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JP3749163B2 - Sewing frame drive device for sewing machine - Google Patents
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JP3749163B2 - Sewing frame drive device for sewing machine - Google Patents

Sewing frame drive device for sewing machine Download PDF

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Publication number
JP3749163B2
JP3749163B2 JP2001371652A JP2001371652A JP3749163B2 JP 3749163 B2 JP3749163 B2 JP 3749163B2 JP 2001371652 A JP2001371652 A JP 2001371652A JP 2001371652 A JP2001371652 A JP 2001371652A JP 3749163 B2 JP3749163 B2 JP 3749163B2
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Prior art keywords
frame
sewing
drive mechanism
drive
feed frame
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JP2001371652A
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JP2003169981A (en
Inventor
治樹 渡邉
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株式会社バルダン
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Description

【0001】
【発明の属する技術分野】
本発明は、加工布を保持する縫製枠をミシンのX方向(左右方向)及びY方向(前後方向)に駆動する装置に関するものである。
【0002】
【従来の技術】
従来、特開2001−271261号公報には、図4に示すような縫製枠駆動装置が提案されている。この従来装置は、縫製枠51をX方向に送るX送り枠52と、X送り枠52をX方向に駆動する前後2基のX駆動機構53と、縫製枠51をY方向に送るY送り枠54と、Y送り枠54をY方向に駆動する左右2基のY駆動機構55とから構成されている。X送り枠52及びY送り枠54はテーブル56上で交差し、X駆動機構53は2基共にテーブル56より下方に設置されている。Y駆動機構55は2基共にテーブル56より上方に配置され、上部フレーム57上にモータ58及び駆動軸59を備えている。
【0003】
【発明が解決しようとする課題】
この従来装置によれば、テーブル56の上方で一方のY駆動機構55がX駆動機構53と交差しているため、ミシンのX方向長さを延長することなく、両駆動機構53,55の相互干渉を防止でき、コンパクトな構成で縫製枠51を大きく駆動できる利点がある。ところが、従来装置によると、Y駆動機構55が2基共にテーブル56より上方に設置されているので、テーブル56の上方が複雑化し、見栄えが低下し、工場内の見通しが悪くなる不具合があった。また、テーブル56の上方にモータ58や駆動軸59等の多数の回転体が配置さているので、振動及び騒音が大きくなる問題点もあった。
【0004】
本発明の目的は、上記課題を解決し、コンパクトな構成で縫製枠を大きく駆動でき、しかも、テーブルの上方を簡略化でき、振動及び騒音を抑制できる縫製枠駆動装置を提供することにある。
【0005】
【課題を解決するための手段】
上記課題を解決するために、本発明のミシンの縫製枠駆動装置は、加工布を保持する縫製枠をテーブル上でX方向及びY方向に駆動する装置であって、縫製枠をX方向に送るX送り枠と、X送り枠をX方向に駆動するX駆動機構と、縫製枠をY方向に送るY送り枠と、Y送り枠をY方向に駆動する複数のY駆動機構とを備え、X駆動機構をテーブルより下方に設置し、X駆動機構と交差するY駆動機構をテーブルより上方に設置し、残りのY駆動機構をテーブルより下方に設置したことを特徴とする。
【0006】
ここで、X送り枠及びY送り枠の向きは、特に限定されず、縫製枠を縦横2辺で両持ち駆動する場合は、両送り枠をテーブル上で交差させてもよく、縫製枠を横辺のみで片持ち駆動する場合は、両送り枠をテーブル上でX方向に平行に配置してもよい。X駆動機構の数は、特に限定されず、Y方向に2基又は3基でもよく、中央部に1基でもよい。Y駆動機構の数は、X方向に相互間隔をおいて少なくとも2基あればよく、3基、4基又はそれ以上でもよい。
【0007】
【発明の実施の形態】
以下、本発明を刺繍ミシンに具体化した一実施形態を図面に基づいて説明する。図1に示すように、この刺繍ミシンにおいては、上部フレーム1に1基のヘッド2が装備され、ヘッド2の真下にベッド3が設置されている。ベッド3と同じ高さにはテーブル4が配置され、このテーブル4上で加工布を保持する縫製枠5がX方向(左右方向)及びY方向(前後方向)に駆動される。
【0008】
縫製枠駆動装置は、縫製枠5をX方向に送る1本のX送り枠6と、X送り枠6をX方向に駆動する前後3基のX駆動機構7と、縫製枠5をY方向に送る1本のY送り枠8と、Y送り枠8をY方向に駆動する左右3基の相互間隔をおいて配されたY駆動機構9とから構成されている。X送り枠6及びY送り枠8はテーブル4上で交差するように配置され、X送り枠6に縫製枠5の右辺が取り付けられ、Y送り枠8に縫製枠5の後辺が取り付けられている。
【0009】
X駆動機構7は3基共にテーブル4より下方に設置され、その出力部11はX送り枠6の前端部、後端部及び中間部に連結されている。Y駆動機構9のうち、X駆動機構7と交差する右側のY駆動機構9Aはテーブル4より上方に設置され、その出力部12はY送り枠8の右端部に連結されている。X駆動機構7と交差しない残り2基のY駆動機構9B,9Cはテーブル4より下方に設置され、その出力部13はY送り枠8の左端部及び中間部に連結されている。
【0010】
図2に示すように、Y駆動機構9Aの機枠15には4個のプーリ16が設けられ、プーリ16にY方向に長いベルト17が張設されている。ベルト17はモータ18により駆動軸19を介して駆動され、モータ18及び駆動軸19はテーブル4と略同じ高さでその後端部に配設されている。ベルト17の一部には前記出力部12が結合され、出力部12にスライダ20が取り付けられ、機枠15にスライダ20をY方向に案内するレール21が設けられている。
【0011】
図3に示すように、Y駆動機構9B,9Cの機枠23には2個のプーリ24が支持され、プーリ24にY方向に長いベルト25が張設されている。ベルト25はY駆動機構9Aと共通のモータ18により駆動軸19を介しベルト17と同じ速度で駆動される。ベルト25の一部には前記出力部13が結合され、出力部13にスライダ26が取り付けられ、機枠23にスライダ26をY方向に案内するレール27が設けられている。また、機枠23にはY方向に長いガイド28が組み付けられ、ガイド28に出力部13をテーブル4上に露出させるスリット29が形成されている。
【0012】
これらのY駆動機構9の出力部12,13はY送り枠8に連結され、Y送り枠8に縫製枠5の後辺が取付具30を介して取り付けられている。取付具30には複数のローラ31が支持され、Y送り枠8にローラ31をX方向に案内するレール32が設けられている。そして、ローラ31とレール32との係合により、縫製枠5がY送り枠8に対しX方向へ移動可能に結合されている。
【0013】
なお、X駆動機構7はY駆動機構9B,9Cとほぼ同様に構成され、テーブル4の下方に設置されている。X駆動機構7のモータ34及び駆動軸35(図1参照)はテーブル4と略同じ高さでその右端部に配設され、出力部11はガイド36のスリット37からテーブル4上に露出してX送り枠6に連結され、X送り枠6に前記取付具30と同様の取付具を介し縫製枠5の右辺がY方向へ移動可能に結合されている。
【0014】
上記構成の縫製枠駆動装置において、X駆動機構7のモータ34とY両駆動機構9のモータ18とが同時に駆動されると、X送り枠6がY方向の定位置でX方向に駆動され、Y送り枠8がX方向の定位置でY方向に駆動される。そして、テーブル4上で縫製枠5がX送り枠6によりY送り枠8に沿ってX方向に送られ、かつY送り枠8によりX送り枠6に沿ってY方向に送られ、加工布の目的箇所がベッド3の縫製点に位置決めされる。
【0015】
本実施形態の縫製枠駆動装置によれば、以下のような作用効果が得られる。
(a)3基のY駆動機構9のうち、右側のY駆動機構9Aがテーブル4より上方でX駆動機構7と交差しているため、ミシンのX方向長さを延長することなく、X,Y両駆動機構7,9の相互干渉を防止でき、コンパクトな構成で縫製枠5を大きなストロークで駆動できる。
(b)残り2基のY駆動機構9B,9Cがテーブル4より下方に設置されているので、テーブル4の上方を簡略化でき、刺繍ミシンの見栄えが向上し、縫製工場内の見通しもよくなる。
(c)3基のY駆動機構9に共通するモータ18及び駆動軸19、並びに、2基のY駆動機構9B,9Cのプーリ24及びベルト25をテーブル4と同じ高さ又はそれより下位に配置でき、テーブル4より上方の回転体の数を削減して、振動及び騒音を抑制することができる。
【0016】
なお、本発明は前記実施形態の構成に限定されず、例えば以下のように、発明の趣旨から逸脱しない範囲で適宜変更して具体化することもできる。
(1)前記刺繍ミシンにおいて、X駆動機構を前後2基に減らし、Y駆動機構を左右2基に減らし、一方のY駆動機構をテーブルより上方に設置し、他方のY駆動機構をテーブルより下方に設置すること。
(2)ヘッド及びベッドをX方向に多数並設した多頭刺繍ミシンにおいて、X駆動機構と交差する1基又は2基のY駆動機構をテーブルより上方に設置し、残りのY駆動機構をテーブルより下方に設置すること。
(3)X,Y両駆動機構において、前記ベルト駆動方式にかえ、ラック・ピニオン駆動方式又はボールネジ駆動方式を採用すること。
(4)テーブルより上方のY駆動機構にリニアモータを用い、テーブルより上方の回転体をなくして、防振・防音性能をさらに高めること。
【0017】
【発明の効果】
以上詳述した通り、本発明に係るミシンの縫製枠駆動装置によれば、X駆動機構と交差するY駆動機構をテーブルより上方に設置し、残りのY駆動機構をテーブルより下方に設置したので、コンパクトな構成で縫製枠を大きく駆動でき、しかも、テーブルの上方を簡略化でき、振動及び騒音を抑制できるという優れた効果を奏する。
【図面の簡単な説明】
【図1】本発明による縫製枠駆動装置の一実施形態を示す刺繍ミシンの平面図である。
【図2】図1のA−A線断面図である。
【図3】図1のB−B線断面図である。
【図4】従来の縫製枠駆動装置を示す平面図である。
【符号の説明】
1 上部フレーム
2 ヘッド
3 ベッド
4 テーブル
5 縫製枠
6 X送り枠
7 X駆動機構
8 Y送り枠
9 Y駆動機構
17 ベルト
18 モータ
19 駆動軸
25 ベルト
30 取付具
34 モータ
35 駆動軸
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an apparatus for driving a sewing frame that holds a work cloth in the X direction (left-right direction) and Y direction (front-rear direction) of a sewing machine.
[0002]
[Prior art]
Conventionally, a sewing frame driving device as shown in FIG. 4 has been proposed in Japanese Patent Laid-Open No. 2001-271261. This conventional apparatus includes an X feed frame 52 that sends the sewing frame 51 in the X direction, two front and rear X drive mechanisms 53 that drive the X feed frame 52 in the X direction, and a Y feed frame that sends the sewing frame 51 in the Y direction. 54 and two Y drive mechanisms 55 for driving the Y feed frame 54 in the Y direction. The X feed frame 52 and the Y feed frame 54 intersect on the table 56, and two X drive mechanisms 53 are installed below the table 56. The two Y drive mechanisms 55 are disposed above the table 56 and include a motor 58 and a drive shaft 59 on an upper frame 57.
[0003]
[Problems to be solved by the invention]
According to this conventional apparatus, since one Y drive mechanism 55 crosses the X drive mechanism 53 above the table 56, the two drive mechanisms 53, 55 can be connected to each other without extending the length of the sewing machine in the X direction. There is an advantage that interference can be prevented and the sewing frame 51 can be largely driven with a compact configuration. However, according to the conventional apparatus, since both of the Y drive mechanisms 55 are installed above the table 56, the upper part of the table 56 becomes complicated, the appearance is deteriorated, and the outlook in the factory is deteriorated. . Further, since a large number of rotating bodies such as the motor 58 and the drive shaft 59 are arranged above the table 56, there is a problem that vibration and noise increase.
[0004]
SUMMARY OF THE INVENTION An object of the present invention is to provide a sewing frame driving apparatus that can solve the above-mentioned problems, can drive a sewing frame with a compact configuration, can simplify the upper part of the table, and can suppress vibration and noise.
[0005]
[Means for Solving the Problems]
In order to solve the above-described problems, a sewing frame driving device for a sewing machine according to the present invention is a device that drives a sewing frame holding a work cloth in the X direction and the Y direction on a table, and sends the sewing frame in the X direction. An X feed frame, an X drive mechanism for driving the X feed frame in the X direction, a Y feed frame for feeding the sewing frame in the Y direction, and a plurality of Y drive mechanisms for driving the Y feed frame in the Y direction. The drive mechanism is installed below the table, the Y drive mechanism that intersects with the X drive mechanism is installed above the table, and the remaining Y drive mechanisms are installed below the table.
[0006]
Here, the direction of the X feed frame and the Y feed frame is not particularly limited. When the sewing frame is driven on both sides vertically and horizontally, the two feed frames may intersect on the table, and the sewing frame In the case of cantilever driving with only sides, both feed frames may be arranged on the table in parallel with the X direction. The number of X drive mechanisms is not particularly limited, and may be two or three in the Y direction, or one in the center. The number of Y drive mechanisms may be at least two with a mutual interval in the X direction, and may be three, four, or more.
[0007]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment in which the present invention is embodied in an embroidery sewing machine will be described with reference to the drawings. As shown in FIG. 1, in this embroidery sewing machine, an upper frame 1 is equipped with one head 2, and a bed 3 is installed directly under the head 2. A table 4 is disposed at the same height as the bed 3, and a sewing frame 5 that holds a work cloth on the table 4 is driven in the X direction (left-right direction) and the Y direction (front-back direction).
[0008]
The sewing frame driving device includes one X feed frame 6 that feeds the sewing frame 5 in the X direction, three front and rear X drive mechanisms 7 that drive the X feed frame 6 in the X direction, and the sewing frame 5 in the Y direction. One Y feed frame 8 to be sent and a Y drive mechanism 9 arranged at three left and right intervals for driving the Y feed frame 8 in the Y direction are configured. The X feed frame 6 and the Y feed frame 8 are arranged so as to intersect on the table 4, the right side of the sewing frame 5 is attached to the X feed frame 6, and the rear side of the sewing frame 5 is attached to the Y feed frame 8. Yes.
[0009]
All three X drive mechanisms 7 are installed below the table 4, and their output portions 11 are connected to the front end portion, rear end portion and intermediate portion of the X feed frame 6. Of the Y drive mechanism 9, the right Y drive mechanism 9 </ b> A intersecting with the X drive mechanism 7 is installed above the table 4, and its output unit 12 is connected to the right end of the Y feed frame 8. The remaining two Y drive mechanisms 9B and 9C that do not intersect with the X drive mechanism 7 are installed below the table 4, and the output portion 13 is connected to the left end portion and the middle portion of the Y feed frame 8.
[0010]
As shown in FIG. 2, four pulleys 16 are provided on the machine casing 15 of the Y drive mechanism 9 </ b> A, and a belt 17 that is long in the Y direction is stretched around the pulley 16. The belt 17 is driven by a motor 18 via a drive shaft 19, and the motor 18 and the drive shaft 19 are disposed at the rear end at substantially the same height as the table 4. The output unit 12 is coupled to a part of the belt 17, a slider 20 is attached to the output unit 12, and a rail 21 that guides the slider 20 in the Y direction is provided on the machine frame 15.
[0011]
As shown in FIG. 3, two pulleys 24 are supported on the machine casing 23 of the Y drive mechanisms 9 </ b> B and 9 </ b> C, and a long belt 25 is stretched around the pulley 24 in the Y direction. The belt 25 is driven at the same speed as the belt 17 through the drive shaft 19 by the motor 18 common to the Y drive mechanism 9A. The output unit 13 is coupled to a part of the belt 25, a slider 26 is attached to the output unit 13, and a rail 27 that guides the slider 26 in the Y direction is provided on the machine frame 23. The machine frame 23 is assembled with a guide 28 that is long in the Y direction, and a slit 29 that exposes the output unit 13 on the table 4 is formed in the guide 28.
[0012]
The output units 12 and 13 of these Y drive mechanisms 9 are connected to the Y feed frame 8, and the rear side of the sewing frame 5 is attached to the Y feed frame 8 via a fixture 30. A plurality of rollers 31 are supported on the fixture 30, and a rail 32 for guiding the rollers 31 in the X direction is provided on the Y feed frame 8. The sewing frame 5 is coupled to the Y feed frame 8 so as to be movable in the X direction by the engagement between the roller 31 and the rail 32.
[0013]
The X drive mechanism 7 is configured in substantially the same manner as the Y drive mechanisms 9B and 9C, and is installed below the table 4. The motor 34 and the drive shaft 35 (see FIG. 1) of the X drive mechanism 7 are disposed at the right end thereof at substantially the same height as the table 4, and the output unit 11 is exposed on the table 4 from the slit 37 of the guide 36. The right side of the sewing frame 5 is coupled to the X feed frame 6 via a fixture similar to the fixture 30 so as to be movable in the Y direction.
[0014]
In the sewing frame drive device having the above-described configuration, when the motor 34 of the X drive mechanism 7 and the motor 18 of the Y drive mechanism 9 are simultaneously driven, the X feed frame 6 is driven in the X direction at a fixed position in the Y direction, The Y feed frame 8 is driven in the Y direction at a fixed position in the X direction. Then, the sewing frame 5 is fed in the X direction along the Y feed frame 8 by the X feed frame 6 on the table 4, and is fed in the Y direction along the X feed frame 6 by the Y feed frame 8. The target location is positioned at the sewing point of the bed 3.
[0015]
According to the sewing frame driving device of the present embodiment, the following effects can be obtained.
(A) Of the three Y drive mechanisms 9, the right Y drive mechanism 9A intersects the X drive mechanism 7 above the table 4, so that X, X, The mutual interference between the Y drive mechanisms 7 and 9 can be prevented, and the sewing frame 5 can be driven with a large stroke with a compact configuration.
(B) Since the remaining two Y drive mechanisms 9B and 9C are installed below the table 4, the upper part of the table 4 can be simplified, the appearance of the embroidery sewing machine is improved, and the view in the sewing factory is improved.
(C) The motor 18 and the drive shaft 19 common to the three Y drive mechanisms 9 and the pulleys 24 and the belts 25 of the two Y drive mechanisms 9B and 9C are arranged at the same height as or lower than the table 4. The number of rotating bodies above the table 4 can be reduced, and vibration and noise can be suppressed.
[0016]
In addition, this invention is not limited to the structure of the said embodiment, For example, as follows, it can also be changed and embodied suitably in the range which does not deviate from the meaning of invention.
(1) In the embroidery sewing machine, the X drive mechanism is reduced to two front and rear, the Y drive mechanism is reduced to two left and right, one Y drive mechanism is installed above the table, and the other Y drive mechanism is below the table. To be installed.
(2) In a multi-head embroidery sewing machine in which a large number of heads and beds are arranged side by side in the X direction, one or two Y drive mechanisms that intersect with the X drive mechanism are installed above the table, and the remaining Y drive mechanisms are mounted from the table. Install it below.
(3) In both X and Y drive mechanisms, a rack and pinion drive system or a ball screw drive system is adopted instead of the belt drive system.
(4) A linear motor is used for the Y drive mechanism above the table, and the rotating body above the table is eliminated to further improve the vibration and sound insulation performance.
[0017]
【The invention's effect】
As described above in detail, according to the sewing frame drive device for a sewing machine according to the present invention, the Y drive mechanism intersecting with the X drive mechanism is installed above the table, and the remaining Y drive mechanisms are installed below the table. The sewing frame can be greatly driven with a compact configuration, and the upper portion of the table can be simplified, and the vibration and noise can be suppressed.
[Brief description of the drawings]
FIG. 1 is a plan view of an embroidery sewing machine showing an embodiment of a sewing frame driving device according to the present invention.
FIG. 2 is a cross-sectional view taken along line AA in FIG.
FIG. 3 is a cross-sectional view taken along line BB in FIG.
FIG. 4 is a plan view showing a conventional sewing frame driving device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Upper frame 2 Head 3 Bed 4 Table 5 Sewing frame 6 X feed frame 7 X drive mechanism 8 Y feed frame 9 Y drive mechanism 17 Belt 18 Motor 19 Drive shaft 25 Belt 30 Mounting tool 34 Motor 35 Drive shaft

Claims (1)

加工布を保持する縫製枠をテーブル上でX方向及びY方向に駆動する装置であって、
縫製枠をX方向に送るX送り枠と、X送り枠をX方向に駆動するX駆動機構と、縫製枠をY方向に送るY送り枠と、Y送り枠をY方向に駆動する複数のY駆動機構とを備え、
X駆動機構をテーブルより下方に設置し、X駆動機構と交差するY駆動機構をテーブルより上方に設置し、残りのY駆動機構をテーブルより下方に設置したことを特徴とするミシンの縫製枠駆動装置。
A device for driving a sewing frame holding a work cloth in the X and Y directions on a table,
An X feed frame that feeds the sewing frame in the X direction, an X drive mechanism that drives the X feed frame in the X direction, a Y feed frame that feeds the sewing frame in the Y direction, and a plurality of Y that drives the Y feed frame in the Y direction A drive mechanism,
Sewing frame drive of the sewing machine characterized in that the X drive mechanism is installed below the table, the Y drive mechanism intersecting with the X drive mechanism is installed above the table, and the remaining Y drive mechanism is installed below the table apparatus.
JP2001371652A 2001-12-05 2001-12-05 Sewing frame drive device for sewing machine Expired - Fee Related JP3749163B2 (en)

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JP2003169981A JP2003169981A (en) 2003-06-17
JP3749163B2 true JP3749163B2 (en) 2006-02-22

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