れの異状を簡易に判別することができる。また、図4の外気温度を考慮した正常時温度により判定する例は、加熱乾燥用の熱風温度T6および吸引風温度T13が外気温度T0に応じて変化する場合に適用し、外気温度T0に応じて決定した正常な場合の正常時温度Tsを使用する。たとえば、吸引風の予定昇温幅に基づいて限界昇温幅ΔTを定めることにより、正常時温度Ts=外気温度T0+限界昇温幅ΔTの式から外気温度を考慮した正常時温度により高精度で滞留判定することができる。その他、判定精度により、温度差のみならず、単位時間当たりの前記の温度変化により穀粒の滞留を検出してもよい。
【0025】
乾燥室4における穀粒の滞留は、定量操出装置14,14およびその制御系の故障のみならず、いわゆる「ブリッジ」と称する通路とその入口部の詰まり等によって発生する。特に「ブリッジ」が部分的に生じた場合は、全体として穀粒が循環されていても通路の一部断面の滞留により部分的な品質低下を招き、また、部分的な昇温による発火を招くことがある。このような部分的な滞留についても、吸引風の温度上昇を介してその異状を検出することができる。異状対応措置としては、異状警報の発報、乾燥機の運転停止等である。
【0026】
このような穀粒滞留検出装置に対して、従来のものは集穀室6内の高温異常を熱風温度センサにより、または、昇降機7に設けた穀粒感知スイッチのショートにより、穀粒の滞留を事後的に検出するに過ぎず、特に集穀室6内の熱風温度は穀物種類や張込量、乾燥速度の設定等によりそれぞれ異なり、高温状態で使用される場合もあるため、循環不良の停滞に基づく高温加熱か正常な加温状態かの判別が難しかった。
しかし、上記循環型穀物乾燥機の穀粒滞留検出装置により、乾燥室4における穀粒の滞留を検出できるので、滞留発生と即応して初期対応することにより、循環型穀物乾燥機における穀粒等の異常過熱を最小限度に抑えることが可能となる。
【0027】
つぎに、集穀板の温度に基づいて穀粒の流れを判定する穀粒滞留検出装置について説明する。集穀板の温度に基づく穀粒滞留検出装置の構成例に係る正面視要部断面構成図を図5に示す。以下において、前記同様の部材はその符号を付すことによって説明を省略する。
【0028】
図5において、定量操出装置14から下方に繰り出される穀粒gを受ける集穀板21の下面にステー31を設けて集穀板21の温度を検出するサーミスタ等の温度センサ33を取り付け、この温度センサ33による検出温度を正常時温度と比較判定するための図示せぬ演算処理部とから穀粒滞留検出装置を構成する。
【0029】
温度センサ33は、集穀板21における穀粒の流下範囲、すなわち、定量操出装置14直下の穀粒を受ける位置から下部螺旋23による集積部上端の近傍まで下がった位置で少なくとも1箇所に配置する。集穀板21から離して温度センサ33を配置するようにすれば、高温の集穀板21の熱を直接受けることなく検出することができる。正常時温度は、定量操出装置14から繰り出される定量の穀粒が流下する正常な場合の集穀板21の温度であり、設定した熱風温度、乾燥経過時間、張込量等により予め前記項目を考慮して設定されている。
【0030】
上記のように構成することにより、集穀板21の温度による穀粒滞留検出装置は、定量操出装置14から繰り出される穀粒の流下状態を集穀板21の温度を温度センサ33により監視する。下部螺旋23側に滞留が生じると、下部螺旋23による集積部上端を越えて集穀板21の上に穀粒が堆積し、遠赤外線放射体24からの輻射が遮られることから、図6に示す下部螺旋23側に滞留が生じた場合の集穀板の温度変化特性は図のように、検出温度が正常時温度より降下する。したがって、初期安定温度からの変化勾配によって下部螺旋23側の穀粒の滞留を判定することができる。
【0031】
また、乾燥室4で滞留が生じると、定量操出装置14からの操出量が減少し、集穀板21が遠赤外線放射体24から受ける輻射量が増加するので、検出温度が正常時温度より昇温することから、これら検出温度と正常時温度との差によって乾燥室4側の穀粒の滞留を判定することができる。この場合、複数の温度センサ23を配置することにより、穀粒の流線と対応して部分的なブリッジによる滞留を検出することができる。
【0032】
つぎに、機械的検出手段によって穀粒の流れを検出する穀粒滞留検出装置について説明する。穀粒の流れを機械的検出手段によって検出する穀粒滞留検出装置の検出部に係る正面視断面図を図7に、同検出部に係る斜視図を図8に示す。
【0033】
図7および図8において、穀粒滞留検出装置の検出部は、定量操出装置14から下方に繰り出される穀粒を受ける直下位置の集穀板21に回動可能な感知板41を下面側のスプリング43によって弾性支持し、その上下動作を検出するリミットスイッチ44を集穀板21の裏側に設けたステー46に取り付ける。感知板41は、集穀板21の傾斜に沿ってその上側を支軸47に支え、集穀板21の幅寸法を複数に分割して構成する。
【0034】
リミットスイッチ44の検出信号は、図示せぬ演算処理部に入力し、その比較部において、穀粒の落下による感知板41の振動を介して検出した落下の頻度および定量操出装置14による正常な定量繰り出し時の検出頻度である正常時頻度との頻度差の有無を判定出力する。
【0035】
上記のように穀粒滞留検出装置を構成することにより、定量操出装置14から落下する穀粒について、機械的検出手段であるリミットスイッチ44により落下の頻度が検出され、この検出頻度と正常時頻度との頻度差に応じて比較部が判定出力するので、定量操出手段14からの穀粒の繰り出し異状があれば、各感知板41ごとにその判定出力により乾燥室4における部分的な穀粒滞留の有無を把握することができる。
【0036】
したがって、上記循環型穀物乾燥機の穀粒滞留検出装置は、前記同様に、加熱過程における穀粒滞留の発生と即応した初期対応により、循環型穀物乾燥機における穀粒等の異常過熱を最小限度に抑えることが可能となる。
【0037】
つぎに、光学的検出手段によって穀粒の流れを検出する穀粒滞留検出装置について説明する。穀粒の流れを光学的検出手段によって検出する穀粒滞留検出装置の検出部に係る正面視断面図を図9に示す。
【0038】
図9において、穀粒滞留検出装置の検出部は、定量操出装置14から下方に繰り出される穀粒を受ける集穀板21の流下範囲にガラス等による透明窓51を形成し、この透明窓51に現れた穀粒gをその反射光等によって検出するフォトセンサ53を裏側に設けたステー54に取り付ける。フォトセンサ53は、機体の奥行方向に複数位置に配置する。
【0039】
フォトセンサ53の検出信号は、図示せぬ演算処理部に入力し、その比較部において、透明窓51に現れる穀粒gを検出した現出の頻度および定量操出装置14による正常な定量繰り出し時の検出頻度である正常時頻度との頻度差の有無を判定出力する。具体的には、図10のフォトセンサによる検出波形図(a)とその周波数特性図(b)に示すように、流下時の検出波形Bについて周波数特性図における2つのピークの幅Wと対応して穀粒流下速度を得ることができる。
【0040】
上記のように穀粒滞留検出装置を構成することにより、定量操出手段14から繰り出される穀粒について、光学的検出手段により穀粒gの現出の頻度が検出され、この検出頻度と正常時頻度との頻度差に応じて比較手段が判定出力するので、定量操出手段14からの穀粒の繰り出し異状または下部螺旋23側の滞留があれば、各フォトセンサ53ごとにその判定出力により穀粒滞留の有無を把握することができる。
【0041】
したがって、上記循環型穀物乾燥機の穀粒滞留検出装置は、光学的検出手段によって構成することにより、前記同様に、加熱過程またはその直後における穀粒滞留の発生と即応した初期対応により循環型穀物乾燥機における穀粒等の異常過熱を最小限度に抑えることが可能となる。
【0042】
つぎに、循環型穀物乾燥機内の穀粒温度を直接測定する場合の温度センサの配置について説明する。図1のA−A線断面図を図11に、温度センサの取り付け構造を表す要部斜視図を図12に示す。
【0043】
図11は温度センサ64の配置を表し、循環型穀物乾燥機の乾燥室4の入口を補強するべく機体の左右の側板22,22間に架設した断面U字形状の張り棒63、63の両端4箇所に温度センサ64を取り付けることにより、穀粒温度を測定するための穀温センサとして構成する。そして、前記の如く温度センサ64により測定した温度と正常時温度との温度差の有無を判定し、穀粒滞留検出を行う。
【0044】
詳細には、図12のように、張り棒63、63の下方に近接する位置で左右の側板22,22に嵌め込んだグロメット66から温度センサ64を突設する。この温度センサ64は、張り棒63、63の下方の懐位置で、貯留タンク3の下端から穀粒が乾燥室4に下降移動する際の圧力を回避しつつ、穀粒と接してその温度を直接的に検出することができる。このように温度センサ64を穀温センサとして構成することにより、穀粒温度を直接的に検出できるので、検出精度を向上することができる。また、複数箇所の測定により、乾燥室4の流れの異状を検出することができる。
【0045】
つぎに、循環型穀物乾燥機の操作パネルの表示について説明する。循環型穀物乾燥機の操作パネルの盤面構成を図13に示す。
図13において、循環型穀物乾燥機の操作パネル71は、操作用の押しボタンスイッチ部73と操作に応じて運転状態等を表示する表示部74とを備え、表示部74は、カラー表示可能なLCD,PDP等によって構成する。表示部74にはその表示のために図示せぬ表示制御部を備え、取り扱う穀種に応じて背景色を切り換えるように表示制御を行う。例えば、籾の場合は背景色を青とし、また、小麦は灰色、大麦は緑として穀種と背景色とを対応付け、この背景色に合わせて視認性の良い文字色を設定する。この場合、メニュー画面により、ユーザーが表示色の設定を変更できるように構成しても良い。
【0046】
従来における循環型穀物乾燥機は、乾燥機の運転の際に、穀種による運転条件の相違を明確化するべく、「籾」「小麦」等のような目的穀種を区別する文字表示がなされていたが、限られた大きさの表示盤面における視認性の限界から、乾燥機の設置環境およびオペレータについて、幅広い条件に対応することが困難であった。
【0047】
しかし、本発明の循環型穀物乾燥機は、上記のように操作パネル71を構成することにより、表示情報量の減少を招くことなく操作パネルの視認性を向上することができる。したがって、操作パネル71から離れた場所でも現在運転処理中の乾燥穀種を確認することができる。また、高齢のオペレータにも確認が容易となるので、籾の乾燥運転にもかかわらず麦レンジで運転するような誤操作を防止して、安心感を与えることができる。
【0048】
その他の構成例として、乾燥の進行状況に応じて表示部74の背景色を変更するように構成する。たとえば、乾燥終了予想時間が10時間以上は青、5〜10時間は緑、1〜5時間は黄、1時間以内は橙のように背景色を変化させる。この場合、水分値に応じて背景色を変化させても良い。
【0049】
このように構成することにより、終了までの時間を確認するために、従来の操作パネル71に向かって表示部74の文字や水分値、残時間、棒グラフ等を読み取る煩わしさを解消することができる。したがって、乾燥機の配置条件が納屋の奥であるような場合に、操作パネル71から離れた納屋の入り口等の位置で、高齢のオペレータでも、乾燥処理の進行状況が一目で確認できるので、次の段取りによる作業性の向上が可能となる。
【0050】
つぎに、循環型穀物乾燥機の操作パネルの別の表示方法について説明する。循環型穀物乾燥機の操作パネルの別の盤面構成例を図14に示す。
図14において、操作パネル81のLCD等による表示部83の表示に際し、使用する穀物種類を予め選択記憶しておき、穀物種類の設定操作時に所定の穀物種類、たとえば、籾と大麦のみを設定できるように、「籾」表示83aと「大麦」表示83bのみを表示するように表示制御部を構成する。また、図15の選択スイッチ式の操作パネル91の構成例のように、選択スイッチ式の操作パネル91にLED等によるガイド用のインジケータ93を配置し、選択した記憶内容と対応して点灯させる。選択の記憶は、選択記憶メニューを設け、または、DIPスイッチのような設定手段を用いる。
【0051】
従来は、籾しか乾燥しない場合でも、例えば、乾燥設定を「籾・速い」から「籾・遅い」に設定変更する場合に、「小麦・普通〜早い」、「大麦」、「ビール麦」等を経て設定しなければならないという煩わしい操作を強いられていた。
しかし、上記のように操作パネル81、91を構成することにより、操作パネル81の表示部83には、記憶された所定の穀物種類、たとえば、「籾」表示83aと「大麦」表示83bだけが表示され、また、選択スイッチ式の操作パネル91にはガイド用の所定の位置のインジケータ93のみが点灯する。したがって、設定対象のみに絞られた中で簡単に間違いなく速く操作することができる。
【図面の簡単な説明】
【図1】 発明に係る穀粒滞留検出装置を適用した循環型穀物乾燥機の内部構成の透視正面図
【図2】 図1の循環型穀物乾燥機の内部構成の縦断側面図
【図3】 図1の穀粒滞留検出装置のセンサ取り付け部の拡大透視斜視図
【図4】 外気温度を考慮した正常時温度による穀粒滞留の判定例
【図5】 集穀板の温度に基づく穀粒滞留検出装置の構成例に係る正面視要部断面構成図
【図6】 下部螺旋側に滞留が生じた場合の集穀板の温度変化特性図
【図7】 機械的検出手段による穀粒滞留検出装置の検出部に係る正面視断面図
【図8】 図7の検出部に係る斜視図
【図9】 光学的検出手段による穀粒滞留検出装置の検出部に係る正面視断面図
【図10】 フォトセンサによる検出波形図(a)とその周波数特性図(b)
【図11】 図1のA−A線断面図
【図12】 図11の温度センサの取り付け構造を表す要部斜視図
【図13】 循環型穀物乾燥機の操作パネルの盤面構成
【図14】 循環型穀物乾燥機の操作パネルの別の盤面構成例
【図15】 選択スイッチ式の操作パネルの構成例
【符号の説明】
1 循環型穀物乾燥機
3 貯留タンク
4 乾燥室(加熱乾燥手段)
6 集穀室
7 昇降機
11 多孔板
13 吸引部
14 定量操出装置(定量操出手段)
17 吸引ファン
19 温度センサ(温度検出手段)
21 集穀板
23 下部螺旋
24 遠赤外線放射体
33 温度センサ
41 感知板
44 リミットスイッチ(機械的検出手段)
51 透明窓
53 フォトセンサ
63 張り棒
64 温度センサ
71 操作パネル
73 ボタンスイッチ部
74 表示部
81 操作パネル
83 表示部
83a,83b 表示
91 操作パネル
93 インジケータ
g 穀粒
T0 外気温度
T13 吸引風温度
T6 熱風温度
Ts 正常時温度
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a grain retention detection device for a circulation type grain dryer, and in particular, when a grain to be dried has accumulated in a high-temperature drying chamber or a collection chamber, the retention is immediately detected without causing a time delay. By this, it is related with the grain residence detection apparatus of the circulation type grain dryer which can prevent the overheating of a grain collection room, and the quality_change of a grain.
[0002]
[Prior art]
Conventionally known circulation type grain dryers are configured by, for example, a storage tank, a drying room, a grain collection room, a grain circulation means, and the like, by circulating the heated grain again and repeating the heating. Let The storage tank stores and conditioned the received grains, and the drying chamber collects the cereal plates in the threshing chamber by a quantitative operation device such as a rotary valve while heating and drying with hot air while flowing down. The cereal collection room is provided with a spiral conveyance unit, and the collected cereal grains are raised to the storage tank and circulated again by the cereal circulation means including an elevator and the like. Moreover, there is an example in which a far-infrared radiation part is provided in the cereal collection room and the heated grain is further heated and dried by far-infrared rays.
[0003]
In the above-mentioned circulation type grain dryer, if the grain circulation means malfunctions and the grains stay in the collection room, the chain and sprocket are damaged due to overloading of the quantitative operation device, and this detection is slow. And irradiation from the far-infrared radiation part may cause overheating of the accumulated grains, overheating of the cereal collection room, and the like.
[0004]
In order to avoid such a situation, in the above-mentioned circulation type grain dryer, for example, the grain retention detection by the grain detection means provided in the vicinity of the upper outlet of the elevator or the entrance of the relatively low temperature storage tank Monitor the stagnation of grains with a device.
The grain detection means detects when the inflow of the grain at the inlet of the storage tank is interrupted due to an abnormality such as a spiral conveyance unit that carries the grain from the elevator, and outputs a stay detection signal. By stopping the heating and drying operation of the circulation type grain dryer via this signal, it is possible to prevent an unexpected situation due to grain retention.
[0005]
[Problems to be solved by the invention]
However, since the above-mentioned grain retention detection device monitors the presence or absence of grains at the entrance of the storage tank, the grains remain even if partial retention of grains occurs in the grain collection room or the like. If a part of is circulated by the grain circulation means, a grain detection signal is output. Therefore, the output of the grain detection means may be too late without corresponding to the staying condition of the grains in the cereal collection room or the like. Further, due to partial stagnation in the drying chamber, the stagnation part may be excessively heated.
[0006]
The purpose of the present invention is to immediately detect the retention of grains without causing a time delay when the grains to be dried stay in a high-temperature drying room or grain collection room. It is an object of the present invention to provide a grain retention detection device for a circulation type grain dryer capable of preventing the above-described problem.
[0007]
[Means for Solving the Problems]
  In order to solve the above problems, the invention according to claim 1 is heated by a heating and drying means.The collected grain is collected at the lower end by a grain collecting plate while being quantitatively dropped from the quantitative operation means,By means of kernel circulationReA grain retention detection device for a circulation type grain dryer for detecting an abnormal flow of a grain in a circulation type grain dryer to be circulated, comprising:Cereal boardTemperature detection means for detecting temperature, and temperature detected by this temperature detection meansCompare the temperature of the cereal collection board with normalAnd a comparison means.
[0008]
  The temperature detecting means isThe temperature of the cereal board is detected, and the detected temperature and the temperature of the cereal board at normal timeThe comparison means judges and outputs the temperature difference. If residence occurs in the drying chamber, the amount of operation from the quantitative operation device decreases, and the amount of radiation received by the far-infrared radiator on the cereal board increases, so the detection temperature rises from the normal temperature. , GrainThe presence or absence of grain retention can be grasped.
[0009]
The invention according to claim 2 is a circulation type grain dryer in which the grain heated by the heating and drying means is collected at the lower end by the grain collecting plate while being quantitatively dropped from the quantitative operation means and is recirculated by the grain circulation means. A cereal retention detector for a circulation type grain dryer for detecting an abnormality in the flow of cereal grains, a transparent part formed in the flow-down range of the grains received by the cereal collection board, and a grain in the transparent part The optical detection means for optically detecting the frequency of occurrence from the back side, the detection frequency of grains by this optical detection means and the normal detection frequency by the quantitative feeding by the quantitative operation means And a comparison means for determining and outputting the presence / absence of a difference from the above.
[0010]
The grain retention detector of the circulation type grain dryer detects the frequency of the grains appearing in the transparent part of the grain collecting board by the optical detection means, and compares the frequency according to the frequency difference between the detection frequency and the normal frequency. Since the means outputs the determination, if there is an abnormality in the flow of the grain on the cereal collection board, that is, an abnormality in feeding from the quantitative operation means and a circulation abnormality by the grain circulation means, it can be grasped by the determination output.
[0011]
  In the invention according to claim 3, the grain heated by the heating and drying means is collected by the grain collecting plate while dropping from the quantitative operation means, and this is collected by the grain circulation means.ReA grain retention detection device for a circulation type grain dryer that detects abnormalities in the flow of grains in the circulation type grain dryer to be circulated,A suction fan that sucks hot air from the cereal collection room, a temperature detection means that detects the temperature of the suction air sucked by the suction fan, and a comparison determination between the temperature detected by the temperature detection means and the temperature of the suction air during normal operation DoAnd a comparison means.
[0012]
  the aboveThe temperature detecting means detects the temperature of the suction air sucked by the suction fan, and detects the detected temperature and the temperature of the suction air at normal time.The comparison means outputs the temperature difference ofCerealThe presence or absence of grain retention can be grasped.
[0013]
【The invention's effect】
  The grain retention detection device of the circulation type grain dryer of the present invention has the following effects.
  The grain retention detection device of the circulation type grain dryer having the above-described configuration includes a predetermined temperature detection means and a comparison means corresponding to the heating process, thereby determining according to the temperature difference between the detected temperature and the normal temperature. Since an output is obtained, the presence or absence of grain retention in the heating process can be grasped from this determination output.
  Therefore, by using the above-mentioned grain retention detector of the circulation type grain dryer, it is possible to minimize the abnormal overheating of the grains in the circulation type grain dryer by making an initial response in response to the occurrence of grain retention in the heating process. It becomes possible to suppress.
  Further, since the temperature detection means for detecting the temperature of the cereal board and the comparison means for comparing and determining the temperature detected by the temperature detection means and the temperature of the cereal board at the normal time, retention occurs on the lower spiral side. This can be determined by the detection temperature falling from the normal temperature, and the retention in the drying chamber can be determined by the detection temperature rising from the normal temperature.
[0014]
In addition, when the grain retention detection device of the circulation type grain dryer is constituted by the optical detection means for detecting the grain appearing in the transparent portion formed on the grain collection board and the predetermined comparison means, the grain collection board Since the judgment output corresponding to the frequency difference from the normal frequency is obtained with respect to the frequency of the appearance of the grain in the transparent part of the grain, the judgment output of the grain on the grain collecting plate, that is, the quantitative operation means It is possible to grasp the abnormalities of feeding from the sewage and the circulation abnormality due to the grain circulation means.
Therefore, the grain retention detection device of the circulation type grain dryer is adapted to the initial response immediately in response to the occurrence of the grain retention due to the abnormal feeding from the quantitative operation means and the circulation abnormality by the grain circulation means. Abnormal overheating of grains and the like in the grain dryer can be minimized.
[0015]
  Also,A suction fan for sucking hot air from the cereal collection room;
  Temperature detecting means for detecting the temperature of the suction air sucked by the suction fan;
  The temperature detected by this temperature detection means is compared with the temperature of the suction air at normal time.When configuring the grain retention detection device of the circulation type grain dryer from the comparison means,Not only the failure of the quantitative operation device and its control system, but also the retention of a partial cross section of the passageCan grasp.
[0016]
DETAILED DESCRIPTION OF THE INVENTION
An embodiment relating to a grain retention detection device for a circulation type grain dryer of the present invention specifically configured based on the above technical idea will be described below with reference to the drawings.
[0017]
FIG. 1 is a perspective front view of the internal configuration of a circulation type grain dryer to which the grain retention detecting device according to the invention is applied, FIG. 2 is a longitudinal side view of the internal configuration of the circulation type grain dryer, and FIG. An enlarged perspective view of the sensor mounting portion of the stay detection device is shown in FIG.
1 to 3, a circulation type grain dryer 1 includes a storage tank 3 that stores and tempered grain, and a drying chamber that heats and drys the grain by circulating hot air at the lower end of the storage tank 3. 4. Consists of a cereal collection chamber 6 that receives and accumulates heated grains, and an elevator 7 that is a circulating means for returning the grains to the storage tank 3.
[0018]
Specifically, the storage tank 3 is provided with an upper spiral 8 for putting the grains received from the elevator 7. In the drying chamber 4, a perforated plate 11 that obliquely partitions the cereal collecting chamber 6 and introduces hot air for drying, and a suction unit that sucks the hot air from the cereal collecting chamber 6 facing the perforated plate 11. 13 and 13, and quantitative operation devices 14 and 14 for regulating the flow rate of the passage formed between the suction portions 13 and 13 and the perforated plate 11.
[0019]
The suction units 13 and 13 communicate with a suction fan 17 installed between the front plate 16a and the rear plate 16b and attached to the rear plate 16b, and detect the temperature of the suction air sucked by the suction fan 17. The temperature sensors 19 and 19 are disposed at the substantially central position of the suction portions 13 and 13 at the inlet of the suction fan 17. The temperature sensors 19 and 19 input a signal to an arithmetic processing unit (not shown) so as to constitute a grain retention detection device that determines the flow of the grain. A comparison unit for determining whether or not there is a temperature difference is provided. The normal temperature is the temperature of the suction air when there is no grain retention in the heating process in the drying chamber 4, and is set in advance in consideration of the above items by the set hot air temperature, the elapsed drying time, the amount of tension, and the like. Yes.
[0020]
The cereal collection chamber 6 is provided with a cereal collection board 21, 21 for receiving heated grains and guiding the inclination from the left and right side plates 22, 22, and a lower spiral 23 for carrying out the grains accumulated at the lower ends thereof. And is sent to the elevator 7. Moreover, the cereal collection room 6 includes a far-infrared radiator 24 that emits far-infrared rays while supplying hot air for heating and drying.
[0021]
By configuring as described above, the circulation type grain dryer 1 stores and temperates the cereal grains in the storage tank 3 at a predetermined flow rate by the quantitative operation devices 14 and 14 in the drying chamber 4. While sending out the grain, it is dried by passing hot air, gathered by the grain collecting plates 21, 21 while being further heated by the far-infrared radiator 24 in the grain collecting room 6, and sent again to the storage tank 3 by the elevator 7. These series of processes are repeated until the grain reaches the target moisture value.
[0022]
This series of operations will be described in detail. In the drying chamber 4, a predetermined hot air supplied from the far-infrared radiator 24 of the grain collection chamber 6 as a supply source is received by the perforated plate 11. Then, the air is sucked and discharged from the suction portions 13 and 13 by the suction fan 17. The temperature of the suction air is sent to the arithmetic processing unit of the grain retention detection device by the temperature sensors 19 and 19, and the presence or absence of a difference from the normal temperature is monitored for the suction air.
[0023]
The temperature of the suction air for heating and drying rises due to the retention of the grains in the drying passage 11a sandwiched between the perforated plate 11 and the suction portions 13 and 13, and therefore, the temperature sensor 19 serving as the temperature detecting means. , 19 can detect the retention of the grains in the drying chamber 4.
[0024]
The normal temperature to be compared for the determination of the temperature abnormality can be easily determined by determining the normal temperature rise limit temperature to be fixed, for example, 60 ° C., for example. 4 is applied when the hot air temperature T6 for heating and drying and the suction air temperature T13 change according to the outside air temperature T0, and the example is determined according to the outside air temperature T0. The normal temperature Ts determined in the normal case is used. For example, by defining the limit temperature increase width ΔT based on the expected temperature increase width of the suction air, the normal temperature Ts = the outside air temperature T0 + the limit temperature increase width ΔT can be determined with high accuracy by the normal temperature in consideration of the outside air temperature. Residence determination can be made. In addition, depending on the determination accuracy, not only the temperature difference but also the stagnation of the grain may be detected by the temperature change per unit time.
[0025]
Grain retention in the drying chamber 4 is caused not only by a failure of the quantitative operation devices 14 and 14 and its control system, but also by a clogging of a so-called “bridge” passage and its inlet. In particular, when a “bridge” occurs in part, even if the grain is circulated as a whole, a partial cross-section of the passage causes a partial deterioration in quality, and a partial temperature rise causes an ignition. Sometimes. Such a partial stagnation can also be detected through an increase in the temperature of the suction air. Measures to deal with anomalies include the issue of anomaly alarms and the shutdown of dryers.
[0026]
In contrast to such a grain retention detection device, the conventional one is designed to detect the retention of grain by using a hot air temperature sensor to detect a high temperature abnormality in the grain collection chamber 6 or by shorting a grain detection switch provided in the elevator 7. It is only detected after the fact, and especially the hot air temperature in the grain collection chamber 6 varies depending on the type of grain, amount of filling, setting of drying speed, etc., and may be used in a high temperature state. It was difficult to discriminate between high-temperature heating and normal heating state based on
However, since the retention of the grain in the drying chamber 4 can be detected by the above-described circulation-type grain dryer, the grain in the circulation-type grain dryer can be detected in response to the occurrence of the retention. It is possible to minimize the abnormal overheating of the.
[0027]
Next, a grain retention detection device that determines the flow of grain based on the temperature of the grain collecting board will be described. FIG. 5 shows a cross-sectional view of a main part of a front view according to a configuration example of the grain retention detection device based on the temperature of the grain collecting board. In the following description, the same members as those described above are denoted by the same reference numerals and the description thereof is omitted.
[0028]
In FIG. 5, a temperature sensor 33 such as a thermistor for detecting the temperature of the grain collecting plate 21 by attaching a stay 31 to the lower surface of the grain collecting plate 21 that receives the grain g fed downward from the quantitative operation device 14, is attached. A grain retention detection device is configured from an arithmetic processing unit (not shown) for comparing and determining the temperature detected by the temperature sensor 33 with the normal temperature.
[0029]
The temperature sensor 33 is arranged in at least one place at a position where the grain descends on the grain collecting plate 21, that is, a position where the grain descends from the position immediately below the quantitative operation device 14 to the vicinity of the upper end of the accumulation part by the lower spiral 23. To do. If the temperature sensor 33 is arranged away from the cereal collecting board 21, it can be detected without directly receiving the heat of the hot cereal collecting board 21. The normal temperature is the temperature of the grain collecting board 21 in a normal case where the fixed quantity of grain fed from the quantitative operation device 14 flows down, and the above-mentioned items are determined in advance according to the set hot air temperature, the elapsed drying time, the amount of tension, and the like. It is set in consideration of.
[0030]
By configuring as described above, the grain retention detection device based on the temperature of the grain collecting plate 21 monitors the temperature of the grain collecting plate 21 with the temperature sensor 33 for the flow-down state of the grain fed from the quantitative operation device 14. . When the retention occurs on the lower spiral 23 side, the grains accumulate on the grain collecting plate 21 beyond the upper end of the accumulation portion by the lower spiral 23, and the radiation from the far-infrared radiator 24 is blocked. As shown in the figure, the temperature change characteristic of the grain collecting board when the stay is generated on the lower spiral 23 side shown in FIG. Therefore, the retention of the grain on the lower spiral 23 side can be determined from the gradient of change from the initial stable temperature.
[0031]
In addition, when the stagnation occurs in the drying chamber 4, the amount of operation from the quantitative operation device 14 decreases and the amount of radiation received by the cereal collecting plate 21 from the far-infrared radiator 24 increases. Since the temperature is further increased, the retention of the grains on the drying chamber 4 side can be determined from the difference between the detected temperature and the normal temperature. In this case, by disposing a plurality of temperature sensors 23, it is possible to detect a stay due to a partial bridge corresponding to the grain streamline.
[0032]
Next, a grain retention detection device that detects the flow of grain by mechanical detection means will be described. FIG. 7 shows a front cross-sectional view of the detection unit of the grain retention detection device that detects the flow of the grain by mechanical detection means, and FIG. 8 shows a perspective view of the detection unit.
[0033]
7 and 8, the detection unit of the grain retention detection device has a sensing plate 41 on the lower surface side that is rotatable to the grain collection plate 21 at a position directly below the grain that is fed downward from the quantitative operation device 14. A limit switch 44 that is elastically supported by the spring 43 and detects the vertical movement thereof is attached to a stay 46 provided on the back side of the grain collecting plate 21. The sensing plate 41 is configured by supporting the upper side of the grain collecting plate 21 on the support shaft 47 along the inclination of the grain collecting plate 21 and dividing the width dimension of the grain collecting plate 21 into a plurality of parts.
[0034]
The detection signal of the limit switch 44 is input to an arithmetic processing unit (not shown), and the comparison unit detects the frequency of the fall detected through the vibration of the sensing plate 41 due to the fall of the grain and the normal operation by the quantitative operation device 14. The presence / absence of a frequency difference from the normal frequency, which is the detection frequency at the time of quantitative feeding, is determined and output.
[0035]
By configuring the grain retention detection device as described above, the frequency of dropping is detected by the limit switch 44, which is a mechanical detection means, for the grain falling from the quantitative operation device 14, and this detection frequency and normal time Since the comparison unit makes a determination output in accordance with the frequency difference from the frequency, if there is a grain feeding abnormality from the quantitative operation means 14, a partial grain in the drying chamber 4 is determined by the determination output for each sensing plate 41. The presence or absence of grain retention can be grasped.
[0036]
Therefore, the above-mentioned grain retention detector of the circulation type grain dryer minimizes abnormal overheating of the grains in the circulation type grain dryer by the initial response that immediately responds to the occurrence of grain retention in the heating process. It becomes possible to suppress to.
[0037]
Next, a grain retention detection device that detects the flow of grain by optical detection means will be described. FIG. 9 shows a front cross-sectional view of the detection unit of the grain retention detection device that detects the flow of the grain by optical detection means.
[0038]
In FIG. 9, the detection unit of the grain retention detection device forms a transparent window 51 made of glass or the like in the flow range of the grain collecting plate 21 that receives the grain fed downward from the quantitative operation device 14, and this transparent window 51. A photo sensor 53 for detecting the grain g appearing on the basis of the reflected light or the like is attached to a stay 54 provided on the back side. The photosensors 53 are arranged at a plurality of positions in the depth direction of the machine body.
[0039]
The detection signal of the photosensor 53 is input to an arithmetic processing unit (not shown), and the comparison unit detects the grain g that appears in the transparent window 51 and the normal quantitative feeding by the quantitative operation device 14. Whether or not there is a frequency difference from the normal frequency, which is the detection frequency, is determined and output. Specifically, as shown in the detection waveform diagram (a) by the photosensor of FIG. 10 and its frequency characteristic diagram (b), the detection waveform B at the time of flow corresponds to the width W of two peaks in the frequency characteristic diagram. The grain flow rate can be obtained.
[0040]
By configuring the grain retention detection device as described above, the frequency of appearance of the grain g is detected by the optical detection means for the grain fed from the quantitative operation means 14, and this detection frequency and normal time are detected. Since the comparison means makes a determination output according to the frequency difference from the frequency, if there is an abnormal feeding of the grain from the quantitative operation means 14 or a stay on the lower spiral 23 side, the grain is determined by the judgment output for each photosensor 53. The presence or absence of grain retention can be grasped.
[0041]
Therefore, the grain retention detection device of the circulation type grain dryer is configured by the optical detection means, and similarly to the above, the circulation type grain can be responded by the initial response that is immediately responded to the occurrence of the grain retention immediately after the heating process. Abnormal overheating of grains and the like in the dryer can be minimized.
[0042]
Next, the arrangement of the temperature sensor when directly measuring the grain temperature in the circulation type grain dryer will be described. FIG. 11 is a cross-sectional view taken along line AA of FIG. 1, and FIG. 12 is a perspective view of a main part showing a temperature sensor mounting structure.
[0043]
FIG. 11 shows the arrangement of the temperature sensor 64, and both ends of tension bars 63, 63 having a U-shaped cross-section laid between the left and right side plates 22, 22 to reinforce the inlet of the drying chamber 4 of the circulation type grain dryer. By attaching the temperature sensor 64 to four places, it constitutes as a grain temperature sensor for measuring the grain temperature. Then, the presence or absence of a temperature difference between the temperature measured by the temperature sensor 64 and the normal temperature is determined as described above, and grain retention is detected.
[0044]
Specifically, as shown in FIG. 12, a temperature sensor 64 is projected from a grommet 66 fitted into the left and right side plates 22 and 22 at a position close to the lower side of the tension bars 63 and 63. This temperature sensor 64 is in contact with the grain at the pocket position below the tension bars 63, 63 while avoiding the pressure when the grain moves downward from the lower end of the storage tank 3 to the drying chamber 4. It can be detected directly. By configuring the temperature sensor 64 as a grain temperature sensor in this way, the grain temperature can be directly detected, so that the detection accuracy can be improved. Also, abnormalities in the flow in the drying chamber 4 can be detected by measuring at a plurality of locations.
[0045]
Next, the display on the operation panel of the circulation type grain dryer will be described. FIG. 13 shows the panel configuration of the operation panel of the circulation type grain dryer.
In FIG. 13, an operation panel 71 of the circulation type grain dryer includes an operation push button switch unit 73 and a display unit 74 that displays an operation state or the like according to the operation, and the display unit 74 can perform color display. It consists of LCD, PDP, etc. The display unit 74 includes a display control unit (not shown) for the display, and performs display control so that the background color is switched according to the grain type to be handled. For example, in the case of straw, the background color is blue, the wheat is gray, and the barley is green. The grain type and the background color are associated with each other, and a character color with high visibility is set according to the background color. In this case, it may be configured such that the user can change the display color setting on the menu screen.
[0046]
In conventional circulation-type grain dryers, when the dryer is operated, characters are displayed to distinguish target grain types such as “籾” and “wheat” in order to clarify the difference in operating conditions depending on the grain type. However, it was difficult to cope with a wide range of conditions for the installation environment of the dryer and the operator due to the limit of visibility on the display panel surface of a limited size.
[0047]
However, the circulation type grain dryer of the present invention can improve the visibility of the operation panel without reducing the amount of display information by configuring the operation panel 71 as described above. Therefore, it is possible to check the dry cereal currently being processed even at a location away from the operation panel 71. In addition, since it is easy for elderly operators to check, it is possible to prevent an erroneous operation such as driving in the wheat range in spite of drying operation of the straw, and to give a sense of security.
[0048]
As another configuration example, the background color of the display unit 74 is changed according to the progress of drying. For example, the background color is changed so that the expected drying end time is blue for 10 hours or more, green for 5 to 10 hours, yellow for 1 to 5 hours, and orange for 1 hour or less. In this case, the background color may be changed according to the moisture value.
[0049]
With this configuration, it is possible to eliminate the troublesomeness of reading characters, moisture values, remaining time, bar graphs, and the like on the display unit 74 toward the conventional operation panel 71 in order to check the time until the end. . Therefore, when the dryer is placed at the back of the barn, the progress of the drying process can be confirmed at a glance even by an elderly operator at a position such as the barn entrance away from the operation panel 71. This makes it possible to improve workability by setting up.
[0050]
Next, another display method of the operation panel of the circulation type grain dryer will be described. FIG. 14 shows another panel configuration example of the operation panel of the circulation type grain dryer.
In FIG. 14, when the display unit 83 is displayed on the LCD or the like of the operation panel 81, the grain type to be used is selected and stored in advance, and a predetermined grain type, for example, straw and barley can be set during the grain type setting operation. Thus, the display control unit is configured to display only the “籾” display 83a and the “barley” display 83b. Further, as in the configuration example of the selection switch type operation panel 91 of FIG. 15, a guide indicator 93 such as an LED is arranged on the selection switch type operation panel 91 and is lit according to the selected stored contents. For selection storage, a selection storage menu is provided or setting means such as a DIP switch is used.
[0051]
Conventionally, even when only straw is dried, for example, when changing the drying setting from “crack / fast” to “crack / slow”, “wheat / normal to fast”, “barley”, “beer wheat”, etc. It was forced to be annoying operation that had to be set through.
However, by configuring the operation panels 81 and 91 as described above, the display unit 83 of the operation panel 81 has only the predetermined grain types stored, for example, the “籾” display 83a and the “barley” display 83b. Further, only the indicator 93 at a predetermined position for guidance is lit on the operation panel 91 of the selection switch type. Therefore, the operation can be easily performed without fail while being focused only on the setting target.
[Brief description of the drawings]
FIG. 1 is a perspective front view of an internal configuration of a circulation type grain dryer to which a grain retention detecting device according to the invention is applied.
FIG. 2 is a longitudinal side view of the internal configuration of the circulation type grain dryer of FIG.
3 is an enlarged perspective view of the sensor mounting portion of the grain retention detection device of FIG. 1;
[Fig. 4] Judgment example of grain retention by normal temperature considering outside air temperature
FIG. 5 is a cross-sectional configuration diagram of a main part of a front view according to a configuration example of a grain retention detection device based on the temperature of a grain collecting board.
FIG. 6 is a temperature change characteristic diagram of a cereal collecting board when staying occurs on the lower spiral side.
FIG. 7 is a front cross-sectional view of a detection unit of a grain retention detection device using mechanical detection means.
8 is a perspective view according to the detection unit of FIG.
FIG. 9 is a front cross-sectional view related to a detection unit of a grain retention detection device using optical detection means.
FIG. 10 is a waveform diagram (a) detected by a photosensor and its frequency characteristics (b).
11 is a cross-sectional view taken along line AA in FIG.
12 is a perspective view of a principal part showing a mounting structure of the temperature sensor of FIG.
[Fig. 13] Panel configuration of operation panel of circulation type grain dryer
FIG. 14 shows another panel configuration example of the operation panel of the circulation type grain dryer.
FIG. 15 shows a configuration example of a selection switch type operation panel.
[Explanation of symbols]
1 Circulating grain dryer
3 Storage tank
4 Drying room (heating drying means)
6 Grain collection room
7 Elevator
11 Perforated plate
13 Suction unit
14 Quantitative operation device (quantitative operation means)
17 Suction fan
19 Temperature sensor (temperature detection means)
21 Grain collection board
23 Lower spiral
24 Far-infrared radiator
33 Temperature sensor
41 Sensing plate
44 Limit switch (Mechanical detection means)
51 Transparent window
53 Photosensor
63 Tension bar
64 Temperature sensor
71 Operation panel
73 Button switch
74 Display
81 Operation panel
83 Display
83a, 83b display
91 Operation panel
93 Indicator
g grain
T0 outside air temperature
T13 Suction air temperature
T6 Hot air temperature
Ts Normal temperature

Claims (3)

加熱乾燥手段により加熱された穀粒を定量操出手段から定量落下させつつ集穀板によりその下端部に集め、穀粒循環手段により循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、
上記集穀板の温度を検出する温度検出手段と、
この温度検出手段による検出温度と正常時の集穀板の温度とを比較判定する比較手段とからなることを特徴とする循環型穀物乾燥機の穀粒滞留検出装置。
The heated grains while quantitative dropping Quantitative Feeding unit by heat drying means collected at the lower end by AtsumariKoku plate, the abnormality of the grain flow of circulating grain dryer recirculate the grains circulation means A grain retention detection device for a circulating grain dryer to detect,
Temperature detecting means for detecting the temperature of the cereal collection board ;
A grain retention detection device for a circulation type grain dryer, comprising comparison means for comparing and judging the temperature detected by the temperature detection means and the temperature of the grain collecting board at normal time .
加熱乾燥手段により加熱された穀粒を定量操出手段から定量落下させつつ集穀板によりその下端部に集め、穀粒循環手段により再循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、
上記集穀板に受ける穀粒の流下範囲内に形成した透明部と、
この透明部に穀粒が現れる頻度をその裏面側から光学的に検出する光学的検出手段と、
この光学的検出手段による穀粒の検出頻度および定量操出手段による定量繰り出しによる正常な場合の検出頻度である正常時頻度との差の有無を判定出力する比較手段とからなることを特徴とする循環型穀物乾燥機の穀粒滞留検出装置。
The grains heated by the heating and drying means are collected at the lower end by the grain collecting plate while being quantitatively dropped from the quantitative operation means, and the abnormalities in the flow of the grains in the circulation type grain dryer are recycled by the grain circulation means. A grain retention detection device for a circulating grain dryer to detect,
A transparent portion formed within the flow range of the grains received by the cereal collection board,
Optical detection means for optically detecting the frequency of appearance of grains in the transparent part from the back side;
Comparing means for determining whether or not there is a difference between the detection frequency of the grain by the optical detection means and the normal frequency that is the normal detection frequency by the quantitative feeding by the quantitative operation means, Kernel retention detector for circulation type grain dryer.
加熱乾燥手段により加熱された穀粒を定量操出手段から落下させつつ集穀板により集め、これを穀粒循環手段により循環させる循環型穀物乾燥機内の穀粒の流れの異状を検出する循環型穀物乾燥機の穀粒滞留検出装置であって、
集穀室からの熱風を吸引する吸引ファンと、
吸引ファンによって吸引される吸引風の温度を検出する温度検出手段と、
この温度検出手段による検出温度と正常時の吸引風の温度とを比較判定する比較手段とからなることを特徴とする循環型穀物乾燥機の穀粒滞留検出装置。
The grain that has been heated by the heating drying device collected by AtsumariKoku plate while falling Quantitative Feeding means, which detects the abnormality of the grain flow of circulating grain dryer recirculate the grains circulation means circulating A grain retention detection device for a type grain dryer,
A suction fan for sucking hot air from the cereal collection room;
Temperature detecting means for detecting the temperature of the suction air sucked by the suction fan;
A grain retention detection device for a circulation type grain dryer, comprising comparison means for comparing and determining the temperature detected by the temperature detection means and the temperature of the suction air during normal operation .
JP2002082901A 2002-03-25 2002-03-25 Kernel retention detector for circulating grain dryer Expired - Fee Related JP3744449B2 (en)

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