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JP3797255B2 - Roll screen rotation position detector structure - Google Patents
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JP3797255B2 - Roll screen rotation position detector structure - Google Patents

Roll screen rotation position detector structure Download PDF

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Publication number
JP3797255B2
JP3797255B2 JP2002087225A JP2002087225A JP3797255B2 JP 3797255 B2 JP3797255 B2 JP 3797255B2 JP 2002087225 A JP2002087225 A JP 2002087225A JP 2002087225 A JP2002087225 A JP 2002087225A JP 3797255 B2 JP3797255 B2 JP 3797255B2
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JP
Japan
Prior art keywords
pulley
cover
position detection
roll screen
photo interrupter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
JP2002087225A
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Japanese (ja)
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JP2003278468A (en
Inventor
良泰 伊藤
真治 足立
敏裕 田中
達司 大野
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Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to JP2002087225A priority Critical patent/JP3797255B2/en
Publication of JP2003278468A publication Critical patent/JP2003278468A/en
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Publication of JP3797255B2 publication Critical patent/JP3797255B2/en
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Description

【0001】
【発明の属する技術分野】
本発明は、ロールスクリーン装置の回転位置検出部構造に関する。
【0002】
【従来の技術】
図6に示すように、従来、採光窓の遮熱・遮光(調光)手段として用いられるロールスクリーン装置54において、スクリーン42の位置制御を例えば回転プーリー43に一体化された円盤スリット44の回転数をフォトインタラプタ45による検出にて行う場合において、一般的にフォトインタラプタ45を使用する場合、受光面46の飽和を避ける為、外乱光(この場合、主に太陽光)の侵入を防止し、かつ接続部の信頼性を確保する為、接続部を太陽光55や風雨56から保護する必要がある。
【0003】
又、図7に示すように、上記構成においては、巻き取り時、プーリーの回転軸48芯が大きく振れるとスリット44の位置がずれる為、フォトインタラプタ45からの信号を正確に検出できないことによるスクリーン19の位置ズレや、突発的外力により回転軸48が外れ、スリット44がフォトインタラプタ45から完全に外れることにより検出不可能となり、スクリーンの異常停止を引き起こす恐れがある。
【0004】
そこで、上記位置ズレや異常停止を回避する為、図8のように、例えばプーリー回転軸48を支える造物49に丸孔部58を形成し、そこに挿入する構造をとると、今度は、本部品の取り付けおよびメンテナンス時の取り外しが困難になってしまうという問題がある。
【0005】
【発明が解決しようとする課題】
本発明においては、このような従来のロールスクリーンの回転位置検出部構造が有していた問題や要望を解決することが要求されている。そこで、本発明が解決しようとする課題は、フォトインタラプタの固定が可能で、太陽光や風雨の侵入を防止し、フォトインタラプタの長期信頼性を確保するとともに、駆動時の回転軸のガタツキや外れの防止が可能となり、かつプーリー回転軸支持部に干渉せずにユニット外枠部に固定できる位置検知カバーを提供することである。
【0006】
【課題を解決するための手段】
この課題を解決するために本発明は、採光窓の遮光・調光手段として用いられるロールスクリーン装置で、回転プーリーに一体化されたプーリー円盤スリット部の回転数をフォトインタラプタにより検出し、スクリーンの位置制御を行う場合において、フォトインタラプタとプーリー円盤スリット部とによる回転位置検出部を保護する位置検知カバーが位置検知カバー本体あおり止め部コネクタ保護用カバー部とで構成され、該位置検知カバー本体がプーリー回転軸支持部材とは別部材であり、かつ該プーリー回転軸支持部材がプーリー回転軸をU字受けに置く状態で位置検知カバーを取り付ける際に、該プーリー回転軸支持部材や回転プーリーとの干渉を避ける開口部を有するとともに、ロールスクリーン装置の外枠部分であるユニット外枠部に固定する位置検知カバー固定部およびフォトインタラプタを固定するフォトインタラプタ固定部を有し、該あおり止め部がプーリー円盤スリット付プーリー回転軸の浮きや外れ防止用のあおり止めを有し、該コネクタ保護用カバー部がフォトインタラプタ接続部を保護するカバーを有することを特徴とする。
【0007】
これにより、位置検知カバーにフォトインタラプタの固定が可能で、位置検知カバーが太陽光や風雨の侵入を防止し、フォトインタラプタの長期信頼性を確保するとともに、駆動時の回転軸のガタツキや外れの防止が可能となり、かつプーリー回転軸支持部に干渉せずにユニット外枠部に固定することができる。
【0008】
【発明の実施の形態】
以下、本発明の実施の形態として一実施例を図1及至図3に基づいて説明する。
【0009】
図1及至図3に示すように、採光窓の遮光・調光手段として用いられるロールスクリーン装置1で、回転プーリー3に一体化されたプーリー円盤スリット部4の回転数をフォトインタラプタ5により検出し、スクリーン19の位置制御を行う場合において、回転位置検出部2を保護する位置検知カバー6が位置検知カバー本体7、あおり止め部8、コネクタ保護用カバー部20とで構成され、該位置検知カバー本体7がプーリー回転軸支持部材10とは別部材で、該プーリー回転軸支持部材10がプーリー回転軸9をU字受けに置く状態で、該プーリー回転軸支持部材10や回転プーリー3との干渉を避けて取付ができる開口部を有するとともに、ユニット外枠部11に固定する位置検知カバー固定部23およびフォトインタラプタ5を固定するフォトインタラプタ固定部28を有し、該あおり止め部8がプーリー円盤スリット部4付プーリー回転軸9の浮きや外れ防止用のあおり止めを有し、該コネクタ保護用カバー部20がフォトインタラプタ接続部26を保護するカバーを有する。
【0010】
上記はプーリー回転軸9を別部材にて支持し、フォトインタラプタ5を位置検知カバー6のフォトインタラプタ固定部28に固定するとともに、位置検知カバー本体7をユニット外枠部11に位置検知カバー取付部23の位置検知カバー固定孔24で固定する構造となっている。位置検知カバー6にプーリー回転軸支持部材10を設けても良いが、その場合は、組立上、上面に開口部が必要となる為、そこから太陽光や風雨が侵入し長期信頼性の観点から好ましくない。したがって、位置検知カバー6とプーリー回転軸支持部材10は別にする必要がある。
【0011】
位置検知カバー6は開口部を2箇所有するが、第一開口部21は位置検知カバー6の取付に際しプーリー回転軸支持部材10との干渉を避ける。又、第二開口部22は位置検知カバー6の取付に際しプーリー回転軸9との干渉を避ける。
【0012】
位置検知カバー6は太陽光や風雨の侵入を防止する為、3方箱型形状になっており、残りの一方は、ユニット外枠内面13に突き当て固定することで遮蔽を行う。
【0013】
位置検知カバー6の内部にはプーリー回転軸9のあおり止め部8を有し、かつ、フォトインタラプタ接続部26には保護の為、やはり3方箱形状のコネクタ保護用カバー部20が設けてある。コネクタ接続に対し、妨げとなる面は遮蔽できないが他方は全て遮蔽することでフォトインタラプタ接続部26を暗くすることができ、接続部の信頼性向上を図る。
【0014】
なお、ロールスクリーン装置において、長期間確実に安定して動作するようにしたプーリー構造を、図4および図5に示す。スクリーン巻き取り用ワイヤを巻き取る左右のプーリーのワイヤ巻き始め部に半周程度のガイド溝を形成したプーリー構造と、プーリーのワイヤ巻き始め部に傾斜リブを設け、ワイヤの積層を防止したプーリー構造を有する。これにより、スクリーン巻き取り用ワイヤをプーリーに積層することなく順序よく巻き付けることにより、ワイヤにかかるストレスを軽減し、かつ左右ワイヤ巻き取り長さ違いの発生を防止できる為、スクリーンを均一に真っ直ぐ巻き取ることが可能となり、スクリーン巻き乱れおよび水下巻き取りロッドへの支持ベース突っかかりがなくなり、長時間安定した開閉動作が可能となる。
【0015】
【発明の効果】
以上のように本発明によれば、太陽光や風雨の侵入を防止し、フォトインタラプタの長期信頼性を確保するとともに、駆動時の回転軸のガタツキや外れの防止が可能となり、フォトインタラプタによる位置検出漏れ(位置ズレ)や検出不可(異常停止)状態を回避できるため、長期間確実でかつ安定したスクリーン駆動ができる。特に、位置検知カバー本体とプーリー回転軸支持部材とを別にしたため太陽光や風雨の侵入を防止し得たものであり、この場合に、位置検知カバーをプーリー回転軸支持部と干渉することなく取り付けることができ、フォトインタラプタによる位置検出ズレも回避できるようにしたものである。
【図面の簡単な説明】
【図1】本発明の位置検知カバー取付状態を示し、(a)はロールスクリーン装置を上部から内部を見た要部上面図で、(b)は(a)図のA−A線の要部断面図である。
【図2】本発明の位置検知カバーを示し、(a)はあおり止め部と開口部を示す正面図で、(b)は取付部を示す左側面図で、(c)はコネクタ保護カバー部を示す右側面図で、(d)はあおり止め位置を示す底面図である。
【図3】本発明の位置検知カバーにフォトインタラプタを固定した状態を示し、(a)は開口部とフォトインタラプタを固定した状態を示す正面図で、(b)はフォトインタラプタを固定した状態を示す右側面図で、(c)はフォトインタラプタを固定した状態を示す底面図である。
【図4】本発明での回転巻き取りロッドを示し、(a)はプーリー部を示す正面図で、(b)は(a)のA−A線断面を示す断面図で、(c)は(a)のB矢視状態を示す側面図である。
【図5】本発明での回転巻き取りロッドを示し、(a)はワイヤが巻かれたプーリー部を示す正面図で、(b)は(a)のC部の拡大を示す部分拡大図である。
【図6】従来のロールスクリーン装置を示し、(a)はロールスクリーン装置を上部から内部を見た要部上面図で、(b)は(a)図のA−A線の要部断面図である。
【図7】従来のロールスクリーン装置の位置検知部を示し、(a)は太陽光や風雨による影響を示す側面図で、(b)は回転軸のズレによる影響を示す側面図で、(c)は外力による影響を示す側面図である。
【図8】従来のロールスクリーン装置の回転軸のガタツキおよび外れを防止する一例を示す位置検知部の側面図である。
【符号の説明】
1 ロールスクリーン装置
2 回転位置検出部
3 回転プーリー
4 プーリー円盤スリット部
5 フォトインタラプタ
6 位置検知カバー
7 位置検知カバー本体
8 あおり止め部
9 プーリー回転軸
10 プーリー回転軸支持部材
11 ユニット外枠部
12 ユニット外枠底面
13 ユニット外枠内面
14 駆動ユニット駆動軸
15 ワイヤ
16 水下側巻き取りロッド
17 巻き取り駆動ユニット
18 フォトインタラプタ信号線
19 スクリーン
20 コネクタ保護用カバー部
21 第一開口部
22 第二開口部
23 位置検知カバー取付部
24 位置検知カバー固定孔
25 フォトインタラプタ固定用雌ネジ部
26 フォトインタラプタ接続部
27 フォトインタラプタ取付ネジ
28 フォトインタラプタ固定部
[0001]
BACKGROUND OF THE INVENTION
The present invention relates to a rotational position detection unit structure of a roll screen device.
[0002]
[Prior art]
As shown in FIG. 6, in a roll screen device 54 conventionally used as a heat shielding / light shielding (light control) means for a lighting window, the position of the screen 42 is controlled by rotating a disk slit 44 integrated with a rotary pulley 43, for example. In the case where the number is detected by the photo interrupter 45, when the photo interrupter 45 is generally used, in order to avoid saturation of the light receiving surface 46, disturbance light (in this case, mainly sunlight) is prevented from entering, And in order to ensure the reliability of a connection part, it is necessary to protect a connection part from the sunlight 55 or the wind and rain 56. FIG.
[0003]
Further, as shown in FIG. 7, in the above configuration, when the winding shaft of the pulley is greatly shaken at the time of winding, the position of the slit 44 is shifted, so that the signal from the photo interrupter 45 cannot be detected accurately. When the rotation shaft 48 is detached due to the position shift of 19 or sudden external force and the slit 44 is completely detached from the photo interrupter 45, the detection becomes impossible and there is a possibility of causing an abnormal stop of the screen.
[0004]
Therefore, in order to avoid the above-described misalignment and abnormal stop, for example, as shown in FIG. 8, when a round hole portion 58 is formed in a structure 49 that supports the pulley rotation shaft 48 and inserted therein, this time, There is a problem that it becomes difficult to attach and remove parts during maintenance.
[0005]
[Problems to be solved by the invention]
In the present invention, it is required to solve the problems and demands of such a conventional roll screen rotational position detection unit structure. Therefore, the problem to be solved by the present invention is that the photo interrupter can be fixed, the invasion of sunlight and wind and rain is prevented, the long-term reliability of the photo interrupter is ensured, and the rotating shaft is not rattled or detached during driving. And a position detection cover that can be fixed to the outer frame of the unit without interfering with the pulley rotating shaft support.
[0006]
[Means for Solving the Problems]
In order to solve this problem, the present invention is a roll screen device used as a light shielding / dimming means for a daylighting window, and detects the number of rotations of a pulley disk slit portion integrated with a rotating pulley by a photo interrupter, When performing position control, the position detection cover that protects the rotational position detection section by the photo interrupter and pulley disk slit section is composed of a position detection cover main body , a tilt stop section, and a connector protection cover section. the cover body, the pulley rotary shaft support member are separate members, and the pulley rotary shaft support member pulley rotational axis when mounting the position detecting cover in a state of placing the receiving U-shaped, Ya said pulley rotary shaft support member the interference between the rotating pulley and having an avoid Keru opening, an outer frame portion of the roll screen apparatus Yoo Position detecting cover fixing part for fixing the Tsu preparative outer frame portion and has a photointerrupter fixing portion for fixing the photointerrupter, the tilt preventing portion is a tilt stop for lifting and preventing detachment of the pulley rotary shaft with a pulley disc slit And the connector protecting cover portion has a cover for protecting the photo interrupter connecting portion.
[0007]
This makes it possible to fix the photo interrupter to the position detection cover.The position detection cover prevents the intrusion of sunlight and wind and rain, ensures the long-term reliability of the photo interrupter, and prevents the rotating shaft from rattling or coming off during driving. It can be prevented and can be fixed to the unit outer frame portion without interfering with the pulley rotation shaft support portion.
[0008]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 3.
[0009]
As shown in FIG. 1 to FIG. 3, in a roll screen device 1 used as a light shielding / dimming means for a daylighting window, the number of rotations of a pulley disk slit portion 4 integrated with a rotating pulley 3 is detected by a photo interrupter 5. When the position control of the screen 19 is performed, the position detection cover 6 that protects the rotational position detection unit 2 is composed of the position detection cover main body 7, the tilt stopper 8, and the connector protection cover unit 20, and the position detection cover The main body 7 is a separate member from the pulley rotation shaft support member 10, and the pulley rotation shaft support member 10 interferes with the pulley rotation shaft support member 10 and the rotation pulley 3 with the pulley rotation shaft 9 placed on the U-shaped receiver. The position detection cover fixing part 23 and the photo interrupter 5 that are fixed to the unit outer frame part 11 are fixed. A photo interrupter fixing portion 28, the tilt stop portion 8 has a tilt stop for preventing the pulley rotating shaft 9 with the pulley disk slit portion 4 from floating and coming off, and the connector protecting cover portion 20 is connected to the photo interrupter. A cover for protecting the portion 26 is provided.
[0010]
In the above, the pulley rotation shaft 9 is supported by a separate member, the photo interrupter 5 is fixed to the photo interrupter fixing portion 28 of the position detection cover 6, and the position detection cover main body 7 is attached to the unit outer frame portion 11. The position detection cover fixing hole 24 is used for fixing. A pulley rotation shaft support member 10 may be provided on the position detection cover 6, but in that case, an opening is required on the upper surface for assembly, so that sunlight or wind and rain enter from there and from the viewpoint of long-term reliability. It is not preferable. Therefore, the position detection cover 6 and the pulley rotation shaft support member 10 need to be provided separately.
[0011]
Although the position detection cover 6 has two openings, the first opening 21 avoids interference with the pulley rotation shaft support member 10 when the position detection cover 6 is attached. The second opening 22 avoids interference with the pulley rotation shaft 9 when the position detection cover 6 is attached.
[0012]
The position detection cover 6 has a three-sided box shape to prevent intrusion of sunlight and wind and rain, and the other one is shielded by abutting and fixing to the inner surface 13 of the unit outer frame.
[0013]
The position detection cover 6 has a tilt stop portion 8 for the pulley rotating shaft 9, and the photo interrupter connection portion 26 is also provided with a three-sided box-shaped connector protection cover portion 20 for protection. . The surface that hinders connector connection cannot be shielded, but the other is shielded to darken the photointerrupter connection portion 26, thereby improving the reliability of the connection portion.
[0014]
4 and 5 show a pulley structure in the roll screen device that operates stably and reliably over a long period of time. A pulley structure that has a guide groove with a half circumference around the wire winding start part of the left and right pulleys that wind up the screen winding wire, and a pulley structure that prevents the wires from being stacked by providing inclined ribs at the wire winding start part of the pulley. Have. As a result, the screen winding wire can be wound in order without being stacked on the pulley, so that the stress applied to the wire can be reduced and the difference in winding length between the left and right wires can be prevented. Therefore, the screen is not disturbed and the support base does not stick to the underwater take-up rod, and a stable opening / closing operation for a long time is possible.
[0015]
【The invention's effect】
As described above, according to the present invention, intrusion of sunlight and wind and rain is prevented, long-term reliability of the photo interrupter is ensured, and it is possible to prevent rattling and disengagement of the rotating shaft during driving. Since it is possible to avoid a detection omission (position shift) and a detection impossible (abnormal stop) state, a reliable and stable screen drive can be performed for a long time. In particular, the position detection cover main body and the pulley rotation shaft support member are separated, so that intrusion of sunlight and rain can be prevented. In this case, the position detection cover is attached without interfering with the pulley rotation shaft support portion. In addition, it is possible to avoid position detection deviation due to a photo interrupter.
[Brief description of the drawings]
FIGS. 1A and 1B show a position detection cover attached state of the present invention, in which FIG. 1A is a top view of a main part when the roll screen device is viewed from above, and FIG. 1B is a main part of line AA in FIG. FIG.
FIGS. 2A and 2B show a position detection cover according to the present invention, in which FIG. 2A is a front view showing a tilt stopper and an opening, FIG. 2B is a left side view showing a mounting portion, and FIG. (D) is a bottom view showing a tilt stop position.
FIG. 3 shows a state in which a photo interrupter is fixed to the position detection cover of the present invention, (a) is a front view showing a state in which an opening and a photo interrupter are fixed, and (b) shows a state in which the photo interrupter is fixed. (C) is a bottom view showing a state in which a photo interrupter is fixed.
4A and 4B show a rotary winding rod according to the present invention, in which FIG. 4A is a front view showing a pulley portion, FIG. 4B is a cross-sectional view taken along line AA in FIG. It is a side view which shows the B arrow state of (a).
5A and 5B show a rotary winding rod according to the present invention, in which FIG. 5A is a front view showing a pulley portion around which a wire is wound, and FIG. 5B is a partially enlarged view showing an enlargement of a portion C in FIG. is there.
6A and 6B show a conventional roll screen device, wherein FIG. 6A is a top view of the main part of the roll screen device as viewed from above, and FIG. 6B is a cross-sectional view of the main part taken along line AA in FIG. It is.
7A and 7B show a position detection unit of a conventional roll screen device, in which FIG. 7A is a side view showing the effect of sunlight and wind and rain, and FIG. 7B is a side view showing the effect of rotation axis misalignment. ) Is a side view showing the influence of external force.
FIG. 8 is a side view of a position detection unit illustrating an example of preventing a backlash and a detachment of a rotation shaft of a conventional roll screen device.
[Explanation of symbols]
DESCRIPTION OF SYMBOLS 1 Roll screen apparatus 2 Rotation position detection part 3 Rotation pulley 4 Pulley disk slit part 5 Photo interrupter 6 Position detection cover 7 Position detection cover main body 8 Slip stop part 9 Pulley rotation shaft 10 Pulley rotation shaft support member 11 Unit outer frame section 12 Unit Outer frame bottom surface 13 Unit outer frame inner surface 14 Drive unit drive shaft 15 Wire 16 Water-side take-up rod 17 Take-up drive unit 18 Photo interrupter signal line 19 Screen 20 Connector protection cover portion 21 First opening portion 22 Second opening portion 23 Position detection cover mounting portion 24 Position detection cover fixing hole 25 Photointerrupter fixing female screw portion 26 Photointerrupter connection portion 27 Photointerrupter mounting screw 28 Photointerrupter fixing portion

Claims (1)

採光窓の遮光・調光手段として用いられるロールスクリーン装置で、回転プーリーに一体化されたプーリー円盤スリット部の回転数をフォトインタラプタにより検出し、スクリーンの位置制御を行う場合において、フォトインタラプタとプーリー円盤スリット部とによる回転位置検出部を保護する位置検知カバーが位置検知カバー本体あおり止め部コネクタ保護用カバー部とで構成され、該位置検知カバー本体がプーリー回転軸支持部材とは別部材であり、かつ該プーリー回転軸支持部材がプーリー回転軸をU字受けに置く状態で位置検知カバーを取り付ける際に、該プーリー回転軸支持部材や回転プーリーとの干渉を避ける開口部を有するとともに、ロールスクリーン装置の外枠部分であるユニット外枠部に固定する位置検知カバー固定部およびフォトインタラプタを固定するフォトインタラプタ固定部を有し、該あおり止め部がプーリー円盤スリット付プーリー回転軸の浮きや外れ防止用のあおり止めを有し、該コネクタ保護用カバー部がフォトインタラプタ接続部を保護するカバーを有することを特徴とするロールスクリーンの回転位置検出部構造。In a roll screen device used as a light shielding / dimming means for a daylighting window, the number of rotations of a pulley disk slit part integrated with a rotating pulley is detected by a photo interrupter, and the position of the screen is controlled. The position detection cover that protects the rotational position detection part by the disk slit part is composed of a position detection cover main body , a tilt stop part, and a connector protection cover part, and the position detection cover main body is a pulley rotation shaft support member. a separate member, and the pulley rotary shaft support member pulley rotational axis when mounting the position detecting cover in a state of placing the receiving U-shaped, the avoidance Keru opening interference with the pulley rotary shaft support member and a rotation pulley and having a position sensing cover fixed to the outside of the unit frame portion is an outer frame part of the roll screen device Has a fixed part and the photo-interrupter fixing portion for fixing the photointerrupter, the tilt preventing portion has a tilt stop for lifting and preventing detachment of the pulley rotary shaft with a pulley disc slit, the cover portion for the connector protection, A structure for detecting a rotational position of a roll screen, comprising a cover for protecting a photo interrupter connection.
JP2002087225A 2002-03-26 2002-03-26 Roll screen rotation position detector structure Expired - Fee Related JP3797255B2 (en)

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JP3797255B2 true JP3797255B2 (en) 2006-07-12

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JP5316791B2 (en) * 2008-08-25 2013-10-16 林口工業株式会社 Roll screen device

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