JP3830657B2 - Endless printing belt for rotation marking - Google Patents
Endless printing belt for rotation marking Download PDFInfo
- Publication number
- JP3830657B2 JP3830657B2 JP11458198A JP11458198A JP3830657B2 JP 3830657 B2 JP3830657 B2 JP 3830657B2 JP 11458198 A JP11458198 A JP 11458198A JP 11458198 A JP11458198 A JP 11458198A JP 3830657 B2 JP3830657 B2 JP 3830657B2
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- Prior art keywords
- porous body
- thermoplastic
- belt
- endless printing
- endless
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Description
【0001】
【発明の属する技術分野】
本発明は、インク内蔵タイプの回転印に使用する多孔体を用いた無端印字ベルトに関するものである。
【0002】
【従来の技術】
特開昭54−103127や実開昭54−118210等に開示されている連続気泡を有する多孔体を印面に用いた無端印字ベルトからなる回転印は、自分自身にインクを内蔵できるので、使用の度にインクを付着させなくても連続して押印することができ大変有用である。従来、このような無端印字ベルトの多孔体には主にスポンジ化したゴムが用いられると共に、ゴムの強度を補完するための基材には主に綿布が用いられているが、前記多孔体を熱可塑性物質等の他の物質に変更したものはほとんど見られなかった。
それは、ポリエチレン、ポリプロピレン等の熱可塑性物質は綿布との接着性が悪いので、前記無端印字ベルトに用いた場合は実用に耐えられない問題があったためと思われる。
また、従来の回転印の無端印字ベルトは、無端印字ベルトを成型する際に文字、図形、記号、絵柄等の印面も同時に成型する方法が一般的であり、よって、金型等の型には台座と印面を二段に彫刻したものが使用されている。
しかし、この方法では、あらかじめ所要する文字、図形、絵柄等を型に彫り込んでおかなければならず、無端印字ベルトを製造した後に文字等を追加して形成することはできなかった。
【0003】
【発明が解決しようとする課題】
そこで本発明は、ベルト部分に熱可塑性多孔体を用いた場合に、従来の基材を使用しても十分実用に耐え得る無端印字ベルトを得ることを目的として発明されたものであり、更に、一旦製造した後にも関わらず改めて印面を形成することのできる無端印字ベルトを提供することも目的としている。
【0004】
【課題を解決するための手段】
基材の上に熱可塑性多孔体からなるシートを重ね置き、これに適当な間隔で熱シールを施し、前記基材と前記熱可塑性多孔体を部分的に融着させてなる回転印用無端印字ベルト。
【0005】
【発明の実施の形態】
以下、本発明を詳細に説明する。
本発明に用いる基材としては、綿、絹、レーヨン、ナイロン、ポリエステルなどの繊維を平織りや綾織りした布を用いることができ、極微細繊維といわれる繊度1d以下の合成繊維から繊度100d以上の天然繊維までを使用した様々な布を用いることができる。本発明に用いる基材は、熱可塑性物質の融点温度で融解しないものが使用され、無端印字ベルトの成型時の不良を防止するために延伸性をかけていないものを用いる。
本発明に用いる熱可塑性多孔体としては、50℃〜180℃で融解する熱可塑性樹脂が用いられ、例えばポリエチレン、ポリプロピレン、塩化ビニルなどを用いることができるが、特にポリエチレンが好ましく用いられる。本発明では、連続気泡を有する多孔体を得るために、熱可塑性樹脂に少なくとも塩化ナトリウムや塩化カルシウム等の水溶性気泡形成剤を加えて混練したものをシート状に成型した後、前記水溶性気泡形成剤を洗い出して多孔体化する。多孔体を製造する際には、水溶性気泡形成剤以外にカーボンブラックなど赤外線を吸収して発熱する発熱材微粉末やその他着色剤を加えて混練してもよい。多孔体とするには熱可塑性樹脂に発泡剤を混ぜて連続気泡を形成する方法もあるが、均一な大きさでかつ連続した気泡を得られにくいので好ましくない。
【0006】
本発明の無端ベルトは次のように製造する。
まず、ポリエチレンなどの熱可塑性物質に少なくとも塩化ナトリウムや塩化カルシウム等の水溶性気泡形成剤を加え、これに必要に応じてカーボンブラックなどの発熱材微粉末を加えて混練したうえ板状に押出成形してシートを作成する。次に、水や塩酸を用いて前記水溶性気泡形成剤を溶出し、シート状の熱可塑性多孔体とする。
次に、基材を用意し、この基材の上に前記熱可塑性多孔体を載せ、熱可塑性多孔体側から50℃〜200℃に加熱した金型・シーラー・こて等や炭酸ガスレーザー・YAGレーザーといったレーザービームを用い、適度な間隔をもって前記熱可塑性多孔体を溶解する。その結果、前記基材と前記熱可塑性多孔体が、溶解した熱可塑性物質によって部分的に接着されることとなる。また、溶解されずに残った部分は、熱可塑性多孔体の厚みがそのまま残存して台座を形成する。なお、台座の側面も溶融された状態になっている。
次に、このようにして得たものの両端を重ね合わせて熱シール機にて溶融接着し、これを必要幅に裁断して環状の無端印字ベルトを作成する。
【0007】
本発明において印面を形成するには、所要する文字・図形等を前記台座上に形成してなされるが、更に詳しくは、所要する文字等以外の余白に対応する部分の熱可塑性多孔体を溶融固化させ、インキが滲み出し不能な非多孔体を形成すると共に、文字等に対応する部分の熱可塑性多孔体をインキ滲み出し可能に残存させることによって印面を形成する。
この工程は、環状の無端印字ベルトとする前又は後のどちらかで行なわれ、所要の文字等を黒地とし余白を透明地で表したポジフィルムや所要の文字等を透明地とし余白を黒地で表したネガフィルムを前記台座に重ね前記フィルム側から赤外線を照射し余白部分を溶融させる方法や、炭酸ガスレーザー・YAGレーザーといったレーザービームを用いて文字等の余白部分を溶融させる方法や、所要の文字等を彫り込んだ型を50〜200℃に加熱して、これを前記台座に押し当て文字等以外の余白部分を溶融させる方法などが用いられる。この際、文字等の部分と余白部分との高さの差は、0.01mm〜1.0mm程度が好ましい。
いずれにしても、当初は文字等が形成されていない台座のみの無端印字ベルトを製造しておけば、あとから必要時に必要な数量だけ所要する文字等を形成した無端印字ベルトを得ることができるので、無駄な完成品の在庫を保有しておく必要がない。
【0008】
【実施例】
以下、本発明を実施例によって説明する。
図1において、1は基材であって、120番手の双糸を縦横120本/インチに平織りした綿布を用いている。2は熱可塑性多孔体であって、70℃で融解する多孔体ポリエチレンを用いている。3は接着部であって、前記熱可塑性多孔体2を溶解させることによって前記基材1と接着している。4は台座であって、前記熱可塑性多孔体2を溶解させることによって残存した部分である。
次に、実施例の製造方法について説明する。
まず、ポリエチレン樹脂に塩化ナトリウム微粉末を加えて混練し、厚さ2mmの板状のシートを製造する。
次に、このシートを温水中に浸して塩化ナトリウムを洗い出し完全に塩化ナトリウムを除去できたら乾燥させる。十分に乾燥させた後、120番手の双糸を縦横120本/インチに平織りした綿布の上に載せ、70℃に加熱した棒状の熱シーラーを用いて、一定間隔に溶融させ、綿布と接着させる。このとき、溶解した部分は接着部となり、溶解していない部分は台座として残存する。したがって、台座と綿布とは全く接着していないことになる。また、台座の側面も溶融された状態となっている。
次に、所要の文字等を透明地とし余白を黒地で表したネガフィルムを前記台座に重ね密着させ、ネガフィルム側から赤外線を照射し余白部分を溶融させて印面を形成する。
次に、これの両端を重ね合わせ、熱シール機にて熱融着する。こうして得られたものを70℃に加熱したカッターで所要の幅に裁断すれば、側面もシールされた無端印字ベルトが完成する。
回転印とするには、裁断した無端印字ベルトを回転印に組み込み、各々の印面に表面からインキを滴下供給して完成する。
【0009】
【効果】
本発明により、熱可塑性物質と従来の基材を使用した場合でも、長期間使用しても台座が剥離することなく十分に実用に耐えることのできる無端印字ベルトを得ることができた。
また、基材と熱可塑性多孔体を部分的に接着させることにより未接着部分ができるが、これにより無端印字ベルトの柔軟性が向上し、回転印に組み付けた時の回転性がスムーズになるといった効果も得られた。
更に、印面を有さない台座のみを一旦製造し、あとから改めて印面を形成することのできる無端印字ベルトとしたため、必要時に必要な数量だけ所要する文字等を形成した無端印字ベルトを得ることができるので、無駄な完成品の在庫を保有しておく必要がないものである。
また、本発明は文字等の部分以外は全てシールできるので、インキの蒸発を抑えることができ、印字ベルト側面からのインキのしみだし等を防止することができる。
【0010】
【図面の簡単な説明】
【図1】基材の上にシート状の熱可塑性多孔体を載せた状態で一定の間隔をもって熱可塑性多孔体を溶解した状態図
【図2】本発明の無端印字ベルト
【符号の説明】
1 基材
2 熱可塑性多孔体
3 接着部
4 未接着部
5 台座[0001]
BACKGROUND OF THE INVENTION
The present invention relates to an endless printing belt using a porous body used for a rotation mark of a built-in ink type.
[0002]
[Prior art]
A rotational mark made of an endless print belt using a porous body having open cells disclosed in JP-A-54-103127, Japanese Utility Model Laid-Open No. 54-118210, or the like can be used because it can contain ink in itself. It is very useful because it can be continuously stamped without ink being attached every time. Conventionally, spongy rubber is mainly used for the porous body of such an endless printing belt, and a cotton cloth is mainly used as a base material for complementing the strength of the rubber. Almost no changes were made to other substances such as thermoplastics.
This is presumably because thermoplastic materials such as polyethylene and polypropylene have poor adhesion to cotton cloth, and therefore, when used for the endless printing belt, there is a problem that cannot be put into practical use.
In addition, conventional endless printing belts with rotational marks are generally formed by simultaneously molding the marking surfaces of characters, figures, symbols, patterns, etc. when molding endless printing belts. The pedestal and the stamped surface are engraved in two steps.
However, in this method, required characters, figures, patterns and the like have to be engraved in the mold in advance, and it has not been possible to form the endless print belt by adding characters and the like.
[0003]
[Problems to be solved by the invention]
Therefore, the present invention was invented for the purpose of obtaining an endless printing belt that can sufficiently withstand practical use even when a conventional base material is used when a thermoplastic porous body is used for the belt portion. It is another object of the present invention to provide an endless printing belt that can be formed with a new marking surface even after it is once manufactured.
[0004]
[Means for Solving the Problems]
Endless printing for rotary stamps, in which a sheet made of a thermoplastic porous material is placed on a base material, heat-sealed at an appropriate interval, and the base material and the thermoplastic porous material are partially fused. belt.
[0005]
DETAILED DESCRIPTION OF THE INVENTION
Hereinafter, the present invention will be described in detail.
As the base material used in the present invention, a plain fabric or twill fabric made of cotton, silk, rayon, nylon, polyester, or the like can be used. From a synthetic fiber having a fineness of 1d or less, called ultrafine fibers, a fineness of 100d or more is used. Various fabrics using up to natural fibers can be used. As the base material used in the present invention, a material that does not melt at the melting temperature of the thermoplastic material is used, and a material that is not stretched is used in order to prevent defects during molding of the endless print belt.
As the thermoplastic porous body used in the present invention, a thermoplastic resin that melts at 50 ° C. to 180 ° C. is used. For example, polyethylene, polypropylene, vinyl chloride, and the like can be used, and polyethylene is particularly preferably used. In the present invention, in order to obtain a porous body having open cells, a water-soluble cell forming agent such as sodium chloride or calcium chloride is added to a thermoplastic resin and kneaded, and then molded into a sheet shape. The forming agent is washed out to make a porous body. When producing the porous body, in addition to the water-soluble foam forming agent, fine powder of heat-generating material that generates heat by absorbing infrared rays such as carbon black and other colorants may be added and kneaded. In order to obtain a porous body, there is a method in which a foaming agent is mixed with a thermoplastic resin to form open cells, but this is not preferable because it is difficult to obtain continuous cells having a uniform size.
[0006]
The endless belt of the present invention is manufactured as follows.
First, at least a water-soluble foaming agent such as sodium chloride or calcium chloride is added to a thermoplastic material such as polyethylene, and if necessary, a fine powder of a heating material such as carbon black is added and kneaded, and then extruded into a plate shape. To create a sheet. Next, the water-soluble bubble forming agent is eluted using water or hydrochloric acid to obtain a sheet-like thermoplastic porous body.
Next, a base material is prepared, the thermoplastic porous body is placed on the base material, and the mold, sealer, trowel, etc., carbon dioxide gas laser, YAG heated from the thermoplastic porous body side to 50 ° C. to 200 ° C. Using a laser beam such as a laser, the thermoplastic porous body is dissolved at an appropriate interval. As a result, the base material and the thermoplastic porous body are partially bonded by the dissolved thermoplastic substance. Moreover, the thickness of the thermoplastic porous body remains as it is in the portion that remains without being dissolved to form a pedestal. The side surface of the pedestal is also in a molten state.
Next, both ends of the product thus obtained are overlapped and melt-bonded with a heat sealing machine, and this is cut into a necessary width to produce an annular endless print belt.
[0007]
In the present invention, the stamp face is formed by forming the required characters, figures, etc. on the pedestal. More specifically, the thermoplastic porous body in the portion corresponding to the margin other than the required characters is melted. Solidification forms a non-porous body from which ink cannot bleed, and also leaves a portion of the thermoplastic porous body corresponding to characters or the like so as to allow ink oozing to form a printing surface.
This process is performed either before or after forming the annular endless printing belt, and the positive characters in which the required characters are displayed on a black background and the margins are shown on a transparent background, and the required characters are displayed on a transparent background and the margins on a black background. Overlay the negative film shown on the pedestal and irradiate infrared rays from the film side to melt the margin part, a method to melt the margin part such as letters using a laser beam such as carbon dioxide laser and YAG laser, A method in which a mold engraved with characters or the like is heated to 50 to 200 ° C. and pressed against the pedestal to melt a blank portion other than the characters or the like is used. At this time, the height difference between the character portion and the blank portion is preferably about 0.01 mm to 1.0 mm.
In any case, if an endless printing belt having only a pedestal on which characters or the like are not initially formed is manufactured, it is possible to obtain an endless printing belt on which a necessary number of characters or the like are formed when necessary later. Therefore, it is not necessary to keep an inventory of useless finished products.
[0008]
【Example】
Hereinafter, the present invention will be described by way of examples.
In FIG. 1,
Next, the manufacturing method of an Example is demonstrated.
First, a sodium chloride fine powder is added to a polyethylene resin and kneaded to produce a plate-like sheet having a thickness of 2 mm.
Next, this sheet is immersed in warm water to wash out sodium chloride, and when it is completely removed, it is dried. After thoroughly drying, place 120 yarns of double yarn on a plain-woven cotton cloth with a length / width of 120 / inch, melt at regular intervals using a stick-shaped heat sealer heated to 70 ° C, and adhere to the cotton cloth. . At this time, the dissolved portion becomes an adhesive portion, and the undissolved portion remains as a pedestal. Therefore, the base and the cotton cloth are not bonded at all. Moreover, the side surface of the pedestal is also in a melted state.
Next, a negative film in which a required character or the like is transparent and the blank is black is overlapped and adhered to the pedestal, and infrared rays are irradiated from the negative film side to melt the blank and form a stamp face.
Next, both ends are overlapped and heat-sealed by a heat sealing machine. When the product thus obtained is cut to a required width with a cutter heated to 70 ° C., an endless print belt with the side surfaces sealed is completed.
In order to obtain a rotation mark, a cut endless print belt is incorporated into the rotation mark, and ink is dropped onto the surface of each marking from the surface to complete.
[0009]
【effect】
According to the present invention, even when a thermoplastic material and a conventional base material are used, an endless printing belt that can withstand practical use without peeling off the pedestal even when used for a long period of time can be obtained.
In addition, a non-adhered portion can be formed by partially bonding the base material and the thermoplastic porous body, but this improves the flexibility of the endless print belt, and the smoothness of the rotation when assembled to the rotation mark is smooth. An effect was also obtained.
Furthermore, since only the pedestal having no marking surface is once manufactured and the endless printing belt can be formed again later, an endless printing belt in which a necessary number of characters or the like are formed when necessary is obtained. Since it is possible, it is not necessary to keep a stock of useless finished products.
In addition, since the present invention can seal all parts other than characters and the like, ink evaporation can be suppressed, and ink bleeding from the side surface of the print belt can be prevented.
[0010]
[Brief description of the drawings]
FIG. 1 is a state diagram in which a thermoplastic porous material is dissolved at a predetermined interval in a state where a sheet-like thermoplastic porous material is placed on a substrate. FIG. 2 is an endless printing belt of the present invention.
DESCRIPTION OF
Claims (1)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11458198A JP3830657B2 (en) | 1998-04-24 | 1998-04-24 | Endless printing belt for rotation marking |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11458198A JP3830657B2 (en) | 1998-04-24 | 1998-04-24 | Endless printing belt for rotation marking |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH11301082A JPH11301082A (en) | 1999-11-02 |
| JP3830657B2 true JP3830657B2 (en) | 2006-10-04 |
Family
ID=14641438
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11458198A Expired - Lifetime JP3830657B2 (en) | 1998-04-24 | 1998-04-24 | Endless printing belt for rotation marking |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3830657B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4634162B2 (en) * | 2005-01-26 | 2011-02-16 | シヤチハタ株式会社 | Endless printing belt for rotation marking |
-
1998
- 1998-04-24 JP JP11458198A patent/JP3830657B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11301082A (en) | 1999-11-02 |
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